Air Scroll 220 V (140929) ENG - Chiller - R410A - 60Hz - CO - MF67285204 - 208V PDF

Air-Cooled Scroll Chiller
(R410A)
5BHW0-01A
P/No. : MFL67285204
Air-Cooled Scroll Chiller (R410A)
1. Introduction
2. Features & Benefits
3. HMI Controller
4. Nomenclature
5. Selection Procedure
6. Operation Range & Limit
7. Specifications
8. Performance Data of Cooling
9. Head loss of Cold water
10. Dimensions
11. Base of Installation
12. Electric Characteristics
13. Wiring Diagrams
14. Installation of Chiller
15. Specification of Production
16. Appendix
1. Introduction
Model ACAH Air-Cooled Inverter Scroll Compressor Modular Chiller
Introduction
Inverter Scroll Chiller of LG Electronics provides cold water for cooling air conditioning system using AHU or FCU
etc. Air Cooled R410A Refrigerant Scroll Chiller ACAH Series designed for outdoors is a single unit product of
modular type composed of scroll compressor, air cooled condenser, electronic expansion valve, evaporator and
LG HMI (Human Machine Interlock).
ACAH Series is composed of 1 inverter compressor and 2 static speed compressors to form independent
refrigerant cycle and one unit module can configure up to maximum of 3 refrigerant cycles and can interlock with
up to 3 modules for control.
ACAH Series applies the inverter technology to the compressor and condenser fan motor for not only high load
but also highly efficient operation in all operating areas.
Outdoor Unit _ 1
1. Introduction
Product configuration
- This chiller model is configured as shown below.
Introduction
Legend
2 1. Fan motor
2. Fin & tube heat
4 exchanger
3. Controller box
4. Condenser cover
5. Rope support
6. Forklift groove
7. Side cover
5 6
Cooling cycle
ACAH Series uses the low pressure type scroll compressor, and the suction gas part is separated from the high
pressure discharge part and the motor is installed on the low pressure gas part. Space for motor and storage for
refrigerant is secured in the low pressure gas part to increase the reliability for the liquid compression.
Because the sucked refrigerant gas cools the motor and flows to the compressor, separate cooling device to cool
the compressor is not required. Inside the system, oil to lubricate the compressor is mixed with the refrigerant to
discharge both the oil and refrigerant during the operation. Because the oil discharged from the compressor can
reduce the heat transfer efficiency when thick layer is built up on the inner walls of the condenser and evaporator,
device to prevent the refrigerant and oil to be discharged together is added to prevent this issue.
This lubrication system ensures longer life for the compressor, improves the sealing of the compression space
and provides low noise operation.
As the air cooled fin and tube type heat exchanger, the condenser is composed of heat exchanger in V shape,
and the electronic expansion valve is used for efficient control in all load conditions. The controller used in the
chiller is exclusively for LG and monitors various sensors installed on the product to protect the product.
For continuous supply of cold and hot water, the product is equipped with maximum continuous operational
function and also provides precision control to supply accurate target amount of cold and hot water.
But the protective devices will immediately stop the product when the product reaches abnormal condition or area
limit.
In case of an issue, the controller of the chiller will provide helpful diagnostic message to the administrator.
2 _ Outdoor Unit
1. Introduction
Description of cooling cycle
The cooling cycle of ACAH Series can be described using the following Pressure Enthalpy chart.
,,, and in the following chart shows the conditions of the refrigerant. The refrigerant comes into the
Introduction
compressor motor and cools the motor, and becomes overheated and moves to the suction inlet of the compres-
sor. The oil inside the compressor seals the gap between the compressor scrolls and provides lubrication for the
bearing to help the compression of the refrigerant. During this time, the refrigerant is compressed and is dis-
charged to the air cooled condenser. () The compressed refrigerant passes through the air cooled condenser
and exchanges the heat with the outdoor air. The condensed refrigerant then passes the condenser to be over-
cooled. (). The refrigerant that passed through the condenser expands in the electronic expansion valve
to flow to the evaporator. (). The refrigerant is evaporated in the plate type heat exchanger, the evaporator.
() Liquid refrigerant of low temperature pressure passes through the evaporator to cool the water flowing into
the evaporator and the refrigerant itself receives the heat to evaporate to gas condition. () The refrigerant contin-
ues to change the phase and continuously repeats the cooling cycle. For heating, the refrigerant flows in the
reverse direction to provide hot water.
Pressure
Enthalpy
Partial load operation

Each cooling cycle operates independently and 1 cooling cycle is composed of 1 inverter compressor and 2 static
speed compressors as shown below. When the load is less than 40%, it can be operated only with the compressor
and when 1 static speed compressor and inverter compressor operates simultaneously, it can respond to about
80% of the load. Lastly, when 2 static speed compressors and inverter compressor all operate simultaneously, it can
run up to maximum performance. Inverter compressor increases the RPM after staring to operate to gradually
increase the cooling capacity. But when it reaches a specific RPM, the RPM is reduced to turn on 1 set of static
speed compressor. After the static speed compressor is turned on, the inverter compressor increases the RPM
again to increase the cooling capacity, and it repeats the same process to turn on another set of static speed com-
pressor. When both static speed compressors are operating, the inverter compressor can increase up to maximum
frequency.
The user can operate the product smoothly at optimal condition by setting the cooling capacity based on the linear
control of LG Chiller Controller and the product has efficient partial load performance at any load.
Outdoor Unit _ 3
2. Features & Benefits
Economic feasibility
It perfected the highest level of energy efficiency in all load domains to be able to greatly reduce the yearly
operation cost.
& Benefits
BLDC inverter compressor is applied to make high efficiency possible in both high load and small load envi-
ronment.

With the application of MPS system using multiple compressors, it has excellent energy saving effect under
partial load.
Features
Power consumption can be reduced compared to AC motor, and with improved wind amount, it improved the
heat exchange efficiency.
High efficiency wide louver fin is applied to the condenser heat exchanger to improve heat exchange efficiency.
Reliability
In case of a compressor failure, it is automatically substituted (Back-up) by another compressor possible for
normal operation, so it can be operated in emergency situations.
Since it is composed of independent refrigerant cycle, during failure cycle SVC, other cycles can operate the
product.
For each compressor to have the same average operation hours, they are operated in turn, so it extended
the lifespan and secured the reliability.
Product performance test was carried out in the operation condition same as the actual operation for perfect
quality management.
Through nationwide service Network establishment, optimal services are provided.
It provides perfect quality management process from design to installation, SVC, and maintenance.
Convenience
It applied 178 mm TFT LCD touch screen for simple and easy control of the product, and it provides various
functions such as control for each module, schedule management control, detail monitoring function, etc.
1 HMI can control up to 3 modules, and a separate installation of HMI controller is possible, so you can control
freezer from the management room.
Convenience is improved through various additional functions such as night time low noise mode that adjusts
Fan RPM at late night according to the setting, etc.
Easy Installation
With compact product design, it has excellent degree of space utilization and it can save installation cost.
Unit modules are composed of 20, 40, and 60 RT, they can be easily expanded to 180RT with the combination
through HMI controller, and extension and additions are easy for remodeling.
Environment-friendly
It uses environment friendly refrigerant R410A with Ozone layer depletion index (ODP) of 0, and it is the envi-
ronment friendly product that does not use the ROHS 6 harmful materials in Europe Environment Standard.
It applied high efficiency BLDC inverter technology to compressor and fan motor to have CO2 emission reduc-
tion effect through energy saving. (6 harmful materials: Lead, Cadmium, Cr6+, Mercury, Polybrominated
biphenyls, Polybrominated biphenylethers)
4 _ Outdoor Unit
3. HMI Controller
HMI (Human Machine Interface) can control and monitor various functions such as freezer temperature setting,
schedule management, freeze and burst prevention, etc., and one HMI can manage by adding up to 3 modules.
HMI installed in this product is designed around with the following major functions.
HMI
BLDC inverter compressor is applied to make high efficiency possible in both high load and small load environ-
HMIController
ment.
According to the cycle, control commands such as Start/Stop, operation mode, temperature setting, etc. can be
Controller
made.
Through the monitoring functions such as temperature, set time, current, pump output, etc., you can find out the
status of each cycle.
Schedule function is provided to make reservation of control command.
You can operate each schedule pattern function for desired pattern.
With Demand Limit function, you can limit maximum power consumption.
The following shows the screen of system view among the entire structure of HMI and HMI composition.
User
Log in
Manager
Home Schedule History Setting
View system Weekly schedule User Setting

View system Weekly schedule edition User Setting 1
Status 1 User Setting 2
It can be accessed and
Cycle used by manager log-in Service setting
View cycle It can be accessed by Product information
Cycle temperature user log-in
Outdoor Unit _ 5
3. HMI Controller
Management of combined module and control and monitoring of each
cycle in the unit module
You can select the whole combined modules or select unit module and control and monitor the following
HMIController
categories, so you can monitor and control the equipments with only HMI.
Controller
Equipment Control Monitoring

Load water inlet/outlet temperature, Target temperature, outdoor temperature,
Module status display, remaining time until activation, load water Flow Switch, load
HMI
Pump Interlock, load pump output, Alarm status

Start/Stop/ On/off status for each cycle and Hz display, saturated condensing temperature
Reset display, saturated evaporation temperature display, each compressors dis-
Cycle charge temperature display, average suction temperature display, EEV Pulse
display, each cycles load water out temperature display, condensing pipe tem-
perature display, Hot gas solenoid valve on/off status display
Management cost saving

HMI can control freezer from 500m away through cable.
Therefore, HMI can be installed in indoor management room and the manager can control all functions
through HMI in the management room.
If manager is in the management room, all equipments can be easily operated or managed, and if schedule
management function of HMI is used, through reserved control commands, equipments can be operated
while manager is not at the site.
Convenient GUI
Intuitive and simple interface is provided for users to be able to find out the functions easily, and through
this, managers can conveniently control the equipments without special training.
Automatic schedule management operation

You can set schedule to automatically operate the equipments, and you can add up to 5 schedule patterns.
Through such schedule management function, you can manage the equipments more efficiently, and by
using pattern function, you can easily and quickly set the operation schedule that is suitable for the situation.
Various automatic control functions

HMI provides various automatic control functions such as schedule management function, freeze and burst
prevention mode, remote control, etc.
History function
HMI can manage the history of all errors occurred in the system. Using such error history function, freezer
manager can react to the error operations of the equipments more reasonably and faster.
6 _ Outdoor Unit
4. Nomenclature
A C A H 060 B B A M

Nomenclature

Serial
Communication method : A = Modbus
Model type : A = Module model

B = Independent model
C = Slave model
Power specification : B = 208/230 V, 60 Hz, 3
Cooling capacity (RT) : 060 = 60 RT

040 = 40 RT
020 = 20 RT
Compressor type : R = Scroll(Low pressure type)

H = Scroll(High pressure type)
Cooled type : A = Air cooled C/O

W = Water cooled C/O
H = Air cooled H/P
K = Water cooled H/P
Product type : C = Chiller
Area of production Refrigerant

: A = South Korea R410A
Outdoor Unit _ 7
Selection guide
The product information required in various requirements is written in detail from Chapter 6.
If you need a product for special system application or product with the condition outside this PDB, please get
Procedure
consultation from nearby sales office or specialty store.

Selection procedure
1. Check usage condition
Selection
Before selecting the model, the following usage conditions must be decided.
- Cold and hot water in/out temperature and outdoor temperature
- Cold and hot water flow amount
(flow amount can be calculated if you know the freezing load and chilled water in/out temperature.)
2. Selecting candidate model

Required rated capability is selected through load calculation, and you can select the corresponding model
by looking at Chapter 8 Cooling/heating capability change table.
When you select the candidate model, do not select a model with less volume than the required rated capa-
bility, but select a model with the same or bigger volume.
3. Performance adjustment for fouling

The data in this technical data manual is based on chilled water fouling coefficient of 0.000018 m/W at
sea level.
If altitude or fouling coefficient is different, you have to apply appropriate adjustment coefficient form the fol-
lowing table to calculate data for the operation condition.
Water in/out Fouling coefficient

Altitude temperature 0.000018 m /W
2
0.000054 m2/W
difference () Cooling capability Power consumption Cooling capability Power consumption
4 0.991 0.998 0.979 0.996
5 1.000 1.000 0.990 0.998
Sea level
6 1.010 1.002 1.001 1.000
(0m)
7 1.020 1.005 1.010 1.003
8 1.028 1.006 1.019 1.004
4 0.988 1.004 0.979 1.002
5 0.998 1.006 0.988 1.004
500 m 6 1.008 1.008 0.998 1.006
7 1.017 1.010 1.008 1.008
8 1.026 1.012 1.017 1.010
4 0.985 1.011 0.977 1.008
5 0.995 1.013 0.985 1.010
1 000 m 6 1.005 1.015 0.995 1.012
7 1.014 1.017 1.005 1.014
8 1.023 1.019 1.014 1.016
4 0.982 1.018 0.974 1.016
5 0.992 1.020 0.983 1.018
1 500 m 6 1.002 1.022 0.993 1.020
7 1.011 1.025 1.003 1.023
8 1.020 1.027 1.011 1.025
8 _ Outdoor Unit
4. Performance adjustment after adding freeze and burst prevention solution
If cooling operation is performed in Winter, or if water inside the cycle is not removed in the resting phase, you
have to add freeze and burst prevention solution to protect from freeze and burst.
Selection
Freezer characteristics change by adding freeze and burst prevention solution, so it should be adjusted.

Refer to the following table for the adjustment coefficient after adding freeze and burst prevention solution.
Antifreeze % by wt
Antifreeze Type Item
Procedure
10 % 20 % 30 % 40 % 50 %
Cooling 0.998 0.997 0.995 0.993 0.992
Methanol Heating 0.995 0.990 0.985 0.979 0.974
Pressure Drop 1.023 1.057 1.091 1.122 1.160
Cooling 0.996 0.991 0.987 0.983 0.979
Ethylene
Heating 0.993 0.985 0.977 0.969 0.961
glycol
Pressure Drop 1.024 1.068 1.124 1.188 1.263
Cooling 0.993 0.987 0.980 0.974 0.968
Propylene
Heating 0.966 0.973 0.960 0.948 0.935
glycol
Pressure Drop 1.040 1.098 1.174 1.273 1.405
5. Finalizing the model

As a result of verifying product performance and power consumption considering various adjustment coefficients
for the candidate models, if there is no problem, you can finalize it as the final model.
If there is a problem, review again from the candidate model selection stage.
u Example: selecting model

1. Site with outdoor temperature is 30, fouling coefficient is 0.000054m/W, altitude is 500m, ethylene
glycol volume concentration 30% added chilled water is used, required cooling capability is 65kW, chilled
water in/out condition is 149.
2. Find appropriate model in product dimension table (Chapter 7) and verify power consumption, dimension, etc.
- Candidate model ACAH020BBAM: cooling capability 60kW, power consumption 21.9kW, COP 2.74,
dimension: 765 x 2 351 x 2 154 mm
3. Check the capability and power consumption in the usage condition of the selected model by cooling
capability change table (Chapter 8).
- Chilled water in/out condition: in 14 9 condition, cooling capability: 71.6 kW, power consumption:
23.2 kW, COP: 3.1
4. Carry out performance adjustment after fouling and freeze and burst solution addition.
- Cooling capability: 71.6 X 0.988 x 0.987 =69.8 kW
- Power consumption: 23.2 X 1.006 = 23.3 kW
5. Calculate freezer power consumption in usage condition.
- Load ratio: required cooling capability / model cooling capability = 65/ 69.8 = 0.93
- In rated condition, power consumption model power consumption x load ratio = 23.3 x 0.93 = 21.7 kW
6. Calculate flow amount and pressure loss in usage condition.
- Formula to get flow amount: /min = kW X 12.9 / T
Flow amount = 65 kW X 12.9 / 5 = 168 /min
- Pressure loss: from Chilled water head loss table (Chapter 10), get pressure loss of the corresponding
model in the corresponding flow amount.
Pressure loss of ACAH020BBAM at 168/min is about 26kPa, and pressure loss coefficient by adding
freeze and burst prevention solution is 1.124, so total pressure loss is 26 X 1.124=29kPa.
7. Review if the calculated specification is suitable for the site.
Outdoor Unit _ 9
6. Operation Range & Limit
Range of outlet water temperature

& Limit
Cold water outlet temperature ()

Model
Min. 1) Max.

ACAH020BBAM 5 15
Range
ACAH040BBAM/ACAH040BCAM 5 15
ACAH060BBAM/ACAH060BCAM 5 15
Operation
Range of outlet air temperature

Outdoor air temperature - Cooling
Model
Min. Max.
ACAH020BBAM -5 48
ACAH040BBAM/ACAH040BCAM -5 48
ACAH060BBAM/ACAH060BCAM -5 48
Operation Limit
Voltage (V) Capacity Cold water flow rate(/min)
Model
Min. Max. Min. Max. Min. 2) Max.
ACAH020BBAM 187 253 10 % 100 % 126 250
ACAH040BBAM/ACAH040BCAM 187 253 10 % 100 % 252 500
ACAH060BBAM/ACAH060BCAM 187 253 10 % 100 % 378 750
10 _ Outdoor Unit
7. Specifications
Main Units
Model Namet ACAH020BBAM ACAH040BBAM ACAH060BBAM

Specifications
Feature

Power Supply , V, Hz 3, 208/230, 60 3, 208/230, 60 3, 208/230, 60
Btu/h 204,749 409,498 614,246
Cooling Capacity kW 60.0 120.0 180.0
kcal/h 51,600 103,200 154,800
Power Input kW 21.9 43.8 65.7
COP W/W 2.74 2.74 2.74
IPLV W/W 4.60 4.60 4.60
Hermetically Sealed DC Hermetically Sealed DC Hermetically Sealed DC
Type (Number) -
Scroll (1) + Constant (2) Scroll (2) + Constant (4) Scroll (3) + Constant (6)
Compressor Oil Type - FVC68D(PVE ) FVC68D(PVE ) FVC68D(PVE )
Oil Charge cc 4,200 4,200*2 4,200*3
Sump Heater W 60 x 3 60 x 6 60 x 9
Refrigerant Name - R410A R410A R410A
Refrigerant Weight kg 13 26 (13 x 2) 39 (13 x 3)
Control - EEV EEV EEV
Type - Propeller Fan Propeller Fan Propeller Fan
Motor Type - DC Inverter DC Inverter DC Inverter
Fan Motor output x Number W 900 x 2 900 x 4 900 x 6
CMM 190 x 2 190 x 4 190 x 6
Air Flow Volume
CFM 6710 x 2 6710 x 4 6710 x 6
Type - Plate Plate Plate
Water resistance loss kPa 30 30 30
Evaporator Pressure Feed Refrigerant/Water kg/cm2 42 / 10 42 / 10 42 / 10
Water inlet/outlet pipeline diameter - 40A / 40A 65A / 65A 65A / 65A
Water flow volume LPM 155 310 465
Type - Copper-fin-coil Copper-fin-coil Copper-fin-coil
Condenser
Number EA 2 4 6
kg 570 1070 1558
Net Weight
lbs 1,256 2,359 3,434
mm 765 x 2,354 x 2,154 1,528 x 2,354 x 2,154 2,291 x 2,354 x 2,154
Dimension (W x H x D)
inch 30.1 x 92.7 x 84.8 60.2 x 92.7 x 84.8 90.2 x 92.7 x 84.8
High/Low Pressure Sensor & High Pressure Switch - O O O
Frost protection Sensor - O O O
Protection Discharge Temperaure Sensor - O O O
Devices Over-heat Protection (Compressor / Motor) - O O O
Reversed Phase Detector - O O O
Water Flow Switch - O O O
Remote Control Type - Modbus Modbus Modbus
Operating Water Outlet Temperature C 5~15 5~15 5~15
Range Outdoor air Temperature C -5~48 -5~48 -5~48
Notes:
1. Due to our policy of innovation some specifications may be changed without prior notification.
2. Capacities and Inputs are based on the following conditions
Cooling : Outdoor air temp. 35C [95F]DB, Water inlet temp. 12C[53.6F], Water Outlet temp. 7C[44.6F]
Heating : Outdoor air temp. 75C [44.6F]DB, Water inlet temp. 40C[104F], Water Outlet temp. 45C[113F]
Outdoor Unit _ 11
7. Specifications
Slave Unit
Model Namet ACAH040BCAM ACAH060BCAM
Specifications
Feature
Power Supply , V, Hz 3, 208/230, 60 3, 208/230, 60

Btu/h 409,498 614,246
Cooling Capacity kW 120.0 180.0
kcal/h 103,200 154,800
Power Input kW 43.8 65.7
COP W/W 2.74 2.74
IPLV W/W 4.60 4.60
Hermetically Sealed Hermetically Sealed
Type (Number) -
DC Scroll (2) + Constant (4) DC Scroll (3) + Constant (6)
Compressor Oil Type - FVC68D(PVE ) FVC68D(PVE )
Oil Charge cc 4,200*2 4,200*3
Sump Heater W 60 x 6 60 x 9
Refrigerant Name - R410A R410A
Refrigerant Weight kg 26 (13 x 2) 39 (13 x 3)
Control - EEV EEV
Type - Propeller Fan Propeller Fan
Motor Type - DC Inverter DC Inverter
Fan Motor output x Number W 900 x 4 900 x 6
CMM 190 x 4 190 x 6
Air Flow Volume
CFM 6710 x 4 6710 x 6
Type - Plate Plate
Water resistance loss kPa 30 30
Evaporator Pressure Feed Refrigerant/Water kg/cm2 42 / 10 42 / 10
Water inlet/outlet pipeline diameter - 65A / 65A 65A / 65A
Water flow volume LPM 310 465
Type - Copper-fin-coil Copper-fin-coil
Condenser
Number EA 4 6
kg 1,070 1558
Net Weight
lbs 2,359 3,434
mm 1,528 x 2,354 x 2,154 2,291 x 2,354 x 2,154
Dimension (W x H x D)
inch 60.2 x 92.7 x 84.8 90.2 x 92.7 x 84.8
High/Low Pressure Sensor & High Pressure Switch - O O
Frost protection Sensor - O O
Protection Discharge Temperaure Sensor - O O
Devices Over-heat Protection (Compressor / Motor) - O O
Reversed Phase Detector - O O
Water Flow Switch - O O
Remote Control Type - Modbus Modbus
Operating Water Outlet Temperature C 5~15 5~15
Range Outdoor air Temperature C -5~48 -5~48
Notes:
1. Due to our policy of innovation some specifications may be changed without prior notification.
2. Capacities and Inputs are based on the following conditions
Cooling : Outdoor air temp. 35C [95F]DB, Water inlet temp. 12C[53.6F], Water Outlet temp. 7C[44.6F]
Heating : Outdoor air temp. 75C [44.6F]DB, Water inlet temp. 40C[104F], Water Outlet temp. 45C[113F]
3. Slave Unit donst have HMI, Only Main Unit have HMI.
12 _ Outdoor Unit
n ACAH020BBAM
Performance Data of Cooling

Outdoor Air Water Outlet Temperature ()
Classification
Temp.() 5 7 9 11 13 15
Capacity 66.16 72.15 78.10 82.45 86.15 90.10
5/0.5 Power input 18.32 19.85 20.50 20.40 22.81 22.87
COP 3.61 3.64 3.81 4.04 3.78 3.94
Capacity 64.50 70.13 76.60 80.45 84.46 87.46
10/4.5 Power input 18.40 19.50 20.58 20.80 21.06 22.15
COP 3.51 3.60 3.72 3.87 4.01 3.95
Capacity 64.40 68.00 75.10 78.40 81.50 83.50
15/8.5 Power input 19.30 20.00 20.67 21.01 21.80 22.00
COP 3.34 3.40 3.63 3.73 3.74 3.80
Capacity 62.40 65.94 69.10 74.40 79.13 81.10
20/12.5 Power input 19.80 20.80 21.00 21.80 22.38 22.50
COP 3.15 3.17 3.29 3.41 3.54 3.60
Capacity 59.60 64.90 67.20 71.50 76.81 79.60
25/16.3 Power input 20.83 21.45 21.86 22.18 22.68 22.90
COP 2.86 3.03 3.07 3.22 3.39 3.48
Capacity 56.38 61.93 64.47 68.13 71.79 74.70
30/20 Power input 21.10 21.67 22.00 22.80 23.46 23.65
COP 2.67 2.86 2.93 2.99 3.06 3.16
Capacity 54.00 60.00 62.69 65.20 67.76 70.80
35/24 Power input 21.90 21.34 22.20 23.00 23.60 24.51
COP 2.47 2.81 2.82 2.83 2.87 2.89
Capacity 48.89 51.26 53.63 56.78 59.93 66.68
40/27.8 Power input 24.80 24.90 25.10 25.27 25.35 25.64
COP 1.97 2.06 2.14 2.25 2.36 2.60
Capacity 40.90 44.05 47.23 49.65 52.10 54.07
45/32 Power input 24.90 25.12 25.72 25.80 25.80 25.88
COP 1.64 1.75 1.84 1.92 2.02 2.09
Notes:
1) Unit : Capacity/Power input (kW), COP (W/W)
2) Water flow rate of test condition : 155 LPM
Outdoor Unit _ 13
n ACAH040BBAM / ACAH040BCAM

Classification
Temp.() 5 7 9 11 13 15
Capacity 132.31 144.30 156.20 164.90 172.31 180.20
5/0.5 Power input 36.63 39.69 41.00 40.80 45.62 45.75
COP 3.61 3.64 3.81 4.04 3.78 3.94
Capacity 129.00 140.25 153.20 160.90 168.91 174.91
10.4.5 Power input 36.80 39.00 41.16 41.60 42.12 44.30
COP 3.51 3.60 3.72 3.87 4.01 3.95
Capacity 128.80 136.00 150.20 156.80 163.00 167.00
15.8.5 Power input 38.60 40.00 41.33 42.02 43.60 44.00
COP 3.34 3.40 3.63 3.73 3.74 3.80
Capacity 124.80 131.88 138.20 148.80 158.25 162.20
20.12.5 Power input 39.60 41.60 42.00 43.60 44.75 45.00
COP 3.15 3.17 3.29 3.41 3.54 3.60
Capacity 119.20 129.80 134.40 143.00 153.62 159.20
25/16.3 Power input 41.65 42.90 43.72 44.37 45.36 45.80
COP 2.86 3.03 3.07 3.22 3.39 3.48
Capacity 112.77 123.86 128.95 136.26 143.57 149.40
30/20 Power input 42.20 43.34 44.00 45.60 46.92 47.30
COP 2.67 2.86 2.93 2.99 3.06 3.16
Capacity 108.00 120.00 125.37 130.40 135.53 141.60
35/24 Power input 43.80 42.68 44.40 46.00 47.20 49.01
COP 2.47 2.81 2.82 2.83 2.87 2.89
Capacity 97.79 102.52 107.26 113.56 119.86 133.36
40/27.8 Power input 49.60 49.80 50.20 50.54 50.70 51.27
COP 1.97 2.06 2.14 2.25 2.36 2.60
Capacity 81.80 88.10 94.46 99.30 104.20 108.13
45/32 Power input 49.80 50.23 51.45 51.59 51.60 51.76
COP 1.64 1.75 1.84 1.92 2.02 2.09
Notes:
14 _ Outdoor Unit
n ACAH060BBAM / ACAH060BCAM

Classification
Temp.() 5 7 9 11 13 15
Capacity 198.47 216.45 234.30 247.35 258.46 270.30
5/0.5 Power input 54.95 59.54 61.50 61.20 68.44 68.62
COP 3.61 3.64 3.81 4.04 3.78 3.94
Capacity 193.50 210.38 229.80 241.35 253.37 262.37
10.4.5 Power input 55.20 58.50 61.74 62.40 63.18 66.45
COP 3.51 3.60 3.72 3.87 4.01 3.95
Capacity 193.20 204.00 225.30 235.20 244.50 250.50
15.8.5 Power input 57.90 60.00 62.00 63.03 65.40 66.00
COP 3.34 3.40 3.63 3.73 3.74 3.80
Capacity 187.20 197.82 207.30 223.20 237.38 243.30
20.12.5 Power input 59.40 62.40 63.00 65.40 67.13 67.50
COP 3.15 3.17 3.29 3.41 3.54 3.60
Capacity 178.80 194.70 201.60 214.50 230.42 238.80
25/16.3 Power input 62.48 64.35 65.58 66.55 68.04 68.70
COP 2.86 3.03 3.07 3.22 3.39 3.48
Capacity 169.15 185.79 193.42 204.39 215.36 224.11
30/20 Power input 63.30 65.01 66.00 68.40 70.38 70.96
COP 2.67 2.86 2.93 2.99 3.06 3.16
Capacity 162.00 180.00 188.06 195.60 203.29 212.40
35/24 Power input 65.70 64.02 66.60 69.00 70.80 73.52
COP 2.47 2.81 2.82 2.83 2.87 2.89
Capacity 146.68 153.78 160.89 170.34 179.80 200.04
40/27.8 Power input 74.40 74.70 75.30 75.81 76.05 76.91
COP 1.97 2.06 2.14 2.25 2.36 2.60
Capacity 122.70 132.15 141.70 148.95 156.31 162.20
45/32 Power input 74.70 75.35 77.17 77.39 77.40 77.65
COP 1.64 1.75 1.84 1.92 2.02 2.09
Notes:
Outdoor Unit _ 15
9. Head loss of Cold water
ACAH Series evaporator head loss graph
Head loss of Cold water
140
20 RT 40 RT 60 RT
120
100
Pressure Drop (kPa)
80
60
40
20
0
0 200 400 600 800 1000 1200 1400 1600
Water Flow Rate (LPM)
16 _ Outdoor Unit
10. Dimensions
Model : ACAH020BBAM
Dimensions
Water Outlet
C
(40A)
Water Inlet
(40A)
A D
B
- Front view - - Side view -
(Unit : mm)
Classification 20 RT
A 765
B 2 198
C 2 354
D 2 154
E 200
F 660
G 206
F
E
- Rear view -
Outdoor Unit _ 17
10. Dimensions
Model : ACAH040BBAM / ACAH040BC
Dimensions
A D
B
(Unit : mm)
A 1 528
B 2 198
C 2 354
D 2 154
E 200
F 660
G 142
F
E
G Water Outlet (65A)
Water Inlet (65A)
- Rear view -
18 _ Outdoor Unit
10. Dimensions
Model : ACAH060BBAM / ACAH060BCAM
Dimensions
C
A D
B
(Unit : mm)
A 2 291
F
B 2 198
C 2 354
E
D 2 154
G E 200
Water Outlet (65A)
F 660
Water Inlet (65A) G 142
- Rear view -
Outdoor Unit _ 19
Details to consider when installing the base
The base must be able to withstand concentrated load.
Base of Installation
The base must be installed with maximum gradient of 1/300.

The height of the base must be higher than the surface of the water and drain holes must be installed around.
Set the height of the base according to the installation environment so that the product is not submersed in
water. The default height of the base is 200mm and it must be at least doubled in areas with double the snowfall
of 100mm or above.
Install the drain pipe in the drain hole.
The drainage must be finished so that particles around the drainage do not clog the pipes.
LG is not responsible for product failure or damage from incorrectly designed or manufactured base.
Shape of anchor bolt
Specification of anchor bolt

Depth of drill Pullout load
Screw size (d) L S D L1 Used drill
(min.) (N)
5/8 (M16) 125 70 22 65 22 65 42 140
Dimension Shape of anchor bolt (Unit : mm)

A 20 RT 40 RT 60 RT
50 B
A 865 1 628 2 391
273.5
87 E
50
B 765 1 528 2 291

C 2 254 2 254 2 254
D 2 154 2 154 2 154
E 691 1 456 2 217
D
C
F
F 1 707 1 707 1 707
A
100
150
465 Drain
hole
Apply 3/1000 of slope
< 20RT Drawing of base >
20 _ Outdoor Unit
A A
50 B 50 B
85 E 87 E
273.5
273.5
Base of Installation
50
50
D
C
D
C
F
F
A A
150 150
100
100
465 465
Apply 3/1000 of slope Apply 3/1000 of slope
Drain
Drain hole
hole
< 40RT Drawing of base > < 60RT Drawing of base >
Outdoor Unit _ 21
12. Electric Characteristics
Electric specification
Electric Characteristics
Voltage RLA MCA MFA Inv. Comp Const. Comp Fan Motor
ACAH Frequency
(V) (A) (A) (A) Qty RLA Qty RLA LRA Qty RLA
020BBAM 60 208/230 80.0 87.0 115.0 1 28.0 2 22.0 140 2 4
040BBAM
60 208/230 160.0 167.0 195.0 2 28.0 4 22.0 140 4 4
040BCAM
060BBAM 87.0 115.0
60 208/230 240.0 3 28.0 6 22.0 140 6 4
060BCAM 167.0 195.0
1. RLA is the current required when operated in the following condition.

Outdoor temperature: 35C DB/24.0C WB, cold water inlet/outlet temperature: 12/7C
2. Voltage range
The chiller must be operated at the voltage within the upper and lower limit supplied from the power terminal to
operate normally.
3. Maximum voltage variance permitted between phases is 2%.
4. MCA is the criteria of selecting the wiring standard.
5. MFA is used when selecting circuit breaker and grounding error circuit breaker
(Electricity leakage circuit breaker).
Notes:
MCA: Minimum Circuit Ampere, A
MFA: Maximum Fuse Ampere, A
RLA: Rated Load Ampere, A
MSC: Maximum Start Current, A
22 _ Outdoor Unit
13. Wiring Diagrams
20RT
Wiring Diagrams
Outdoor Unit _ 23
13. Wiring Diagrams
40RT, 60RT : Main cycle of Main Unit
Wiring Diagrams
24 _ Outdoor Unit
13. Wiring Diagrams
40RT, 60RT : Main cycle of Slave Unit
Wiring Diagrams
Outdoor Unit _ 25
13. Wiring Diagrams
40RT, 60RT : Sub cycle of Main & Slave Unit
Wiring Diagrams
26 _ Outdoor Unit
Selecting installation location
Precaution when selecting the installation location
Installation of Chiller
Select the location that fits the following conditions to install the product.
Location without direct heat from other heat source
Location where noise of the chiller does not have negative impact to the neighbors
Check the installation direction of the unit for the seasonal wind during the winter.
Install the product so that the seasonal wind does not affect only one side of the product.
Location not exposed to strong winds
Location that can support the weight of the chiller
Location with space for air flow and service
Install the boundary sign, danger sign or barricade, if necessary.
It is recommended to install a fence around chiller so that people or animals will not be able to access the
area.
When installing the product in areas with high humidity during the winter (Coast, seaside, lakeside), install the
product where it is well ventilated and has plenty of exposure to sunlight. (Ex: Roof top with sunlight)
If the product does not run during the winter, establish a plan to use the anti-freeze for the water supply.
To prevent the condensed water from flowing, insulate the connected evaporator and pipe.
To smoothly drain the condensed water, establish an inclined structure.
Avoid installing the product at locations with the following conditions.
- Location with corrosive gas such as acid or alkali gas.
(Coolant can leak from the corroded pipes.)
- Location with electromagnetic wave.
(It can cause the product to malfunction from defective parts.)
- Location where flammable gas is generated or flows to prevent fire.
- Location with high level of carbon fiber or dust
- Special location exposed to oil, steam or emulsified gas
Outdoor Unit _ 27
Precaution for seasonal wind and winter season
In areas with heavy snow or in extremely cold areas, sufficient planning is required for the product to run
smoothly.
Even in other areas, planning is required for seasonal wind during the winter season.
Snow can go into the air discharge outlet of the condenser to freeze inside the chiller. Therefore install a
large cover over the chiller for areas with heavy snowfall to prevent the snow from accumulating on the top.
The chiller can freeze inside when the air inlet is clogged with snow. Therefore install the chiller on the base
with at least twice the height of the average snow accumulation.
(Default height of base: 300mm)
If there is more than 100mm of snow on top of the chiller, always operate the unit after cleaning the snow.
Do not install the product where there could be negative impact from snow in areas with heavy snowfall.
Decide the installation direction of the chiller so that the side of the air heat exchanger does not face the
direction of the snow.
(Make the side of the air heat exchanger parallel to the direction of the snowfall.) Install a blocker with the
height of the snow accumulation to avoid the snow around the chiller from being sucked into the coil side.
(Prepare on site)
If the wind comes in one direction of the unit where the seasonal wind is strong, there is a high chance that it
can lead to issue with product capacity or imbalance of load. Therefore install the product so that it has con-
sistent effect on the product cycle. If that is not possible, consider using a wind blocker or other devices. In
areas with strong seasonal wind during the winter, apply the wind blocker hood, especially near the coastal
area, without blocking the suction inlet of the chiller considering the direction of the wind. If the chiller is
directly exposed to the seasonal wind during the winter, separately install a wind buffle. (Prepare on site)
28 _ Outdoor Unit
Installation Guide at the seaside
CAUTION
When installing the chiller near the coast, make sure that it is not directly exposed to the coastal wind.
When installing the chiller directly exposed to the coastal wind, separate anti-corrosive treatment must be
done on the condenser of the chiller.
* Selecting location of chiller

Install the chiller where the building can block the coastal wind.
Coastal wind Coastal wind
If the product has to be installed inevitably facing the coast, install a wall around the outdoor unit.
The wall must be made of sufficiently strong material such as

Wall concrete to block the coastal wind and must be 1.5 times larger
than the size of the product to protect the product 1000mm
apart. There must be 1000mm of clearance between the wall
and the chiller for smooth circulation of air.
Coastal wind
Install the product where the drainage is smooth.
Outdoor Unit _ 29
When installing the product, secure minimum space as shown below considering the service, suction and dis-
charge of air flow.
Consider the ventilation condition.

The air cooled chiller must be installed on open space or must have appropriate ventilation.
When installed along the wall, there must be sufficient space for ventilation.
Air
(Unit: mm)
Wall
h1
800+h1/2
800
Reference
If the side of the chiller is near the wall and the height of the wall is less than 800mm, the distance between the wall
and the chiller must be at least 800mm. If the side of the chiller is near the wall and the wall is 800mm or higher,
space of half of h1 must additionally be secured on top of the 800mm for the distance between the wall and the chiller.
(Unit: mm)
Ceiling
5,000
Air
Wall
800
Reference
If there is a ceiling on the top part of the chiller, the distance from the chiller to the ceiling must be 5000mm or above.
If the front or rear side of the chiller is close to the wall, the distance from the wall to the chiller must be 800mm or
above.
30 _ Outdoor Unit
Consider the service space.
There must be sufficient space for maintenance and repair work around the chiller.
Because this is the space where
Service space the water pipes are installed, make
sure to secure sufficient space for
future maintenance and repair
work.
800 mm
800 mm 800 mm
Because this is the space where

the water pipes are installed,
make sure to secure sufficient
space for future maintenance and
600 mm repair work.
Service space
800 mm
800 mm 800 mm
Outdoor Unit _ 31
Cold water management
The water quality of the cold (hot) water is described as follows. The water quality must not fall below the
following standard. If so, it can be judged to have risk within relatively short period of time.
Cold water
Item
Circulation type cold water Cold water
PH(25C) 6.5 - 8.0 6.5 - 8.0
Conduction rate (25C s/cm) 500 or below 200 or below
Alkali level (PPM) 100 or below 50 or below
Hardness (PPM) 100 or below 50 or below
Chlorine ion (PPM) 100 or below 50 or below
Reference
Lactic acid ion (PPM) 100 or below 50 or below
Iron (PPM) 0.1 or below 0.3 or below
Sulfur ion (PPM) Not detected Not detected
Ammonium ion (PPM) 0.5 or below 0.2 or below
Silica (PPM) 50 or below 30 or below
Water pipe connection

Connect the pipe so that the entrance of the cold (hot) water pipe is correct.
Permitted water pressure resistance of cold water pipe system is 1MPa
To prevent any external heat loss or dew drops forming during the cooling operation on the water pipe system, apply
thermal insulation treatment.
Install the air vent at the output end of the water pipe. (Air vent)
If the thermometer is installed on the inlet/outlet of the cold/hot water pipe, the operating condition of the chiller can be
checked.
Always install the strainer (50 Mesh or above) that can be cleaned on the water pipe inlet side to filter any alien particles
from entering the heat exchanger.
Always install the strainer on the leveled pipe. (If sand, trash or rust gets mixed to the cold water system, it can cause
product failure due to corrosion of metallic parts.)
Install the on/off valve on the cold water inlet/outlet and bypass pipe on the pipe direction of the device side.
- For the pipe system, it is recommended to install the bypass and clean the pipe before installing the product and during
the annual pipe cleaning.
- On/Off valve blocks the old water to the chiller that is not operating to reduce the power of the pump. Therefore select
whether to install to fit the need of the site.
Install the pressure gauge and thermometer on the inlet and outlet of the water pipe.
Always install the flexible joint to reduce the vibration of the pipe and product.
- Vibration of water pipe system is absorbed to prevent water leakage.
For the cold water system part, make sure to use the component that complies with designed water pressure or above.
Before supplying cold water to the chiller, clean inside the pipe system to remove any negative impact of particles to the
product.
32 _ Outdoor Unit
Installation mode A (Recommended method)
* Independent product installation * Independent product installation
T1
T1
P1
P1
P2
T2
LG supplied
P2
T2
LG supplied
Symbol Description Symbol Description
Valve T1 Temperature sensor (1: Inlet 2: Outlet)
Strainer P1 Pressure gauge (1: Inlet, 2 Outlet)
Flexible joint Cold water pump
Outdoor Unit _ 33
Installation mode B
* Independent product installation * Independent product installation
T2
T2
T1
P2
P2
P1
T1
P1
LG supplied
LG supplied
Symbol Description Symbol Description
Valve T1 Temperature sensor (1: Inlet 2: Outlet)
Strainer P1 Pressure gauge (1: Inlet, 2 Outlet)
Flexible joint Cold water pump
34 _ Outdoor Unit
CAUTION
If the winter outdoor temperature is 0C or below, take following measures to prevent the pipe from
freezing as shown below.
- If the outdoor temperature is low, the circulation water can freeze to damage the heat exchanger of
the product when the product is stopped.
If there is possibility of damage from low outdoor temperature, operate the pump to prevent the
water from freezing.
- If the product does not operate for a long period of time during the winter season, remove all the cir-
culation water to prevent the damage of heat exchanger and pipe from freezing.
- Add anti-freeze additive to prevent the circulation water from freezing during the winter season.
Maintain the cold water flux within the designed flux to ensure appropriate chiller performance and
reduce the tube damage from rusting, scaling and corrosion. LG is not responsible for any damage of
chiller from poor water quality management or inappropriate processing water.
Water pipe installation

Appropriate pressure of pipe connection is flange connection of 1 MPa or below.
Size of the water pipe must be the same as that of the product or larger.
If there is risk of dew drops forming, always install the thermal insulation material on the outlet pipe of the cold water.
To avoid connected water pipe from creeping from the load, use appropriate hook for support.
To prevent the pipe connected part from freezing during the winter season, always install the drain valve at the most
bottom of the pipe system.
Cold water inlet pipe is located at the bottom and the outlet pipe is installed on the top.
When connecting several chillers, refer to the following for common pipe size.
Full product capacity 20RT 40RT 60RT 80RT 100RT 120RT 140RT 160RT 180RT
Common pipe size 40Avv 65A 65A 80A 80A 100A 100A 100A 125A
20RT
Product 40RT
60RT
Cold water pump control

If the cold water pump is not operating for a long period of time or if the anti-freeze liquid is not used as the cold water, the
anti-freeze pump control must be installed to prevent the pipe from freezing.
The vibration of the pump can transfer to the pipe to cause noise indoors. As the plan to prevent the noise from spreading
in the pump, install flexible joints at the inlet/outlet and use the anti-vibration amount for the pump support.
Outdoor Unit _ 35
Unit Combination
Master unit Slave unit Slave unit
Terminal Terminal Terminal

Block Block Block
11A 11A
11A 11B 11B 11B
: Field wiring
There is no HMI in Slave units
HMI controller
WARNING
Electric work using special circuit based on the overall regulation and this manual must be done by
qualified electrician.
If the capacity of the power supply circuit is insufficient or if there is a defect, it can cause electric shock
or fire.
1) Communication cable connection

Refer to the above figure to connect the communication cable
For the communication cable, distinguish 11A and 11B to connect to the slave units.
2) Use 2-line shield cable as the communication cable.
3) Separately install the communication and power cable of the chiller so that the communication cable is not affected by
the electric noise generated from power cable. (Do not pass though the same electric pipe)
4) Unit combination is able to connect up to 3 units
36 _ Outdoor Unit
Manufacturing specification
Specification of Production
1) Use the parts and material of KS standard products or equivalent products for those not specified in this specification,
and all parts should be designed with structure that is easy for replacement, repair, and inspection.
2) If there is a problem in the freezer, or if there is an abnormal status of chilled water temperature and flow amount, etc.,
immediately stop the freezer operation and you have to be equipped with marking equipment or function that can easily
identify these.
3) There should be a protection circuit to prevent freezer damage by blackout or frequent voltage variation from KEPCO.
4) Freezer should be able to operate silently without abnormal noise or abnormal vibration.
5) Freezer should be composed of the central controller and the circuit possible for wired/wireless Start/Stop operation.
6) Easy combination should be possible with compact product design and module type design, and basic module
insertion and assembly installation should be possible regardless of the volume.
7) It should be the structure possible for substitute operation even if compressor or some cycle parts fail and cooling
operation should be possible during parts replacement, repair, or inspection.
8) The main power cable equivalent or above the specification presented in the product specification of each
corresponding model should be used for the freezer, each communication line and power cable should use cable pipe
for protection, and the cable pipe with the material that can block external noise according to the installation
environment should be used.
Air cooled type scroll freezer product specification

1. Case
1) It should have the structure that is easy for disassembly and assembly for easy maintenance/repair.
2) It should have a beautiful exterior and it should be insulated to prevent dew condensation.
3) It should have the structure preventing vibration and abnormal noise.
4) It should have the structure that can be grounded.
2. Compressor
1) R410A refrigerant should be used, case shape should be sealed type, format should be the combination
of inverter scroll compressor and fixed speed scroll compressor, it should be flexible to respond to load,
and it should be a high efficiency system that can optimize energy efficiency through inverter control.
2) Vibration prevention rubber should be used to prevent transfer of noise and vibration during operation.
3) The frequency variable boundary of inverter scroll compressor should be minimum 25Hz and maximum
105Hz.
4) Alternating operation should be possible to have the uniform average operation time of the compressors.
3. Condenser
1) Condenser heat pipe should use purity 99.9 % or above Phosphorus Deoxidized Copper without joint,
and it should have the structure with Al fin attached to increase the heating area. (Cross fin & Tube type)
2) Use wide louver fin for Al fin, and pipe extension should be carried out for efficient heat transfer.
3) Condenser air cooled type heat exchanger arrangement should be 3 rows 48 levels 15FPI.
4) The pressure endurance test for high pressure part refrigerant side should be carried out at 4.18 MPa or
above (designed pressure 3.8 MPa), and there should be problems such as leakage or deformation.
Outdoor Unit _ 37
5) The condensing coil that passed pressure endurance test should be vacuumed to completely remove
moisture inside.
6) Use propeller type Fan, and it should be able to give sufficient wind amount required for condensing.
Also, it should have sufficient strength for the number of rotations, and it should be operated silently
through balance test.
7) Motor should be BLDC type that can increase efficiency.
8) Fan and Motor should be connected directly.
4. Electronic Expansion Valve

1) It is the part that insulates and expands high pressure fluid refrigerant at condenser exit in low
temperature low pressure state, and during cooling operation, line shape electronic expansion valve
should be activated to adjust adequate refrigerant amount according to the evaporator load.
2) Based on data of various sensors installed in the freezer, microcomputer unit should be able to analyze
operation status of the system and compressor to control the most adequate refrigerant amount linearly.
3) By applying electric pulse signal to stepping motor, it should be able to play the role of adjusting the
refrigerant flow amount.
5. Evaporator
1) Evaporator should be blazing plate type heat exchanger type, and the material should be stainless steel.
2) There should be no water leakage, and the durability should be guaranteed.
3) It should have the structure that can connect to chilled water pipe.
4) Heat exchanger should be sensible heat exchange structure that the refrigerant and coolant are not
mixed.
5) It should be a structure that each of coolant and refrigerant are flown into countercurrem structure heat
exchanger and after heat is exchanged with each other through the thin valve inside heat exchanger,
discharged outside heat exchanger.
6) In the destruction test, it should endure 18 MPa pressure.
6. Control equipment
1) It is the controller to operate overall system in optimal condition with the microcomputer unit installed in
the freezer, and based on the 4 measurement values including intake refrigerant gas pressure,
discharged refrigerant gas pressure, discharged refrigerant gas temperature, and heat exchanger
refrigerant temperature, it should be able to control electronic expansion valve, compressor(inverter),
etc.
2) There should be a function that can check all sensors connected to the freezer and various operation
statuses.
3) It should be equipped with self protection equipment and system protection function.
4) Module type control interface should be applied so that simple product control is possible in series
installation, and relocation and re-installation of HMI controller should be possible without separate
control equipment.
7. Ref. Piping
1) Refrigerant pipe should be purity 99.9% or above Phosphorus Deoxidized Copper without joint, and it
should be piped for fluent refrigerant flow between each component.
2) Install check valve at compressor discharge side to prevent reverse flow of the discharged refrigerant.
3) Install strainer in the pipe to absorb moisture inside the pipe and to filter foreign objects.
4) The pipe from expansion valve to evaporator should be insulated to prevent moisture condensation on
the surface of the pipe and to prevent flash gas generation of refrigerant fluid at the same time.
38 _ Outdoor Unit
5) Liquid injection pipe that activates electronic valve to flow fluid refrigerant to the suction pipe when
discharged gas temperature is above the rated temperature should be installed to protect compressor
and freezer.
6) After completing the piping, carry out the pressure endurance test on refrigerant side at 4.18 MPa or
above (designed pressure 3.8 MPa), and there should be no leakage or deformation.
7) After carrying out air-tight test, completely vacuum inside so that there is absolutely no moisture.
8. Safety devices
1) Refrigerant pressure (Normal refrigerant pressure)
A. High pressure switch
B. High voltage protection (Sensor)
2) Temperature
A. compressor discharge temperature overheating detection (Sensor)
B. IPM temperature detection (Sensor)
C. Freeze and burst protection (Sensor)
D. Power Module application (Sensor)
3) Chilled water flow
A. Chilled water flow switch)
4) Voltage and current (control logic)
A. Revere phase detection and protection (Voltage monitoring system)
B. Compressor over-current protection
C. Fan motor over-current protection
5) Fuse
Outdoor Unit _ 39
16. Appendix - Antifreeze Corrections
Antifreeze Corrections
Antifreeze % by wt
Antifreeze Type Item
Appendix
10% 20% 30% 40% 50%
Cooling 0.998 0.997 0.995 0.993 0.992
Methanol Heating 0.995 0.99 0.985 0.979 0.974
Pressure Drop 1.023 1.057 1.091 1.122 1.160
Cooling 0.996 0.991 0.987 0.983 0.979
Ethylene glycol Heating 0.993 0.985 0.997 0.969 0.961
Pressure Drop 1.024 1.068 1.124 1.188 1.263
Cooling 0.993 0.987 0.98 0.974 0.968
Propylene glycol Heating 0.986 0.973 0.96 0.948 0.935
Pressure Drop 1.040 1.098 1.174 1.273 1.405
Correction factor of cooling capacity
1,000
0.990
0.980
Correction Factor
0.970
0.960
0.950
Methanol
0.940 Ethylene glycol
Prlpylene glycol
0.930
0% 10% 20% 30% 40% 50%
Antifreeze % by wt
40 _ Outdoor Unit
n 20RT
Cooling
Introduction
M
Appendix
M
Outdoor Air M
Sub-cooler Fan motor
Heat Heat
exchanger exchanger Pressure sensor
on air side on air side
Pressure switch
Temperature sensor
S
Solenoid valve
S
Check valve
Oil separator
Oil separator
Oil separator
Strainer
Electronic
Accum expansion valve
-ulator Expansion valve
heatexchanger
compressor
Plate type
Inverter
Water outlet
Static speed
compressor
Static speed
compressor
Water inlet
Outdoor Unit _ 41
n 40RT
Cooling
M
Appendix
Sub-cooler Outdoor Air M

Fan motor
Heat Heat
exchanger exchanger Pressure sensor
Pressure switch
Temperature sensor
S
S Solenoid valve
Oil separator
Oil separator
Oil separator
Check valve
Strainer
Accum
-ulator
Electronic
expansion valve
heatexchanger
compressor
Plate type
Inverter
Water outlet Expansion valve

Static speed
compressor
Static speed
compressor
Water inlet
M
Outdoor Air
Sub-cooler
Heat Heat
exchanger exchanger
S
Oil separator
Oil separator
Oil separator
Accum
-ulator
heatexchanger
compressor
Plate type
Inverter
Water outlet
Static speed
compressor
Static speed
compressor
Water inlet
42 _ Outdoor Unit
n 60RT
M
Cooling
Introduction
M
Appendix
Sub-cooler Outdoor Air
Heat Heat
exchanger exchanger M
on air side on air side Fan motor
Pressure sensor
S
Pressure switch
Oil separator
Oil separator
Oil separator
Temperature sensor
Accum
S
-ulator Solenoid valve
heatexchanger
compressor
Plate type
Water outlet
Inverter
Check valve
Static speed
compressor
Static speed
compressor
Water inlet
Strainer
Electronic
expansion valve
M
Expansion valve
M
Heat Heat
exchanger exchanger
S
Oil separator
Oil separator
Oil separator
Accum
-ulator
heatexchanger
compressor
Plate type
Inverter
Water outlet
Static speed
compressor
Static speed
compressor
Water inlet
Heat Heat
exchanger exchanger
S
Oil separator
Oil separator
Oil separator
Accum
-ulator
heatexchanger
compressor
Plate type
Inverter
Water outlet
Static speed
compressor
Static speed
compressor
Water inlet
Outdoor Unit _ 43
Memo
Introduction
Memo
44 _ Outdoor Unit
P/No.: MFL67285204

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Air-Cooled Scroll Chiller

Partial load operation

Home Schedule History Setting

View system Weekly schedule User Setting

Equipment Control Monitoring

Pump Interlock, load pump output, Alarm status

Management cost saving

Automatic schedule management operation

Various automatic control functions

Communication method : A = Modbus

Model type : A = Module model

Power specification : B = 208/230 V, 60 Hz, 3

Cooling capacity (RT) : 060 = 60 RT

Compressor type : R = Scroll(Low pressure type)

Cooled type : A = Air cooled C/O

Area of production Refrigerant

consultation from nearby sales office or specialty store.

2. Selecting candidate model

3. Performance adjustment for fouling

Water in/out Fouling coefficient

5. Finalizing the model

u Example: selecting model

Cold water outlet temperature ()

Range of outlet air temperature

Power Supply , V, Hz 3, 208/230, 60 3, 208/230, 60

Performance Data of Cooling

Outdoor Air Water Outlet Temperature ()

Performance Data of Cooling

- Front view - - Side view -

- Front view - - Side view -

G Water Outlet (65A)

Water Inlet (65A)

- Front view - - Side view -

The base must be installed with maximum gradient of 1/300.

Shape of anchor bolt

Specification of anchor bolt

Dimension Shape of anchor bolt (Unit : mm)

B 765 1 528 2 291

F 1 707 1 707 1 707

< 20RT Drawing of base >

Apply 3/1000 of slope Apply 3/1000 of slope

1. RLA is the current required when operated in the following condition.

* Selecting location of chiller

Coastal wind Coastal wind

The wall must be made of sufficiently strong material such as

Install the product where the drainage is smooth.

Consider the ventilation condition.

Because this is the space where

Water pipe connection

Symbol Description Symbol Description

Valve T1 Temperature sensor (1: Inlet 2: Outlet)

Strainer P1 Pressure gauge (1: Inlet, 2 Outlet)

Flexible joint Cold water pump

* Independent product installation * Independent product installation

Symbol Description Symbol Description

Valve T1 Temperature sensor (1: Inlet 2: Outlet)

Strainer P1 Pressure gauge (1: Inlet, 2 Outlet)

Flexible joint Cold water pump

Water pipe installation

Cold water pump control

Terminal Terminal Terminal

11A 11B 11B 11B

1) Communication cable connection