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Mechanical Properties of a
Modified 2% Cr=l Mo Steel for
Pressure Vessel Applications
R. L. Klueh
R. W. Swindeman
Printed in the United States of America. Available from
Nat iona I Tech n ica I I n f orm at ion Service
U.S. Department of Commerce
5285 Port Royal Road, Springfield, Virginia 22161
NTlS price codes-Printed Copy:A03 Microfiche A01
~~ ~~~~~ ~~
P r e p a r e d by t h e
OAK RIDGE NATIONAL LABORATORY
Oak Ridge, Tennessee 37831
o p e r a t e d by
UNION CARBIDE CORPORATION
f o r t h e O f f i c e of
Advanced Research and Technology Development
F o s s i l Energy Materials Program
U.S. Department of Energy
u n d e r C o n t r a c t No. W-7405-eng-26
LOCKHEED MARTIN ENERGY RESEARCH LIBRARIES
1l1lI11IlIl1Iul lIllIlIl(1IlIllIlIl1
3 q45b 0449291 L
.
CONTENTS
ABSTRACT ................ . . . . . . . . . . . . . . 1
. .. ............... 1
. INTRODUCTION
MATERIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
EXPERIMENTAL METHODS . . . . . . . . . . . . . . . . . . . . . . . . 5
RESULTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
HEAT TREATMENT AND MICROSTRUCTURE . . . . . . . . . . . . . . . 6
MECHANICAL PROPERTIES . . . . . . . . . . . . . . . . . . . . . 16
DISCUSSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
SUMMARY AND CONCLUSIONS ............... 32
ACKNCNLEDGMENTS . . ............... 33
REFERENCES . + . . ................ 34
iii
MECHANICAL PR-OPERTIESOF A MODIFIED 2 114 Cr-1 Mo
STEEL FOR PRESSURE VESSEL APPLICATIONS*
INTRODUCTION
The Materials for Coal Conversion Pressure Vessels Task under which
this work was conducted has as its primary purpose the development of a
basic understanding of the factors that influence the performance of
alloys under the hostile conditions expected for high-temperature high-
pressure hydrogen service. The scope of the program addresses the three
. *Research sponsored by the U.S. Department of Energy
(DOEIFE AA 15 10 10 0, AFSTD Fossil Energy Materials Program, Work
Breakdown Structure Element ORNL-3.3) under contract W-7405-eng-26 with
the Union Carbide Corporation.
1
2
The ASTM specifications for standard 2 1/4 Cr-1 Mo steel allow 0.15% C
(maximum).
The addition of 0.002% B was credited with increasing the harden-
ability of the alloy, allowing for the formation of "martensite or bainite
.
3
MATERIAL
The material used in these studies came from two heats of steel. The
first heat (phase I) was produced as 25-mm plate from a 50-kg vacuum induc-
tion melt with the chemical composition given in Table 1. The plate was
provided to ORNL in the normalized-and-tempered condition. This heat
treatment involved 4 h at lOOO"C, air cooling, tempering 5 h at 650"C,
followed by air cooling; this will be designated the as-received
condition. At ORNL the plate was sectioned, and the part that was tested
was subsequently given a second normalize-and-temper heat treatment - a
"quality" heat treatment.2 That treatment was 5 h at 950"C, air cool,
followed by 20 h at 690"C, air cool. In the initial development work, the
alloy was intended to conform to the ASME SA-387, grade 22, specification,
which requires a minimum tempering temperature of 675C (1250F) .2 How-
ever, in the United States, plate products expected to meet SA-387, grade
22, class 2, properties are often delivered in the stress-relieved con-
dition produced by tempering at 662C (1225F). After subsequent fabrica-
tion the vessels or components are typically tempered at 690C (1275F).
The as-received condition (650'C temper) more closely conformed to the
stress-relieved condition, and additional heat treatment was required to
bring the ultimate tensile strength within an acceptable range. Although
the portion of the plate allocated for the phase I exploratory testing was
quite small, sufficient steel was available to obtain tensile, creep, and
impact properties.
The second heat (phase 11) was produced as a 16-ton forging in four c
thicknesses, 525, 425, 332, and 235 mm (21, 17, 13, and 11 in.), with the
chemical composition given in Table 1. The pieces provided ORNL were heat
treated by the producer as follows: austenitized at 950C for 7 h, water
5
ZXPERIMENTAL METHODS
Tensile and creep tests were made on specimens that had a 6.35-mm-diam
by 31.8-mm-long (0.250 X 1.25 in.) reduced section. The tensile testing
methods conformed to ASTM Recommended Practice E 21. The creep tests were
made in air on lever-arm creep frames with 12:l ratios. Testing methods
conformed to ASTM Recommended Practice E 132. The specimens were heated
by a resistance furnace. During test, the temperature was.monitored and
controlled by three Chrome1 vs Alumel thermocouples mechanically attached
along the specimen gage section. Temperatures were controlled to +l0C,
and the temperature varied less than +2OC along the gage section. Creep
strains were measured with a mechanical extensometer attached to the speci-
men shoulders, and the extension was read periodically from averaging
electrical transducers.
6
RESULTS
Time
A s s t a t e d above, I s h i g u r o e t a l . compared t h e c r e e p - r u p t u r e p r o p e r t i e s
m
.
of t h e modified and s t a n d a r d 2 1 / 4 C r - 1 Mo s t e e l s a f t e r both were cooled
t o simulate the 1/4 T p o s i t i o n of a 2001nm p l a t e . This r e s u l t s i n t h e
comparison of a b a i n i t i c m i c r o s t r u c t u r e ( f o r t h e modified s t e e l ) w i t h a
s t e e l c o n t a i n i n g l a r g e amounts of polygonal f e r r i t e ( f o r t h e s t a n d a r d
steel). The l a r g e d i f f e r e n c e i n h a r d e n a b i l i t y f o r t h e two steels g i v e s
8
Y-1874 1 2 Y- 187408
(a1
Y-111349
Fig. 2. Microstructures of
V-Ti-B-modified 2 114 Cr-1 Mo
s tee1 in (a) the "as-received''
condition and ( b ) the "quality"
heat-treated condition. ( e ) Mi-
crostructure of a 25-mm-thick
plate of standard 2 1/4 Cr-1 Mo
steel in the normalized-and-
tempered condition.
. (C ) , 40ym ,
10
The m i c r o s t r u c t u r e of untempered b a i n i t e i s a h i g h l y d i s l o c a t e d l a t h
s t r u c t u r e . 8-9 We examined only t h e normalized-and-tempered s t r u c t u r e (i. e . ,
t h e microstructure tested). A f t e r t h e q u a l i t y h e a t t r e a t m e n t , t h e modified
2 1 / 4 C r - 1 Mo s t e e l s t i l l showed evidence of t h e h i g h d i s l o c a t i o n d e n s i t y
as w e l l as some i n d i c a t i o n s of a remaining l a t h s t r u c t u r e [ F i g . 3 ( a ) J . The
.
o t h e r d i s t i n c t i v e f e a t u r e of t h e m i c r o s t r u c t u r e w a s t h e p r e c i p i t a t e d i s t r i -
b u t i o n [ F i g s . 3 ( b ) and 41. We observed b a s i c a l l y two t y p e s of p r e c i p i t a t e
morphologies: a r e l a t i v e l y small number of l a r g e , o f t e n polygonal, p r e c i p i -
t a t e p a r t i c l e s and a h i g h d e n s i t y of much smaller p a r t i c l e s . The l a r g e r
p a r t i c l e s were o f t e n , b u t n o t e x c l u s i v e l y , found on g r a i n boundaries. The
p r e c i p i t a t e d i s t r i b u t i o n was shown q u i t e c l e a r l y i n t h e r e p l i c a s t u d i e s
(Fig. 4 ) .
When t h e d i s t r i b u t i o n of small p l a t e l e t - s h a p e d p r e c i p i t a t e p a r t i c l e s
w a s examined i n more d e t a i l , i t became e v i d e n t t h a t they were o f t e n on
d i s l o c a t i o n s (Fig. 5) and, as d i s c u s s e d l a t e r , may have played a r o l e i n
t h e e v o l u t i o n of t h e l a t h s t r u c t u r e . Not a l l g r a i n s c o n t a i n e d an i n d i c a -
t i o n of t h e l a t h s t r u c t u r e as c l e a r as t h a t shown i n t h e upper p a r t of
Fig. 3(a). I n some cases, an e l o n g a t e d c e l l s t r u c t u r e w a s observed w i t h i n
g r a i n s ( F i g . 5); t h i s s u b s t r u c t u r e w a s a l s o a s s o c i a t e d w i t h f i n e p r e c i p i -
tates. The width of both t h e l a t h l i k e f e a t u r e s and t h e e l o n g a t e d c e l l
s t r u c t u r e ranged from 0.3 t o 0.7 pm.
The s t a n d a r d 2 1 / 4 C r - 1 Mo s t e e l had a somewhat d i f f e r e n t appearance,
e s p e c i a l l y t h e p r e c i p i t a t e morphology ( F i g . 6 ) . The l a r g e polygonal pre-
c i p i t a t e p a r t i c l e s were a g a i n p r e s e n t , b u t i n t h i s case most of t h e smaller
p a r t i c l e s were n e e d l e l i k e . On t h e r e p l i c a s , t h e p r e c i p i t a t e d e n s i t y i n
t h i s specimen appeared l a r g e r , b u t t h i s may be because much of t h e very
f i n e p r e c i p i t a t e i n t h e modified 2 1 / 4 C r - 1 Mo s t e e l w a s not picked up by
t h e r e p l i c a t i o n technique. P r e c i p i t a t i o n on d i s l o c a t i o n s w i t h i n t h e g r a i n s
d i d n o t appear t o have t a k e n p l a c e as i n t h e o t h e r steel. The g r a i n s i z e
o f t h e s t a n d a r d s t e e l w a s c o n s i d e r a b l y g r e a t e r t h a n t h a t of t h e modified
s teel.
When t h e c a r b i d e s were chemically e x t r a c t e d from t h e modified
2 1 / 4 C r - 1 Mo s t e e l and compared w i t h t h o s e e x t r a c t e d from s t a n d a r d
2 1 / 4 C r - 1 Mo steel, s l i g h t l y more p r e c i p i t a t e had formed i n t h e s t a n d a r d
11
E-41029
E-41033
-, 1.0 pm 1
H-70985
, 1.0 pm ,
Fig. 4. Transmission electron micrograph of an extraction replica of
V-Ti-B-modified 2 114 Cr-1 Mo steel.
13
E-41052
p.25 pm,
E-41039
H-70988
, 1.0 pm I
2 1/4 Cr-1 Mo steel (Table 2). Again, we do not know whether all the
precipitate was extracted. However, TEM indicated that the average precipi-
tate particle size in the standard 2 1/4 Cr-1 Mo steel was larger than that
in the modified steel.
.
Table 2. Amount of precipitate extracted from modified
and unmodified 2 1/4 Cr-1 Mo steel
MECHANICAL PROPERTIES
The difference was quite striking (Fig. 7). The transition temperature
was lower and the upper-shelf energy higher after the second normalize and
temper.
. As stated above, we feel that it is appropriate to compare the prop-
erties of the modified steel with properties of standard 2 114 Cr-1 Mo
steel having similar microstructure and strength. Figure 8 compares the
modified 2 114 Cr-1 Mo steel with a standard 2 114 Cr-1 Mo steel in a
quenched-and-tempered condition with substantial toughness for this
material (SA-387, grade 22). Again, there was quite a large difference in
properties; the modified steel was substantially tougher than the standard
steel as measured by both transition temperature and upper-shelf energy.
0RNL.DWG 81.12872
HEAT TREATMENT
AS-RECEIVED
NORMALIZED: 1000DC (1830F) FOR 4 h, AIR COOL
TEMPER: 65OoC (1200'F) FOR 5 h, AIR COOL
QUALITY HEAT TREATMENT
AUSTENITIZED: 950C (1745'F) FOR 5 h, AIR COOL
TEMPER: 690C (1275'F) FOR 20 h, AIR COOL
TEST TEMPERATURE ( O F )
-100 0 100 200 300 400 500
320 i- I I I I/ I 1 I 1 240
280
240
I QUALITY HEAT TREATMENT 200
-
q 200
>
160 120
u a
z UI
z
u 120
80 UJ
80
40
40
0 0
ORNL-DWG 83-11036
280
240
200
? 160
Y
>
a
Ix
W
z
W
120
80
40
0 I I
-100 -50 0 50 100 150 200 250
TEMPERATURE ("C)
ORNL - D W G 83-11028
90 I I I I I
-b?
1
2
U a
W
700 I I I I
ORNL-DWG
1
83-11035
:80
LL
-a a e a a A
-
A 0 A
\ z A A
\
\ 0 70 - A
I- A A A
0
3
n
600
60-
A'
\ <-
. \ \
40
- a MODIFIED 2 b 4 C r - I M o
\ 1
A STANDARD Z1/4Cr-1Mo
F
9
2 500 v
W
[L
I-
--. 0
30-
A
v)
I- A
U A A
c3 A A A
5
W
20-
a a
a a a
400
YS UTS _I
U
-0- MODlFlIED 2V4 C r - I Mo 81 gI- 10-
--A-- --A-- STANDARD 2l/4 C r - I Mo
01
0
100
I 200
I 300
I 400
I 500
1 600 I
T E M P E R A T U R E ("C)
(b)
Fig. 9. Tensile properties as functions of temperature for the V-Ti-B-inodified 2 114 Cr-1 Mo
steel with the quality heat treatment and a normalized-and-tempered standard 2 114 Cr-1 Mo steel, both
in the tempered bainitic condition. (a) Yield strength and ultimate tensile strength. ( b ) Ductility.
20
482OC
538OC
500
c
0
a
2
v
v,
v,
W
LT
I-
v,
200 -
A 482C
510C
538 "C
100
I000 I 1 I Ill111 1 I I 1
-
- 1 I 1 I1 11'1 I 1 I 111111
-
- A 482C -
- m 510C -
500 - 0 5 6 6 C -
a - A - A
d
5
v, - -
v,
W
LT
I-
v)
v, 200 - -
t
A 482 " C
-s4"- O
v
0
510C
538C .
-
0
0 0
0
A
0
A
A
0 ' I I I I I I I I I I I I I I I I I
2 5 1o2 2 5 1o3 2
RUPTURE LIFE (h)
Fig. 12. Variation in rupture elongation with rupture life for
V-Ti-B-modified 2 1/4 Cr-1 Mo steel.
steels at 482, 510, and 538C show a definite advantage for the modified
steel (Fig. 13). At 482"C, the properties were similar at high stresses
(short rupture times), but at low stresses a large difference was observed.
A similar divergence of properties was noted at 510C. At 538"C, this
difference was found at all stresses over the range tested.
Creep curves for the modified 2 1/4 Cr-1 Mo steel are shown in Fig. 14.
Observations on creep-curve shape revealed two interesting characteristics
that have also been observed on standard 2 1/4 Cr-1 Mo steel. Most of the
creep occurs with an increasing creep rate (i.e., relatively small primary
and secondary stages and an extended tertiary creep stage). Second, the
specimen tested at 482C and 241 MPa had a nonclassical creep curve. This
curve had two steady-state stages; the creep rates for both are given in
Table 3 .
23
O R N L - D W G 83-1t031
1000 1 1 I1111l~ I I I 1 IIIII I I I l l 1
- - V-TI-B MODIFIED
--e-- STANDARD (HEAT 20017)
500
-
0
a
z
Y
cn
cn
W
rx
t
cn
200
100 1 I 1 I 1 Ill1 1 1 I l l l l l l I I I l l ]
. ORNL-DWG 81-12876
t2 = A t ; ,
t2 0 . 5 9 1.006
t~
F i g u r e 15 shows t h e t e r t i a r y c r e e p d a t a f o r t h e modified 2 1 / 4 C r - 1 Mo
steel. These d a t a can be f i t by
t 2 = 0 . 3 5 1.09
t~
(3)
;
- STANDARD (HEAT 20017) (@ ,
//I
-
f
v
- /
103 =-
-
-
/
w
0
(L
- / // I//=
- /
>
[L - // AQ,
5 - /
-
I-
[L - -
W
I-
P = -
w
r
102
-
-
-
- /
/
/
/
..///- V - T I - B MODIFIED
-
-
-
-
I- /
A 482OC
-
-
510C -
-
/
/// @/. 538C -
- -
10
1 /,,, I I 1 1 , 1 1 1 ,
I I I I Ill
.
Again, a c 1. However, the large difference in the value of A for the
two steels means that for a given rupture life the standard steel has a
larger t2 and thus that considerably less of its creep occurs in the terti-
ary stage.
Visual observations of fractured specimens indicated that the fractures
were of a cup-cone type. This was verified by metallographic examination of
selected specimens. All indications were that the fractures were entirely
transgranular.
DISCUSSION
2 114 Cr-1 Mo steel. For the modified steel, the strongest interaction
between interstitial and substitutional solutes should occur between C
and V and/or Ti, as opposed to C and Mo and/or Cr in the standard steel.
The Fe-V-C and Fe-Ti-C alloys have not been studied as have Fe-Mo-C and
Fe-Cr-C (ref. 1 6 ) .
The observation that a large portion of the creep curve for the
V-Ti-B-modified 2 114 Cr-1 Mo steel consisted mostly of an increasing creep
rate (tertiary creep) is similar to observations on annealed 2 114 Cr-1 Mo
steel.19 In that case the observation was explained as being caused by
interaction solid-solution hardening. l 7 Such creep curves were attributed
to nonclassical creep in which only the first steady-state stage was delin-
eated. That is, the first steady-state stage was so long that the second
steady-state stage was never observed; by the time the first steady-state
stage was finished, the second steady-state stage was so short that it
occurred by itself only over a period of time too short to permit identi-
fication. Because the end of the second steady-state stage defines the
proper start of the onset of tertiary creep,20 the time and strain to the
onset of tertiary creep are underestimated.
This same observation appears applicable for the V-Ti-B-modified
2 114 Cr-1 Mo steel. A s with the previous results,20 only when the stress
was quite low (long rupture life) was the second steady-state stage identi-
fiable. However, because in this study the test that displayed two steady-
state stages (241 MPa at 482"C, Table 3 ) was discontinued immediately after
the second steady-state stage began, the amount of creep before the onset
of the true tertiary creep stage was not determined. Nevertheless, this
observation indicates that several percent more creep probably occurs before
the onset of the true tertiary stage, in which the increasing creep rate
denotes a structural instability (i.e., the formation of cracks, voids, or
necking, which lower the specimen cross section and thus increase true
stress).
Interaction solid-solution hardening affects the tensile properties
of standard 2 114 Cr-1 Mo steel in addition to its effect on creep. The
effect is exhibited as a dynamic strain-aging peak when the ultimate
31
ACKNOWLEDGMENTS
.
34
REFERENCES
ORNL-5995
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