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Mobile :- +20-01111682604
Email :- moemen.hussein@alexu.edu.eg
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Tanks
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Classification
Open Top Tanks
Floating Roof
Tanks
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Open Top Tanks
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Fixed Roof Tanks
Atmospheric tank (free vent)
Low pressure tanks (approx. 2 Kpa g of internal pressure)
High pressure tanks (approx. 5.6 Kpa g of internal pressure)
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Fixed Roof Tanks
Dome cone
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Supported cone roof
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A supported cone roof tank has a fixed roof in the shape of a
cone that is supported by rafters on roof trusses.
Supported cone roof tanks are used when floating roof tanks
are not required or are not more economical. Supported
cone roof tanks can be larger in diameter than self-
supporting.
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The supported cone roof tank cannot withstand any
significant pressure or vacuum.
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Self-Supporting Fixed Roof Tank
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The roof of a self-supporting, fixed roof tank is supported completely
from the shell without supplementary structural members.
It has same characteristics and usages as the supported cone roof tank
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Floating
Roof
Tanks
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where the roof
floats on the
product in an
open tank and
the roof is open
to atmosphere.
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usage
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Single deck floating roof
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Single deck floating roof
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Double Deck Floating Roof
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where the
roof floats
on the
product in a
fixed roof
tank.
Internal floating roof
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Fixed Roof with Internal Floating Roof Tank
This type of tank is used when the service of an existing fixed roof tank is
changed and a floating roof tank should be used for the new service. The
tank is prepared for the new service by adding the internal floating roof
inside the existing tank.
This type of tank also may be required when a floating roof tank needs a
fixed roof for environmental protection or product quality. In this case, a
fixed roof is often added to an existing floating roof tank.
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Standards for API Storage
API 650
Tanks
API 653
API 620
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API Standard 650
Welded Steel Tanks for Oil Storage
Tanks with internal pressures from atmospheric pressure to 17 kPa (ga) (2.5
psig)
Tanks that are non refrigerated
Tanks with design temperatures less than (200F)
Tanks that store petroleum, other liquid products, or water
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API Standard 620
Welded, Low-Pressure Storage Tanks
Tanks with internal pressures greater than 3.4kPa (ga) (0.5 psig) but not
greater than 103kPa (ga) (15 psig)
Tanks with metal temperatures from -168C to +120C (-270F and
+250F)
Tanks that are large enough to require field Erection
Tanks that store liquid or gaseous petroleum products, water, and other
liquids
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API 653
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Why floating roof ?
floats directly on the product
there is no vapour It reduces evaporation
space and thus losses and hence
eliminating any
possibility of flammable reduction in air
atmosphere. pollution.
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Typical Fitting and Accessories For Floating Roof
Roof Seal
Fire Fighting System
System and
Foam Dam
Rolling Ladder
and Gauger Support Leg
Platform
Centering and
Roof Drain
Anti-Rotation
System
Device
Vent
Bleeder Vents
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Roof Seal System
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types of seals primary seal
secondary seal
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The primary seal
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The Mechanical Shoe Seal Pantograph
Hanger
Scissor Hanger.
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Pantograph Hanger
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Roof Seal System
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Pantograph Hanger
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Scissor Hanger
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Secondary seal
cost saving.
enhanced safety by protection against rim fires.
Environmental protection with less odour and compliance with the air
standards .
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Secondary seal
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Roof Seal Material
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Roof Seal Material
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Support leg
Support leg is the supporting element for the floating roof when
the tank is empty where the roof fall to its lowest position.
not only that the roof will not foul with any internal
accessories that installed at the lowest shell such as heating
coil, mixing propeller, it also provide access room for
maintenance personnel.
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Support leg
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Roof Drain System
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Roof Drain System
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Articulated Piping System
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Articulated Piping System
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heavy weight to
disadvantage
the system
stress the deck
plate
wearing of the
roof seal.
Complicated
installation
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Flexible Drain Pipe System
It consists of only single
continuous pipe which expands
and contracts with the rise and
fall of the floating roof.
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Flexible Drain Pipe System
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leakage is
eliminated
features much lighter
easy installation
Expensive cost
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Drain Pipe Design
1. The Rain Fall, RH (m/hr) ( given)
2. The Drainage (Q)= RH x deck area (m/hr)
2
3. A = Q / V , V= f
:1
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Vent Bleeder Vents
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Vent Bleeder Vents
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Vent Bleeder Vents
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Vent Bleeder Vents
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Vent Bleeder Vents
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Vent Bleeder Vents
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Bleeder Vent Design
The design data for the venting design is
as follow:
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The pressure venting (out-Breathing)
The venting capacity for Flow rate of free air for liquid
maximum liquid Filling will be 17 movement,
3 /h of free air for each 15.9
3 /h of maximum Filling rate. 1 = / 15.9 *17
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Cross sectional area of vent
_ = Q= maximum flow rate
2
P = Pressure different
= Specific weight of air
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Rolling Ladder
The rolling ladder installed on the floating roof tank to
provide safe access onto the floating roof.
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Rolling Ladder
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Fire Fighting System
Fire on the floating roof tanks are common
and it usually happened in the rim space
where the vapour escaped, this was called as
rim fires. The main cause of the floating roof
rim fires is lighting. Most lighting ignited rim
fires result from induced charges on the roof
and not direct strikes. Fire fighting system is to
be designed and installed on the floating roof
to fight over and extinguishes the rim fire.
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Fire Fighting System
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The tank design
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Tank capacities
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Field Erected Tanks
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Material Selection
Corrosion Assessment
Mechanical stresse
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2 Carbon dioxide dissolves in water and dissociates to
Corrosion form weak carbonic acid which causes corrosion on
carbon steels . Higher temperatures and pressure
increase the corrosion rate .
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Mercury Mercury (Hg) is a trace component of all fossil fuels.
It is therefore present in liquid hydrocarbon and
natural gas deposits.
may transfer into air, water and soil.
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Material Selection Guide
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API Standard 650 material groups.
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The minimum design metal temperature
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Tank Shell Design Methods
one-Foot Method
Variable-Design-
Point Method
Elastic Analysis
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one-Foot Method
The 1-foot method calculates the thickness required at
design points 0.3 m (1 ft) above the bottom of each shell
course.
For design shell thickness
4.9 ;0.3
= +C.A
= Design shell thickness, in mm
H = Design liquid level, in m
G = Design specific gravity of the liquid to be stored
C.A = Corrosion allowance, in mm
= Allowable stress for the design condition, in Mpa
D = nominal tank diametr, m
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NOTE
This method is shall not be used for tanks
larger than 60 m in diameter.
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Variable-Design-Point Method
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This method may only be used when
1000
1-foot method is not specified & =
6
L = 500 0.5 in mm
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Elastic Analysis method
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CIVIL/MECHANICAL LOADS
Weight Loads
Appurtenance Total
Live Loads Pressure
Roof Live
Earthquake
Load
Wind Loads
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1-Weight Loads
When designing a tank and its
foundation, the design engineer must
consider the weight loads which are the
weight of the tank and the maximum
weight of its contents.
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1-Weight Loads
weight of
water weight
bottom
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2-Total Pressure
Hydrostatic pressure
Vapor pressure
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3-Roof Live Load
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Loading Diagram on a Tank Shell
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Top Stiffener/ Wind Girder
An open-top tank is essentially a vertical cylinder that is open
at the top and closed at the bottom.
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Top Stiffener/ Wind Girder
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Top Stiffener/ Wind Girder
top wind girder are to be provided in an open-
top tank to maintain the roundness when the
tank is subjected to wind load.
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Top Wind Girder selection
calculating the minimum
required section modulus
API-650 contains an
equation
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Minimum required section modulus
2 2
Z= ( )
17 190
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Wind speed
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Top Stiffener/ Wind Girder
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Top Stiffener/ Wind Girder
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Section Moduli of Stiffening-Ring
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Intermediate Wind Girder
At some situations just a top wind girder alone will not provide enough
shell stiffness for a given combination of tank height, tank diameter, and
tank shell course thicknesses.
Put in simple terms, the distance between the top wind girder and the
tank bottom is too large.
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Intermediate Wind Girder
The shell of the storage tank is
susceptible to buckling under influence
of wind and internal vacuum, especially
when in a near empty or empty
condition.
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The 190 3
1 = 9.47 ( )3 ( )
maximum
height of
unstiffened H1 = Vertical distance, in m, between the
shell intermediate wind girder and top wind girder
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The height 5
of the = ( )
transformed
shell (2 )
= Transposed width of each shell course, mm
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If the height of
transformed shell is
greater than the
maximum height of
un-stiffened shell,
intermediate wind
girder is required.
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location of the intermediate wind girder
The ideal location of the intermediate wind girder is such that the
portions of the tank shell between the intermediate wind girder and
the top wind girder, and between the intermediate wind girder and the
bottom of the tank, have approximately the same stiffnesses.
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Overturning Stability against Wind Load
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The overturning stability of the tank
shall be analyzed against the wind
pressure, to determine the stability of
the tank with and without anchorage.
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The wind pressure used in the analysis is
given by API 650
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the tank will be structurally
stable without anchorage
when the below uplift criteria
are meet :-
+ 0.4 < ( + ) /2
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and is the wind
load acting on the roof
= Overturning
= moment about and shell respectively
moment about the
the shell-to-bottom and and is the
shell-to-bottom joint
from design internal height from tank
from horizontal plus
pressure (Pi) bottom to the roof
vertical
center and shell center
respectively.
=
2
1
D = +
4 2
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= Moment
about the shell-to-
= Moment
bottom joint from about the shell-to-
the weight of the = * bottom joint from
shell and roof 2
liquid weight
supported by the
shell
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Seismic design
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seismic design
Overturning
Stability
Maximum base
shear
Freeboard
required
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seismic load
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Response modes impulsive
convective
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The part of the liquid in the lower
The part of the tank which moves with
impulsive the tank & foundation as though it
component were a solid. It experiences the same
accelerations as the earthquake.
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impulsive pressure
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the part of the liquid in the upper
The part of the tank which is free to form
convective waves or to slosh. It has a much
component longer natural frequency time than
the impulsive portion.
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Convective pressure
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Spring mass model
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NOTE Sometimes, vertical columns and shaft are
present inside the tank. These elements cause
obstruction to sloshing motion of liquid. In the
presence of such obstructions, impulsive and
convective pressure distributions are likely to
change. At present, no study is available to
quantify effect of such obstructions on
impulsive and convective pressures. However,
it is reasonable to expect that due to presence
of such obstructions, impulsive pressure will
increase and connective pressure will
decrease.
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Seismic overturning stability
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M= . + . + . 2+ . . 2
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= Impulsive response coefficient
.
=
= importance factor
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IMPORTANCE FACTOR
Occupancy category
I or II 1
III 1.25
IV 1.5
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Response Modification Factors
Anchorage System
Self-anchored 3.5 2
Mechanically - anchored 4 2
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tanh 0.866
= . (total liquid weight)
0.866
0.367
= 0.23 tanh( )
3.67
cosh( );1
= 1 3.67
3.67 .D = 0 .375 H
sinh
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Base Shear Force
Base shear is defined as the SRSS combination of
the impulsive and convective components
V = 2 + 2
= + + +
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= Effective impulsive portion of liquid weight, N
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Anchorage requirement
The anchorage requirement is checked by the
Anchorage Ratio, J, it will determine whether
the tank can be self-anchored or mechanically
anchored.
J=
2 1;0.4 : 0.4
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Anchorage requirement
No calculated uplifted
0.785
The tank is self-anchored.
Tank is uplifting,
check shell compression
0.785 < 1.54
requirements.
Tank is self anchored.
= + (Roof load acting on shell)
= G.(1 - 0.4 ) Vertical earthquake acceleration coefficient (given or )
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Response parameter
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Shell Compression
The maximum shell longitudinal compression stress at the
bottom of the shell
1.273 1
= 1 + 0.4 +
2 1000
83
= + 7.5
2.5
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Anchorage
Design
1.273
= 1 0.4 +
2
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Freeboard
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= 0.5
4 .
= 2.5 . .
2
1
=
0.578
= 1.8 Convective (Sloshing) Period
3.68
tanh
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Response parameter
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Mapped MCE spectral response acceleration
1
5% 5%
damped damped
period of period of
0.2sec 1.0 sec
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Mapped MCE spectral response acceleration
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Foundation
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Important Elements to Consider in
Foundation Design
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Use of a material which contains mineral salts
or is contaminated with organic matter that
can decompose, induce microbial corrosion, or
turn acidic can accelerate underside corrosion.
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Another consideration for setting tank
foundations is the possibility of buoyancy of
the tank due to submergence in water.
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Foundation profile
Cone up This is the most common profile.
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Cone down, The bottom slopes toward the center of the
tank, and an internal sump is usually included here for
water bottom removal. The rate of slope is the same as for
a cone-up tank.
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Foundation
Foundation Types
WITHOUT A
RINGWALL
WITH A CONCRETE
RINGWALL
WITH A CRUSHED
STONE RINGWALL
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foundation should accomplish the following:
Not settle excessively at the perimeter due to the weight of the shell
wall.
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FOUNDATIONS WITHOUT A RINGWALL
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FOUNDATIONS WITH A CONCRETE RINGWALL
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Advantages
It provides better distribution of the concentrated load of the shell to
produce a more nearly uniform soil loading under the tank.
It retains the fill under the tank bottom and prevents loss of material as a
result of erosion.
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FOUNDATIONS WITH A CONCRETE RINGWALL
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TANK CONSTRUCTION
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Tank Testing
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Tank Bottom Testing
After welding of the bottom plates has been completed, all
welds will be tested to ensure that the tank bottom is free
from leaks.
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vacuum box
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Tank Shell Testing
The water test not only to ensure no leakage of the tank, it also
tested the foundation for its capability of taking the filled tank
load. Settlement will also be measured during the water testing.
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Hydro/ Water Test
Water is always an issue on construction site to fill up and
test the huge tank.
Some contractor who has limited knowledge on the tank
and material properties, for cost saving purpose, they
would use sea water as water medium to perform the
water test.
However sea water contains very high chlorine and it would
cause corrosion to the tank.
The materials selected were not designed for the sea
water.
After the water test, never dewatering from the Manway
or the clean out door, the tank venting were not designed
for emptying in such big opening.
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Floating Roof Testing
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Centre Deck
The weld seams of the centre deck plates should
be controlled on liquid-tightness by the vacuum
box method.
Roof Drain
The roof drain pipe systems for the floating roof
will be tested with water to a pressure of 3.5
bar, and during the flotation test, the roof drains
should be kept open and observed for leakage of
tank contents into the drain lines.
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References
Design, Construction and Operation of
the Floating Roof Tank Submitted by
Kuan Siew Yeng
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