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303027EN, Edition 4
January 2008
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Reference Manual
303027EN, Edition 4
January 2008 Rosemount TankMaster WinSetup
NOTICE
Read this manual before working with the product. For personal and system safety, and for
optimum product performance, make sure you thoroughly understand the contents before
installing, using, or maintaining this product.
For equipment service or support needs, contact your local Emerson Process
Management/Rosemount Tank Gauging representative.
Version
This manual describes the functionality of TankMaster WinSetup version 4.H1.
For older TankMaster versions all functionality described in this manual may not be
available and the Graphical User Interface (GUI) may look slightly different.
Trademarks
HART is a registered trademark of HART Communication Foundation.
Modbus is a registered trademark of Modicon.
Pentium is a registered trademark of Intel Corporation.
Windows XP is a registered trademark of Microsoft Corporation.
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Reference Manual
303027EN, Edition 4
January 2008 Rosemount TankMaster WinSetup
Table of Contents
SECTION 1 1.1 What is TankMaster?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Getting Started 1.2 TankMaster Software Package . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3 Installing the TankMaster Software . . . . . . . . . . . . . . . . . . . . . . 1-4
1.3.1 System Requirements . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.3.2 Installed Software Modules . . . . . . . . . . . . . . . . . . . . 1-4
1.3.3 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.4 Installing a Tank Level Gauging System . . . . . . . . . . . . . . . . . . 1-6
1.5 Illegal characters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
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Reference Manual
303027EN, Edition 4
Rosemount TankMaster WinSetup January 2008
SECTION 7
Viewing Alarm Status
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Reference Manual
303027EN, Edition 4
Rosemount TankMaster WinSetup January 2008
WINSETUP WINOPI
Tank Server
Batch Server
COM1 COM2
The Master Protocol Server transfers configuration data and measured data
between the Tank Server and connected devices in a Rosemount Tank
Gauging system. The Master Protocol Server is able to communicate with
various types of devices such as Radar Tank Gauges (RTGs), Field
Communication Units (FCUs) and Data Acquisition Units (DAUs) to collect
measured data like for example level, temperature and pressure.
The Slave Protocol Server is used to connect the TankMaster system to a
host computer (DCS system). The Slave Protocol Server exchanges tank
data between the Tank Server and the host computer.
The Batch Server provides functions for starting, monitoring and closing batch
transfers betweeen tanks. It also generates various reports during and after a
batch transfer.
The Administrator program allows you to start and stop TankMaster, and to
specify which TankMaster software modules that will start automatically when
the PC is started. It also includes a backup and restore function, and functions
for handling redundant Tank Servers and Batch Servers.
OPC Server with Browser
TankMaster uses OPC Data Access 2.0 (OLE for Process Control), an open
industry standard, which eliminates the need for costly customized software
integration. With the OPC server and the browser it is easy to import all
custody transfer and inventory data to other OPC clients such as different
DCS:s, PLC:s, Scada systems, or Microsoft Office programs. This way,
operators and plant management are better armed to make timely decisions
as they work with distributed inventory and tank gauging data. (Website OPC
Foundation: www.opcfoundation.org).
Customized views
In TankMaster you can change general and specific tank view and setup
windows. You have a number of options to design your TankMaster as you
like; you can either modify the existing windows or build completely new ones.
For example you can have a photo of your own plant giving a quick realistic
view and just by clicking a specific tank you will get corresponding tank data.
1.3.1 System The following is recommended to run TankMaster version 4.G0 or higher(1):
Requirements Operating system: Windows XP Professional Edition (SP 2).
Hardware TankMaster network PC
NOTE
WinSetUp does not require a hardware key.
(1) For previous TankMaster versions other system requirements apply. Please contact Rose-
mount Tank Radar AB for more information.
NOTE!
If the installation wizard does not start automatically when the CD-ROM is
inserted, double-click the file Tmcd.exe or click the Windows Start button
, choose Run and select the Tmcd.exe file on the TankMaster
installation CD in order to start the TankMaster installation
Client Client installation only, i.e. no Batch Server, Tank Server or Master
Protocol will be installed.
Suitable for network clients connected to a common Tank Server or in
systems with redundant servers.
Server and Client Suitable for standalone systems, and for network servers.
Redundant server Server and client installation with possibility to setup redundant Tank
Servers. Note that the redundant Batch Server function has to be
manually configured after installation.
1.4 INSTALLING A Setting up a Tank Level Gauging system is based on two main activities:
TANK LEVEL Tank installation.
GAUGING SYSTEM Device installation.
Tank installation
Tank installation includes specifying tank type, specifying which transmitter to
associate to the tank and which source signals to use as input for various tank
parameters.
Device installation
Device installation includes tasks such as configuration of field bus
communication, specifying tank height and other geometrical parameters,
specifying type of antenna to be used, configuration of temperature sensors,
relays, pressure sensors and other external devices.
Wizards
In order to facilitate the installation process, TankMaster WinSetup guides you
through the installation procedure by using so called wizards. WinSetup
automatically walks through a step-by-step procedure which lets you focus on
the important issues rather than trying to remember what to do next. The
Online Help provides information for each step in case you need further
assistance.
1.5 ILLEGAL Naming objects in TankMaster using certain characters may cause
CHARACTERS TankMaster to malfunction. The following characters should be avoided:
The TankMaster main window includes the Workspace to display tanks and
devices, a menu bar at the top of the screen, a status bar at the bottom of the
screen and a number of buttons in the toolbar.
Close
Maximize
Minimize
Menubar
Toolbar
Workspace
Status bar
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Reference Manual
303027EN, Edition 4
Rosemount TankMaster WinSetup January 2008
The Workspace window can be moved anywhere on the Main window. It can
be docked to either side of the Main window, or it can be left floating.
2.1 MENUS The menu bar at the top of the screen contains menus such as File, View,
Service, Tools, and Help.
Service menu options are also available by clicking the right mouse button.
Different options are available depending on the type of object selected in the
Workspace window. For example, by selecting the Devices folder and
clicking the right mouse button the following menu appears:
Selecting an RTG and clicking the right mouse button brings up a menu with
different configuration and service options:
2.2 TOOLBAR The toolbar provides buttons acting as shortcuts to certain menu options.
Normally the Toolbar is visible. To hide it, open the View menu and deselect
the Toolbar option:
Toolbar option
1 2 3 4 5 6 7 8 9 10 11 12
2.3 STATUS BAR The status bar is located at the bottom of the TankMaster main window. It
provides general information about the current system state.
Normally, the TankMaster status bar is visible. To hide it, open the View menu
and deselect the Status bar option.
Status bar
Connection status
Current user
The status bar displays information about a device, tank or any other item that
is selected in the WinSetup main window. The connection status, current user,
current protection level (View Only, Operator etc.) and operation status are
also shown.
2.4 WORKSPACE - The workspace displays an overview of all devices and tanks. You can switch
VIEWING TANKS between two different views: Logical and Physical view.
AND DEVICES
2.4.1 Workspace The Workspace window shows the installed tanks and devices and available
communication protocols. It also provides information about the configuration
of installed devices.
2.4.2 Icons In the Workspace window the different tanks and devices are represented by
the following icons:
Spherical tank
Horizontal tank
TRL PU
IOT 5110
IOT 5120
IOT 5130
IOT 5140
MCG32XX
MDPII
CIU
DS4
2.5 USER TankMaster provides several protection levels allowing you to prevent
MANAGEMENT unauthorized changes. These protection levels are categorized as User
Access Levels and User Sub Access Levels. The User Access Levels are
Administrator, Supervisor, Operator, and View Only where each have five
User Sub Access Levels providing a total of 20 unique access levels.
In order to change tank and device configuration, to install new tanks and
devices, to calibrate a transmitter, to change holding register values etc. you
have to be logged on to TankMaster. To perform any such action you have to
be logged on at the required access level for that action, see To Set Required
Access Levels on page 2-13.
You can be logged on in Administrator, Supervisor, Operator, or View Only
mode. The default usernames and passwords for the four User Access
Levels are:
2.5.1 Logging On to 1. From the File menu choose Log On or click the Log On button in
TankMaster the WinSetup toolbar.
2. Type your Username and Password. The password is case sensitive but
the username is not.
NOTE!
If logging on fails five consecutive times the user account is disabled. In this
case the user account has to be enabled by an administrator.
2.5.2 To Administrate TankMaster allows you to setup a number of users at different levels and sub
User Accounts levels. You must be logged on as an Administrator in order to add new user
accounts or to change the existing user account settings.
To add a new user:
1. Log on as an Administrator.
2. From the Tools>Administrative Tools menu choose User Manager.
3. In the User Manager window select a cell in an empty row and click the
New button.
4. Type a user name and a password. If you like, enter a description in the
Description field.
5. Choose the desired User Access Level and Sub Level and click the OK
button. See User Management on page 2-10 for further information on
the available User Access Levels and Sub Levels.
6. Check that the new user appears in the User Manager window.
Select the Use first account... box if you want a default user name to
appear in the Log On dialog whenever it is opened. If this box is
unmarked the User Name field is empty when the Log On dialog opens.
7. To configure the access sub level descriptions, click the Config Desc
button and enter new descriptions in the various fields.
2.5.3 To Set Required In TankMaster WinSetup, you can set the access level required for the
Access Levels following actions:
Tank/Device Install and Uninstall
Tank/Device Configuration
Replace, Restore and Restart Device
Protocol Configuration
Exit WinSetup
Add Program (see Customizing the Tools Menu on page 8-29)
Start Program (in the Tools menu)
For example, if you are logged on as an Operator (* * * * *), you are not
allowed to exit WinSetup if the required exit level for this action is set to
Supervisor (*) or higher.
To set the required access levels:
1. From the Tools/Administrative Tools menu choose Set Required
Access Levels.
NOTE!
You have to be logged on as an Administrator (* * * * *) to be able to set the
required access levels. To create an Administrator (* * * * *) account, see To
Administrate User Accounts on page 2-11.
2. Set the required access levels for each type of action and click the OK
button.
2.5.4 To Change In TankMaster it is possible to set a Protection Level for a specific window,
Protection Level e.g. the Properties window for a Rex gauge. This function is only available if
you are logged on at the Administrator (* * * * *) level. To change the
of Separate
protection level do the following:
Windows
1. Put the cursor on the icon at the upper left corner and click the left mouse
button.
1. Click icon.
2. Select Protection Level.
NOTE!
You have to be logged on as an Administrator (* * * * *) to be able to change
the Protection Level. To create an Administrator (* * * * *) account, see To
Administrate User Accounts on page 2-11.
3. Select the desired protection level from the drop down menus and click
the OK button. Now changes in this window can only be performed if you
are logged on at the specified Protection Level or higher.
2.5.5 To Change TankMaster allows you to change your password at any time:
Password 1. From the Tools/Administrative Tools menu choose the Set Password
option.
2. Select the TankServer on which your user account is valid. You can see
the different servers in the WinSetup workspace window. (If you are
logged on, the current server is already selected in the Change User
Password window).
3. Enter your username if the workspace is in View Only mode. If you are
already logged on, your username appears in the Username field.
4. Enter the old password and the new password in the corresponding
fields.
NOTE!
The password is case sensitive.
2.5.6 To Change TankMaster WinSetup includes the option to set a timeout after which the
Inactivity Timeout current user is automatically logged off. The timeout period is reset each time
the user performs an activity that requires an access level check, for example
changing the configuration of a device or logging on to WinSetup.
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Reference Manual
303027EN, Edition 4
Rosemount TankMaster WinSetup January 2008
3.1 OVERVIEW Before starting to install a Rosemount Tank Gauging system you should make
sure that the following information is available:
A plan of all the devices and tanks. Note the Unit Id of each device and
all the communication addresses to be used (the Unit Id is a unique
identity given to each RTG, FCU and DAU at manufacturing).
All relevant reference distances like tank height, distance between Zero
level and tank bottom etc.
To install a level gauging system you should follow the procedure described
below:
2 Preferences.
Specify measurement units, tag prefixes for tank and device labels and
parameters to be displayed when viewing tank data.
Tank Installation
Installing a tank includes the following steps:
Choose tank type Select one of the available options such as Fixed
Roof, Floating Roof, Sphere LPG, Horizontal LPG
etc.
Specify a tank tag Specify a name to be used as an identifier in the
Workspace window and other windows.
Select devices Associate devices to the tank.
Configuration Specify the available source signals for parameters
such as Free Water Level, Vapor Pressure and
Liquid Pressure.
Value Entry If you want to disconnect automatic measurement
of a certain parameter, you can specify a manual
value to be used instead. You can also specify a
value range to each measured variable.
Device Installation
Installing a device includes the following steps:
5 Calibration.
When a Rex 3900 transmitter is installed and configured you need to
adjust the Calibration Distance in order to match measured level and
actual product level. The adjustment should be performed once at the final
commissioning. A calibration may need to be repeated if tank conditions
are changed.
3.2 COMMUNICATION The TRL/2 Modbus Master protocol is available as default protocol when
PROTOCOL SETUP Rosemount TankMaster is installed on your computer. Other protocols, like
the TRL/2 Modbus Slave protocol, can be obtained as options. Contact
Emerson Process Management / Rosemount Tank Gauging for more
information.
A protocol offers up to eight channels. For each channel you can specify
which PC communication port (COM) to connect to, and standard
communication parameters such as Baud Rate and Stop Bits.
COMPUTER
Master Protocol
Server
Channel 1
Channel 2 COM 1
Channel 3
Channel 4
Channel 5
Channel 6
Channel 7
Channel 8
Slave Protocol
Server
Channel 1
Channel 2
COM 2
Channel 3
Channel 4
Channel 5
Channel 6
Channel 7
Channel 8
Field Communication Unit
The OPI work station can be connected to field devices and a host computer by using
Master and Slave protocols.
2. Click Properties
NOTE!
If the communication is broken and handshaking includes DSR, no query will
be sent from the TankMaster Protocol Server. This may result in a Query
Timeout.
9. The Comm. disabled in backup mode check box can be used for
systems with redundant tank servers. If the check box is selected, the
ModbusMaster will not send any queries if the local tank server is in
backup mode.
10. Select the Enable Channel check box to activate the protocol channel
and click the OK button.
11. Now the Modbus Master Channel 1 icon appears in the WinSetup
workspace:
3.2.2 Slave Protocol A Slave protocol allows you to collect data from the TankMaster workstation to
Channel a host computer.
Configuration
NOTE!
A hardware key must be installed in order to run a slave protocol server.
2. Click Properties
Port Choose the COM port that the host computer will
be connected to.
Baud rate 4800
Stop bits 1
Parity None
Modem Choose the appropriate interface. Select FBM if
you are using a TRL/2 Field Bus Modem.
Handshaking FBM: RTS/CTS/DTR/DSR
RS485: RTS/CTS
RS232: See the specifications for the
communication software used on the host
computer
Address Set the address to be used by the host computer
to identify the TankMaster workstation.
Description Text describing the configured channel.
NOTE!
If handshaking includes DSR, no query will be sent from the TankMaster
Protocol Server if the communication is broken. This may result in a Query
Timeout.
Advanced Configuration
To configure delay times and time-outs do the following:
1. Click the Advanced button in the Communication tab.
2. Use the following default values for the TRL/2 Modbus Slave protocol:
The Async Mode can be used to improve the communication when the
system is communicating on many Com ports.
The Backup Mode has three options:
None
Write Commands Rejected
Silent
In Silent mode the ModbusSlave protocol will not send any replies to requests
coming from the host computer while the local tankserver is in backup mode.
2. From the list in the Available Tanks pane select the tanks that you want
to connect to.
3. Click the button to move the selected tanks into the Mapped Tanks
list.
Make sure that the tanks appear in the order required by the host
system. When the host sends a query, TankMaster responds with
sending tank data in the same order as the tanks are listed in the
Mapped Tanks column.
You can easily change the order between tanks by using the and
buttons.
4. Click the OK button to save the current configuration.
3.2.3 Log File To save the communication log to disk do the following:
Configuration 1. Select the File Log tab.
2. Type a name of the log file. (The log file is stored in the
.../Rosemount/Server/Log directory).
3. Specify the maximum file size to be used. This option can be useful if you
for example want to copy the log files to diskette.
4. In the Log Schedule box select Automatic and specify Date and Time if
you want the logging to start automatically.
You can also start the logging manually by pressing the Start button.
5. Specify if you want to create one or several log files. Choose the Several
Files option if you for example want to optimize file size for storing on
diskette. By choosing this option the logging continues by creating new
files when the size of the current log file reaches the Maximum File
Size. The maximum number of files that will be created is given by the
Max Log Files parameter.
NOTE!
If the maximum number of files is reached, TankMaster starts to replace the
contents of the existing log files.
6. Click the Advanced button if you want to log specific function codes,
addresses or error types.
3.2.4 Changing the A channel configuration can be changed at any time. To change the current
Protocol Channel configuration do the following:
Configuration 1. In the WinSetup Workspace open the Protocols folder and the protocol
subfolder with enabled channels.
3.2.5 Protocol Server You can specify which protocol servers that will be connected when
Configuration TankMaster WinSetup starts. To change the current configuration do the
following:
1. In the WinSetup workspace select the Protocols folder.
2. Click the right mouse button and choose the Configure option:
3.3 PREFERENCES
3.3.1 Measurement Specify measuring units for inventory calculations. To change measurement
Units units do the following:
1. Select the desired server (e.g. This Workstation) in the WinSetup
workspace.
2. From the Service menu choose Servers/Setup and select the Units tab:
3. Select the Units tab. Choose desired units for level/ullage, temperature,
pressure, volume, density, and weight.
4. Press OK.
NOTE!
Make sure that the desired measuring units are specified before installing a
new tank.
Note that these settings only affect installation of new tanks. Tanks which are
already installed in the WinSetup Workspace will not be affected. This means
that in order to change units for an existing tank you have to do the following:
1. Uninstall the tank.
2. Change measurement units in the Server Preferences/Units window (or
in the WinOpi program choose menu option Setup>System and change
units in the System Setup window).
3. Install the tank again.
3.3.2 Ambient Air To change the Ambient Air Temperature preferences do the following:
Temperature 1. Select the desired server (e.g. This Workstation) in the WinSetup
workspace.
2. From the Service menu choose Servers/Setup and select the Ambient
Air Temperature tab:
3. Local Gravity.
The Local Gravity is used for density and weight calculations when an
optional pressure transducer is installed.
Select Manual if you like to use a specific Local Gravity value.
Choose Calculated if you want the local gravity to be calculated by
TankMaster. In this case you need to enter the Latitude and Elevation at
your site.
5. Press OK.
3.3.5 Setting the Name TankMaster WinSetup allows you to specify default name tag prefixes to be
Tag Prefixes used when installing tanks and devices. These prefixes can be ignored if you
want to use another prefix instead.
To specify name tag prefixes do the following:
1. From the Service menu choose Preferences.
3.3.6 Tank View Layout The Setup Tank View tab is used to specify which variables to be included in
the Tank View window, see also Section 6: Viewing Tank Data.
You can create a new tank view layout and store it on disk, or you can load an
existing table layout.
To specify a layout do the following:
1. From the Service menu choose Preferences.
2. In the Preferences window select the Setup Tank View tab.
3. Click the Load Table button if you like to edit an existing Table Layout.
4. To design a new Table Layout:
in the left pane (Available Parameters) select the variable to be displayed
in the Tank View window (see Viewing Tank Data on page 6-1).
5. Click the Move button to move selected parameter to the Selected
Parameters pane on the right-hand side of the Setup Tank View window.
6. Repeat steps 4 to 5 for each variable you want to include.
Click the Move All button if you want to move all variables to the right
pane.
7. Check that Selected Parameters shows the desired parameters.
8. Click the Save As button if you like to save the current tank view table for
future use.
9. Click the OK button to confirm the Tank View settings.
NOTE!
When clicking the Apply or the OK button, the parameter setup is stored in
the currently open table layout which is used by the Tank View window.
To view the specified tank parameters click the right mouse button and
choose the Open Tank View option:
3.3.7 Tank Visibility The Tanks Visibility tab is used to configure which tanks that will be visible on
the current WinOpi client.
To specify visible tanks:
1. From the Service menu choose Preferences and select the
Tanks Visibility tab:
Enable
Tank Server
Before After
3.4 INSTALLING A Installing a Field Communication Unit basically includes the following steps:
FIELD 1. Specify device type and name tag.
COMMUNICATION 2. Enable communication with the TankMaster PC:
UNIT (FCU)
Select communication channel.
Set the desired address.
3. Configure the FCU:
Set Port type (Field Bus/Group Bus), Baud rate, Data bits, Stop bits,
Parity.
Specify if there is a redundant FCU connected.
4. Configure the Slave Database:
For devices connected to the FCU specify device type, address, Field
Bus (FB1...) number, number of temperature sensors, number of analog
inputs Ain, Interval 1, Interval 2.
NOTE!
For more information on FCU Redundancy, see the Rosemount TankMaster
Redundancy System - Users Guide (reference number: 303032E).
2. Enter the Unit ID and the desired address and click the OK button.
Response: the Change Address window is closed.
3. In the FCU Communication window click the Verify Communication
button to make sure that communication is established.
4. Click the Next button to continue.
1. Check that the correct port is selected. The FCU has six communication
ports. Normally they are configured as two Group Bus ports and four
Field Bus ports. You can connect Group Bus ports to TankMaster work
stations as well as to host computers. The Field Bus ports are connected
to RTGs and DAUs.
2. Check that the correct protocol is selected. Use the MODBUS
communication protocol for Group Bus ports. For Field bus ports you can
use the following protocols:
This window is used to enter all the information that a FCU needs in order to
collect information from connected units.
Data from the RTGs, DAUs and external sensors is sent to the FCU and
distributed to the TankMaster PC on the Group Bus.
Click at the row (1A, 2A ...) in the FCU Configuration window where you want
to enter data for the slave to be configured.
NOTE!
Make sure that a level gauge and its associated DAU are entered at the same
position (for example 1A and 1B) in the FCU Slave Database window.
8. Interval 1 (Int.1): enter the time interval between requests for level data
and analog input data from a REX gauge, and temperature data from a
DAU. Interval 1 is given in units of 1 second.
For Rex it is recommended that Interval 1 is equal to 1 second, and for
the DAU Interval 1 should be set to 10 seconds.
9. Interval 2 (Int.2): enter the time interval between requests for
temperature, HART and relay data from a REX gauge. Interval 2 is given
in units of 1 second. Recommended value is 10 seconds.
10. Level Offset is used for Echowave and ILS2000 transmitters only.
11. Click the Next button to open the Summary window.
12. Check that the displayed data is correct. Click the Finish button to exit
the FCU installation.
If there is something that needs to be changed before finishing the FCU
configuration, click the Back button until the desired window appears.
RTG 1
RTG 2
DAU 1
DAU 2
FCU
Tank 2
RTG 2 and DAU 2
communicate with an FCU TANK 1 TANK 2
via Field Bus 1.
Communication setup.
Assign an address and choose
communication channel.
FCU configuration.
Specify communication
parameters for each port.
3.5 TANK
INSTALLATION
3.5.1 Overview Basically the purpose of the tank installation procedure is to associate a level
gauge to a certain tank. You are also given the opportunity to specify analog
input signals to be used for certain measured quantities such as Vapor
pressure.
By using the Tank Installation wizard, installing a new tank is a simple and
straightforward procedure.
NOTE!
Make sure that the desired measuring units are specified before installing a
new tank.
The specified measuring units only affect installation of new tanks. Changing
measurement units has no effect on tanks which are already installed in
WinSetup. This means that if you want to change measurement units for a
previously installed tank, it has to be uninstalled first, and then installed again
after changing the measurement units in the System Setup. See also
Measurement Units on page 3-14.
A tank installation includes the following steps:
1. Specify tank type: Fixed Roof, Floating Foof, Sphere, Horizontal etc.
2. Select which devices to associate with the tank.
3. Configure the tank:
Specify analog input signals for Free Water Level (FWL), Vapor
Temperature, Vapor Pressure and Liquid Pressure to be used for
inventory calculations.
4. Specify automatically measured or manual values as input for the
different tank variables.
5. Summary: provides brief information about the installed tank.
3.5.2 Starting the Tank The tank installation wizard can be started in several ways:
Installation In the workspace/logical view:
Wizard
1. Select the Tanks folder.
- or -
1. Select a device
2. Click this button
NOTE!
If a device installation was started in the tank installation process, and
interrupted before the installation was finished, the communication address in
the actual device may have been changed anyway!
NOTE!
Make sure that the Show FCU Slave Positions check box is not selected.
This option should only be used in special cases when preparing the
installation of devices which are not connected to the field bus. See next page
for further information.
2. Select the icon that corresponds to the FCU Slave Database position in
question. In this example, the symbol named FCU-1.05 corresponds to
position 5 in the FCU Slave Database as illustrated above.
3. Move the selected item to the Selected Devices pane by clicking the
appropriate arrow button.
NOTE!
You may verify the settings by clicking the Advanced button in the Tank
Configuration window.
The Tank Configuration window lets you specify analog input signals for
Vapor Temperature, Vapor Pressure, Liquid Pressure, and Free Water
Level (FWL) to be used for inventory calculations. See WinOpi Users Guide
for more information on Inventory Parameters.
NOTE!
For LPG tanks the Vapor Temperature source and Vapor Pressure source are
configured in LPG Setup (Service/Devices/LPG Setup).
The Calculate in TankMaster check box may be used for devices without
internal calculation of Level Rate. By selecting this check box the Level Rate
is calculated by the TankMaster program.
Vapor Temperature and Vapor Pressure are included in the calculation of
Observed Density. Use the Inventory Parameters description in WinOpi
Users Guide for guidance.
A Rosemount TankRadar Rex gauge is equipped with two analog inputs. The
free water level can for example be obtained from a Water Level Sensor
connected to the Analog Input as illustrated below:
Pressure
Advanced Configuration
WinSetup allows you to change the mapping between tank and transmitter
parameters. This option can for example be used if the Level value is
temporarily provided by another measurement instrument connected to the
Analog Input of the Radar Tank Gauge. It is also possible to connect
temperature sensors from different tanks to the same DAU. Then you can
configure the tanks to fetch temperature values from different channels of the
DAU.
NOTE!
This option should only be used when the standard Tank Configuration cant
be used.
This window lets you change the mapping between measured values and
tank variables.
2. Put the mouse pointer in the output field corresponding to the variable
you want to configure (Level, Level rate etc.).
3. Select the desired variable from the pop-up list.
4. Click the OK button.
You can change source of any tank input variable. The following example
illustrates how one DAU may be used to connect temperature sensors from
two different tanks:
Example
This window can be used to disconnect the automatic measurement if you for
example want to set manual values for service purposes.
Value range:
Min=0
Max=20 m
Value range:
Min=0
Max=12 m
Step 6. Summary
Name of the
current tank
Associated
devices
This window shows information concerning the current tank installation. If you
choose to click the Finish button, the tank installation is completed and the
tank appears in the WinSetup Workspace. You can choose not to complete
the installation by clicking the Cancel button. However, if a device was
installed as part of the tank installation process, the device remains installed
and appears in the Workspace although the tank installation is not completed.
NOTE!
If a device installation was started during the tank installation but interrupted
before the installation was finished, the communication address in the actual
device may have been changed!
Select Devices
Choose the level gauge to
associate with the tank. If the
gauge is not installed yet, click
the Install New Device button to
install devices for this tank.
Tank Configuration
Specify the sources to act as
input for Vapor Temperature,
Vapor Pressure, Liquid
Pressure, and Free Water Level
(FWL).
Value Entry
This window lets you set
manual values by disconnecting
the automatic measurement.
You can also set the value
range for scaling of
measurement variables in bar
graphs.
3.5.5 To Change Tank Once you have installed and configured a tank, you can modify the current
Configuration settings at any time by opening the corresponding Properties dialog. To open
the Properties dialog for a tank do the following:
1. In the Workspace window select the desired tank.
Properties
2. Click the right mouse button and select Properties from the popup
menu.
3. Now the properties window appears with a number of tabs allowing you
to change the current tank settings.
Basically the tabs correspond to the different steps in the installation wizard.
See Tank Installation on page 3-30 for a description on how to configure a
tank.
3.5.6 To Uninstall a To remove a tank from the WinSetup workspace do the following:
Tank 1. In the Workspace window select the tank you want to remove.
Uninstall
2. Click the right mouse button and select Uninstall from the popup menu.
NOTE!
A device can only be uninstalled if the associated tank is uninstalled first.
3.6 DEVICE A Rosemount TankRadar REX system may include the following devices:
INSTALLATION - Field Communication Units (FCU) to collect measured data from Level
OVERVIEW Gauges and Data Acquisition Units.
Gauges to measure product levels. Analog instruments, relays and
temperature sensors may be connected to a REX gauge.
Data Acquisition Units (DAU) for connecting temperature sensors.
Supported devices
The WinSetup program supports installation and configuration of all device
types that can be used in a Rex system:
TankRadar Rex 3900
TankRadar Pro
Field Communication Unit (FCU)
Data Acquisition Unit (DAU)
IOT
TRL PU
Enraf CIU
Endress & Hauser MDP2
(TankMaster also supports old device types such as the RTG TRL/2 2900).
Configuration
In a complete installation you have to configure the device specific
parameters and setup the device for communication with the TankMaster
workstation.
Gauge configuration includes specification of:
communication parameters
antenna type
analog outputs, analog inputs and relays
temperature sensors
tank distances
RTG geometry
3.7 STARTING THE You can start the device installation wizard in several ways.
DEVICE In the workspace/logical view:
INSTALLATION
WIZARD 1. Select the Devices folder.
- or -
See chapter 3.8 to 3.15 for detailed information on how to install different
devices.
3.8.3 Step 3:
Communication
setup
REX RTG
Communication settings
There are two ways to connect to the RTG:
via a Field Communication Unit (FCU), or
directly via a Field Bus Modem (FBM).
Select the button that corresponds to the current type of connection. If a DAU
is part of the installation, also set the DAU Modbus address.
In the FCU Slave Database each device is represented by one row and a
unique address. The Slave Database contains information such as address,
number of temperature sensors etc.. When the communication address is set
for the current device, you should check that the value in the Position in FCU
field corresponds to the actual position in the FCU Slave Database. If the
Slave Database position seems to be wrong, it may indicate that you have
chosen the wrong communication address. See Position in FCU on
page 3-50 and Installing a Field Communication Unit (FCU) on page 3-23 for
more information on the FCU Slave Database.
If there are several FCUs available choose the one that the gauge is
connected to in the FCU Tag box.
For devices connected directly to the FBM (i.e. not via a FCU), select the
channel that the FBM is connected to. (To check which channel that is
enabled, open the Protocols folder, select the Master Protocol icon, click
the right mouse button and choose Properties).
2. Enter the Unit Id of the current RTG and choose the desired address.
When changing the device address, the Unit Id is used as a unique
identifier of the device. The Unit Id can be found on a label mounted on
the device.
(If there is no other device connected that uses the same address as the
current device, you can find the Unit Id by typing the current address into
the Address field and clicking the Verify Communication button in the
Communication window).
3. Click the OK button.
4. In the Communication window click the Next button to open the Rex
Configuration window.
Position in FCU
If the gauge is connected to an FCU, check that the Position in FCU field
displays the correct number. This number must correspond to the position in
the FCU Slave Database as illustrated below.
For a gauge connected via FCU, check that the presented number of
temperature inputs corresponds with the number defined in the FCU slave
database. Up to six temperature sensors can be connected to a Rex gauge. If
a Rex gauge is connected to an associated DAU, no temperature sensors can
be connected to the transmitter head. In this case all sensors have to be
connected to the DAU.
For a standalone system, set the number of temperature sensors to be
connected to the gauge in the Number of Temperature Inputs field.
NOTE!
Make sure that the number of temperature sensors specified in the Number of
Temperature Inputs field is equal to the number of sensors connected to the
gauge.
Antenna type
You can choose one of the predefined antenna types, for example Parabola
or Cone, or User Defined for non-standard antennas. For a predefined
antenna a number of transmitter parameters such as TCL and Hold Off
Distance (see Step 6: RTG Geometry on page 3-65) are automatically
specified in order to optimize measurement performance. When choosing a
user defined antenna you will have to make sure that the database settings
are correct.
Choose one of the following antennas for the different gauge types:
RTG 3920
Cone 3920
RTG 3930
Parabolic 3930
Parabolic 3930 /P
RTG 3950
Still-Pipe array, fixed 3950
Still-Pipe array, hatch 3950 (not used)
Still-Pipe array, inclined 3950
RTG 3960
Depending on flange rate choose one of the following options:
LPG 150 PSI + Valve
LPG 150 PSI
LPG 300 PSI + Valve
LPG 300 PSI
LPG 600 PSI + Valve
LPG 600 PSI
To configure a User Defined antenna
The User Defined options (User Def. Free Propagation, User Def. Linear
Pipe, and User Def. Modeconv. Pipe) should only be used in special
situations when non-standard antennas are used.
1. Choose the appropriate antenna type:
User Def. Free Propagation
User Def. Linear Pipe
User Def. Modeconv. Pipe
User Def. Pipe Array
2. For a still-pipe, enter the inner diameter in the Pipe Diameter field.
3. Specify TCL and Hold Off Distance in the RTG Geometry window, see
Step 6: RTG Geometry on page 3-65.
When the Cone Antenna or the Parabolic Antenna is used, the pipe diameter
is automatically set to -0.1 m since this parameter is irrelevant for these
antennas.
NOTE!
The User Defined options should only be used in special situations when
non-standard antennas are used.
Sensor Type
You can choose between the following sensor types:
Spot DIN Pt100.
Cu90 (average measurement)
User-defined. The characteristics is specified by a mathematical
formula or a linearization table. (See User Defined Temperature
Conversion on page 8-4 for more information about specifying a
user-defined sensor type).
NOTE!
See the Rex Service Manual for more information on temperature
measurement.
Make sure that you choose the correct sensor type. For Spot and Multiple
Spot temperature elements you have to choose the Spot Pt100 sensor type in
order to obtain a correct average temperature calculation.
Sensor Range
The following temperature range is available:
-50 to +250 C.
User Defined. This option should not be used for standard sensors.
Contact Emerson Process Management / Rosemount Tank Gauging
for information if you need to use temperature sensors for non-standard
temperature range.
Sensor Position
The sensors are numbered from the bottom of the tank and upwards. Enter
the position of each sensor, measured as the distance from the Zero Level
(Dipping Datum Plate) to the temperature element. If you use average
temperature elements enter the position of the terminating level of each
sensor element.
NOTE!
The number of available sensors is specified in the Rex Configuration
window.
NOTE!
A faulty temperature sensor is blocked automatically, and consequently
excluded from average temperature calculations.
Minimum Distance
You can specify a region between the product surface and a certain level
below the surface, in which spot sensors will not be included in the average
temperature calculation. The width of this region is specified by setting the
Minimum Distance.
Product surface
MINIMUM DISTANCE
This function may be useful if the temperature of the atmosphere above the
product significantly deviates from the temperature of the product itself,
resulting in large temperature gradients close to the product surface. By
setting a Minimum Distance, temperature elements within this region can be
excluded from average temperature calculations.
This function can also be used to compensate for inaccuracies in the
measured sensor positions, in order to make sure that temperature sensors
above the product surface are not included in the average temperature
calculation. If for example the positions of the temperature sensors is
measured within an accuracy of 10 mm, setting the minimum distance to at
least 10 mm will guarantee that sensors above the surface are not included in
the average temperature calculations.
Value range
Enter the lower and upper limits corresponding to the 4 mA and 20 mA input
currents, respectively.
Error limits
The error limits define the lower and upper limits of the input currents. Outside
this range an error will be indicated. You can set the upper error limit between
20 and 24 mA, and the lower error limit between 3 and 4 mA. The error limits
should be set to correspond to the error limits of connected instruments. If for
example an instrument sets the output current in alarm mode to 3.8 mA, you
should set the lower error limit to 3.8 or higher.
Value unit
Choose a suitable measurement unit. You can choose between various units
to indicate pressure (mBar G, mBar A), product level, and current.
Filter factor
By setting a filter factor you can suppress spurious fluctuations in the analog
input signal. A value between 1 and 200 can be used. The default value is 4.
Description
Enter an optional Description of the Analog Input.
Relay states
There are three relay states available:
X3
X5
X4
Select Source
Specifies the transmitter variable that triggers the switching of the relay.
Switch Delay
This is the time delay until the relay switches into alarm state, i.e. the amount
of time it takes for a relay to respond to an alarm. You can use this to prevent
the relay from being activated due to temporary variations of the source
signal.
Toggle Period
When the relay is in Toggle state it switches between On and Off at a rate
defined by the Toggle Period.
Control Mode
Example
You want relay 1 to be Open during normal operation and to be Closed when
in alarm mode. This means that the relay is de-energized when there is an
alarm and consequently the relay has to be connected as Normally Closed.
On the Relay Output Card this corresponds to the X2 connector. See the Rex
Installation Manual for more information on how to connect the Rex
transmitter relays.
Relay Functions
You can use one or two set points for relays connected to the Rex transmitter.
Consequently, there are two or three zones in which different relay states can
be specified. For each zone you can set any of the three available relay states
Normal, Alarm or Toggle.
For each set point you can specify a hysteresis zone preventing the relay from
switching back to its previous state as long as the source variable is changed
only small amounts around a certain set point. The principle of relay set points
and hysteresis zones is shown in the figure below. Note that in this example
only two states are used:
3
ZONE 3
Source signal
Hysteresis zone
ZONE 2
2
1
Hysteresis zone
ZONE 1
Time
Relay State
Zone 1 Relay State Zone 3
Relay state
Relay State
Zone 2 Relay State Zone 2
1. The source value passes set point one, and the relay state is changed
according to the definition for Zone 1.
2. The relay state is changed back to the Zone 2 state when the source
value passes the set point as given by the hysteresis value.
3. The source value passes set point two and the relay state is changed
according to the definition for Zone 3.
4. The relay switches back to the Zone 2 relay state when the source value
passes set point two as given by the corresponding hysteresis value.
Tank Scan
To open the Tank Scan window, press the Tank Scan button in the Rex RTG
Configuration window. For a description of the Tank Scan window and its
functionality, see Tank Scan on page 8-13.
The following tank distance parameters need to be specifed (see also Tank
Distances on page 3-64):
Tank Reference Height (R)
The Tank Reference Height (R) is the distance from the hand dipping nozzle
(Tank Reference Point) to the Zero Level (Dipping Datum Plate) close to or at
the bottom of the tank.
Rex Reference Distance (G)
The RTG Reference Distance (G) is the distance between the Tank Reference
Point and the RTG Reference Point, which is located at the top surface of the
customers flange or manhole cover on which the gauge is mounted. For Still
Pipe Gauges the RTG Reference point is located at the hand-dip mark on the
Still Pipe Gauge Stand.
G is positive if the Tank Reference Point is located above the RTG Ref Point.
Otherwise G is negative.
Minimum Level Distance (C)
The Minimum Level Distance (C) is defined as the distance between the Zero
Level (Dipping Datum Point) and the Minimum Level of the product surface
(tank bottom). By specifying a C-distance, the measuring range can be
extended to the bottom of the tank. If C>0, negative level values will be
displayed when the product surface is below the Zero Level. Select the Show
negative level values as zero check box if you want levels below the Zero
Level to be displayed as Level=0.
Measurements below the Zero Level will not be approved if the C-distance=0,
i.e. the RTG will report an invalid level.
Tank Distances
Tank Height (R) Distance from Tank Reference Point to Zero level
RTG Reference Distance (G) Distance from Tank Reference Point to the RTG Reference Point
Minimum Level Distance (C) Distance from Zero Level to tank bottom
Hold Off Distance Defines how close to the RTG Reference Point levels can be measured
G>0
G<0
Definition of G-distance.
2. Click the Synchronize with FCU button. This will update the number of
temperature inputs as specified in the FCU Slave Database window, see
Installing a Field Communication Unit (FCU) on page 3-23.
3. Select the analog input signal to appear on the DAU local display. Ain
designates current inputs to a REX Radar Tank Gauge (RTG).
4. Click the Configure button to configure the temperature sensors.
SENSOR TYPE
SENSOR RANGE
NOTE!
If the communication address was changed during the installation procedure,
the new address remains stored in the actual device even if the installation
was interrupted and the device is not visible in the WinSetup Workspace!
2. Check that the displayed information is correct and click the Finish
button to finish the installation.
Device type
Select device type REX (or
REX and SDAU if the system
includes a slave DAU).
Communication
Assign the address and
specify if the workstation
should communicate directly to
the connected device or via a
Field Communication Unit
(FCU).
Configuration
Specify antenna type.
Configure temperature
sensors and optional facilities
like relay outputs, analog
inputs and HART master.
Tank Distances
Specify the tank distances
needed for converting
measured quantity (ullage) into
product level.
RTG Geometry
Specify gauge related
parameters for calibration and
optimizing measurement
performance.
DAU Configuration
Configure temperature
sensors and local display
(LCD).
1. Choose device type Pro RTG. If a DAU is part of the installation, choose
Pro RTG and IDAU.
2. Specify a name in the Tag input field. TankMaster automatically suggests
the first part of the name according to the settings in the Tag Prefixes
window, see Setting the Name Tag Prefixes on page 3-18.
3. Click the Next button to continue.
Communication settings
There are two ways to connect to the RTG:
via a Field Communication Unit (FCU), or
directly to the RTG via a Field Bus Modem (FBM).
Select the button that corresponds to the current type of connection. If a DAU
is part of the installation, also set the DAU Modbus address.
In the FCU Slave Database each device is represented by one row and a
unique address. The Slave Database contains information on each device
such as address, number of temperature sensors etc. (see Installing a Field
Communication Unit (FCU) on page 3-23).
When the communication address is set for the current device, you should
check that the value in the Position in FCU field corresponds to the desired
position in the FCU Slave Database. If the Slave Database position is
incorrect, it may indicate that you have set the wrong address for the current
device.
If there are several FCUs available choose the one that the gauge is
connected to in the FCU Tag box.
For devices connected directly to the FBM (i.e. not via a FCU), select the
channel that the FBM is connected to. (To check which channel that is
enabled, open the Protocols folder, select the Master Protocol icon, click
the right mouse button and choose Properties).
2. Enter the Unit Id of the current RTG and choose the desired address.
When changing the device address the Unit Id is used as a unique
identifier of the device. It can be found on a label mounted on the device.
(If there is no other device connected that uses the same address as the
current device, you can find the Unit Id by typing the current address into
the Address field and clicking the Verify Communication button in the
Communication window).
4. In the Communication window click the Next button to open the Pro
Configuration window.
Position in FCU
If the gauge is connected to an FCU, check that the Position in FCU field
displays the correct number. This number must correspond to the position in
the FCU Slave Database as illustrated below.
NOTE!
Make sure that the number of temperature sensors specified in the Number of
Temperature Inputs field is equal to the number of sensors connected to the
gauge.
Antenna type
You can choose one of the predefined antenna types, for example Parabola
or Cone, or a User Defined antenna if your antenna is not available among
the predefined antenna types. For a predefined antenna a number of
transmitter parameters such as TCL and Hold Off Distance (see Step 6: RTG
Geometry on page 3-65) are automatically specified in order to optimize
measurement performance. When choosing a user defined antenna you will
have to make sure that the database settings are correct.
NOTE!
Except for Still-Pipe gauges the User Defined options should only be used in
special situations when non-standard antennas are used.
Sensor Type
You can choose between the following sensor types:
Spot DIN Pt100.
Cu90 (average measurement)
User-defined. The characteristics is specified by a mathematical
formula or a linearization table. (See User Defined Temperature
Conversion on page 8-4 for more information about specifying a
user-defined sensor type).
Make sure that you choose the correct sensor type. For Spot and Multiple
Spot temperature elements you have to choose the Spot Pt100 sensor type in
order to obtain a correct average temperature calculation.
Sensor Range
Specify the sensor temperature range.
Sensor Position
The sensors are numbered from the bottom of the tank and upwards. Enter
the position of each sensor, measured as the distance from the Zero Level
(Dipping Datum Plate) to the temperature element. If you use average
temperature elements enter the position of the terminating level of each
sensor element.
NOTE!
The number of available sensors is specified in the Pro Configuration window.
NOTE!
A faulty temperature sensor is blocked automatically, and consequently
excluded from average temperature calculations.
Minimum Distance
You can specify a region between the product surface and a certain level
below the surface, in which spot sensors will not be included in the average
temperature calculation.
Product surface
MINIMUM DISTANCE
Range Value
Set the source signal range values that correspond to the analog output
values 4 mA and 20 mA. You can specify any value as long as the Upper
range value is above the Lower range value. If the measured value goes out
of range, the transmitter enters the alarm mode.
The following tank distance parameters need to be specifed (see also Tank
Distances on page 3-81):
Tank Reference Height (R)
The Tank Reference Height (R) is the distance from the hand dipping nozzle
(Tank Reference Point) to the Zero Level (Dipping Datum Plate) close to or at
the bottom of the tank.
Pro Reference Distance (G)
The Pro Reference Distance (G) is the distance between the Tank Reference
Point and the RTG Reference Point, which is located at the top surface of the
customers flange or manhole cover on which the gauge is mounted. For
still-pipe gauges the RTG Reference point is located at the hand-dip mark on
the still-pipe gauge stand.
G is positive if the Tank Reference Point is located above the RTG Reference
Point. Otherwise G is negative.
Minimum Level Distance (C)
The Minimum Level Distance (C) is defined as the distance between the Zero
Level (Dipping Datum Point) and the Minimum Level of the product surface
(tank bottom). By specifying a C-distance, the measuring range can be
extended to the bottom of the tank. If C>0, negative level values will be
displayed when the product surface is below the Zero Level. Select the Show
negative level values as zero check box if you want levels below the Zero
Level to be displayed as Level=0.
If you set the C-distance=0, measurements below the Zero Level will not be
approved, i.e. the RTG will report an invalid level.
Tank Distances
RTG Reference
Distance (G) RTG REFERENCE POINT
Tank Height (R) Distance from Tank Reference Point to Zero level
RTG Reference Distance (G) Distance from Tank Reference Point to the RTG Reference Point
Minimum Level Distance (C) Distance from Zero Level to tank bottom
Hold Off Distance Defines how close to the RTG Reference Point levels can be measured
G>0
G<0
Definition of G-distance.
Calibration Distance
Use this variable to adjust the transmitter so that measured product levels
match hand dipped levels. Normally a minor adjustment is necessary when
the gauge is installed due to, for example, a minor deviation between the
actual tank height and the value stored in the transmitter database.
3.9.7 Step 7: Summary 1. In the Pro RTG Geometry window click the Next button to continue.
Modem RS232.
Handshaking None.
Baud Rate See Directory 72 on the PU Display Unit.
Stop Bits See Directory 72 on the PU Display Unit.
Parity See Directory 72 on the PU Display Unit.
Configuration
1. Start the device installation wizard, see Starting the Device Installation
Wizard on page 3-45.
2. Choose device type TRL PU and click the Next button to continue.
3. Select the Communication channel that the modem is connected to. (To
check which channel is enabled, open the Protocols folder, select the
Master Protocol icon, click the right mouse button and choose
Properties).
4. Enter the TRL PU Modbus address. The address can be viewed in
directory 72 on the TRL Display Panel Unit. Normally address 1 or 34 is
used.
5. Click the Verify Communication button to make sure that
communication with the TRL PU unit is established.
Click the Next button to continue.
6. Make sure that the maximum number of gauges is equal to the number
of tanks.
7. Enter the number of temperature inputs for each gauge. Use the TRL
Display Panel Unit (DPU) to see in which order the TRL gauges are
listed. (See the TRL Operators Manual for details on how to use the
DPU).
8. Select the corresponding check box for gauges equipped with pressure
sensor.
9. Mark the Level source in cm check box if the TRL PU is equipped with
the option for measuring tanks higher than 32 meters.
10. Mark the Level rate available check box if software version 1.df or later
is used. The software version can be viewed in directory 60 on the TRL
Display Panel Unit. Click the Next button to continue.
11. Click the Finish button to finish the TRL PU installation.
3.11 INSTALLING AN IOT WinSetup supports installation of four types of I/O Terminals (IOT):
The installation of an IOT using the installation wizard includes the following
steps:
Scaling Scaling
Summary
The following installation example shows how to install an IOT 5120. A similar
procedur is used for the IOT 5110, 5130, and the IOT 5140.
To install an IOT 5120 do the following:
1. Start the device installation wizard, see Starting the Device Installation
Wizard on page 3-45.
2. Choose device type IOT 5120, and set an appropriate IOT tag. Click the
Next button to continue.
Select
Communication
Channel
Enter IOT address
Verify communication
3. Select the Communication channel that the modem is connected to. (To
check which channels are enabled, open the Protocols folder, select the
Master Protocol icon, click the right mouse button and choose
Properties).
4. Enter the IOT address.
Click here to
select a source
for Channel 1.
9. This window shows the Channel Mapping for tank or system parameters
to the active analog output channels. Click the button to select a
source for the channel.
10. There are two ways you can configure the channel source - Simplified
and Advanced.
In the Advanced configuration you can select not only tanks and system
objects, but also devices. Formally, any parameter and any field (i.e. not
only current value) can be selected. However, the user is advised to use
current value (CV).
NOTE
If a CIU Prime is used, make sure that it is configured to emulate a CIU 858.
Use the Enraf CIU Prime configuration program to set the check box CIU 858
compatible for the dedicated port (Host Port 2).
2. In the WinSetup workspace select the Enraf GPU Master icon, click the
right mouse button and choose the Properties option. In the Protocol
Properties window select the desired protocol channel and click the
Properties button.
5. Choose device type CIU in the Select Device window and type the
desired name tag.
9. Configure the CIU channels. Select the available parameters for each
channel that is used.
The Set values as selected row button lets you select or deselect all
check boxes at one click.
Level
Average Temperature
Number of Temperature inputs
Vapor Temperature
Number of pressure inputs
Pressure Input 1 Unit (liquid)
Pressure Input 2 Unit (level)
Pressure Input 3 Unit (vapor)
Free Water Level (FWL)
10. In the Summary window click the Finish button to finish the TankMaster
WinSetup part of the CIU installation.
1. Copy the Egpudev.ini file from the Misc folder on the TankMaster CD to
the ...\Rosemount\Server\Data folder on the TankMaster PC.
2. Edit the Egpudev.ini file using a text editor, e.g. the Windows Notepad
program. The Egpudev.ini file has the following contents:
2
3
1. Device_0=1.0.CIU
Device_0 Device number one. Next device is Device_1 etc. See Step 2 above.
0 CIU address
CIU Device type (do not change)
2. DEVICE=UR:20000;TOI:R;TOR0:X;
3. CH0=ADDR:04;UR:3000;TOI:B;TOR0:D;TOR1:X;
The requested data is specified in this string. Note that the name of the first
string is CH0, which corresponds to Channel no.1 in the
CIU Properties/Configuration window. The commands are:
3.12.2 Configuration of The TankMaster WinSetup program can be used to configure Enraf GPU
an Enraf Gauge devices connected to a CIU.
To configure an Enraf device via a CIU do the following:
1. In the WinSetup workspace open the Devices folder.
Devices
2. Click the right mouse button on the CIU to which the gauge is connected.
Choose the Properties option.
Example 1
Sending a request for status and level (Type Of Request=B):
Example 2
Changing the Reference Level (Type Of Request=Z):
4. Check that the protocol channel is enabled and properly configured for
E&H. See Communication Protocol Setup on page 3-4 for further
information on how to configure communication protocols in WinSetup.
5. Start the device installation wizard as described in Starting the Device
Installation Wizard on page 3-45.
6. Choose device type E&H MDP II in the Select Device window and type
the desired name tag.
7. Click the Next button.
10. In the Summary window click the Finish button to finish the E&H
installation.
3.14.1 Preparations Make sure that all mechanical installations are made according to
instructions, and that all external sensors such as pressure and temperature
sensors are properly connected. Also make sure that the position of the
reference pin(s) and the inner diameter of the still-pipe are available.
Before the actual LPG configuration can take place, install the tank and the
level gauge in TankMaster WinSetup as described in Tank Installation on
page 3-30 and Installing a Rex 3900 Gauge on page 3-47. Make sure that
the appropriate tank and device types are selected and that the temperature
and pressure sensors are properly configured. Check that the gauge
communicates properly with the TankMaster PC.
The LPG gauge is able to compensate deviations in measured level due to
the influence of highly pressurized vapor above the product surface.
Installation of an LPG gauge can roughly be divided in two main activities:
1. Immediately after the installation of the gauge, when the tank is still
empty, calibrate the gauge and configure for LPG.
2. Setup the correction method that applies to the particular type of product
that is stored in the tank.
Choose Air Correction Only from the list of correction methods and click the
OK button.
NOTE
The Air Correction Only option shall only be used when the tank atmosphere
contains air and no other gases.
In the LPG Setup window click the Pressure button and choose Vapor
Pressure Source.
As source signal you can choose one of the analog inputs or a HART slave
device. It is also possible to set a manual value.
NOTE!
Pressure is not required for correction method One or more known gases,
known mixratio.
In the LPG Setup window, click the Temperature button and choose the
desired temperature source.
Step 4. Calibrate.
Make sure that there is no liquid above the calibration ring (or bottom plug) at
the end of the pipe. Check the Ullage value measured by the transmitter
(Ullage = Tank Height R- Product Level L). If the Ullage value is not equal to
the actual distance between the RTG Reference Point and the calibration
ring, open the transmitter Properties window (right-click the device icon and
choose Properties), choose the RTG Geometry tab and adjust the
Calibration Distance (see Step 6: RTG Geometry on page 3-65).
Enter the reference pin positions. The position is measured from the RTG
Reference Point (see Step 5: Tank Distances on page 3-63 ) to the actual
position of the reference pin.
Since hand dipping can not be performed in high pressurized tanks, Emerson
Process Management / Rosemount Tank Gauging has developed a unique
method to verify level gauging in such tanks. The method is based on
measurement in a special radar wave propagation mode against fixed
reference pins. Up to three reference pins can be mounted in the pipe in order
to verify the measurement.
NOTE!
The value that you enter in the Nominal Pos field refers to the mechanical
distance from the RTG reference point to the reference pin. This value will
only act as a starting point for the following verification process in which the
electrical distance from the RTG reference point to the reference pin is
calculated. In most cases the electrical distance deviates from the actual
mechanical distance.
NOTE!
When the product surface is close to a reference pin, the radar echoes from
the reference pin and the product surface interfere, and the measured
distance to the reference pin becomes inaccurate. It is recommended that
verification is not performed if the distance between a reference pin and the
product surface is less than 900 mm.
REFERENCE PIN
1. Turn the Calibration Handle to the TEST position on the Radar Tank
Gauge. It is only in this position that the Reference Pins produce visible
radar echoes. Make sure that the pins appear in the LPG Setup window.
2. In the LPG Verify Pins window click the Start button to start the
verification process.
3. When the verification is finished, the measured position appears in the
Measured Position column.
4. Note the position of the reference pin in the Measured Position field. If
the measured position deviates from the nominal position, return to the
RTG LPG Configure Pins window and enter the measured position into
the Nominal Position field.
NOTE!
The nominal position that was entered the first time refers to the mechanical
distance. The measured position refers to the electrical distance which is
the distance seen by the RTG.
5. In the LPG Verify Pins window click the Start button again to start a new
verification. Repeat steps 3 and 4 until the nominal position in the RTG
LPG Configure Pins window is close to the measured position in the LPG
Verify Pins window.
NOTE!
Remember to put the Calibration Handle on the Radar Tank Gauge back to
the OPERATION position after the verification procedure is finished.
There are several options available depending on the number of products and
product type. Click the Correction button:
Density
Pressure
Hart Devices
3. Select the Configuration tab and click the Hart Devices button.
4. Enter a Description for the Hart Device and click the OK button. In the
example the liquid pressure sensor P1 is connected to the Rex gauge as
a HART slave device.
NOTE!
The Hart device must be pre-configured.
Analog Input 2
3. Select the Configuration tab and click the Analog Input 2 button.
4. Configure the Analog Input 2 for Liquid Pressure, and click the OK
button.
Analog
Input 2
HART
Device 1
2. Click the right mouse button and choose Open Tank View,
- or -
from the Service menu choose Tanks>Open Tank View.
2. Click the right mouse button and choose Hybrid Tank Setup,
- or -
from the Service menu choose Tanks>Hybrid Tank Setup.
3. Enter the P1 Sensor Position, i.e. the position of the center of the Liquid
Pressure sensor membrane.
4. Enter the Hybrid Min Level. This value specifies the lowest product level
at which TankMaster calculates the Observed Density. Normally, the
accuracy of pressure sensors is poor for low pressures, i.e. at product
levels close to the sensor membrane. Therefore, you can enter a limit
below which the density calculation is frozen. If you for example type
0.6 in the Hybrid Min Level field, WinOpi will present the same density
value for product levels below 0.6 meter.
NOTE!
Specify the actual product level and not the distance between the pressure
sensor and the product surface.
5. Enter the P3 Sensor Position, i.e. the position of the center of the Vapor
Pressure sensor membrane.
6. Click the OK button to save the Hybrid Tank Setup configuration.
Reference Density is
automatically measured
5. Make sure that Liquid Pressure and Vapor Pressure are measured
automatically, i.e. Value Source is set to Automatic.
3.16 CALIBRATION Normally a minor adjustment of the Calibration Distance is needed in order to
achieve good agreement between measured and actual product level. A small
offset can for example result from deviations between the actual tank height
and the value stored in the gauge database, or from differences between
various RTG microwave units and antennas.
You can choose to make a manual adjustment of the Calibration Distance, or
you can use the Calibrate function to let WinSetup automatically calculate an
optimized Calibration Distance based on measurement data from different
product levels.
NOTE!
The following is a brief description of how to calibrate a Rex gauge. For a
comprehensive description, see the Rex Service manual.
3.16.1 Manual For Rex gauges a rough calibration can be made by manually adjusting the
Adjustment Calibration Distance parameter (for non-standard antennas the Tank
Connection Length (TCL) may need to be adjusted ). By comparing a hand
dipped level with the corresponding level measured by the gauge, a
Calibration Distance value can be calculated according to the formula:
New Calibration Distance=Old Calibration Distance+DL,
where DL=observed level (hand dip) - gauge level reading.
To change the Calibration Distance stored in the gauge database:
1. Select the gauge icon in the WinSetup workspace.
2. Click the right mouse-button and choose the Properties option.
Calibration Distance
3.16.2 Using the The Calibrate function is a tool which allows you to calculate the Correction
Calibrate Factor for still-pipe measurements. It also optimizes measurement
performance from the top of the tank to the bottom, by automatically
Function
minimizing the offset between actual product levels and corresponding values
measured by the gauge.
To calibrate a Rosemount TankRadar REX gauge:
1. Select the desired gauge in the Workspace window, click the right mouse
button and choose Calibrate,
- or -
choose Calibrate from the Service/Devices menu:
2. Click the Calibration Data button. In the Calibration Data window enter
hand dipped level values and the corresponding levels measured by the
gauge. Click the Save Calibration Data in PC Database button.
4.1 TO CHANGE Once you have installed and configured a device, you can modify the current
DEVICE settings at any time by opening the corresponding Properties dialog. To open
the Properties dialog for a RTG do the following:
CONFIGURATION
1. In the Workspace window select the device you want to configure.
2. Click the right mouse button
- or -
from the Service menu choose Devices.
Properties
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Now the Properties window appears with a number of tabs allowing you to
change the current device settings.
Basically the tabs correspond to the different steps in the installation wizard.
Similar dialogs are available for other device types as well, for example FCUs
and DAUs.
See Section 3: Installing a Level Gauging System for detailed descriptions on
how to configure various device types.
4.2 TO UNINSTALL A Once you have installed and configured a device, it can be uninstalled at any
DEVICE time. However, the associated tank must be uninstalled first, or if you want to
keep the tank, you can disconnect the device from the associated tank.
To uninstall a device do the following:
1. Start by uninstalling the associated tank, see To Uninstall a Tank on
page 3-43. Alternatively, if you want to keep the tank and only disconnect
the device, use the method described in section Uninstalling a device
without uninstalling the tank on page 4-3.
Uninstall
2. Select the desired device and click the right mouse button.
3. Choose the Uninstall option.
Properties
Change
Left arrow
4. Select the device in the right pane and click the left arrow.
Click the OK button.
5. In the Devices folder in the WinSetup workspace, select the device and
click the right mouse button.
Now the device is removed but the tank is still available in the WinSetup
workspace.
5.1 CHANNEL The Protocol Statistics function is a tool which can be used to check the
STATISTICS quality of the communication between the TankMaster PC and the connected
devices. To view statistical data for a protocol channel do the following:
1. Open the Protocols folder and the appropriate protocol sub folder.
Protocols folder
Channel
Statistics
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3. Click the right mouse button and choose the Statistics option
- or -
from the Service menu choose Channels/Statistics.
The Channel Statistics window lets you view a summary of messages and
various types of errors.
5.2 LOGGING THE To log the communication for a particular protocol channel do the following:
CHANNEL 1. Select the protocol channel icon.
COMMUNICATION
View Log
2. Click the right mouse button and choose the View Log option
- or -
from the Service menu choose Channels/View Log.
3. Specify a log profile. You can filter out certain function codes and devices
as well as various error types:
Log Setup
Save As
Freeze
Clear
The Save As option lets you save the current log to file.
Choose the Log Setup option if you want to change the filtering settings.
Properties
NOTE!
The log file will be stored in the folder \Rosemount\Server\Log, e.g.
C:\Program Files\Rosemount\Server\Log.
5. Choose the One File option if you prefer the log to be stored in a single
file. Choose the Several Files option if you like to divide the log into a
number of files (a new log file will be started each time the maximum file
size is reached). If the Several Files option is chosen, also set the Max
Log Files parameter to define the maximum number of log files to be
created.
Manual: select Manual and click the Start button to start logging. The
logging will stop when the Stop button is pressed, or the Maximum File
Size is reached.
Automatic Stop: set the Date and Time at which you want the logging to
be stopped. Press the Start button to start the logging. The logging will
stop when the set Date and Time is reached, the Stop button is pressed,
or the Maximum File Size is reached.
9. Choose the Selected Function Code option if you want to log a specific
function.
10. Choose one of the device address options. Choose Selected Address if
you want to log a certain device.
11. Specify what type of errors to be logged by selecting the corresponding
check boxes. You can choose to log one or several error types.
12. Click the OK button.
5.4 SEARCHING FOR You can search for devices associated to a certain communication channel:
CONNECTED 1. Open the Protocols folder and the appropriate protocol sub folder.
DEVICES 2. Select the desired protocol channel. For more information on Protocol
Channels, see Communication Protocol Setup on page 3-4.
Find Devices
3. Click the right mouse button and choose the Find Devices option
- or -
from the Service menu choose Channels/Find Devices.
4. Type the desired values in the First and Last address input fields in
order to restrict the search to a certain range of addresses (maximum
range is 1-255).
Now the TRL/2 bus is scanned for devices within the specified address
range.
The search results is a list showing the name, type, address, unit id and
application software version of each device that was found.
WinSetup offers the option to view data from a single tank or a group of tanks.
Various parameters such as Level, Level Rate, and Average Temperature can
be displayed. Other parameters can be displayed as well as specified in the
Setup Tank View window. See Tank View Layout on page 3-19 for more
information.
2. Click the right mouse button and choose Summary Tank View, or from
the Service menu choose Tanks/Summary Tank View.
3. Choose the All Tanks tab or the tab for a specific tank.
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2. Click the right mouse button and choose the Open Tank View option
- or -
from the Service menu choose Tanks/Open Tank View:
The Tank View window shows measurement data for the selected tank.
6.3 TANK CAPACITY The tank geometry is defined in a strapping table; the Tank Capacity Table
(TCT). The TCT is used to convert a product level to the corresponding
volume. The values can be entered in different ways; as pairs of level and
volume, as absolute levels or as relative levels.
To open the Tank Capacity Setup window for a certain tank, select the tank
icon in the workspace window, click the right mouse button and choose the
Tank Capacity option:
See the TankMaster WinOpi Reference Manual for more information on the
Tank Capacity Setup window.
6.4 TANK ENTRY The Tank Entry window is used for specifying a number of product parameters
to be used for inventory calculations. TankMaster can use measured data, or
data that is manually entered. To open the Tank Entry window:
1. In the WinSetup workspace select the tank to configure.
2. Choose Service>Tanks>Tank Entry:
3. To enter manual values select the check box and type the desired value
in the corresponding input field. Manual values are marked with yellow
color.
See the WinOpi Reference Manual for further information on how to use the
Tank Entry window.
Workstation
To view the alarm status of a single tank open the Tanks folder and
select the desired tank:
Single tank
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8.1 MANUAL RELAY To manually switch between different relay states do the following:
CONTROL 1. Select a Rex gauge icon in the WinSetup workspace.
2. Click the right mouse button and choose the Manual Control Relay
option
- or -
from the Service menu choose Devices/Manual Control Relay.
3. Make sure that an appropriate Safety Reset value is set. This value
specifies the time-out period for the relay to reset if a communication
failure occurs.
4. Choose Manual in the Control Mode pane.
5. Choose a new relay state from the Select New State list.
2. Click the right mouse button and choose the HART Device Status
option.
8.3.1 Using a When using a resistance temperature sensor, the resistance values can be
Linearization converted to temperature values by using a table of resistance and
corresponding temperature values.
Table
To create a conversion table:
1. Select a Rex gauge in the Workspace window.
2. Click the right mouse button and choose the User Defined
Linearization Table option:
4. Type resistance values into the first column (Ohm) and the
corresponding temperatures values in the second column (C).
5. Click the OK button to store the table.
8.3.2 Using a When using a resistance temperature sensor, the resistance values can be
Mathematical converted to temperature values by using a mathematical formula:
Formula R=R0*(1+A*T+B*T2)
where R is the resistance at temperature T, R0 is the resistance at zero
degrees Celsius, and A and B are constants.
To create a conversion formula:
1. Select a Rex gauge in the Workspace window.
2. Click the right mouse button and choose the User Defined Formula
option.
3. Enter the parameters R0, A and B in the corresponding input fields. R0, A
and B are stored in the gauge.
4. Click the OK button to store the formula.
8.4 VIEWING INPUT Measured data is continuously stored in the Input registers of DAUs, RTGs
AND HOLDING and FCUs. By viewing the contents of device input registers you can check
that the device is working properly.
REGISTERS
The Holding registers store various transmitter parameters used to control
the measurement performance.
To view input or holding registers of a certain device do the following:
1. Select the device in the Workspace window.
2. Click the right mouse button and choose the
View Input/Holding Registers option,
- or -
from the Service menu choose Devices/View Input/Holding Registers.
For the All option, specify a range of registers by setting a start value in
the Start Register input field, and the total number of registers to be
displayed in the Number of Registers field (1-500).
4. Click the Read button.
8.5 TO EDIT HOLDING Most Holding registers can be edited simply by typing a new value in the
REGISTERS appropriate Value input field. Some holding registers (marked grey in the
Value column) can be edited in a separate window. In this case you can
choose from a list of options or you can change separate data bits.
To edit a holding register do the following:
1. Select the device in the Workspace window.
2. Click the right mouse button and choose the View Holding Registers
option
- or -
from the Service menu choose Devices/View Holding Registers.
3. In the Value column, put the cursor in the field that corresponds to the
register you want to edit.
4. Type a new value.
Some registers are marked grey in the Value column. To edit these registers
do the following:
1. Double click in the Value input field.
(1) Contact Emerson Process Management/Rosemount Tank Gauging for more information
about the different Holding register types.
Multiple Devices
To save database registers to file for multiple devices do the following:
1. Select the Devices folder in the Workspace window.
2. Click the right mouse button and choose the Devices/Save Database of
All to Files option
- or -
from the Service menu choose Devices/Save Database of All to Files.
3. Select a device from the Available Devices pane and click the Add
button. Repeat for all devices you wish to include.
4. Choose Predefined or User-defined.
The Predefined option lets you store the registers which are most
frequently used store the most used registers.
The User-defined option lets you specify a certain range of holding
registers to be saved.
5. For the User-defined option specify a range of registers by entering the
first and last register.
6. Click the Browse button and select a folder and a file name.
7. Click the OK button to save the register data.
8.6.2 To Load a Device Rosemount TankRadar Rex gauges are equipped with databases that contain
Database parameters used for the Application Software (see the TankRadar Rex
Service Manual) to control the performance of the gauge. TankMaster
WinSetup offers the option to load a new database to replace the current one.
This can be useful if, for example, you want to try out new database settings
and then reload the original database.
To load a database do the following:
1. Select the particular device in the Workspace window for which you want
to load a new database.
2. From the Service menu choose Devices/Upload Database.
- or -
click the right mouse button and choose the Devices/Upload Database
option.
3. Type a file path and file name, or click the Browse button and choose a
database file to be uploaded.
4. Click the OK button.
8.7 UPLOADING NEW WinSetup includes the option to reprogram gauges with new application and
GAUGE SOFTWARE boot software (see the Rex Service Manual for more information on gauge
software).
To upload a new program do the following:
1. Select the Devices folder in the Workspace window or a single device in
the Devices folder.
2. Click the right mouse button and choose the Program All option, or for a
single device, choose the Program option.
5. Make sure the devices are properly prepared for reprogramming and
click the Start Programming button to activate device programming.
8.8 SYSTEM STATUS The System Status Overview shows status and properties for the overall
system, Tank Server, Protocol Servers, and devices.
To open the System Status Overview do the following:
1. Select a workstation in the Workspace window.
2. From the Service menu choose Servers/System Status Overview.
8.9 TANK SCAN The Tank Scan window allows you to view tank echoes and setup the most
important parameters to enable the gauge to distinguish between the surface
echo and disturbing echoes and noise. It is currently available for TankRadar
Pro and Rex level gauges.
To open the Tank Scan window:
1. Select a Rex gauge icon in the WinSetup workspace.
Tank Scan
3. Select the Configuration tab and press the Tank Scan button.
4. The Tank Scan window contains the Graph Area, Legend/Options area,
File Storage buttons, and various action buttons.
8.9.1 Graph Area When the Tank Scan window is opened, the system starts reading tank data
from the gauge (indicated by a progress bar in the lower right corner of the
window).
After a while the graph area presents data downloaded from the gauge.
The Tank Echo curve shows the measurement signal in graphical form. It
may contain one or several peaks. Apart from the surface echo there might be
echoes from agitators or other obtacles in the tank. In the graph area you can
configure the gauge so that it will always correctly recognize which echo peak
that corresponds to the product surface. See the following chapters for
details.
The tank echo and echo peaks can be refreshed at any time with the Reread
From Gauge button. The new echo curve will be shown as a black line and
the previous curve as a grey line. The graph may show up to two old echo
curves. An old echo peak will be marked by a small cross. This can be used to
compare the existing tank signal with previous signals.
8.9.2 Legend/Options The following items can be shown in the graph area (check the appropriate
box for each item to be shown):
Tank Echo The black line shows the latest Tank Echo
curve, and the grey lines show previous Tank
Echo curves (maximum two).
Tank Echo
curve
Previous Tank
Echo curve
False Echo Areas The False Echo function is used to improve the
performance of the gauge when the surface is
close to a horizontal surface of a stationary
object in the tank. The object causes an echo
when it is above the surface. Added False
Echo Areas are shown in grey:
Disturbing
Echo
Amplitude
Threshold
Point
Peak Labels Peak Labels are shown for the Surface Echo
and for unknown echoes:
Previous
Peaks
8.9.3 File Storage To save Tank Scan data displayed in the Graph Area
1. In the Tank Scan window click the Save button.
2. Enter a name to identify the tank scan data. You may also type a
comment in the Comment field (not required). This can for example be
used to describe any special circumstances under which the Tank scan
data was obtained.
3. Press the OK button.
NOTE!
The default data storage file is named StrTankScanII.dat. The file is stored in
the following folder: C:\Program Files\Rosemount\Lib\Data\.
2. Enter a name to identify the tank scan data. You may also type a
comment to describe any special circumstances when the Tank scan
data was obtained.
3. Press the Advanced button.
4. Check the Export tank scan data to external file check box.
5. Press the Browse button.
6. Browse to a destination folder and type a name in the File name input
field. Press the Open button
8. Press OK.
8.9.4 Action Buttons The following buttons can be found in the Tank Scan window:
Reread From At any time, you can reread tank echo and echo
Gauge peaks with the Reread From Gauge button. The
new echo curve will be shown as a black line and the
previous one will change its color to grey. You can
show up to two old echo curves. Also, previous echo
peaks will change their appearance and will be
shown as small crosses.
Print Opens the print dialogue and prints the Tank Scan
window.
8.9.5 Editing All the elements having handles are editable. Each handle may be moved by
using the mouse pointer.
Clicking the right mouse button on a handle opens a dialog window. The
Properties option allows you to review or change parameter values.
The following parameters can be edited via moving or right-clicking a handle:
General Amplitude Threshold
Amplitude Threshold Point
False Echo Area
Hold Off Distance
2. Select a menu item in the popup menu. In the example the New False
Echo Area option was chosen.
3. Click OK.
To delete a False Echo Area or Amplitude Threshold Point:
1. Right-click the handle for the False Echo Area or Amplitude Threshold
Point to be deleted.
2. Select the Delete False Echo Area (or Delete Amplitude Threshold
Point) option.
8.10 VIEW DIAGNOSTIC The View Diagnostic Registers window shows a predefined set of diagnostic
REGISTERS input and holding registers. For each device (RTG, DAU, FCU, Pro, and Rex)
there is a default set of diagnostic registers which can be changed in the
Configure Diagnostic Registers window (see below). Clicking the right mouse
button on a handle opens a dialog window. The Properties option allows you
to review or change parameter values.
To view and configure the diagnostic registers:
1. Select a Rex gauge icon in the WinSetup workspace.
2. Click the right mouse button and choose View Diagnostic Registers.
The register values in this window are read only. They are read from the
device when the window is opened.
A grey background color of the table cell in the Value column means that the
register is of either Bitfield or ENUM type. An expanded Bitfield/ENUM
window can be opened for that type of registers. Double-click the cell to open
the Expanded Bitfield/ENUM window.
If needed, the values can be presented as hexadecimal numbers. This
applies to registers of the Bitfield and ENUM types. Select the Show in Hex
check box to present Bitfield and ENUM registers as hexadecimal numbers.
It is possible to view diagnostic registers for devices of the same type without
closing the window and opening it again for a new device. Press or
buttons to step to the next or previous device of the same type.
Alternatively, another device can be selected from the pull down menu to the
left of these buttons.
Press the Print button to print the register information.
Press the Configure button to bring up the Configure Diagnostic Registers
window.
Registers Type
Group Prefix
3. In this window you can change the default set of diagnostic registers for
the given device type.
You can choose between Holding and Input registers in the Registers
Type pull down menu. Input Registers are displayed in blue, Holding
Registers in black.
The list is filtered using the Group Prefix pull down menu. Use this menu
to select which registers to show in the left pane.
A default set of registers is displayed in the right pane.
NOTE!
Some devices do not support the Group Prefix feature. For example, Group
Prefix is not available for TRL/2 gauges.
8.11 OVERVIEW IOT The I/O Terminal Overview window shows information about the I/O terminal
devices (IOTs). The information consists of analog inputs, analog outputs,
digital inputs, digital outputs, and status information.
To open the I/O Terminal Overview window:
1. In the WinSetup workspace select the Devices folder.
2. Click the right mouse button and select the Overview IO Terminals menu
item.
Select Raw or
Scaled values
3. In the I/O Terminal Overview window all terminal devices are grouped
according to device type, i.e. 5110, 5120, 5130, and 5140.
Analog inputs for IOT 5110, analog outputs for IOT 5120, digital inputs
for IOT 5130, and digital outputs for IOT 5140.
If the channel is enabled or disabled. An enabled channel has a white
background and a disabled channel a light gray background with no
value showing.
Device status.
Communication port and address.
The channel data can be shown as either Raw Values or Scaled Values.
This setting is done in the Show pane. Only raw value (0 or 1) can be shown
for the Digital terminals. On how to set the various properties for IOTs, see
Installing an IOT on page 3-86.
To print a report:
1. Click the Print button.
8.12 CUSTOMIZING THE To add custom options to the Tools menu do the following:
TOOLS MENU 1. Choose the Tools>Applications menu option.
Add
2. Click the Add button to add a new menu option to the Tools menu.
Menu Text
3. In the Menu Text field type the text you want to appear in the Tools
menu.
Browse button
Command
5. Browse to the program file that will be associated with the new Tools
menu option as given in the Menu Text field.
6. Click the Open button and return to the Customize window.
7. In the Arguments field type any argument that you want to add to the
command line. This line is usually left blank.
NOTE!
The Initial Directory field is not used.
Administrator icon
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9.1 LOG ON To be able to make any changes in the TankMaster Administrator window you
need to use the Log on function.
To log on to the TankMaster Administrator do the following:
1. Open the TankMaster Administrator window by clicking the Administrator
icon on the right-hand side of the MS Windows Taskbar.
Log on
NOTE!
The default password is admin.
Change
Password
5. Press OK.
9.2 AUTOSTART The Autostart function lets you specify programs to start automatically when
the TankMaster computer is started.
2. Select the check boxes for the programs you want to start automatically.
3. The Autostart function is activated next time the TankMaster PC is
started.
9.3 BACKUP The backup function can be used to save configuration data for devices and
tanks as well as workspace settings for WinSetup and WinOpi.
To make backup copies of the current configuration do the following:
1. Open the TankMaster Administrator window and click the Backup
button.
Browse button
9.3.1 Restore If the PC operating system has crashed resulting in corrupt TankMaster files,
the TankMaster settings can be restored by using the backup files. To restore
the TankMaster configuration and data files do the following:
1. Check that WinSetup and WinOpi are closed. You may click the
Processes button in the TM Administrator program to check if any
TankMaster programs are running. Note that the TankMaster
Administrator program itself also appears in the Processes window, see
Processes on page 9-12. (You may also open the Windows Task
Manager to make sure that the Tankserver.exe program is closed).
2. Open the TankMaster Administrator window.
3. Click the Backup button. The Backup window appears.
5. The Restore Backup Wizard lets you restore tank and device
configuration, BatchServer data and Historical data. You may also
restore WinOpi and WinSetup configurations such as groups, color,
network settings etc.
6. Click the Next button and follow the instructions. You will now be guided
through a step-by-step instruction that lets you specify the folder where
backup files are stored, and the type of data to be restored. You may also
create a backup of the current configuration.
7. When the backup source folder is selected, you will be prompted to
specify the data to be restored:
NOTE
Do not select the Registry key option if upgrading from TankMaster version
4.H0 or older to version 4.H1 or newer.
The Registry key option must not be used if TankMaster has been re-installed
on another hard disk drive, or in another directory than the original installation.
The file paths to the TankMaster configuration and data files must be the
same for the backup files and the restored files.
9. The first option, Create a backup of the current configuration, should not
be used if the restore function is used to replace corrupt configuration
files.
The Delete old configuration files option clears all configuration files
which are not replaced by the Restore function.
If this option is used it may be a good idea to backup the current
configuration files in case you need to recover the current TankMaster
configuration at a later point of time.
10. Click Next and review the restore settings:
12. The Copy Log button can be used to store the restore log in the
...Rosemount\Server\Log directory. Click the Next button to continue.
13. Check that no errors occured during the restore process and click the
Finish button to close the restore wizard. In case an error occured you
may click the Back button to find the error in the restore log.
14. Open the server data backup folder (in the current example:
M:\TM_BAK\TM Backup xxx\Server\Data) and copy the contents.
15. Open the C:\Program Files\Rosemount\Server\Databackup folder
(C:\Program Files is the folder where TankMaster is installed) and paste
the copied files.
16. Restart WinSetup and WinOpi to check that all settings are restored.
9.4 FILE VERSION The File Info option allows you to view a list of all the files included in the
INFORMATION TankMaster software package. The list presents file versions and brief
descriptions.
The list can be stored by using the Save to File button. The file is stored in
text format which can be opened by any word processing program:
NOTE!
When entering the filename in the Save to File dialogue, also enter filetype
txt, e.g. enter File_Version.txt.
9.5 PROCESSES To view the running TankMaster programs, click the Processes button in the
TankMaster Administrator window:
The Shutdown TM button lets you close all TankMaster programs except the
TankMaster Administrator. In case a TankMaster client requests data, the
TankServer starts up again.
By using the Shutdown TM and Staydown button the TankServer stays
down regardless of any requests.
If the Also shutdown administrator check box is selected, the
TM Administrator program is shut down as well.
Click the Update button to update the contents of the Processes window.
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Reference Manual
303027EN, Edition 4
Rosemount TankMaster WinSetup January 2008
10.1 FILE
New Connection Connect to another tank server.
Install New
Tank Install new tanks by starting the tank
installation wizard.
10.2 VIEW
Toolbar Hide or reveal the Toolbar.
Status bar Hide or reveal the Status bar.
Find Object Search for a certain tank or device.
Workspace Open or close the Workspace window.
Refresh Views Updates the current view.
Alarms View a list of current alarms related to
the selected tank. If you select the Tanks
folder alarms for all tanks are displayed.
10.3 SERVICE
Servers
Rename Change the server name.
Disconnect Disconnect from the current server.
Configure Digital Alarms Configure the systems digital alarms,
e.g. used for IOTs.
System Status Overview Opens an overview of installed devices,
protocol servers, and more.
Setup Choose measurement units, ambient air
source, and other system parameters.
Tanks
Install New Install a new tank.
Summary Tank View View various tank related variables like
level, level rate, average temperature
etc. for all installed tanks.
Approved Tanks (option) Shows a list of tanks approved for
custody transfer.
Devices
Install New Install new devices by starting the device
installation wizard.
Program All Download an application program to a
group of devices.
Save Databases of All to This function lets you save the database
Files registers for several devices.
Overview IOT Terminals View an overview of installed IOT
terminals.
Protocols
Disable Disables the selected protocol.
Properties Opens the Protocol Properties window
allowing you to choose a communication
channel.
Channels
Find Devices Search for devices within a certain
address range.
View Log View the Realtime Log window. You can
choose to view only certain function
codes, device addresses and error
types.
Statistics Opens the Channel Statistics window
displaying various statistical data like
Messages received, Messages sent,
Timeout errors etc.
State Displays information about the selected
protocol channels.
Properties View and change the communication, file
log and tank mapping (for slave
protocols) settings (not in View Only
mode).
Preferences Specify Tag prefixes and Tank View
layout.
10.4 TOOLS
Applications Customize the Tools menu.
Administrative Tools
User Manager Manage the user accounts.
User Information Displays information about the current
user.
Set Password Change the password for the current
user.
Set Inactivity Timeout Define the user inactivity timeout.
Set Required Access Set the required access levels for
Levels various TankMaster operations.
Tank Echo Viewer Displays the tank scan viewer for the
selected gauge.
Custom menu User defined menu item.
10.5 HELP
Reference Manual Opens the online help.
User Guide Opens the WinSetup Users Guide with
the Acrobat Reader program.
Set User Guide Set which User Guide (language) to
open with the User Guide menu item.
About Setup Displays information about the WinSetup
program.
Index
A C-distance . . . . . . . . . . . . 3-63, 3-80 Exclude From Average Calculation .
Access Levels . . . . . . . . . . . . . . 2-13 Channel statistics . . . . . . . . 5-1, 5-2 . . . . . . . . . . . . . . . . . . . . . 3-54, 3-78
Acrobat Reader . . . . . . . . . . . . . 1-5 CIU
Add a new user . . . . . . . . . . . . . 2-11 Egpudev.ini . . . . . . . . . . . . 3-94
F
Administrator . . . . . . . . . . . . . . 2-10 CIU 858 compatible . . . . . . . . . 3-91
FCU . . . . . . . . . . . . . . . . . . . . . . . 3-2
Password . . . . . . . . . . . . . . . 9-3 CIU Prime . . . . . . . . . . . . . . . . . 3-91
communication setup . . . . . 3-24
Shutdown Check Box . . . . 9-12 COM Port . . . . . . . . . . . . . . . . . . 3-4
configuration . . . . . . . . . . . 3-25
Air Correction . . . . . . . . . . . . . 3-102 Communication Log . . . . . . . . . . 5-4
device type . . . . . . . . . . . . . 3-23
Alarm mode . . . . . . . . . . 3-57, 3-79 Communication log
redundancy . . . . . . . . . . . . 3-25
Ambient Air Density . . . . . . . . . 3-16 advanced button . . . . . . . . . 5-6
Slave Database . . . . . . . . . 3-66
Ambient Air Temperature . . . . . 3-15 device address . . . . . . . . . . . 5-3
slave database setup . . . . . 3-26
Analog Input Configuration enable filtering . . . . . . . . . . . 5-3
FCU Configuration
Description . . . . . . . . . . . . 3-56 error type . . . . . . . . . . . . . . . 5-3
slave database . . . . . . . . . . 3-26
Error Limits . . . . . . . . . . . . 3-56 filtering options . . . . . . . . . . . 5-6
FCU Slave Database . . . 3-26, 3-27
Filter Factor . . . . . . . . . . . . 3-56 function code . . . . . . . . . . . . 5-3
FCU Slave Positions . . . . . . . . . 3-35
Value Range . . . . . . . . . . . 3-56 number of messages . . . . . . 5-3
Field Communication Unit . . . . . . 3-2
Value Unit . . . . . . . . . . . . . 3-56 Communication protocol parameters
File Info Option . . . . . . . . . . . . . 9-11
Analog input configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
File Log tab . . . . . . . . . . . . . . . . . 5-5
REX . . . . . . . . . . . . . . . . . . 3-56 Communication Protocol Setup . 3-2
Filter Factor . . . . . . . . . . . . . . . . 3-56
Analog Out Source . . . . . 3-57, 3-79 Config Pins . . . . . . . . . . . . . . . 3-104
Filtering options . . . . . . . . . . . . . . 5-6
Analog Output Configuration Configure protocol server . . . . . 3-13
Find Devices . . . . . . . . . . . . . . . . 5-8
Alarm Mode . . . . . . . . . . . . 3-79 Configure reference pins . . . . . 3-104
First and second set points . . . . 3-58
Analog Out Source . . . . . . 3-79 Control Mode . . . . . . . . . . . . . . 3-59
Free Water Level . . . . . . . . . . . . 3-35
Pro . . . . . . . . . . . . . . . . . . . 3-79 Correction Factor . . . . . . . . . . 3-121
Function Code . . . . . . . . . . . . . . . 5-7
Range Value . . . . . . . . . . . 3-79 Customizing . . . . . . . . . . . . . . . 8-29
FWL . . . . . . . . . . . . . . . . . . . . . . 3-35
Analog output configuration
Alarm mode . . . . . . . . . . . . 3-57 D
Analog Out Source . . . . . . 3-57 G
DAU Configuration
Range Value . . . . . . . . . . . 3-57 Gauge Reference Point . . 3-64, 8-17
Temperature sensor configuration
REX . . . . . . . . . . . . . . . . . . 3-57 Group Bus . . . . . . . . . . . . . . . . . 3-26
. . . . . . . . . . . . . . . 3-67
Antenna type Default password . . . . . . . . . . . 2-10
user defined . . . . . . . 3-52, 3-76 Description . . . . . . . . . . . . . . . . 3-56 H
Automatic Stop . . . . . . . . . . . . . . 5-6 Device Installation . . . . . . . . . . . . 3-3 Handshaking . . . . . . . . . . . . 3-6, 3-9
Average Exclude check box . . . 3-67 antenna type . . . . . . . . . . . 3-51 Hart Devices Configuration . . . . 3-62
Average Temperature . . . 3-54, 3-78 Device installation wizard . . . . . 3-23 Hold Off Distance . 3-64, 3-65, 3-82
Diagnostic Registers . . . . . . . . . 8-25 Holding Registers
B Digital Alarms . . . . . . . . . . . . . . 3-17 Viewing . . . . . . . . . . . . . . . . 8-6
Backup . . . . . . . . . . . . . . . . . . . . 9-5 Dipping Datum Plate . . . . 3-63, 3-80 Holding registers . . . . . . . . . . . . . 8-7
Baud rate . . . . . . . . . . 3-4, 3-6, 3-9 Dipping Datum Point . . . . 3-63, 3-80 Holdoff Distance . . . . . . . . . . . . 8-17
Binary High . . . . . . . . . . . 3-57, 3-79 Display Unit . . . . . . . . . . . . . . . . 3-53 Hysteresis . . . . . . . . . . . . . . . . . 3-58
Binary Low . . . . . . . . . . . 3-57, 3-79
E I
C Echo Peaks . . . . . . . . . . . . . . . . 8-18 Icons . . . . . . . . . . . . . . . . . . . . . . 2-9
Calibration . . . . . . . . . . . . . . . . . 3-3 Egpudev.ini . . . . . . . . . . . 3-94, 3-95 Illegal characters . . . . . . . . . . . . . 1-6
Calibration Data . . . . . . . . . . . 3-121 Enable check box . . . . . . . . . . . . 3-6 Inactivity Timeout . . . . . . . . . . . 2-16
Calibration Distance 3-65, 3-82, 3-120 Enraf GPU Master . . . . . . . . . . . 3-91 Inner diameter . . . . . . . . . 3-52, 3-76
Calibration Handle . . . . . . . . . 3-106 Error Limits . . . . . . . . . . . . . . . . 3-56 Input Registers . . . . . . . . . . . . . . 8-6
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Reference Manual
Rosemount TankMaster WinSetup 303027EN, Edition 4
January 2008
Index-2
Reference Manual
303027EN, Edition 4 Rosemount TankMaster WinSetup
January 2008
Tank installation . . . . . . . . . . . . . 3-3 Temperature sensor configuration 3-67 Value Range . . . . . . . . . . 3-39, 3-56
advanced tank configuration 3-37 average temperature calculation Value Unit . . . . . . . . . . . . . . . . . 3-56
associate devices . . . . . . . 3-34 . . . . . . . . . . . . . . . .3-54 Vapor Pressure . . . . . . . . . . . . . 3-35
tank configuration . . . . . . . 3-35 minimum distance . . . . . . . .3-55 Vapor Pressure Source . . . . . . 3-103
tank type . . . . . . . . . . . . . . 3-33 sensor position . . . . .3-54, 3-77 Vapor Temperature . . . . . . . . . . 3-35
value entry . . . . . . . . . . . . . 3-39 sensor range . . . . . . .3-54, 3-77 Vapor Temperature Source . . 3-103
Tank mapping . . . . . . . . . . . . . . . 3-4 sensor type . . . . . . . .3-53, 3-77 View Log . . . . . . . . . . . . . . . . . . . 5-3
Tank mapping configuration . . . 3-11 Timeout . . . . . . . . . . . . . . . . . . .2-16 View Only . . . . . . . . . . . . . . . . . 2-10
Tank Ref Point . . . . . . . . . . . . . 3-63 Toggle Period . . . . . . . . . . . . . .3-59 Viewing Input and Holding Registers
Tank Reference Height (R) 3-63, 3-80 Toolbar . . . . . . . . . . . . . . . . . . . . .2-4 predefined . . . . . . . . . . . . . . 8-6
Tank Reference Point . . . 3-63, 3-80 Tools Menu . . . . . . . . . . . . . . . .8-29
Tank Scan . . . . . . . . . . . . . . . . 8-13 TRL PU . . . . . . . . . . . . . . . . . . .3-84
W
Action Buttons . . . . . . . . . . 8-22
Weight in Air . . . . . . . . . . . . . . . 3-16
Editing . . . . . . . . . . . . . . . . 8-23
U WIA . . . . . . . . . . . . . . . . . . . . . . 3-16
File Storage . . . . . . . . . . . . 8-19
UFM . . . . . . . . . . . . . . . . .3-65, 3-82 WinOpi . . . . . . . . . . . . . . . . . . . . 1-2
Tank Server . . . . . . . . . . . . . . . . 1-2
Uninstall . . . . . . . . . . . .2-4, 4-3, 4-5 WinSetup . . . . . . . . . . . . . . . . . . 1-2
Tank types . . . . . . . . . . . . . . . . 3-33
Uninstall device . . . . . . . . . . . . . .4-3 supported devices . . . . . . . 3-44
Tank View . . . . . . . . . . . . . . . . . . 6-1
Units . . . . . . . . . . . . . . . . . . . . . .3-14 Wizards . . . . . . . . . . . . . . . . . . . . 1-6
Tank View window . . . . . . . . . . . 6-2
User Defined antenna . . .3-52, 3-76 Workspace . . . . . 2-1, 2-2, 2-4, 2-7
TankMaster . . . . . . . . . . . . . . . . . 1-1
User Defined Linearization Table 8-4 Logical view . . . . . . . . . . . . . 2-6
TankMaster Administrator . . . . . 9-1
User management Physical view . . . . . . . . . . . . 2-6
TCL . . . . . . . . . . . . . . . . . 3-65, 3-82
Administrator . . . . . . . . . . .2-10 Write new calibration data to RTG . .
TCT . . . . . . . . . . . . . . . . . . . . . . 3-17
Operator . . . . . . . . . . . . . . .2-10 . . . . . . . . . . . . . . . . . . . . . . . . . 3-121
Temperature Sensor Configuration .
Supervisor . . . . . . . . . . . . .2-10
. . . . . . . . . . . . . . . . . . . . . 3-53, 3-77
Average Temperature Calculation Z
. . . . . . . . . . . . . . . 3-78 V Zero level . . . . . . . 3-63, 3-64, 3-80
Minimum Distance . . . . . . . 3-78 Value Entry . . . . . . . . . . . . . . . .3-41 Zero Reference . . . . . . . . 3-64, 8-17
Index-3
Reference Manual
Rosemount TankMaster WinSetup 303027EN, Edition 4
January 2008
Index-4
Reference Manual
303027 En, Edition 4
January 2008