MATINDOK GAS DEVELOPMENT PROJECT

(MGDP)

CHECK LIST DEMIN WATER TREATMENT

No Check List System Water Treatment /x Remarks

Execution Demin Water Treatment Package
1 Check level at Raw Water Tank (374-TK-1001A/B),
ensure it is at high level (7580 mm)
2 Open all manual valves from Raw Water Tank to Demin
Water Storage Tank and Demin Water Storage Tank and
Demin Water Package.
374-GAT-2180 (374-PID-1002)
374-GAT-2181 (374-PID-1002)
374-GAT-2185 (374-PID-1002)
374-GAT-2184 (374-PID-1002)
374-GAT-2188 (374-PID-1002)
374-GAT-2209 (374-PID-1002)
374-GAT-3457 (374-PID-1002)
374-GLO-1350 (374-PID-1002)
374-XV-1001A (374-PID-1002)
374-GAT-2335 (374-PID-1008)
374-BUT-8118 (374-PID-1006)
374-BUT-8119 (374-PID-1006)
3 Close outlet valve and drain valve of Demin Water
Storage Tank
374-GAT-2351 (374-PID-1008)
374-GAT-2336 (374-PID-1008)
374-GAT-2338 (374-PID-1008)
374-GAT-2342 (374-PID-1008)
374-GLO-1390 (374-PID-1008)
374-GAT-2337 (374-PID-1008)
374-GAT-2346 (374-PID-1008)
374-GAT-3442 (374-PID-1008)
374-BUT-8117 (374-PID-1006)
4 Turn on Local Control Panel for Demin Water Package
5 To operate Cation Exchanger, select service sequence at
Cation Exchanger. Press the start button.

6 Ensure below valves is opened to fill degasifier.

374-XV-1010 (374-PID-1006)
374-BUT-8035 (374-PID-1006)
7 Cation Feed Water flow switch shall on. The timer shall
set up to 22 hours to perform backwash for Cation
Exchanger.
8 To operate Anion Exchanger, select service sequence at
Anion Exchange. Press the start button.
9 Ensure below valves is opened
374-XV-1031 (374-PID-1006)
374-BUT-8041 and 374-BUT-8042 (374-PID-1006)
10 To operate Mixed Bed Polisher (374-D-1006), select

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 MATINDOK GAS DEVELOPMENT PROJECT
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CHECK LIST DEMIN WATER TREATMENT

service sequence. Press the start button

11 Ensure below valves are opened:
374-XV-1046 (374-PID-1006)
374-XV-1056 (374-PID-1006)
12 Degasifier Water Pump (374-P-1013A/B) shall start when
Degasifier Tank (374-TK-1003) level is high.
13 Monitor conductivity (374-AT-1003) and pH water (374-
AT-1002). If the set conductivity exceed 5 S/cm, Cation
and Anion Exchanger should be isolated.

On manual operation, if the timer reach 22 hours, the

gasifier water pump (374-P-1013A/B) should be
automatically shutted down and Cation and Anion
Exchanger should be isolated.
14 To perform backwash at Cation Exchanger, select
backwash sequence button and then Press Start button.
15 Ensure these valves are open:
374-XV-1003 (374-PID-1006)
374-XV-1004 (374-PID-1006)
374-XV-1006 (374-PID-1006)
374-XV-1007 (374-PID-1006)
374-XV-1008 (374-PID-1006)
374-XV-1009 (374-PID-1006)
374-XV-1060 (374-PID-1006)
16 Cation Feed Water Flow Switch shall on. This step is
timed up to 21.9 minutes. Then 374-XV-1002 and 374-
XV-1010 shall close.
17 Select Acid Injection Sequence Button. Press the Start
button
18 Ensure level on Acid Tank and Demin Tank is sufficient
Ensure these valves are open:
374-BUT-8002 (374-PID-1006)
374-BUT-8004 and 374-BUT-8005 (374-PID-1006)
19 Regeneration Pump for Demin (374-P-1017A/B) and Acid
Dosing Pump (374-P-1012A/B) shall start. This step is
timed up to 99.2 minutes. Then Acid Dosing Pump and
Regeneration pump shall stop.
20 Ensure these valves are closed:
374-BAF-8011 (374-PID-1006)
374-BAF-8012 (374-PID-1006)
374-XV-1040 (374-PID-1006)
21 Select Acid Displacement Rinse Sequence Button. Press
the Start button.
22 374-BAF-8001 shall open.
23 Ensure level at Demin Water Storage Tank (374-TK-
1002)

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CHECK LIST DEMIN WATER TREATMENT

24 Regeneration Pump for Demin (374-P-1017A/B) shall

start running for about 99.2 minutes and then it shall stop.
25 After delay 5 seconds, ensure these valve are closed:
374-XV-1042A (374-PID-1006)
374-XV-1042B (374-PID-1006)
374-BAF-8021 (374-PID-1006)
374-BAF-8022 (374-PID-1006)
26 Select Filling Sequence Button. Press the Start button.
27 Ensure level at Demin Water Storage Tank (374-TK-
1002)
28 374-BAF-8001 shall open.
29 Regeneration Pump (374-P-1017A/B) shall start running
for about 5 minutes and then it shall stop.
30 After delay 5 seconds, ensure these valve are closed:
374-BAF-8001
31 To perform backwash of Anion Exchanger, select
backwash sequence button then press start.
32 Ensure these valves are open:
374-XV-1032
374-XV-1033
374-XV-1035
374-XV-1036
374-XV-1037
374-XV-1038
33 Ensure Degasifier Tank (374-D-1003) is on high level.
34 Degasifier Pump (374-P-1013A/B) shall start and operate
for about 15 minutes then it shall stop.
35 After delay 5 seconds, ensure these valves are closed:
374-BUT-8037 (374-PID-1006)
36 Select Caustic Injection sequence button. Press the start
button.

Ensure level on Caustic Tank and Demin Tank is

sufficient.

Ensure these valves are open:

374-BAF-8020 (374-PID-1006)
374-BAF-8015 (374-PID-1006)
374-BAF-8016 (374-PID-1006)
374-BAF-8014 (374-PID-1006)
374-XV-1044 (374-PID-1006)
37 Regeneration Pump for Demin (374-P-1017A/B) and
Caustic Dosing Pump (374-P-1011A/B) shall start. This
step is timed up to 128 minutes. Then Acid Dosing Pump
and Regeneration Pump shall stop.
38 After delay 5 seconds, ensure these valves are closed:

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CHECK LIST DEMIN WATER TREATMENT

374-XV-1031 (374-PID-1006)
374-XV-1039 (374-PID-1006)
39 Select Caustic Displacement Rinse Sequence Button.
Press the Start button.
40 374-BAF-8033 shall open.
41 Ensure level at Demin Water Storage Tank (374-TK-
1002) is sufficient.
42 Regeneration Pump for Demin (374-P-1017A/B) shall
start running for about 128 minutes and then it shall stop.
43 After delay 5 seconds, ensure these valve are closed:
374-BUT-8117 (374-PID-1006)
374-BUT-8118 (374-PID-1006)
44 Select Filling Sequence Button. Press the Start button.
45 Ensure level at Demin Water Storage Tank (374-TK-
1002) is sufficient.
46 374-BAF-8033 shall open.
47 Regeneration Pump (374-P-1017A/B) shall start running
for about 5 minutes and then it shall stop.
48 After delay 5 seconds, ensure these valve are closed:
374-BUT-8117 (374-PID-1006)
374-BUT-8118 (374-PID-1006)
49 Select conductivity test sequence button. Press the start
button.
Ensure these valves are open:
374-XV-1039 (374-PID-1006)
374-XV-1052 (374-PID-1006)
50 Ensure level at Demin Water Storage Tank (374-TK-
1002) is sufficient.
51 Degasifier Pump (374-P-1013A/B) shall start while 374-
AT-1003 shall be monitored the conductivity, if the
conductivity already made the criteria then the Degasifier
Pump (374-P-1013A/B) shall stop, in case the
conductivity still does not made the criteria for 5 minutes it
shall triggered the alarm to stop the system.
52 After delay 5 seconds, ensure these valve are closed:
374-BUT-8037
53 Monitor conductivity (374-AT-1007) and pH water (374-
AT-1006). If the set conductivity exceed 5 S/cm Mixbed
Polisher should be isolated.

On manual operation, if the timer reach 287 hours, the

degasifier pump (374-P-1013A/B) should be automatically
shutted down and Mixbed Polisher should be isolated.
54 To perform backwash of Mixed Bed Polisher, select
backwash sequence button then press start.
55 374-BUT-8119 and 374-BUT-8019 shall open.

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56 Ensure level at Demin Water Storage Tank (374-TK-

1002) is sufficient.
57 Regeneration Pump for Mixed Bed (374-P-1018) shall
start and operate for about 20 minutes then it shall stop.
58 After delay 5 seconds, ensure these valve are closed:
374-XV-1046
374-XV-1056
59 Select Resin Setting sequence button. Press the start
button.
60 374-XV-1050 and 374-XV-1054 shall open.
61 This step by gravity flow shall take about 10 minutes
62 374-XV-1050 and 374-XV-1054 shall close.
63 Select Downward Caustic through SBA upward acid
through SAC sequence button. Press the start button.
64 Ensure level on Acid Tank, Caustic Tank, and Demin
Tank are sufficient.

Ensure these valves are open:

374-XV-1048
374-XV-1051
374-XV-1053
374-XV-1043
374-BAF-8013
374-BAR-8000
374-BAF-8020
374-BAF-8002
374-BAF-8003
374-BAF-8006
374-BAF-8007
374-XV-1040
374-BUT-8119
374-BAF-8019
65 Regeneration Pump for Mixed Bed (374-P-1018), Acid
Dosing Pump for Mixed Bed (374-P-1022), Caustic
Dosing Pump for Mixed Bed (374-P-1021) shall start and
operate for about 18 minutes and then it shall stop.
66 After delay 5 seconds, ensure these valve are closed:
374-XV-1048
374-XV-1051
374-XV-1053
374-XV-1043
374-BAF-8013
374-BAR-8000
374-BAF-8020
374-BAF-8002
374-BAF-8003

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CHECK LIST DEMIN WATER TREATMENT

374-BAF-8006
374-BAF-8007
374-XV-1040
374-BUT-8119
374-BAF-8019
67 Select Download Displacement SBA Displacement SAC
sequence button. Press the start button.
68 Ensure level at Demin Water Storage Tank (374-TK-
1002).

Ensure these valves are open:

374-BUT-8119
374-BAF-8019
69 Regeneration Pump for Mixed Bed (374-P-1018) shall
start and operate for about 18 minutes and then it shall
stop.
70 After delay 5 seconds, ensure these valve are closed:
374-BUT-8119
374-BAF-8019
71 Select Water Draining to Resin level sequence button.
Press the start button.
72 374-XV-1050 and 374-XV-1054 shall open.
73 This step by gravity flow shall take about 10 minutes
74 374-XV-1050 and 374-XV-1054 shall close.
75 Select Resin air mixing sequence button. Press the start
button.
76 374-XV-1047 and 374-XV-1055 shall open.
77 Mixed Bed Air Blower (374-C-1002) shall start and
operate for about 5 minutes and then it shall stop.
78 After delay 5 seconds, ensure these valve are closed:
374-XV-1047 and 374-XV-1055 shall close.
79 Select Refill Column sequence button. Press the start
button.
80 Ensure level at Demin Water Storage Tank (374-TK-
1002) is sufficient.

Ensure these valves are open:

374-BUT-8119
374-BAF-8019
81 Regeneration Pump for Mixed Bed (374-P-1018) shall
start and operate for about 10 minutes and then it shall
stop.
82 After delay 5 seconds, ensure these valve are closed:
374-BUT-8119
374-BAF-8019
83 Select Final rinse sequence button. Press the start button.

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CHECK LIST DEMIN WATER TREATMENT

84 Ensure Anion Exchanger and Cation Exchanger in

service mode.
85 Ensure level at Degasifier Water Tank (374-D-1003)
Ensure these valves are open:
374-BUT-8037
374-BUT-8039
374-BUT-8040
374-BUT-8041
374-BUT-8042
86 Degasifier Water Pump (374-P-1013A/B) shall start and
operate for about 10 minutes and then it shal stop.
87 After delay 5 seconds, ensure these valve are closed:
374-BUT-8037
374-BUT-8039
374-BUT-8040
374-BUT-8041
374-BUT-8042
88 Select conductivity test button. Press the start button.
89 Ensure Anion Exchanger and Cation Exchanger in
service mode
90 Ensure level at Degasifier Water Tank (374-D-1003)

Ensure these valve are open:

374-XV-1039
91 Degasifier Water Pump (374-P-1013A/B) shall start while
374-AT-1003 shall be monitored the conductivity, in case
the conductivity still does not made the criteria for 5
minutes it shall triggered the alarm to stop the system.
92 If the conductivity already made the criteria

Within 5 sec, ensure these valves are close:

374-XV-1039

Ensure these valves are open to deliver demin water

product:
374-GAT-2335
374-XV-1056
374-XV-1052
93 Specification of product demin water package can be
seen from table below.

No Parameter Quantity
1 pH 6.8 7.2
2 Conductivity @25C (after ion <5 S/cm
exchange)
3 Hardness (CaCO3) <0.1 ppm wt

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CHECK LIST DEMIN WATER TREATMENT

4 Total CO2 <0.1 ppm wt

5 Chloride (Cl) <0.1 ppm wt
6 Silica (SiO2) <0.1 ppm wt
7 Oxygen (O2) <0.1 ppm wt
8 Iron <0.3 mg/L
9 Copper <1 mg/L
10 Organic Substances (KmnO4) <10 mg/L
11 Water should be free of toxic compounds,
biocides, and suspended solid
94 If the demin water is on specification, set the demin water
system to automatic mode at PLC.
95 Continue monitor conductivity and pH water at 374-AT-
1002, 374-AT-1003, 374-AT-1006, and 374-AT-1007
Execution Oxygen Scavenger
1 Open BAF-8029 located at outlet of tank.
2 Open BAF-8025 for 374-P-1009A.
3 Open BAF-8026 for 374-P-1009B
4 Open BAF-8115 and BAF-8117 at the dampener.
5 Open BAF-8116 at the calibration column during
calibration of dosing pump.
6 Open BAF-8112 and BAF-8114 at the outlet of PSV.
7 Open BAF-8023 and BAF-8024 at the discharge of dosing
pump.
8 Start from Local
Press Chemical Injection Pump Manual Button on
HMI
Switch the Selector to Local
Press LCS Start Button
Chemical Dosing Pump Start

Start from Remote

Press Chemical Injection Pump Manual Button on
HMI
Switch the Selector to Remote
Press HMI Start Button
Chemical Dosing Pump Start

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