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KENR5075-06
October 2015
Suspect Parameter Number (SPN) Suspect Parameter Number (SPN) Suspect Parameter Number (SPN)
SPN Description SPN SPN Description SPN SPN Description SPN
Fuel Level (External Tank) 38 Event Input Function #3 703 Exhaust Gas Port 10 Temperature 1146
Aftercooler Temperature 52 Event Input Function #4 704 Exhaust Gas Port 11 Temperature 1147
Starting Air Pressure 82 Event Input Function #5 705 Exhaust Gas Port 12 Temperature 1148
Fuel Pressure 94 Event Input Function #6 706 Exhaust Gas Port 13 Temperature 1149
Fuel Filter Differential Pressure 95 Event Input Function #7 707 Exhaust Gas Port 14 Temperature 1150
Fuel Level (Local Tank) 96 Event Input Function #8 708 Exhaust Gas Port 15 Temperature 1151
Engine Oil Level 98 Event Input Function #9 709 Exhaust Gas Port 16 Temperature 1152
Oil Filter Differential Pressure 99 Event Input Function #10 710 Exhaust Gas Port 17 Temperature 1153
Engine Oil Pressure 100 Event Input Function #11 711 Exhaust Gas Port 18 Temperature 1154
Crankcase Pressure 101 Event Input Function #12 712 Exhaust Gas Port 19 Temperature 1155
Intake Manifold 1 Temperature 105 Event Input Function #13 713 Exhaust Gas Port 20 Temperature 1156
Air Filter Differential Pressure 107 Event Input Function #14 714 Main Bearing 1 Temperature (engine) 1157
Atmospheric Pressure 108 Event Input Function #15 715 Main Bearing 2 Temperature (engine) 1158
Engine Coolant Temperature 110 Event Input Function #16 716 Main Bearing 3 Temperature (engine) 1159
Engine Coolant Level 111 Emergency Stop Switch 970 Main Bearing 4 Temperature (engine) 1160
Fire Extinguisher Pressure 137 Engine Derate Overridden 971 Main Bearing 5 Temperature (engine) 1161
Battery Voltage (switch) 158 Generator Bearing Temperature #1 1122 Main Bearing 6 Temperature (engine) 1162
Battery Charging System Voltage 167 Generator Bearing Temperature #2 1123 Main Bearing 7 Temperature (engine) 1163
Battery Voltage 168 Generator Winding Temperature #1 1124 Main Bearing 8 Temperature (engine) 1164
Ambient Air Temperature 171 Generator Winding Temperature #2 1125 Main Bearing 9 Temperature (engine) 1165
Inlet Air Temperature 172 Generator Winding Temperature #3 1126 Main Bearing 10 Temperature (engine) 1166
Exhaust Temperature 173 Intake Manifold 2 Temperature 1131 Main Bearing 11 Temperature (engine) 1167
Fuel Temperature 174 Intake Manifold 3 Temperature 1132 Turbocharger 1 Compressor Inlet Temperature 1172
Engine Oil Temperature 175 Intake Manifold 4 Temperature 1133 Turbocharger 2 Compressor Inlet Temperature 1173
Turbo Oil Temperature 176 Engine Oil Temperature 2 1135 Turbocharger 3 Compressor Inlet Temperature 1174
Engine Speed 190 Exhaust Gas Port 1 Temperature 1137 Turbocharger 4 Compressor Inlet Temperature 1175
Auxiliary Temperature 1 441 Exhaust Gas Port 2 Temperature 1138 Turbocharger 1 Turbine Inlet Temperature 1180
Auxiliary Temperature 2 442 Exhaust Gas Port 3 Temperature 1139 Turbocharger 2 Turbine Inlet Temperature 1181
Generator Rotating Diode Failure 612 Exhaust Gas Port 4 Temperature 1140 Turbocharger 3 Turbine Inlet Temperature 1182
SCADA Data Link Fault 625 Exhaust Gas Port 5 Temperature 1141 Turbocharger 4 Turbine Inlet Temperature 1183
Voltage Regulator Failure 628 Exhaust Gas Port 6 Temperature 1142 Turbocharger 1 Turbine Outlet Temperature 1184
Primary Data Link (J1939 #1) 639 Exhaust Gas Port 7 Temperature 1143 Turbocharger 2 Turbine Outlet Temperature 1185
Event Input Function #1 701 Exhaust Gas Port 8 Temperature 1144 Turbocharger 3 Turbine Outlet Temperature 1186
Event Input Function #2 702 Exhaust Gas Port 9 Temperature 1145 Turbocharger 4 Turbine Outlet Temperature 1187
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.
Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
8 7 6 5 4 3 2 1
NEUTRAL EARTH LINK T1
CORE
AREP SHUNT PMG
CORE BALANCE
BALANCE
C.T.
T2
BREAKER
4 POLE BREAKER OR POWER TERMINAL STRIP (PTS) OPTIONAL ANNUNCIATOR NOTE:A
SUPPLY - AUXILIARY WINDING SUPPLY 140V MAX 50/60HZ SUPPLY STATOR PMG
ANNUNCIATOR
CURRENT TRANSFORMER T3 ST3 10/YELLOW 10/YELLOW 14
N 55
P16 J16 # 1 X2 X2
IF REQUIRED E POLARITY METERING C.T.s 1/2 PHASE
MARKS 18 1 1 BATT + 11/RED
T1 L1 T1- T4 OR
2 J3 PMG
5 2 2 BATT - 9/GREEN 9/GREEN T8 - T11 15
S1 S2 CT1 50Hz 60Hz 10A FUSE X1
X1
T2 L2 X2
AC 3 3 NC 16 U
12/BLACK Z2 T1
S1 S2 CT2
GENERATOR T3 L3 SRN 4
Z1
64 4 CAN2 SRN
EXCITATION CEILING ADJUST
S1 S2 CT3 CAN2 LOW P5 X1 T4
N N 63 5 5 CAN2 LOW
T7 W (L3)
CAN2 HIGH ST2 Z2
62 6 6 CAN2 HIGH T12 T6 T9
E E
CAN 2 SERVICE STABILITY ADJUST
P3 E+
5
CONNECTION SERIES STAR CONNECTION DIAGRAM T10 LINK
T3
F F
+ (HIGH VOLTAGE WYE) T12 T11 T5 T8
55 R448 E- T2
LOAD
10 22 21 24 12 51 52 53 50 T1 T2 T3 101 OPTIONAL RFI KIT CONNECTIONS
10 A1 F1 F2 F3
A 43
ST6 NOTE:B CONNECTIONS
2 VOLTAGE ADJUST 0 LINK
EARTH FAULT 11 30 (2A) (2A) (2A) B 3
NOTE:D U (L1)
14
30
A2 14 P2 T9
RELAY EF2 2 T10 T4 T7
14 2 3 4 1 EARTH D 110
NOTE:C 3 BLACK
T6
T1
k l 20 GENERATOR BOTH OF THESE W
73 SERVICE E W
EF1 RECEPTACLE WIRES CONNECT
EF1 EF2 1030213 MAGNETIC CONNECTOR SRN ST9 220 ALTERNATOR N
TO THE STANDARD C ALTERNATOR T3
61 62 PICK UP No.1 TABLE: 1 ST1 WINDING
25 26 GENERATOR
E STUD IF THE H
CAN2+
NOTE:E 2 WINDING BLACK
V
W
108 109 110 101 NOTE:F 380 V RFI UNIT CONNECTIONS
PLUG 9X4391 EF2 OPTIONAL STUD CAN2- 50 HZ VOLTAGE WYE CONNECTIONS
1 J POT T1
EF1 IS NOT SUPPLIED
415/240V - (T2 380) 3ph 470ohm S1 S2 J1 1 BLACK
U U
HARNESS Y 400/230V - (T2 380)
J2
SPLICE 50 HARNESS Y 380/220V - (T2 380)
E 101 4 BLUE
SPLICE 101 220/127V - (T2 220) N
GENERATOR DOOR 5 N
CAN 1-
GENERATOR GENERATOR 21 22 P1
U
SRN(CAN1)
RECEPTACLE 600V - (T2 220)
CAN 1+
PLUG RECEPTACLE 50 E ST4 QUADRATURE DROOP ADJUST T7
1030213 31 32 33 E 62 63 64 35 36 37
9X4391 1030213 108
HARNESS Y 6 60 HZ VOLTAGE WYE T1
400
110
230
400
230
230
400
110
110
N
(20A) (15A) (60A) 2 65
1.5 mm 2 6 mm 2
_
or 3.1 SINK O/P 2 68 96
60 HZ VOLTAGE WYE
480/277V - (T1,T2&T3 380) 4
NOTE:H
OPTION TI04 FOR PARALLEL OPERATION. WITHOUT 3 PHASE SENSING CONNECT TO S1 AND S2 ON R448 ONLY.
BATTERY (12/24Vdc) 23 STANDARD POSITION ON PHASE U.
24 440/254V - (T1,T2&T3 380) 3
55 52 The above does
A+ + FOR CT PARALLEL OPERATION ON PHASE V - MODIFY R731 VOLTAGE SENSING AS FOLLOWS - U(R731) -> V(ALT).
380/220V - (T1,T2&T3 380) 2
not function V(R731) -> W(ALT) . W(R731) -> U(ALT).
+ The below does 240/139V - (T1,T2&T3 220) 1
:30 on EMCP3.2 or EMCP3 PLUG NOTE:I
The items below do not not function EMCP3.1 1607689 220/127V - (T1,T2&T3 220)
PS1 SMMS1/1 SR/1 FIT 2 x 5VA TRANSFORMERS FOR 600V OPERATION
24V RLY1 RLY2 RLY3 RLY5 RLY6 RLY7 function on RLY8 on EMCP3.1 208/120V - (T1,T2&T3 220)
RLY4
:87 EMCP3.1 600V - (T1,T2&T3 220)
RELAY BOX ENG FUEL ASR AUDIBLE GFR GRR PROG PROG EMERG REMOTE LOW FUEL EARTH LOW PROG PROG OIL ENGINE OIL OIL ENGINE OIL
E E
6 mm 2 HARNESS Y does not does not
-VE SUPPLY E/STUD 1 E/STUD 2 SPLICE 55 exist on exist on
TERMINAL F4 56 57 58 59 60 61 21 20 33 34
RAIL LINK EMCP3.1 EMCP3.1
(10A)
RELAY BOX
SERVICE CONNECTOR
RECEPTACLE 1282312
55
15
55
36 8 16
AIR SECTION COLOR LEGEND WINDINGS
SHUTOFF
SRN(CAN1)
CAN 1-
CAN 1+
U V W
55 1A 6 :2 38
A 37 :86 T1 L1
ECM 17 18 AIR
ASOR SHUTOFF
ALR ALARM
:2 ETHER 1 COMMON ALARM RELAY
T1 T2 T3 5+ 6- 14 15 16 CONNECTION TO AREP
RELAY T1 L1
PLUG P1 1607689 41 2
B RELAY
ALARM
:10
GRR
:10
START 1
COMMON ALARM T2 L2 F28 F29 F30
31 TERMINAL 2 :85 2 ALR/3 (10A) (10A) (10A)
34 40 RAIL LINK 2 HARNESS Y T2 L2
SPLICE 17 :8 :9 GENERATOR ALARM RELAY
CAN 1- CAN 1- :3 4 3 COMMON GEN F27 (16A) POWER T3 L3
27 28 F PANEL EMER.
LIGHT ALARM RUNNING WIRING FROM 9 12 11 10
STOP :11 POWER T1 T2 T3 14A 15A 16A
50 39
SWITCH 23
GENERATOR T3 L3 F1 F2 12-3 12-4 12-5 12-6 12-9
CAN 1+ JUMPER CLIP CAN 1+ :2 VOLTS ADJUST N N WIRING FROM
G 10 64 65 66
29 30
2 57 FOR POTENTIOMETER EMCP CONNECTION GENERATOR
34 45 46 17 30 USE
:30 :30 (SEE NOTE F) 46 47 48 N N + -
JUMPER CLIP WITH E E 8
9 44 EPIR/1 ASOR/1 CDVR 10
:2 REMOTE CONTACTS 6 55 + 5 4 1 2 3
:87 :87 8 17 E 12 11 10 3 4 5 6 9
REMOTE FOR GENERAL ALARM START AID E
5 :1 :3 18-32
:2 START 23A 78 80 82 DIGITAL A.V.R. (WITH PMG) 6
VDC
CR P853 :C1 7
8 3 CONTACT A1: 6 - 2 1 2 3 7 8 9 6 5 4 2 1 F28 F29 F30
D+ D+ :10 AIR SHUTOFF 11: 24V DC
D GENERATOR RUNNING STR ST SHUNT 2 :C11 (10A) (10A) (10A)
9 45 14 19 12 STR/1 P854 3
9 4
43 42 41 GRR/3 A2: 14: TRIP 24V DC
D- D- HARNESS Y :8 :9 :C2 ST SHUNT
E PANEL HARNESS Y SPLICE 45 TERMINAL 23A 6 TRIP 14A 15A 16A
LIGHT
SPLICE 41 HARNESS Y RAIL LINK 59 GENERATOR CONNECTION 8
:C12 9-6 9-5 9-4
SPLICE 30 :11 3 S2 S1
HARNESS Y 41 13 2
40 15 HARNESS Y 30 233 :14
41 41 SPLICE 2 SPLICE 10 10 11 7 30
78 80 82 REMOTE TERMS 67
TERMINAL
87 88 89 RELAY BOX FOR BREAKER 231 :12 231 :11 :12 Q/1
RAIL LINK 10 OPEN & CLOSED 65 REMOTE TERMS 65 78 78 78 80 82 S2 S1 1 2 3
23 TERMINAL 3 9-1 9-2 9-3 9-7 9-8 9-9 FROM
GENERATOR 34 RAIL LINK 46 17 30 18 59 23A 72 49 50 51
FOR BREAKER Q/2 T2
30 2 2 2 ECM PLUG 45
RECEPTACLE POSITIONS 232 :11 233 :13 :14 GENERATOR
P1 1607689
66 OPEN & CLOSED 67 S2 S1
1030213 REMOTE CONTACTS
49 16 7 8 17 18 50 48 25 65 20 59 9 64 54 55 56 70 ESTOP CONNECTION BREAKER 232 PHASE B
FOR GENERATOR RUNNING
AUXILIARY POSITIONS SENSING CT
66 78 80 82 (5 AMP SECONDARY)
70 GENERATOR BREAKER
48 10 PLUG 9X4391 (1 VA BURDEN) POLARITY MARK
34 10 46 17 30 AUXILIARY
ECM CONNECTION
OR
AH2 137 134 138
START SWITCH ATB TERMINAL
{ENGINE MOUNTED} 2 45 HARNESS X REGULATOR (AVR) R/1 RELAY CONTACT N/O 11 133
28 DOOR TERMINAL 21
ETHER RELAY BOX
SPLICE 45
:3
11
START
45 ETHER AIR NOTE: SEE AVR DIAGRAM
18
START SHUTOFF
AIR
72 ON OUTSIDE
2 START AID SOLENOID VALVE
:2
POTENTIOMETER
:3
:5
CR/2
:A1 :3 :5
132
18
FUEL PUMPED FROM FREE STANDING
BULK TANK - FUEL SYSTEM NO. 3
2 PANEL LAMP SWITCH HC
12 1 SHUT-OFF SOCKET :3 :1 :6 :4 :6
SOLENOID LOW FUEL :A2
2 10 C 59 :2 55
A LEVEL JW1 JW2
:1 :3
OIL TEMPERATURE SENSOR
DC CIRCUIT
2 SASV ASOS
2 M2
GENERATOR GENERATOR 2 2 2P 16A
PLUG 4 5 6 3 2
B
2
SOCKET FUSE EARTH AH1 AH2
RECEPTACLE MCB
1 9X4391 1030213 :2 :4
COOLANT LOSS 2 :11
58 1 F23
TERMINAL RAIL LINK 2
CR/3 1
84
2 CHASSIS TO DOOR DC SOCKET
2 ENGINE (2A)
EMERGENCY STOP HEATER :8 84
HARNESS X
SPLICE 2-1 30 PUSHBUTTON ALTERNATOR PUMP
30 ENGINE SOCKET HEATER RUN
HARNESS X, SPLICE 30 CIRCUIT BREAKER
2 2 2 TH1 134 138
5 PANEL LAMP
84 54
CHASSIS TO DOOR AC SOCKET 81
ENGINE MOUNTED :6 LOW :3
5
THERMOSTAT LEVEL
OPTIONAL WIRING PR/2 FUEL PR/1
SECTION BORDER SWITCH
:7 :1
EJ-C2
K-C13 EJ-C1
NOTE C 7E6513 SPACE HEATER CIRCUIT BLOCK HEATER CIRCUIT TH2 52 81
1552252 3E8969 EJ-S4 55 HIGH
K-C1 K737-EJ10 BR-16-KYNAR K737-EJ19 BR-16-KYNAR T858-EJ13 GY-16-KYNAR 1
:3 :5 85 LEVEL
2645732 K737-K4 BR-16-HV T957-K20 PU-16-HV 1 T957-EJ1 PU-16-KYNAR T957-EJ1 PU-16-KYNAR 2 INJECTOR 1 :A1 FUEL
J2 K738-K41 GN-16-HV T958-K19 YL-16-HV 2 T958-EJ2 YL-16-KYNAR K737-EJ20 BR-16-KYNAR :2 SWITCH
HC
BRAKE SOLENOID L/H 1 K738-K41 GN-16-HV K739-K40 BU-16-HV T959-K17 BR-16-HV 3 T959-EJ3 BR-16-KYNAR MV
T858-K15 GY-16-HV T960-K24 BU-16-HV 4 T960-EJ4 BU-16-KYNAR NOTE C :A2 :4 :6
2
3 T859-K21 WH-16-HV T961-K16 GN-16-HV 5 T961-EJ5 GN-16-KYNAR EJ-S5 EJ-C8 AREP SHUNT PMG :1 MOT.
83
4 T860-K14 OR-16-HV T962-K25 WH-16-HV 6 T962-EJ6 WH-16-KYNAR K739-EJ12 BU-16-KYNAR K739-EJ21 BU-16-KYNAR 1539693 SUPPLY - AUXILIARY WINDING SUPPLY 140V MAX 50/60HZ SUPPLY STATOR PMG JW1
T957-K20 PU-16-HV T858-K15 GY-16-HV 7 T858-EJ7 GY-16-KYNAR K739-EJ22 BU-16-KYNAR VALVE 53
5 NOTE:A -VE SUPPLY
T958-K19 YL-16-HV T859-K21 WH-16-HV 8 T859-EJ8 WH-16-KYNAR K739-EJ23 BU-16-KYNAR K737-EJ18 BR-16-KYNAR 1
6
T959-K17 BR-16-HV T860-K14 OR-16-HV 9 T860-EJ9 OR-16-KYNAR K739-EJ20 BU-16-KYNAR 2 EVA BRAKE 1 ST3 10/YELLOW 10/YELLOW 14
7 X2 X2 This circuitry :2
BRAKE SOLENOID M/H 8 K737-K4 BR-16-HV T960-K24 BU-16-HV K737-K4 BR-16-HV 10 K737-EJ10 BR-16-KYNAR NOTE C 1/2 PHASE HIG +
T961-K16 GN-16-HV K738-K41 GN-16-HV K738-EJ11 GN-16-KYNAR EJ-S1 11/RED HIG -
H HIGHLIMIT applies to fuel
9 11
T1- T4 OR H PR
10 T962-K25 WH-16-HV K739-K40 BU-16-HV 12 K739-EJ12 BU-16-KYNAR T858-EJ7 GY-16-KYNAR T858-EJ13 GY-16-KYNAR J3 PMG THERMOSTAT system No. 3 -
T8 - T11 :10
11 T858-EJ14 GY-16-KYNAR EJ-C3 50Hz 60Hz 10A FUSE
9/GREEN
X1
9/GREEN
X1
15 only.
12 NOTE C 7E6513 X2 SW
4 CABLE It does not exist
COOLANT TEMPERATURE 13 995-K11 BU-18 12/BLACK Z2
16 ENGINE JACKET in fuel system 2
BRAKE COMMON 14 K739-K40 BU-16-HV EJ-S3 5
T860-EJ9 OR-16-KYNAR T860-EJ17 OR-16-KYNAR T858-EJ14 GY-16-KYNAR 1 EXCITATION CEILING Z1 3 WATER HEATER No. 1.
SW
C C
INTAKE MANIFOLD AIR PRESSURE 15 R746-K18 PK-18 INJECTOR 2
16 T860-EJ18 OR-16-KYNAR T958-EJ2 YL-16-KYNAR 2 ADJUST SW
2 ENTRY 2
EJ-S2 X1 1
PRESSURE SENSOR COMMON 17 G829-K2 GN-18 P5 SW
18 T859-EJ8 WH-16-KYNAR T859-EJ16 WH-16-KYNAR H
19 T859-EJ15 WH-16-KYNAR Z2 HIG
EJ-C4 ST2 OW
20 - L
21 K738-EJ11 GN-16-KYNAR
7E6513
STABILITY ADJUST 5 OPTIONAL RFI KIT CONNECTIONS LOW 5
22 T957-EJ1 PU-16-KYNAR P3 E+ CONNECTION LEVEL LOW JW2
23
24
T959-EJ3
T958-EJ2
BR-16-KYNAR
YL-16-KYNAR T859-EJ16 WH-16-KYNAR 1
INJECTOR 3 R448 E-
6 _ + TO EXCITER SWITCH
TERMINAL BOX AC CIRCUIT
PASSIVE SPD -1: A CRANK SPEED 25 E963-K23 BK-18 T960-EJ4 BU-16-KYNAR T959-EJ3 BR-16-KYNAR 2
ST6
BLACK (TOP VIEW) NOTE:B
JACKET WATER HEATER CIRCUIT
TDC SERVICE PROBE + G856-K8 WH-18 T961-EJ5 GN-16-KYNAR VOLTAGE ADJUST W
26 0
27 T962-EJ6 WH-16-KYNAR P2 NOTE:D IF 120V FUEL TRANSFER PUMP IS FITTED FUSE F21 SHOULD BE 10A
ALTERNATOR
OIL PRESSURE SENSOR 28 994-K10 GY-18 EJ-C9 110 IF 230V FUEL TRANSFER PUMP IS FITTED FUSE F21 SHOULD BE 6A
BLACK WINDING
29 1539693 NOTE:G V
TEMPERATURE SENSOR COMMON 30 G833-K7 PK-18
K738-EJ11 GN-16-KYNAR 1
ST9 220 3 W
RFI UNIT CONNECTIONS LEVEL SWITCH 6 mm2 132
31
K-C2 K739-EJ22 BU-16-KYNAR 2 EVA BRAKE 2 ALTERNATOR
(SIDE VIEW) 16
32 ST1 BLACK AC SUPPLY
33 NOTE A 1552269 NOTE C NOTE:E NOTE:C 2 WINDING U F22 F21
NOTE:F 380 V
34 K-S1 G856-K8 WH-18 1 CONNECTIONS (2A) NOTE:B CUSTOMER
PASSIVE SPD +1: A CRANK SPEED 35 E964-K22 WH-18 994-K10 GY-18 G833-K7 PK-18 G833-K36 PK-18 G857-K9 YL-18 2 TIMING CALIBRATION(TC) PROBE EJ-C5 POT T1 BLUE 207 207
TDC SERVICE PROBE - 36 G857-K9 YL-18 995-K11 BU-18 7E6513 3ph 470ohm S1 S2 J1 N 100V TO 250V
37
F421-K12 YL-18
G833-K37 PK-18
G833-K38 PK-18
U TERMINAL BOX 131
14
38 NOTE A J2
C967-K13 BU-18 T859-EJ15 WH-16-KYNAR 1 208
39
C991-K6 PK-18 HARNESS INJECTOR 4
FUEL PRESSURE C991-K6 PK-18 K-C10 K-C10 239-5929 T960-EJ4 BU-16-KYNAR 2
N
40 E963-K23 BK-18 K-S2 G829-K34 GN-18 P1 SW4 NORMALLY OPEN
41
E964-K22 WH-18 NOTE A G829-K2 GN-18 G829-K33 GN-18 2304011 ENGINE COOLANT 1552269 ENGINE COOLANT ST4 PUMP
42 TABLE: 1 QUADRATURE DROOP ADJUST
E965-K27 BU-18 G829-K32 GN-18 995-K11 BU-18 1 SIGNAL 1 SIGNAL
TEMPERATURE SENSOR
43
E966-K26 YL-18 G829-K35 GN-18 G833-K36 PK-18 2 GROUND TEMPERATURE SENSOR 2 GROUND
1309811
NOTE:B STOP :X1 203
NOTE: CUSTOMER
44
G828-K1 WH-18 2345012 EJ-C6 50 HZ VOLTAGE WYE NOTE:A SW3 NORMALLY CLOSED PUMP
45
G829-K2 GN-18 7E6513 50/60 Hz SELECTION 132 CABLE TO ENTER
415/240V - (T2 380) 17 205 DIRECTLY ONTO
PASSIVE SPD +2: B CAM SPEED 46 E966-K26 YL-18 G833-K7 PK-18 TRIP/
NOTE:B
PASSIVE SPD -2: B CAM SPEED 47 E965-K27 BU-18 G856-K8 WH-18 K-S3 G828-K30 WH-18 T860-EJ17 OR-16-KYNAR
400/230V - (T2 380)
STOP :X2 6 mm 2TERMINALS.
48
G857-K9 YL-18 G828-K1 WH-18 G828-K29 WH-18
1
INJECTOR 5 380/220V - (T2 380) REMOVE LINK FOR REMOTE VOLTAGE ADJUSTMENT POTENTIOMETER OR FOR 3 PHASE SENSING. SW2 NORMALLY CLOSED
49 K-C5 HARNESS T961-EJ5 GN-16-KYNAR 2
U :9
N707-K43 PU-18 NOTE A G828-K31 WH-18 K-C5 239-5929 220/127V - (T2 220) NOTE:C 131
50 R746-K18 PK-18 G828-K28 WH-18 P2 PR/3
2304011 1552269 600V - (T2 220) S2
REFERENCE TABLE 1 FOR CONNECTION BETWEEN ALTERNATOR (V) AND R448 14
51
R747-K5 GY-18
C967-K13 BU-18
INTAKE MANIFOLD AIR INTAKE MANIFOLD AIR NOTE:D SW1 NORMALLY CLOSED 131
52
T725-K44 WH-18 1 SIGNAL
TEMPERATURE SENSOR
1 SIGNAL
TEMPERATURE SENSOR ST6 - 5000 AND 6000 ALTERNATOR FRAME SIZES FULL LINK - . 7000 FRAME SIZE REQUIRES SPLIT LINK - - :11
53 G833-K38 PK-18 2 GROUND
2 GROUND
1309811 EJ-C10 S1 TI04 NOTE:H
54 2345013 1539693 NOTE:E
204 207 208 131
55 P1 ST9 - AREP AND SHUNT - FULL LINK - . PMG SPLIT LINK - -
INTAKE MANIFOLD AIR TEMPERATURE 56 C967-K13 BU-18 K737-EJ19 BR-16-KYNAR 1
EVA BRAKE 3 60 HZ VOLTAGE WYE NOTE:F 132
K739-EJ22 BU-16-KYNAR N
ATMOSPHERIC PRESSURE SENSOR 57 R747-K5 GY-18 2
NOTE C 480/277V - (T2 380) ST1 - FULL LINK. FOR 3 PHASE SENSING LINK MUST BE SPLIT - - A1 13 1 3 5
FUEL LEVEL SWITCH
58 K-C8 K-C8
HARNESS
239-5929 440/254V - (T2 380) NOTE:G
59
994-K10 GY-18 2304011 1552269
60
995-K11 BU-18 SECONDARY ENGINE SECONDARY ENGINE EJ-C7 380/220V - (T2 380) FIT 5VA TRANSFORMER FOR 600V OPERATION M4 PC
E965-K27 BU-18 1 BK-18 1 BK-18
SPEED/TIMING SENSOR 1P 10A
61
C967-K13 BU-18 E966-K26 YL-18 2 WH-18 SPEED/TIMING SENSOR 2 WH-18
(CAMSHAFT) 7E6513 240/139V - (T2 220) NOTE:H
MCB
FUEL TEMPERATURE SENSOR 62 F421-K12 YL-18 C991-K6 PK-18 (CAMSHAFT) 220/127V - (T2 220) OPTION TI04 FOR PARALLEL OPERATION.
63 2016617 A2 14 2 4 6
E963-K23 BK-18
64
E964-K22 WH-18
NOTE A 2717537 T860-EJ14 OR-16-KYNAR 1
INJECTOR 6
208/120V - (T2 220)
600V - (T2 220)
ABBREVIATIONS 207
FUEL DIFFERENTIAL PRESSURE SW 65 T725-K44 WH-18 E965-K27 BU-18 T962-EJ23 WH-16-KYNAR 2
B B
78
K-C7 GND RUN
79 K-C7 239-5929 (-) BATTERY / SENSOR RETURN CTR CRANK TERMINATION RELAY
STARTER
:X2
80 2370227 1552267 MOTOR
81 BOOST PRESSURE BOOST PRESSURE F23 131 7 8
G828-K30 WH-18 1 VS 1 VS 1 CDVR CAT DIGITAL VOLTAGE REGULATOR 2
FUEL DIFFERENTIAL PRESS SW RETURN
82
N707-K43 PU-18
G829-K34 GN-18 2 GROUND SENSOR 2 GROUND SENSOR
2393478
1
(2A)
SENSOR / ACTUATOR SUPPLY -
93
83
ECM ENGINE CONTROL MODULE
3 SIGNAL
84
R746-K18 PK-18 3 SIGNAL
2490096 84 33
CHARGER FAIL
85
84 SIGNAL TO ECM EMCP ELECTRONIC MODULAR CONTROL PANEL 30
45
86
CHARGER COMMON
M
87 54 EPIR ETHER POWER INJECTOR RELAY
88 SYMBOL DESCRIPTION LOW :3 :6 CONTROL (POSITIVE) FROM ECM
89 LEVEL PR/1
E/STOP EMERGENCY STOP
HARNESS PR/2
K-C4 CONTROL (RETURN) FROM ECM
BATTERY CHARGER CIRCUIT (120V L-N)
90
BLADE, SPADE, RING, FUEL
91 K-C4 239-5929 SWITCH :1 :7 GFR GENSET FAULT RELAY
92 OR SCREW TERMINAL ABBREV COLOR 2304013 3E3370
ATMOSPHERIC PRESSURE
52 GRR GENERATOR RUNNING RELAY
93 G828-K31 WH-18 1 VS 1 VS ATMOSPHERIC 55 CAT DATA LINK
FUEL TRANSFER PUMP CIRCUIT
PRESSURE SENSOR HIGH
94
SPLICE RD RED G829-K32 GN-18 2 GROUND SENSOR 2 GROUND
8 7 6 5 4 3 2 1
CONNECTOR AND SPLICE LOCATIONS FOR HARNESS
276-4752 AND 239-5929
VIEW ALL CALLOUTS
BOOST PRESSURE
SENSOR CONNECTOR ENGINE COOLANT
INJECTOR HARNESS TEMPERATURE SENSOR
K-C7 CONNECTOR CONNECTOR
K-C13 K-C10
FUEL JUMPER
INTAKE MANIFOLD HARNESS
AIR TEMPERATURE CONNECTOR
SECONDARY ENGINE SENSOR CONNECTOR
SPEED/TIMING K-C11
K-C5
SENSOR CONNECTOR
(CAMSHAFT)
K-C8
K-S1
(G833-PK) K-S2
(G829-GN)
K-S3
(G828-WH)
ENGINE OIL
PRESSURE TIMING
SENSOR CALIBRATION(TC)
CONNECTOR PROBE CONNECTOR
K-C9 K-C2
ENGINE CONTROL
MODULE(ECM)
CONNECTOR
K-C1
ATMOSPHERIC
PRIMARY ENGINE PRESSURE
SPEED/TIMING SENSOR
SENSOR CONNECTOR CONNECTOR
(CRANKSHAFT) K-C4
K-C6
CONNECTOR AND SPLICE LOCATIONS FOR HARNESS
352-2826 AND 278-5657
VIEW ALL CALLOUTS
EJ-S5
(K739-BU)
NOTE C INJECTOR 3 INJECTOR 5
INJECTOR 4
INJECTOR 2 EJ-C4 EJ-C6
EJ-C5
EJ-C3 EJ-S4
(K737-BR)
NOTE C
FUEL PRESSURE
SENSOR CONNECTOR
L-C2
FUEL TEMPERATURE
SENSOR CONNECTOR
L-C3
ENGINE COOLANT
TEMPERATURE
SENSOR CONNECTOR FUEL JUMPER
K-C10 HARNESS CONNECTOR
K-C11
SECONDARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR TIMING CALIBRATION (TC)
(CAMSHAFT) PROBE CONNECTOR
K-C8 K-C2
ENGINE CONTROL
MODULE (ECM)
CONNECTOR
J1/P1
ENGINE CONTROL
MODULE (ECM)
CONNECTOR
K-C1
40-PIN CONNECTOR
INPUT #1 1 300
72 INPUT 1 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW WARNING'
INPUT #2 11 301
73 INPUT 2 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW SHUTDOWN
INPUT #3 21 302
74 INPUT 3 DEFAULT SPN='COOLANT LEVEL LOW WARNING'
INPUT #4 31 303
75 INPUT 4 DEFAULT SPN='COOLANT LEVEL LOW SHUTDOWN'
INPUT #5 2 304
76 INPUT 5 DEFAULT SPN='AIR SHUTOFF DAMPER CLOSED'
INPUT #6 12 305
77 INPUT 6 DEFAULT SPN='GEN BREAKER CLOSED'
INPUT #7 22 306
78 INPUT 7 DEFAULT SPN='UTILITY BREAKER CLOSED'
INPUT #8 32 307
79 INPUT 8 DEFAULT SPN='ATS IN NORMAL POSITION'
INPUT #9 3 308
80 INPUT 9 DEFAULT SPN='ATS IN EMERGENCY POSITION'
INPUT #10 13 309
81 INPUT 10 DEFAULT SPN='SPARE'
INPUT #11 23 310
82 INPUT 11 DEFAULT SPN='SPARE'
INPUT #12 33 311
83 INPUT 12 DEFAULT SPN='SPARE'
INPUT COMMON #1 4 312
84
INPUT COMMON #2 14 313
85
INPUT COMMON #3 24 314
86
INPUT COMMON #4 34 315
87
OUTPUT #1 (N/O) 7 316
88
OUTPUT #1 (N/C) 5 317
89 OUTPUT 1 DEFAULT SPN='COOLANT TEMP HIGH WARNING'
OUTPUT #1 (COM) 6 318
90
OUTPUT #2 (N/O) 17 319
91
OUTPUT #2 (N/C) 15 320
92 OUTPUT 2 DEFAULT SPN='OIL PRESSURE LOW WARNING'
OUTPUT #2 (COM) 16 321
93
OUTPUT #3 (N/O) 27 322
94
OUTPUT #3 (N/C) 25 323
95 OUTPUT 3 DEFAULT SPN='COOLANT TEMP LOW WARNING'
OUTPUT #3 (COM) 26 324
96
OUTPUT #4 (N/O) 37 325
97
OUTPUT #4 (N/C) 35 326
98 OUTPUT 4 DEFAULT SPN='GENERATOR CONTROL NOT IN AUTO'
OUTPUT #4 (COM) 36 327
99
OUTPUT #5 (N/O) 10 328
100
OUTPUT #5 (N/C) 8 329
101 OUTPUT 5 DEFAULT SPN='OIL PRESSURE LOW SHUTDOWN'
OUTPUT #5 (COM) 9 330
102
OUTPUT #6 (N/O) 20 331
103
OUTPUT #6 (N/C) 18 332
104 OUTPUT 6 DEFAULT SPN='COOLANT TEMP HIGH SHUTDOWN'
OUTPUT #6 (COM) 19 333
105
OUTPUT #7 (N/O) 30 334
106
OUTPUT #7 (N/C) 28 335
107 OUTPUT 7 DEFAULT SPN='ENGINE OVERCRANK'
OUTPUT #7 (COM) 29 336
108
OUTPUT #8 (N/O) 40 337
109
OUTPUT #8 (N/C) 38 338
110 OUTPUT 8 DEFAULT SPN='ENGINE OVERSPEED'
OUTPUT #8 (COM) 39 339
111
8-PIN CONNECTOR
BATT(+) 1 55
18 BATTERY POSITIVE(12-24V DC)
BATT(-) 4 2
5
CAN_H 2 CAN2 +
62 J1939 DATA LINK - HIGH
CAN_L 3 CAN2 -
63 J1939 DATA LINK - LOW
SHIELD 5 SHIELD
64
REAR VIEW
77
21 (DC
TERMINAL
30 RAIL)
13
FUEL 77 30
LEAK
SWITCH
FUEL LEAK
DETECTOR
CONTROL PANEL
AUDIBLE PUMP STOP
ALARM SWITCH (if equipped)
PUMP RUN
CUSTOMER SERVICE
SWITCH (if equipped)
CONNECTION
ANNUNCIATOR PANEL
RTD MODULE
RTD
TERMINAL
40-PIN CONNECTOR STRIP
RTD #1 - H 1 171 RED
112
RTD #1 - M 2 RTD
PT100
RTD #1 - L 3
RTD #1 - SHIELD 5
114
RTD #2 - M 12 RTD
PT100
RTD #2 - L 13
RTD #2 - SHIELD 15
117
RTD #3 - M 22 RTD
PT100
RTD #3 - L 23
RTD #3 - SHIELD 25
120
RTD #4 - M 32 RTD
PT100
RTD #4 - L 33
RTD #4 - SHIELD 35
123
RTD #5 - H 6
RTD #5 - M 7
RTD #5 - L 8
RTD #5 - GND 9
RTD #5 - SHIELD 10
RTD #6 - H 16
RTD #6 - M 17
18
RTD #6 - L
19
RTD #6 - GND
RTD #6 - SHIELD 20
RTD #7 - H 26
RTD #7 - M 27
RTD #7 - L 28
RTD #7 - GND 29
30
RTD #7 - SHIELD
RTD #8 - H 36
RTD #8 - M 37
RTD #8 - L 38
RTD #8 - GND 39
RTD #8 - SHIELD 40
8-PIN CONNECTOR
BATT(+) 5 55
BATTERY POSITIVE(12-24V DC)
BATT(-) 6 2
5 BATTERY NEGATIVE (12-24VDC)
CAN_H 2 CAN2 +
62 J1939 DATA LINK - HIGH
CAN_L 4 CAN2 -
63 J1939 DATA LINK - LOW
SHIELD 3 SHIELD
64
THERMOCOUPLE MODULE
THERMOCOUPLE
TERMINAL
STRIP
40-PIN CONNECTOR
THERMOCOUPLE #1 1 340
124
THERMOCOUPLE #1 11 341 CHANNEL1 DEFAULT SPN=
125 'EXHAUST GAS PORT 1 TEMP'
THERMOCOUPLE #2 21 342
126
THERMOCOUPLE #2 31 343 CHANNEL2 DEFAULT SPN=
127 'EXHAUST GAS PORT 2 TEMP'
THERMOCOUPLE #3 2 344
128
THERMOCOUPLE #3 12 345 CHANNEL3 DEFAULT SPN=
129 'EXHAUST GAS PORT 3 TEMP'
THERMOCOUPLE #4 22 346
130
THERMOCOUPLE #4 32 347 CHANNEL4 DEFAULT SPN=
131 'EXHAUST GAS PORT 4 TEMP'
THERMOCOUPLE #5 3 348
132
THERMOCOUPLE #5 13 349 CHANNEL5 DEFAULT SPN=
133 'EXHAUST GAS PORT 5 TEMP'
THERMOCOUPLE #6 23 350
134
CHANNEL6 DEFAULT SPN=
THERMOCOUPLE #6 33 351
135 'EXHAUST GAS PORT 6 TEMP'
THERMOCOUPLE #7 4 352
136
THERMOCOUPLE #7 14 353 CHANNEL7 DEFAULT SPN=
137 'EXHAUST GAS PORT 7 TEMP'
THERMOCOUPLE #8 24 354
138
THERMOCOUPLE #8 34 355 CHANNEL8 DEFAULT SPN=
139 'EXHAUST GAS PORT 8 TEMP'
THERMOCOUPLE #9 7 356
140
CHANNEL9 DEFAULT SPN=
THERMOCOUPLE #9 5 357
141 'EXHAUST GAS PORT 9 TEMP'
THERMOCOUPLE #10 6 358
142
CHANNEL10 DEFAULT SPN=
THERMOCOUPLE #10 17 359
143 'EXHAUST GAS PORT 10 TEMP'
THERMOCOUPLE #11 15
THERMOCOUPLE #11 16
THERMOCOUPLE #12 27
THERMOCOUPLE #12 25
THERMOCOUPLE #13 26
THERMOCOUPLE #13 37
THERMOCOUPLE #14 35
THERMOCOUPLE #14 36
THERMOCOUPLE #15 10
THERMOCOUPLE #15 8
THERMOCOUPLE #16 9
THERMOCOUPLE #16 20
THERMOCOUPLE #17 18
THERMOCOUPLE #17 19
THERMOCOUPLE #18 30
THERMOCOUPLE #18 28
THERMOCOUPLE #19 29
THERMOCOUPLE #19 40
THERMOCOUPLE #20 38
THERMOCOUPLE #20 39
8-PIN CONNECTOR
BATT(+) 1 55
18 BATTERY POSITIVE(12-24V DC)
BATT(-) 4 2
5 BATTERY NEGATIVE (12-24VDC)
CAN_H 2 CAN1 +
29 J1939 DATA LINK - HIGH
CAN_L 3 CAN1 -
27 J1939 DATA LINK - LOW
SHIELD 5 SHIELD
31