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The information in this document is subject to change without notice and should not be construed as a

commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.

Except as may be expressly stated anywhere in this document, nothing herein shall be construed as any
kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a
specific purpose or the like.

In no event shall ABB be liable for incidental or consequential damages arising from use of this document.
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

This document and parts thereof must not be reproduced or copied without ABB's written permission,
and contents therof must not be imparted to a third party nor be used for any unauthorized purpose.
Contravention will be prosecuted.

Additional copies of this document may be obtained from ABB at its then current charge.

Copyright 2004 ABB ALL right reserved.

ABB Automation Technologies AB


Robotics
SE-721 68 Vsters
Sweden

Latest revision: Lab/Office: Status: Plant: =


2007-04-20
Location: + Manipulator
APPROVED Sublocation: +
COPYRIGHT page Document no. Rev. Ind Page 1
Next 2
Prepared by, date: Approved by, date: Title page/cover sheet 3HAC025744-001 02 Total 21
Table of contents ABB Contents1

Page Page description Comment


1 COPYRIGHT page
2 Table of contents: (1 - 150)
3 Valid For
4 Connection point location IRB 6600 / 6640 / 6650 / 7600
5 Connection point location IRB 6660
9 Legend IRB 66XX / 7600
10 Brake Release Unit IRB 66XX / 7600
20 Serial Measuring Board IRB 66XX / 7600
30 Axis 1 IRB 66XX / 7600
40 Axis 2 IRB 66XX / 7600
50 Axis 3 Incl. optional signal lamp IRB 66XX / 76
60 Axis 4 IRB 66XX / 7600
70 Axis 5 IRB 7600
80 Axis 5 IRB 66XX
90 Axis 5 IRB 66XX ID
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

100 Axis 6 IRB 7600


110 Axis 6 IRB 66XX
120 Axis 6 IRB 66XX ID
130 Pos. switch Axis 1 Optional IRB 66XX / 7600
140 Pos. switch Axis 2 Optional IRB 66XX / 7600
150 Pos. switch Axis 3 Optional IRB 66XX / 7600

Latest revision: Lab/Office: Status: Plant: =


2007-04-20
Location: + Manipulator
APPROVED Sublocation: +
Table of contents: (1 - 150) Document no. Rev. Ind Page 2
Next 3
Prepared by, date: Approved by, date: Table of contents 3HAC025744-001 02 Total 21
Valid For:
This circuit diagram is valid for the following cable harness assemblies:
3HAC 024385-001 Manipulator harness axis 1-6 (IRB 6600 / 6640)
3HAC 024386-001 Manipulator harness axis 1-6 (IRB 6640 / 6650 / 6650S)
3HAC14940-1 rev 3 and later. Manipulator harness axis 1-4 (IRB 6600 ID / 6640 ID / 7600)
3HAC16331-1 rev 1 and later. Manipulator harness axis 1-4 (IRB 6640 ID / 6650 ID)
3HAC14139-1 Manipulator harness axis 5 (IRB 6600 / 6640 / 6650 / 6650S)
3HAC11440-1 Manipulator harness axis 5-6 (IRB 7600)
3HAC023717-001 Manipulator harness axis 5-6 (IRB 6600 ID / 6640 ID / 6650 ID)
3HAC15930-1 UL signal lamp (IRB 6600 / 6640 / 6650 / 6600 ID / 6640 ID / 6650 ID / 6650S / 7600)
3HAC12498-1 Pos SW 3 functions (IRB 6600 / 6640 / 6650 / 6600 ID / 6640 ID / 6650 ID / 6650S / 7600)
3HAC12587-1 Pos SW 2 functions (IRB 6600 / 6650 / 6600 ID / 6650 ID / 6650S / 7600)
3HAC15374-1 Fan (IRB 6600 / 6640 / 6650 / 6600 ID / 6640 ID / 6650 ID / 6650S /6660 / 7600)
3HAC15390-1 Pos Sw/ Fan cable harness (IRB 6600 / 6600 ID / 7600)
3HAC16659-1 Pos Sw/ Fan cable harness (IRB 6650 / 6650 ID / 6650S)
3HAC023599-001 Fan cable harness (IRB 6600 / 6640 / 6650 / 6600 ID / 6640 ID / 6650 ID / 6650S /6660 / 7600)
3HAC026733-001 Manipulator harness axis 1-6 (IRB 6660)
3HAC028206-001 UL signal lamp (IRB 6660)

See circuit diagram 3HAC13347-1 in the following cases:


We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

- If IRB6600, 6650 or 6650S with 3HAC14940-1, 3HAC16331-1


- If cable harness 3HAC14940-1 rev 2 or earlier
- If cable harness 3HAC16331-1 rev 0

Latest revision: Lab/Office: Status: Plant: =


2007-04-20
Location: + Manipulator
APPROVED Sublocation: +
Valid For Document no. Rev. Ind Page 3
Next 4
Prepared by, date: Approved by, date: Text view 3HAC025744-001 02 Total 21
1 2 3 4 5 6 7 8

R3.FB5 (IRB 7600, 6600 ID, 6640 ID, 6650 ID)


R3.MP5 (IRB 7600, 6600 ID, 6640 ID, 6650 ID)
R2.M5/6 R1.MP
R3.MP6
R3.MP5 (IRB 6600, 6640, 6650, 6650S)
R3.FB6 (On IRB7600, 6600 ID,
R3.FB5 (IRB 6600, 6640, 6650, 6650S)
R4.MP5 (IRB 6600, 6640, 6650, 6650S) 6640 ID, 6650 ID)
R4.FB5 (IRB 6600, 6640, 6650, 6650S)
1 10 17 24
A
6 5 4 3 2 1 2 25
11 18
3 26
12 11 10 9 8 7
12 19
B 4 27
R2.MP4 6 5 4 3 2 1
5 13 20 28
R2.FB4 R2.SW3
12 11 10 9 8 7 6 29
C 14 21
R3.FAN3 7 30
5 3
R2.FB3 1 15 22
6
We reserve all rights in this document and in the information contained therein.Reproduction, use or

R2.MP3 8 31
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

4 2
R2.H1 9 16 23 32
R2.H2

R2.M5/6 (IRB7600, 6600 ID, 6640 ID, 6650 ID)

R2.MP2
R2.FB2

R1.G
R1.SMB1.7
R3.FAN2
R2.FB7
R2.G
R2.SMB
R1.SMB1-3
R1.SMB4-6
R2.SW2
X8
X9
X10
R2.MP1 R1.MP
R2.FB1 R1.SMB
R1.SW1
R1.SW2/3

Latest revision: Lab/Office: Status: 2005-10-17 Plant: = 6600/6640-50/7600


Location: + Manipulator
Connection point location APPROVED
Sublocation: +
Document no. Rev. Ind Page 4
Next 5
Prepared by, date: Approved by, date: IRB 6600 / 6640 / 6650 / 7600 3HAC025744-001 02 Total 21
1 2 3 4 5 6 7 8

R3.MP6
R3.FB6
R3.MP5
R3.FB5

R2.CP/CS

R2.MP4
R2.FB4
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

R2.MP3
R2.FB3
R2.H1
R2.H2

R2.MP2
R2.FB2

R2.MP1
R2.FB1

R1.SMB1-3
R1.SMB4-6
R2.SMB
X8
X9
X10
R1.MP
R1.SMB
R1.CP/CS

Latest revision: Lab/Office: Status: Plant: = IRB6660


Location: + Manipulator
Connection point location APPROVED
Sublocation: +
Document no. Rev. Ind Page 5
Next 9
Prepared by, date: Approved by, date: IRB 6660 3HAC025744-001 02 Total 21
1 2 3 4 5 6 7 8

M Motor
Protective Earth

B Brake Twisted wires

PTC Temp sensor (PTC- resistor)


Screened wires

R Resolver
XX Any number i.e. 66XX can be 6600, 6640, 6660 or 6650

G Battery Pack
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

BU Brake Release Unit

FB Feedback unit

SMB Serial Measurment Board

FAN Fan

SW Position switch

Keypin Location pin to avoid mismatch

Latest revision: Lab/Office: Status: 2005-10-17 Plant: = IRB66XX/7600


Location: + Manipulator
Legend APPROVED
Sublocation: +
Document no. Rev. Ind Page 9
Next 10
Prepared by, date: Approved by, date: IRB 66XX / 7600 3HAC025744-001 02 Total 21
1 2 3 4 5 6 7 8

BU Brake Release (Simplified)

-R1.MP -X8 -X8


13 Brake Release 2 1 1

2 -X10 -X10 R1.MP


A K 1 1 5 -BU M1 / +Axis 1/30;2
11 Brake PB 1 5 5

Brake Bleed Circuit


12 0V 4 3 3 2

-BU 0V M1 / +Axis 1/30;2 4


6 R1.MP
A K 3 3 -BU M2 / +Axis 2/40;2
-BU 0V M2 / +Axis 2/40;2

-BU 0V M3 / +Axis 3/50;2 Brake Bleed Circuit


4
-BU 0V M4 / +Axis 4/60;2

7 R1.MP
A K 5 5 -BU M3 / +Axis 3/50;2
-BU 0V M5 / =7600+Axis 5/70;2
=66XX+Axis 5/80;2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

=66XX ID+Axis 5/90;2 Brake Bleed Circuit


6

Key Pin 9
-BU 0V M6 / =7600+Axis 6/100;2
=66XX+Axis 6/110;2 -X9 -X9 R1.MP
A K 4 4 8 -BU M4 / +Axis 4/60;2

Brake Bleed Circuit


5

9 R1.MP
A K 8 8 -BU M5 / =7600+Axis 5/70;2
=66XX+Axis 5/80;2
=66XX ID+Axis 5/90;2
Brake Bleed Circuit
9

10 R1.MP
A K 10 10 -BU M6 / =7600+Axis 6/100;2
=66XX+Axis 6/110;2
=66XX ID+Axis 6/120;2
Brake Bleed Circuit
11

Key Pin 1

Latest revision: Lab/Office: Status: 2005-10-17 Plant: = 66XX/7600


Location: + BU
Brake Release

Brake Release Unit APPROVED


Sublocation: +
Document no. Rev. Ind Page 10
Next 20
2
Prepared by, date: Approved by, date: IRB 66XX / 7600 3HAC025744-001 02 Total 21
1 2 3 4 5 6 7 8

SMB
We reserve all rights in this document and in the information contained therein.Reproduction, use or

+Axis 3/50;3 / -0V EXT.LAMP


disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

R1.SMB R2.SMB R2.SMB


A SDI BK 9 9

B SDI-N WHBK 5 5

C SDO BN 8 8

D SDO-N WHBN 4 4

E 0V RD 3 3

F 24V WHRD 7 7

L OG

M
KEYPIN
+Axis 3/50;3 / -24V EXT.LAMP

G R2.G R1.G(X3) R1.G(X3)


+ -+ -+ - 0V 2 2 2 2

+ 1 1 1 1

Latest revision: Lab/Office: Status: 2005-10-17 Plant: = 66XX/7600


Location: + SMB
Serial Measuring Board APPROVED
Sublocation: +
Document no. Rev. Ind Page 20
Next 30
Prepared by, date: Approved by, date: IRB 66XX / 7600 3HAC025744-001 02 Total 21
1 2 3 4 5 6 7 8

MU1
R1.MP -R2.MP1 -R2.MP1
17 M1R 1 1 1 RD R (U) PE

24 M1R 2 4 4 RD M T (W)
3~
18 M1S 3 6 6 WH S (V)

25 M1S 4 3 3 WH

19 M1T 5 7 7 BK

26 M1T 6 10 10 BK

PE GNYE 9 9 GNYE

PE GNYE 12 12 GNYE

+BU/10;7 / -BU M1 BU M1 9 2 2 BU +
Brake
+BU/10;2 / -BU 0V M1 BU 0V M1 10 5 5 BU -
We reserve all rights in this document and in the information contained therein.Reproduction, use or

PTC M 7 -PTC1
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

27 8 8 1 2

+Axis 2/40;2 / -PTC M2 PTC M2 8 11 11

SMB FB1

R1.SMB1-3 R1.SMB1-3 -R2.FB1 -R2.FB1


2 2 BK X1 6 6 RD

14 14 WHBK 0V X1 1 1 BK

Resolver

3 3 BN Y1 7 7 BU

15 15 WHBN 0V Y1 2 2 YE

6 6 RD 0V EXC1 8 8 WHBK (WHYE)

18 18 WHRD EXC1 3 3 WHRD

Latest revision: Lab/Office: Status: 2005-10-17 Plant: = 66XX/7600


Location: + Axis 1
Axis 1 APPROVED
Sublocation: +
Document no. Rev. Ind Page 30
Next 40
Prepared by, date: Approved by, date: IRB 66XX / 7600 3HAC025744-001 02 Total 21
1 2 3 4 5 6 7 8

MU2
R1.MP -R2.MP2 -R2.MP2
23 M2R 1 1 1 RD

32 M2R 2 4 4 RD R (U) PE

22 M2S 3 6 6 WH M T (W)
3~
31 M2S 4 3 3 WH S (V)

21 M2T 5 7 7 BK

30 M2T 6 10 10 BK

PE GNYE 9 9 GNYE

PE GNYE 12 12 GNYE

+BU/10;7 / -BU M2 BU M2 9 2 2 BU +
Brake
+BU/10;2 / -BU 0V M2 BU 0V M2 10 5 5 BU -
We reserve all rights in this document and in the information contained therein.Reproduction, use or

+Axis 1/30;2 / -PTC M2 PTC M2 7 BU -PTC2


disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

8 8 1 2

+Axis 3/50;2 / -PTC M3 PTC M3 8 11 11 BK

SMB FB2

R1.SMB1-3 R1.SMB1-3 -R2.FB2 -R2.FB2


4 4 BK X2 6 6 RD

16 16 WHBK 0V X2 1 1 BK

Resolver

5 5 BN Y2 7 7 BU

17 17 WHBN 0V Y2 2 2 YE

7 7 RD 0V EXC1 8 8 WHBK (WHYE)

19 19 WHRD EXC1 3 3 WHRD

Latest revision: Lab/Office: Status: 2005-10-17 Plant: = 66XX/7600


Location: + Axis 2
Axis 2 APPROVED
Sublocation: +
Document no. Rev. Ind Page 40
Next 50
Prepared by, date: Approved by, date: IRB 66XX / 7600 3HAC025744-001 02 Total 21
1 2 3 4 5 6 7 8

MU3
R1.MP -R2.MP3 -R2.MP3
3 M3R 1 1 1 RD R (U) PE

4 M3R 2 4 4 RD M T (W)
3~
5 M3S 3 6 6 WH S (V)

6 M3S 4 3 3 WH

7 M3T 5 7 7 BK

14 M3T 6 10 10 BK

PE GNYE 9 9 GNYE

PE GNYE 12 12 GNYE

+BU/10;7 / -BU M3 BU M3 9 2 2 BU +
Brake
+BU/10;2 / -BU 0V M3 BU 0V M3 10 5 5 BU -
We reserve all rights in this document and in the information contained therein.Reproduction, use or

+Axis 2/40;2 / -PTC M3 PTC M3 7 BU -PTC3


disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

8 8 1 2

+Axis 4/60;2 / -PTC M4 PTC M4 8 11 11 BK

B
A KEYPIN
KEYPIN

SIGNAL LAMP (OPTIONAL)


R3.H
+SMB/20;4 / -24V EXT.LAMP OG R2.H1 R2.H1 A K
1
+SMB/20;4 / -0V EXT.LAMP R2.H2 R2.H2
2

SMB FB3

R1.SMB1-3 R1.SMB1-3 -R2.FB3 -R2.FB3


9 9 BK X3 6 6 RD

21 21 WHBK 0V X3 1 1 BK

Resolver

10 10 BN Y3 7 7 BU

22 22 WHBN 0V Y3 2 2 YE

8 8 RD 0V EXC1 8 8 WHBK (WHYE)

20 20 WHRD EXC1 3 3 WHRD

Latest revision: Lab/Office: Status: 2005-10-17 Plant: = 66XX/7600


Location: + Axis 3
Axis 3 APPROVED
Sublocation: +
Document no. Rev. Ind Page 50
Next 60
Prepared by, date: Approved by, date: Incl. optional signal lamp IRB 66XX / 7600 3HAC025744-001 02 Total 21
1 2 3 4 5 6 7 8

MU4
R1.MP -R2.MP4- -R2.MP4-
1 M4R 1 1 1 RD R (U) PE

M T (W)
3~
2 M4S 2 3 3 WH S (V)

10 M4T 3 7 7 BK

PE GNYE 9 9 GNYE

+BU/10;7 / -BU M4 BU M4 6 2 2 BU +
Brake
+BU/10;2 / -BU 0V M4 BU 0V M4 7 5 5 BU -

+Axis 3/50;2 / -PTC M4 PTC M4 4 8 8 BU 2 1 -PTC4


We reserve all rights in this document and in the information contained therein.Reproduction, use or

=7600+Axis 5/70;2 PTC M5 5 BK


disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

11 11

=66XX+Axis 5/80;2
A Keypin
=66XX ID+Axis 5/90;2 / -PTC M5
Keypin B

SMB FB4

R1.SMB4-6 R1.SMB4-6 -R2.FB4 -R2.FB4-


2 2 BK X4 6 6 RD

14 14 WHBK 0V X4 1 1 BK

Resolver

3 3 BN Y4 7 7 BU

15 15 WHBN 0V Y4 2 2 YE

6 6 RD 0V EXC2 8 8 WHBK (WHYE)

18 18 WHRD EXC2 3 3 WHRD

Latest revision: Lab/Office: Status: 2005-10-17 Plant: = 66XX/7600


Location: + Axis 4
Axis 4 APPROVED
Sublocation: +
Document no. Rev. Ind Page 60
Next 70
Prepared by, date: Approved by, date: IRB 66XX / 7600 3HAC025744-001 02 Total 21
1 2 3 4 5 6 7 8

MU5
R1.MP R2.M5/6 -R3.MP5 -R3.MP5-
20 M5R 1 C1 C1 M5R 1 1 1 RD R (U) PE

M T (W)
3~
28 M5S 2 C2 C2 M5S 2 3 3 WH S (V)

29 M5T 3 C3 C3 M5T 3 7 7 BK

PE GNYE GND GND PE GNYE 9 9 GNYE

=66XX/7600+BU/10;7 / -BU M5 BU M5 6 B9 B9 BU M5 6 2 2 BU +
Brake
=66XX/7600+BU/10;2 / -BU 0V M5 BU 0V M5 7 B1 B1 BU 0V M5 7 5 5 BU -

=66XX/7600+Axis 4/60;2 / -PTC M5 PTC M5 4 B7 B7 PTC M5 4 8 8 BU 2 1 -PTC5


We reserve all rights in this document and in the information contained therein.Reproduction, use or

PTC 0V 5 PTC M6 5 BK
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

15 B8 11 11
-PTC 0V / +Axis 6/100;3

-PTC M6 / +Axis 6/100;5

SMB FB5

R1.SMB4-6 R1.SMB4-6 R2.M5/6 -R3.FB5- -R3.FB5-


4 4 BK X5 A1 A1 BK X5 6 6 RD

16 16 WHBK 0V X5 A7 A7 WHBK 0V X5 1 1 BK

Resolver

5 5 BN Y5 A2 A2 BN Y5 7 7 BU

17 17 WHBN 0V Y5 A8 A8 WHBN 0V Y5 2 2 YE

7 7 RD 0V EXC2 A3 A3 RD 0V EXC2 8 8 WHBK (WHYE)

19 19 WHRD EXC2 A9 A9 WHRD EXC2 3 3 WHRD

Latest revision: Lab/Office: Status: 2005-10-17 Plant: = 7600


Location: + Axis 5
Axis 5 APPROVED
Sublocation: +
Document no. Rev. Ind Page 70
Next 80
Prepared by, date: Approved by, date: IRB 7600 3HAC025744-001 02 Total 21
1 2 3 4 5 6 7 8

MU5
R1.MP R3.MP5 -R4.MP5- -R4.MP5-
20 M5R 1 1 1 M5R 1 1 1 RD R (U) PE

M T (W)
3~
28 M5S 2 2 2 M5S 2 3 3 WH S (V)

29 M5T 3 3 3 M5T 3 7 7 BK

PE GNYE GND GND PE GNYE 9 9 GNYE

=66XX/7600+BU/10;7 / -BU M5 BU M5 6 C C BU M5 6 2 2 BU +
Brake
=66XX/7600+BU/10;2 / -BU 0V M5 BU 0V M5 7 D D BU 0V M5 7 5 5 BU -

=66XX/7600+Axis 4/60;2 / -PTC M5 PTC M5 4 A A PTC M5 4 8 8 BU 2 1 -PTC5


We reserve all rights in this document and in the information contained therein.Reproduction, use or

+Axis 6/110;2 / -PTC M6.1 PTC M6 5 PTC M6 5 BK


disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

B B 11 11

A Keypin

SMB FB5

R1.SMB4-6 R1.SMB4-6 R3.FB5 -R4.FB5- -R4.FB5-


4 4 BK X5 A A BK X5 6 6 RD

16 16 WHBK 0V X5 B B WHBK 0V X5 1 1 BK

Resolver

5 5 BN Y5 C C BN Y5 7 7 BU

17 17 WHBN 0V Y5 D D WHBN 0V Y5 2 2 YE

7 7 RD 0V EXC2 E E RD 0V EXC2 8 8 WHBK (WHYE)

19 19 WHRD EXC2 F F WHRD EXC2 3 3 WHRD

Latest revision: Lab/Office: Status: 2005-10-17 Plant: = 66XX


Location: + Axis 5
Axis 5 APPROVED
Sublocation: +
Document no. Rev. Ind Page 80
Next 90
Prepared by, date: Approved by, date: IRB 66XX 3HAC025744-001 02 Total 21
1 2 3 4 5 6 7 8

MU5
R1.MP R2.M5/6 -R3.MP5 -R3.MP5-
20 M5R 1 C1 C1 M5R 1 1 1 RD R (U) PE

M T (W)
3~
28 M5S 2 C2 C2 M5S 2 2 2 WH S (V)

29 M5T 3 C3 C3 M5T 3 3 3 BK

PE GNYE GND GND PE GNYE PE PE GNYE

=66XX/7600+BU/10;7 / -BU M5 BU M5 6 B9 B9 BU M5 9 C C BU +
Brake
=66XX/7600+BU/10;2 / -BU 0V M5 BU 0V M5 7 B1 B1 BU 0V M5 11 BU D D BU -

=66XX/7600+Axis 4/60;2 / -PTC M5 PTC M5 4 B7 B7 PTC M5 7 A A BU 2 1 -PTC5


We reserve all rights in this document and in the information contained therein.Reproduction, use or

PTC 0V 5 PTC M6 BU BK
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

15 B B
-PTC 0V.1 / +Axis 6/120;3
-PTC M6.2 / +Axis 6/120;4

-BU 0V M6.1 / +Axis 6/120;4

SMB FB5

R1.SMB4-6 R1.SMB4-6 R2.M5/6 -R3.FB5- -R3.FB5-


4 4 BK X5 A1 A1 BN X5 A A RD

16 16 WHBK 0V X5 A7 A7 WHBN 0V X5 B B BK

Resolver

5 5 BN Y5 A2 A2 RD Y5 C C BU

17 17 WHBN 0V Y5 A8 A8 WHRD 0V Y5 D D YE

7 7 RD 0V EXC2 A3 A3 OG 0V EXC2 E E WHBK (WHYE)

19 19 WHRD EXC2 A9 A9 WHOG EXC2 F F WHRD

Latest revision: Lab/Office: Status: 2005-10-17 Plant: = 66XX ID


Location: + Axis 5
Axis 5 APPROVED
Sublocation: +
Document no. Rev. Ind Page 90
Next 100
Prepared by, date: Approved by, date: IRB 66XX ID 3HAC025744-001 02 Total 21
1 2 3 4 5 6 7 8

MU6
R1.MP -R2.M5/6- -R3.MP6 -R3.MP6
9 M6R 1 C4 C4 M6R 1 1 1 RD R (U) PE

M T (W)
3~
8 M6S 2 C5 C5 M6S 2 3 3 WH S (V)

16 M6T 3 C6 C6 M6T 3 7 7 BK

PE GNYE GND GND PE GNYE 9 9 GNYE

=66XX/7600+BU/10;7 / -BU M6 BU M6 6 B11 B11 BU M6 6 2 2 BU +


Brake
=66XX/7600+BU/10;2 / -BU 0V M6 BU 0V M6 7 B12 B12 BU 0V M6 7 5 5 BU -

+Axis 5/70;5 / -PTC M6 PTC M6 4 8 8 BU 2 1 -PTC6


We reserve all rights in this document and in the information contained therein.Reproduction, use or

+Axis 5/70;3 / -PTC 0V PTC 0V 5 BK


disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

B10 B10 11 11

SMB FB6

R1.SMB4-6 R1.SMB4-6 R2.M5/6 -R3.FB6 -R3.FB6


9 9 BK X6 A4 A4 BK X6 6 6 RD

21 21 WHBK 0V X6 A10 A10 WHBK 0V X6 1 1 BK

Resolver

10 10 BN Y6 A5 A5 BN Y6 7 7 BU

22 22 WHBN 0V Y6 A11 A11 WHBN 0V Y6 2 2 YE

8 8 RD 0V EXC2 A6 A6 RD 0V EXC2 8 8 WHBK (WHYE)

20 20 WHRD EXC2 A12 A12 WHRD EXC2 3 3 WHRD

Latest revision: Lab/Office: Status: 2005-10-17 Plant: = 7600


Location: + Axis 6
Axis 6 APPROVED
Sublocation: +
Document no. Rev. Ind Page 100
Next 110
Prepared by, date: Approved by, date: IRB 7600 3HAC025744-001 02 Total 21
1 2 3 4 5 6 7 8

MU6
R1.MP -R3.MP6- -R3.MP6-
9 M6R 1 1 1 RD R (U) PE

M T (W)
3~
8 M6S 2 3 3 WH S (V)

16 M6T 3 7 7 BK

PE GNYE 9 9 GNYE

=66XX/7600+BU/10;7 / -BU M6 BU M6 6 2 2 BU +
Brake
=66XX/7600+BU/10;2 / -BU 0V M6 BU 0V M6 7 5 5 BU -

+Axis 5/80;2 / -PTC M6.1 PTC M6 4 8 8 BU 2 1 -PTC6


We reserve all rights in this document and in the information contained therein.Reproduction, use or

PTC 0V 5 BK
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

15 11 11

SMB FB6

R1.SMB4-6 R1.SMB4-6 -R3.FB6 -R3.FB6


9 9 BK X6 6 6 RD

21 21 WHBK 0V X6 1 1 BK

Resolver

10 10 BN Y6 7 7 BU

22 22 WHBN 0V Y6 2 2 YE

8 8 RD 0V EXC2 8 8 WHBK (WHYE)

20 20 WHRD EXC2 3 3 WHRD

Latest revision: Lab/Office: Status: 2005-10-17 Plant: = 66XX


Location: + Axis 6
Axis 6 APPROVED
Sublocation: +
Document no. Rev. Ind Page 110
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1 2 3 4 5 6 7 8

MU6
R1.MP -R2.M5/6- -R3.MP6 -R3.MP6
9 M6R 1 C4 C4 M6R 1 1 1 RD R (U) PE

M T (W)
3~
8 M6S 2 C5 C5 M6S 2 3 3 WH S (V)

16 M6T 3 C6 C6 M6T 3 7 7 BK

PE GNYE GND GND PE GNYE 9 9 GNYE

=66XX/7600+BU/10;7 / -BU M6 BU M6 6 B11 B11 BU M6 6 2 2 BU +


Brake
+Axis 5/90;5 / -BU 0V M6.1 BU 0V M6 7 5 5 BU -

+Axis 5/90;5 / -PTC M6.2 PTC M6 4 8 8 BU 2 1 -PTC6


We reserve all rights in this document and in the information contained therein.Reproduction, use or

+Axis 5/90;3 / -PTC 0V.1 PTC 0V 5 BK


disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

B10 B10 11 11

SMB FB6

R1.SMB4-6 R1.SMB4-6 R2.M5/6 -R3.FB6 -R3.FB6


9 9 BK X6 A4 A4 BK X6 6 6 RD

21 21 WHBK 0V X6 A10 A10 WHBK 0V X6 1 1 BK

Resolver

10 10 BN Y6 A5 A5 BN Y6 7 7 BU

22 22 WHBN 0V Y6 A11 A11 WHBN 0V Y6 2 2 YE

8 8 RD 0V EXC2 A6 A6 RD 0V EXC2 8 8 WHBK (WHYE)

20 20 WHRD EXC2 A12 A12 WHRD EXC2 3 3 WHRD

Latest revision: Lab/Office: Status: 2005-10-17 Plant: = 66XX ID


Location: + Axis 6
Axis 6 APPROVED
Sublocation: +
Document no. Rev. Ind Page 120
Next 130
Prepared by, date: Approved by, date: IRB 66XX ID 3HAC025744-001 02 Total 21
1 2 3 4 5 6 7 8

-SW1.1

A Power 1.1.1 1 21 22

B Power 1.1.2 2 13 14 Location of position switches


D Signal 1.1.2 4

C Signal 1.1.1 3
SW1.6
-SW1.2

E Power 1.2.1 5 21 22 SW1.5


F Power 1.2.2 6 13 14
SW1.4
H Signal 1.2.2 8

G Signal 1.2.1 7 SW1.3


-SW1.3
SW1.2
J Power 1.3.1 9 21 22
We reserve all rights in this document and in the information contained therein.Reproduction, use or

Power 1.3.2 10 SW1.1


disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

K 13 14

M Signal 1.3.2 12

L Signal 1.3.1 11

-SW1.4 Position switches


N Power 1.4.1 13 21 22
Axis 1
P Power 1.4.2 14 13 14

S Signal 1.4.2 16

R Signal 1.4.1 15

-SW1.5

T Power 1.5.1 17 21 22

U Power 1.5.2 18 13 14

W Signal 1.5.2 20

V Signal 1.5.1 19

-SW1.6

X Power 1.6.1 21 21 22

Y Power 1.6.2 22 13 14

a Signal 1.6.2 24

Z Signal 1.6.1 23

Latest revision: Lab/Office: Status: 2005-10-17 Plant: = 66XX/7600


Location: + Option
Pos. switch Axis 1 APPROVED
Sublocation: +
Document no. Rev. Ind Page 130
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Prepared by, date: Approved by, date: Optional IRB 66XX / 7600 3HAC025744-001 02 Total 21
1 2 3 4 5 6 7 8

Location of position switches

-SW2.1
R1.SW2/3 R2.SW2

SW2.4

SW2.3

SW2.2

SW2.1
A Power 2.1.1 1 A A Power 2.1.1 1 21 22

B Power 2.1.2 2 B B Power 2.1.2 2 13 14

D Signal 2.1.2 4 D D Signal 2.1.2 4

C Signal 2.1.1 3 C C Signal 2.1.1 3

-SW2.2

E Power 2.2.1 5 E E Power 2.2.1 5 21 22

F Power 2.2.2 6 F F Power 2.2.2 6 13 14

H Signal 2.2.2 8 H H Signal 2.2.2 8


We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

G Signal 2.2.1 7 G G Signal 2.2.1 7


Position switches
-SW2.3

J Power 2.3.1 9 J J Power 2.3.1 9 21 22


Axis 2
K Power 2.3.2 10 K K Power 2.3.2 10 13 14

M Signal 2.3.2 12 M M Signal 2.3.2 12

L Signal 2.3.1 11 L L Signal 2.3.1 11

N 13 A A 24V FAN

-FAN

+
Fan axis 1 or 2
R 15 C C ALARM FAN M
-

P 14 B B 0V FAN

Latest revision: Lab/Office: Status: 2005-10-17 Plant: = 66XX/7600


Location: + Option
Pos. switch Axis 2 APPROVED
Sublocation: +
Document no. Rev. Ind Page 140
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Prepared by, date: Approved by, date: Optional IRB 66XX / 7600 3HAC025744-001 02 Total 21
1 2 3 4 5 6 7 8

-SW3.1 Location of Position switches


R1.SW2/3 R2.SW3
T Power 3.1.1 1 A A Power 3.1.1 1 21 22

U Power 3.1.2 2 B B Power 3.1.2 2 13 14

SW3.4

SW3.3

SW3.2

SW3.1
W Signal 3.1.2 4 D D Signal 3.1.2 4

V Signal 3.1.1 3 C C Signal 3.1.1 3

-SW3.2

X Power 3.2.1 5 E E Power 3.2.1 5 21 22

Y Power 3.2.2 6 F F Power 3.2.2 6 13 14

a Signal 3.2.2 8 H H Signal 3.2.2 8


We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

Z Signal 3.2.1 7 G G Signal 3.2.1 7


Position switches
-SW3.3

b Power 3.3.1 9 J J Power 3.3.1 9 21 22


Axis 3
c Power 3.3.2 10 K K Power 3.3.2 10 13 14

e Signal 3.3.2 12 M M Signal 3.3.2 12

d Signal 3.3.1 11 L L Signal 3.3.1 11

f 13 A A 24V FAN

-FAN

+
Fan axis 3
h 15 C C ALARM FAN M
-

g 14 B B 0V FAN

Latest revision: Lab/Office: Status: 2005-10-17 Plant: = 66XX/7600


Location: + Option
Pos. switch Axis 3 APPROVED
Sublocation: +
Document no. Rev. Ind Page 150
Next
Prepared by, date: Approved by, date: Optional IRB 66XX / 7600 3HAC025744-001 02 Total 21