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Research Article ISSN:

IS 2319-507X
Kumar Keshamoni,, IJPRET,
IJPRET 2013; Volume 2 (2): 76-85 IJPRET

INTERNATIONAL JOURNAL OF PURE AND


APPLIED RESEARCH IN ENGINEERING AND
TECHNOLOGY
A PATH FOR HORIZING YOUR INNOVATIVE WORK

A HIGH EFFICIENT WIDE WORK LOAD RANGE DOTM BASED DC


DC-DC
CONVERTER BASED ON ASYNCHRONOUS POWER SAVING TECHNIQUE

KESHAMON 1, B DEVRAJ2, ML RAVI CHANDRA3


KUMAR KESHAMONI
1. M. Tech- Student, Department of Electronics & Communication Engineering,
Engineering Netaji Institute
of Engineering &Technology.
2. Asst. Professor, Department of Electronics & Communication Engineering, Netaji Institute of
Engineering &Technology.
3. Professor & HOD, Department of Electronics & Communication Engineering, Netaji Institute
of Engineering &Technology.
Accepted Date:
Da 27/09/2013
/2013 ; Published Date: 01/10/2013

Abstract: DOTM is a commonly used technique for controlling power to internal electrical devices. DOTM technique based cascaded
multilevel inverters have received increasing research attention in the past few years. These power converters provide advantages of high
power quality waveforms, low switching losses, and high-voltage
high capability. The
he main advantage of DOTM is that power loss in the
switching devices is very low. DOTM or Digital off time Modulation refers to the concept of rapidly pulsing the digital signal of a wire to
simulate a varying voltage on the wire. This method is commonly used for driving motors, heaters, or lights in varying intensities or speeds.
DOTM is a powerful way of controlling analog circuits and systems, using the digital outputs of microprocessors. In this project we pro
propose
a novel FPGA based control algorithm for conventional and cascaded multilevel FPGA controller algorithm has high output power quality,
low output switching frequency, high conversion efficiency and one field embedded design chip. Conventionally for wide workload range
applications, to keep good stability and high efficiency, a switching converter with multi-mode
multi mode operation is nec
necessary. With the advanced
dig- ital signal processing, this work presents an asynchronous digital controller with dynamic power saving technique to achieve high
power efficiency. The regulation is based on the off off-time modulation, in which an adaptive resolution
lution adjustment is proposed for the
extension toward light-loaded range. The overall System Architecture will be designed using HDL language and simulation, synthesis and
FPGA implementation (Translation, Mapping, Placing and Routing) will be done using various FPGA based EDA Tools.
Keywords: Window
indow ADC, ARC, DOTM, Comparator, Switch Contro
Control,l, Off time Delay, On time Delay, Off time Generator, On time
Generator, PWM, PFM, APSC, DPWM, Buck, Boost

Corresponding Author: Mr. KUMAR KESHAMONI

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PAPER-QR CODE Kumar Keshamoni, IJPRET, 2013; Volume 2 (2): 76-85


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Research Article ISSN: 2319-507X
Kumar Keshamoni, IJPRET, 2013; Volume 2 (2): 76-85 IJPRET

1. INTRODUCTION: DC-DC converters are modulation (PWM) and pulse-frequency


electronic devices used whenever we modulation (PFM) as shown by the
want to change DC electrical power shadow area in Fig. Consequently, a tri-
efficiently from one voltage level to mode converter is configured
another. Theyre needed because unlike subsequently to operate over the wide
AC, DC cant simply be stepped up or workload range of interest with efficient
down using a transformer. In many ways, power conversion. To achieve the
a DC-DC converter is the DC equivalent of previous goal, the dithering skip
a transformer. There are many different modulation (DSM) is introduced to
types of DC-DC converter, each of which randomly reduce the switching activity
tends to be more suitable for some types based on the load current, depicted as the
of application than for others. For curve III in Fig. However, either dual-mode
convenience they can be classified into or tri-mode converter inevitably adopts
various groups, however. For example additional sensor and monitor in response
some converters are only suitable for to the load demand, limiting the efficacy
stepping down the voltage, while others of multi-mode controller in switching
are only suitable for stepping it up; a third regulator applications.
group can be used for either. Another
important distinction is between
converters which offer full dielectric
isolation between their input and output
circuits, and those which dont. Needless
to say this can be very important for some
applications, although it may not be
important in many others. Fig. 1.1 Comparison of conversion
efficiency among four modulation
The wide-loaded and highly-efficient schemes
switching mode power supply (SMPS)
has gained increased attention in the Taking into account the specified
field of power management. It is worth requirements discussed above, another
noting that the switching loss dominates technique named as off-time modulation
the conduction loss as load demand is is used by varying the clock frequency
sufficiently low, which propels the according to the computation load (curve
development of dual-mode control IV). The amount of energy consumption
scheme for the past decade. However, a only needs to be as high as required to
drawback of dual-mode converter is that satisfy the desired circuit performance.
without explicit monitoring of output To further enhance the power efficiency,
current, performance deterioration is we propose two adaptive techniques
located between pulse-width based on the off-time modulation

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Research Article ISSN: 2319-507X
Kumar Keshamoni, IJPRET, 2013; Volume 2 (2): 76-85 IJPRET

scheme in this work. The feasibility of large compared to the size of the whole
digital off-time modulation (DOTM) with converter. This approach has a number of
the proposed asynchronous power saving problems such as loss in the magnetic
controller (APSC) and the adaptive components, difficulty in magnetic design
resolution controller (ARC) has been lack of complete IC solution. Some
demonstrated whose power conversion research works have proposed esonant
efficiency is comparable to or higher converters which can operate at very high
than standard PFM operation over light- frequencies. The sizes of inductors or
loaded range. transformers can be reduced
considerably. However, the inductors still
Several methods exist to achieve DC-DC
cannot be eliminated. Another concept of
voltage conversion. Each of these
power converters is to use capacitor only
methods has its specific benefits and
for the energy storage. This is the so-
disadvantages, depending on a number of
called Switched-capacitor converter. This
operating conditions and specifications.
approach uses capacitors and switches
Examples of such specifications are the
only. The capacitors are charged and
voltage conversion ratio range, the
discharged by routing the switching
maximal output power, power conversion
appropriately. A number of topologies for
efficiency, number of components, power
different voltage conversion ratios can be
density, galvanic separation of in- and
achieved by various combinations of the
output, etc. When designing fully-
switches and capacitors. The drawback of
integrated DC-DC converters these
this approach is that the switching
specifications generally remain relevant,
currents at the source, capacitor and
nevertheless some of them will gain
transistor are very high and the EM1 is a
weight, as more restrictions emerge. For
main concern.
instance the used IC technology, the IC
technology options and the available chip 1.1.1. Maximal Output Power (MOP):
area will be dominant for the production The maximum power in voltage converter
cost, limiting the value and quality factor circuit we can represent the basic power
of the passive components. These limited flow in a converter by using this equation.
values will in-turn have a significant
Pout=Pin P losses
impact upon the choice of the conversion
method. Where Pin is the power fed in to the
converter and Pout is the power coming
1.1. Voltage Conversion Ratio (VCR):
of the converter and P losses are power
Conventional switched mode converters
wasted inside the converter.
use magnetic as their principal energy
storage components. The sizes of the
inductor and transformer are relatively

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Available Online at www.ijpret.com
Research Article ISSN: 2319-507X
Kumar Keshamoni, IJPRET, 2013; Volume 2 (2): 76-85 IJPRET

1.1.2. Power Conversion Efficiency 1.3. Isolating converters: All of the


(PCE): There are no perfect converters for converters weve looked at so far have
voltage conversion. The efficiency of the virtually no electrical isolation between
voltage converters are decided by the the input and output circuits; in fact they
power conversion efficiency of the share a common connection. This is fine
converter circuit. for many applications, but it can make
these converters quite unsuitable for
Efficiency (%) = P out / P in
other applications where the output
1.1.3. Power Density: Power density (or needs to be completely isolated from the
volume power density or volume specific input. Heres where a different type of
power) is the amount of power (time rate inverter tends to be used the isolating
of energy transfer) per unit volume. type.

1.2. Non-isolating converters: The There are two main types of isolating
non-isolating type of converter is converters are available, the fly back
generally used where the voltage needs to type and the forward type. Like most of
be stepped up or down by a relatively the non-isolating converters, both types
small ratio (say less than 4:1), and there is depend for their operation on energy
no problem with the output and input stored in the magnetic field of an inductor
having no dielectric isolation. Examples or in this case, a transformer. But in any
are 24V/12V voltage reducers, 5V/3V type of DC-DC converter circuit the
reducers and 1.5V/5V step-up converters. operation is depend on the control circuit
inside it. Basically the various controller
There are five main types of converter in circuits are used based on the type of the
this non-isolating group, usually called the conversion circuit. In this research work
buck, boost, buck-boost, Cuk and charge- we carried out BUCK type DC-DC
pump converters. The buck converter is converter circuit. The BUCK type
used for voltage step-down/reduction, converter circuit designed by using DOTM
while the boost converter is used for based asynchronous power saving circuit
voltage step-up. The buck-boost and Cuk has been designed for number of pulses
converters can be used for either step- to control number of circuits. The control
down or step-up, but are essentially pulses of this type design we can extend
voltage polarity reversers or inverters as up to any number of pulses based on
well. (The Cuk converter is named after its requirement. The entire design is carried
originator, Slobodan Cuk of Cal Tech out using Verilog HDL and simulation,
University in California.) The charge-pump synthesis, and implementation is
converter is used for either voltage step- performed on the Xilinx ISE suit bases on
up or voltage inversion, but only in the Xilinx Spartan 3e FPGA.
relatively low power applications.

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Research Article ISSN: 2319-507X
Kumar Keshamoni, IJPRET, 2013; Volume 2 (2): 76-85 IJPRET

1.4. Advantages and Application of some is inevitably used up by the


DC-DC converter circuit: Typical converter circuitry and components, in
applications of DC-DC converters are doing their job.
where 24V DC from a truck batter y must
2. Buck converter: The basic circuit
be stepped down to 12V DC to operate a
configuration used in the buck converter
car radio, CB transceiver or mobile phone;
is shown in Fig.1. As you can see there are
where 12V DC from a car battery must be
only four main components: switching
stepped down to 3V DC, to run a personal
power MOSFET Q1, flywheel diode D1,
CD player ; where 5V DC on a personal
inductor L and output filter capacitor C1.
computer motherboard must be stepped
A control circuit (often a single IC)
down to 3V, 2V or less for one of the
monitors the output voltage, and
latest CPU chips; where the 340V DC
maintains it at the desired level by
obtained by rectifying 240V AC power
switching Q1 on and off at a fixed rate
must be stepped down to 5V, 12V and
(the converters operating frequency), but
other DC voltages as part of a PC power
with a varying duty cycle (the proportion
supply; where 1.5V from a single cell must
of each switching period that Q1 is turned
be stepped up to 5V or more, to operate
on). When Q1 is turned on, current begins
electronic circuitry; where 6V or 9V DC
flowing from the input source through Q1
must be stepped up to 500V DC or more,
and L, and then into C1 and the load. The
to provide an insulation testing voltage;
magnetic field in L therefore builds up,
where 12V DC must be stepped up to +/-
storing energy in the inductor with the
40V or so, to run a car hifi amplifiers
voltage drop across L opposing or
circuitry; or where 12V DC must be
bucking part of the input voltage. Then
stepped up to 650V DC or so, as part of a
when Q1 is turned off, the inductor
DC-AC sine wave inverter. In all of these
opposes any drop in current by suddenly
applications, we want to change the DC
reversing its EMF, and now supplies
energy from one voltage level to another,
current to the load itself via D1.
while wasting as little as possible in the
process. In other words, we want to Digital control for high-frequency (e.g.
perform the conversion with the highest hundreds of kilohertz to megahertz)
possible efficiency. An important point to switched-mode power supplies has gained
remember about all DC-DC converters is increased attentions recent years due to a
that like a transformer, they essentially number of potential advantages [1-3]. A
just change the input energy into a digital controller has lower sensitivity to
different impedance level. So whatever parameter variations compared to its
the output voltage level, the output analog counterpart; therefore digital
power all comes from the input; theres solution is a better option when the
no energy manufactured inside the controller demands high precision such as
converter. Quite the contrary, in fact

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Available Online at www.ijpret.com
Research Article ISSN:
IS 2319-507X
Kumar Keshamoni,, IJPRET,
IJPRET 2013; Volume 2 (2): 76-85 IJPRET

in controlling multiphase converters. delay-line-based


based DPWM and hybrid
Digital control can be configured DPWM (which is a combination of
flexibly to meet the requirements of counter-based
based structure and delay
delay-line
different applications, and the digital structure). Besides the traditional
interface makes it easy to constant frequency ncy control, Li et al.
communicate with a power management proposed voltage-modemode digital constant
system. Furthermore, through
hrough advanced on-time
time modulation method and constant
digital control algorithms, it is possible to off- time method, which achieve
improve system performance in terms of significant improvement on the
efficiency and speed. resolution of DPWM. Recently, a digital
current-mode
mode constant on-time
on control
However, there are still some critical
through V2 control architecture has
challenges when applying digital control
been proposed, which limits the
to high-frequency switched--mode power
influence of the limit cycle oscillation.
supplies. Among them, the limit cycle
Additional digital ramp is added to further
oscillation caused by quantization
lower down oscillation amplitude, but the
process (such as due to an A/D
dynamic performance suffers because the
converter)r) in the feedback loop is the
modulation
ion gain is decreased due to the
major problem. Unlike analog control, the
additional ramp.
resolution in a digital control loop has a
finite value resulting from the
quantizing elements in the system -- the
A/D converter and the DPWM (which
serves as a D/A converter). rter). Duty cycle
modulated by DPWM can only be discrete
values and the resolution of DPWM
ultimately determines the resolution of
Fig.2.1. Buck converter circuit
output voltage. Therefore if there is no
DPWM level based on which the system Without going too deeply into its
can drive the output voltage to A/D operation, the DC output voltage which
converter's zero-error
error bin, the system will appears across the load is a fraction of the
bounce up and down around the desired input voltage, and this fraction turns out
value. The amplitude and frequency of to be equal to the duty cycle. So we can
this limit cycle oscillation is hard to predict write
and confine. Reduction of the limit cycle
oscillation requires high resolution Vout / Vin = D, or Vout = Vin x D
DPWM. Several techniques iques have been Where D is the duty cycle, and equal to
proposed to increase modulation Ton/T, where T is the inverse of the
resolution, such as dithering technique, operating frequency. So by varying the

81
Available Online at www.ijpret.com
Research Article ISSN:
IS 2319-507X
Kumar Keshamoni,, IJPRET,
IJPRET 2013; Volume 2 (2): 76-85 IJPRET

switching duty cycle, the buck converters operation of the DC-Dc


DC converter is
output voltage can be varied as a fraction controlled by the switch ctrl circuit block
of the input voltage. A duty cycle of 50%
gives a step-down
down ratio of 2:1, for
example, as needed for a 24/12V step- step
down converter. How about the current
ratio between output and input? Well, not
surprisingly that turns out to be the
reciprocal
ciprocal of the voltage ratio ignoring
losses for a moment, and assuming our
converter is perfectly efficient. So a quick
rule of thumb is:

Iout / In = Vin / Vout Fig. 3. DOTM Based Switch control circuit


So when were stepping down the voltage 3.1. WINDOW ADC: ADC is the first
by 2:1, the input current is only half the block in the digitally--controlled DC-DC
value of the output current. Or it would buck converter
onverter proceeding with the
be, if it were not for the converters regulated output. The regulated output is
losses. Because real-world
world converters in the vicinity of reference voltage when
arent perfect the input current is typically the system is in the steady state.
at least 10% higher than this. Therefore, an effective windowed ADC
3. ARCHITECTURE: The switch control with the characterization of self-sampling,
self
block is the integration of window adc
a and as depicted in Fig, is developed
deve in order to
DOTM blocks. This block will accept the reduce the hardware cost and increase
signals as Vo and Vref and produces the reliability. Is used to control the
output signals of pulses to the MOSFETS. propagation delay of measurement delay- delay
The Vo and Vref signals are used by the line after comparing the regulated output
window adc block and the window adc with the reference voltage by passing
block will produce Ton and Toff signals to through a stage. Mean-
Mean while, conducts
the DOTM block. The DOTM block will the reference delay-line
line to generate the
receive the signals of Ton and Toff to the sampling clock. The sampling clock will
On time and Off time generator blocks. trigger the data registers to collect the
The On time and Off time blocks will difference information between regulated
produce the on pulse and off pulse signals output and reference voltage in a digital
including the on and off enable signals to stream of thermometer code, as shown in
the ARC block. The ARC block
lock will produce Fig. Meanwhile, the sampling clock
the pulses to the MOSFETS. The entire informs the APSC whether the evaluation
is done or not. Once the digital error

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Research Article ISSN: 2319-507X
Kumar Keshamoni, IJPRET, 2013; Volume 2 (2): 76-85 IJPRET

stream is produced by the self-sampling delay-line is preferable over the range in


delay line, all the delay units switches into which the total losses are minimized,
sleep mode instead, reducing the standby which will be analyzed later. The system
current consumption significantly. clock is therefore generated and fed back
Simulation result shows that the current into the analog power train, DSP, ADC,
dissipation is about 10 A when the and APSC. Furthermore, the ARC is utilized
operating switching frequency is 44 kHz. for the increase of output workload range
based on the code segmentation
3.2. DOTM: In the system where a
power converter and a digital controller 3.3. Switch Control circuit: The switch
form a feedback loop, the digital off-time control block is the integration of window
modulator serves the purpose of a digital- adc and DOTM blocks. This block will
to-analog converter (DAC). The discrete accept the signals as Vo and Vref and
set of duty ratios and achievable output produces the output signals of pulses to
voltages correspondingly is dependent on the MOSFETS. The Vo and Vref signals are
the modulation resolution. Namely, there used by the window adc block and the
is an undesired oscillation occurs if the window adc block will produce Ton and
resolution is not sufficiently high. Fig Toff signals to the DOTM block. The
depicts the 10-bit digital-input off-time DOTM block will receives the signals of
modulator with a hybrid structure and an Ton and Toff to the On time and Off time
ARC. It is one of the solutions being generator blocks. The On time and Off
targeted at constructing a complete, time blocks will produce the on pulse and
robust digital block capable of operating off pulse signals including the on and off
at a high switching frequency and a small enable signals to the ARC block. The ARC
silicon area, low power consumption and block will produce the pulses to the
less complexity comparable to the MOSFETS. The entire operation of the DC-
counter based modulator. As opposed to Dc converter is controlled by the switch
counter-based modulator, only the first 6 ctrl circuit block.
bits, are segmented out of the to perform
Block Diagram:
the comparison, while the remaining last
4 bits characterizes which delay cell is
multiplexed. Only when 10 bits are all in a
match will the off-time duration be
determined and the pulse given to deliver
to- ward the on-time generator. The on-
time duration produced by a feed forward

83
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Research Article ISSN:
IS 2319-507X
Kumar Keshamoni,, IJPRET,
IJPRET 2013; Volume 2 (2): 76-85 IJPRET

Simulation Results:

Implementation Results:

4. Conclusion: Various individual with on-chip current-sensing


sensing technique,
modules of DC-DC DC converter switch IEEE J. Solid-State
State Circuits, vol. 39, no. 1,
control circuit using DOTM have been pp. 314, Jan. 2004.
designed, verified functionally using
HDL-simulator, synthesized by the 2. H. Huang, C. Chien, K. Chen, and S. Kuo,
synthesis tool, and a final net list has Highly efficient tri-mode
mode control of buck
been created. This design of the converters with load sensing techn
technique,
switch control circuit is capable of in Proc. IEEE Power Electron. Specialists
controlling more number of power Conf. (PESC), 2006, pp. 14.
1
MOSFET devices in DC-DC DC converter
3. E. Torres and G. Rincon Rincon-Mora,
circuit.
Electrostatic energy
energy-harvesting and
5. References battery-charging
charging CMOS system
prototype, IEEE Trans. Circuits Syst. I,
1. C. Lee and P. Mok, A monolithic Reg. Papers, vol. 56, no. 9, pp. 19381948,
1938
current-mode CMOS DC-DC
DC con-
con verter Sep. 2009.

84
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Kumar Keshamoni, IJPRET, 2013; Volume 2 (2): 76-85 IJPRET

4. J. Xiao, A. Peterchev, J. Zhang, and S. 7. B. Patella, A. Prodic, A. Zirger, and D.


Sanders, A 4- quiescent- current Maksimovic, High-frequency digital PWM
dual-mode digitally controlled buck controller IC for DC-DC converters, IEEE
converter IC for cellular phone Trans. Power Electron., vol. 18, no. 1, pp.
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vol. 39, no. 12, pp.23422348, Dec. 2004.
8. H. Hu, V. Yousefzadeh, and D.
5. X. Zhang and D. Maksimovic, Digital Maksimovic, Nonuniform A/D
PWM/PFM controller with input voltage quantization for improved dynamic
feed-forward for synchronous buck responses of digitally controlled DC-DC
converters, in Proc. IEEE Appl. converters, IEEE Trans. Power Electron.,
Power Electron. Conf. Expo. (APEC), 2008, vol. 23, no. 4, pp.19982005, Apr. 2008.
pp. 523528.
9. Z. Lukic, N. Rahman, and A. Prodic,
6. H. Huang, K. Chen, and S. Kuo, Multibit PWM digital controller IC for
Dithering skip modulation, width and DC-DC converters operating at switching
dead time controllers in highly efficient frequencies beyond 10 MHz, IEEE Trans.
DC-DC converters for system-on-chip Power Electron., vol. 22, no. 5, pp.1693
applications, IEEE J. Solid-State Circuits, 1707, Sep. 2007.
vol. 42, no.11, pp. 24512465, Nov. 2007.

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