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Course Directory
Exploration & Production Economics & Managements IC Engines & Lubricants
2017
2017
2017
232, avenue Napolon Bonaparte Manama Centre 2017 Refining & Chemicals
92852 Rueil-Malmaison Cedex Entrance 4 - Office 506
France PO Box 65 158 Course Directory
Manama Kingdom of Bahrain
2017
ifptraining.com
REFINING & CHEMICALS CONTACTS
RUSSIA-CIS FRANCE
Philippe BUCH Philippe BOSSENNEC
Vice-president Vice-president
Tel. + 33 2 35 39 69 15 Tel. + 33 4 37 37 68 19
philippe.buch@ifptraining.com philippe.bossennec@ifptraining.com
Philippe MARTINEZ
Managing Director
Tel. +973 17 21 01 38
philippe.martinez@ifptraining.com
A word from
the CEO
Jean-Luc Karnik
For over 40 years, IFP Training has been offering training
courses covering the entire Oil & Gas value chain as well
as the Powertrain industry. Often referred to as a partner
of excellence, we are proud of the strong relationships that we
continue to build with our clients in order to accompany them
in their workforces competency development.
I would like to highlight the numerous programs that lead to the
certification of competencies ensuring that your employees
are able to work efficiently without compromising safety.
I encourage you to have a look at the career development
paths that we provide in various fields of expertise to help
you to identify the programs needed to strengthen your team
from within.
Todays industry context makes it more important than ever
to count on training experts to help develop your team. Our
team of 100 permanent instructors and network of 600 industry
experts are continuously working to understand your needs
and find the right solution for you.
IFP Training courses are taught using active learning methods
combined with industry applicable and innovative techniques
such as relevant case studies and dynamic simulators.
YOUR TALENT We offer trainings of a renowned quality with a proven track
Jean-Luc Karnik
Chief Executive Officer
A Partner
of Excellence
Content
Course Index.................................................................................................................................... 21
www.ifptraining.com 3
Our Difference
IFP Training is the market leader in training for the Oil and Gas, Chemical and Powertrain industries. Our mission is to develop
and certify the competencies of industry professionals. We create unique partnerships with our clients that thrive on trust and
communication. This is key to building long-lasting relationships with them.
As part of IFP Energies nouvelles (IFPEN), we have the knowledge of the Oil & Gas world at our fingertips. We offer integrated training
courses that cover the entire Oil & Gas value chain as well as the powertrain industry. Through a variety of training techniques
and methodologies, we create innovative training courses that provide your workforce with the skills they need to succeed.
Our team of experts works closely with our clients to create customized training plans and deliver courses of value and quality.
IFP School offers applied graduate programs, providing students and young professionals
from all over the world with education in the fields of energy with particular emphasis
on sustainable development and innovation. These programs are offered in France or
partially abroad through partnerships with other prestigious universities. In the latter
case, students attend the program in both IFP School and their home university and
receive a dual degree.
Together, IFP School and IFP Training regularly set up Masters degree and graduate
diploma programs abroad for Oil & Gas companies. Hence, IFP School & IFP Training together bring these ambitious programs
to the clients door. This solution contributes efficiently to our customers long-term strategic goal of preparing their leaders for
tomorrow.
Thanks to the international and multidisciplinary reach of the IFPEN group, IFP Training has a wider range of expertise and
resources than any other Oil & Gas training organization.
4
Your Added Value: IFP Training
When you partner with IFP Training, you confide in a professional training organization to increase
your workforces competencies.
Our team of industry experts engineers tailored programs aiming to deliver industry oriented and
applied training services. These top-notch solutions have been provided for more than 40 years
mainly through long standing relationship with our customers. This continuity is the key for understanding our solid reputation.
Our results-driven training courses allow you to confidently invest in the competencies of your employees. Your return on
investment is maximized thanks to a highly efficient workforce, ensuring a productive and safe environment.
Participants partake in a unique learning experience of both instructor-led courses and interactive
simulations. This is the most efficient way to prepare your team to tackle complex processes and face
unexpected situations.
5
Allow us to get inside
your world
Your Talent, Our Expertise
Depending on your expectations and constraints, IFP Training might either invite your personnel to join scheduled public
courses in our training premises or specifically organize tailored courses at your own place. On demand, we can offer long
programs that lead to an internationally recognized certification or a graduate degree in partnership with IFP School.
IFP Training provides consulting services ranging from competencies management, training center design, global certification
approach, on-the-job coaching to training program engineering.
We also design career paths to help HR and management map out the development plan that is optimum for each employee.
IN-HOUSE
On-Demand Training
Tailored Design PUBLIC
6 Training Centers
CAREER PATHS
From Operators to Engineers & Managers
Progression Matrix
CONSULTING SERVICES
Design & Management of Training Centers
Competencies Assessment
Training Consulting
IFP Trainings skilled and dedicated team is comprised of 100 permanent instructors and a network of 600 industry experts.
Bolstered by their rich industry experience, We design high-quality and personalized training sessions from scratch, guaranteeing
a high success rate. Our technical content is aligned with your expectations and we develop relevant study cases that allow an
immediate practice of acquired knowledge.
It is valuable for the participant to be trained in the environment they work in, so that they can benefit from On-the-Job Training
and On-Site coaching. Hence, we offer flexible In-House training services at your choice of location, in your training center or ours.
A number of our courses are available in an online and in-person blended learning format to fit better into your schedule.
IFP Training offers a portfolio of public courses that gives you the possibility to send over your employees to benefit from
industry applied training and exchange with other professionals in a positive learning environment. There is a real interest
in mixing in one classroom, participants coming from different industrial environments, representing different cultures, and
specialists of different technical domains. This cross fertilization of experiences is particularly rich and one of the key reasons
to register for our public courses.
www.ifptraining.com 7
Certifications & Diplomas
Our courses that lead to Certification of industry professionals are designed for operators, technicians and engineers.
An IFP Training Certification formally validates the competencies acquired during our training sessions. We offer four certificate
levels, ranging from Vocational, Graduate, Advanced to Executive certificates.
On the other hand, as an international certifying body, IFP Training offers a 5 years global and renewable accreditation.
This accreditation concerns training centers that ambition to deliver training programs at the IFP Training standard and
IFP training labeled.
This global accreditation, including a constant monitoring by IFP Training, includes three accreditation levels:
Training center accreditation: compliance with design, equipment and organization criteria.
P
rograms, methodology and documentation accreditation: compliance with training and educational engineering criteria.
T
raining instructors accreditation: qualification with respect to technical and educational requirements to ensure their
capacity to deliver training sequences matching IFP Training criteria.
Once these three levels are granted, the training courses delivered will allow successful candidates to obtain an IFP Training
certificate.
IFP Training
Certification
Request
IFP Training
Training Center Accredited by IFP Training CERTIFICATION
Site trainers
Training Center
& Course Lecturers
Accreditation Accreditation
Training Program/ Pedagogy
Accreditation
8
Consulting Services
Not only do we improve the skills of your workforce today, but we also plan for years ahead, helping you shape the way your
organization operates, trains and recruits talents in the future.
Our Consulting services allow us to get inside your world to optimize your business processes:
Competency Assessment
Training Plan Auditing
Training Plan Elaboration
Training Program Design
Design & Management of Training Centers
Coaching
Throughout our experience, we have learned how to identify and eliminate core competency gaps within individual organizations.
For HR teams, we offer the assessment and mapping of their workforces competencies. We can create tailored training plans
specific to your business and ensure the appropriate training is delivered for each job function. The training program may be
extended by a coaching period to ease and encourage learners to efficiently apply the newly acquired skills and knowledge.
IFP Training also advises on the appropriate learning environment for your employees, with consultation on the design,
management and certification of existing centers and the creation of manuals, benefitting future employees with a clear and
consistent training plan.
Consulting
COMPETENCY Services TRAINING PROGRAM
ASSESSMENT DESIGN
IFP Training provides you with predetermined career development paths to help guiding HR, management, and employees on
their developmental journey. Strengthening your team from inside and encouraging employee retention is highly valuable to any
organization. We have solutions for professionals at any stage in their career, from Operators and Technicians right through to
Junior and Senior Engineers.
A progression matrix depicts the skills and know-how needed to take the next steps towards future leadership positions.
HR professionals can easily decide which courses would benefit their staff the most in order to prepare their leaders for tomorrow.
This is not only an added value for your HR and management teams, but also for individuals who have a personal development
path that leads them in the right direction to achieve their goals.
www.ifptraining.com 9
Unique active
learning approaches
How do we do it?
We know that motivation and commitment lead to better learning. By combining our industry leading team of experts with our
innovative training methods, we create unique and dynamic learning experiences of a quality that is never compromised.
Our training methodology has been developed internally and is based on the last researches towards adult training pedagogy
and innovative technologies.
Each of our courses is taught using its specific scenario composed of applied sequences to get participants thinking about how
they would react to real life situations.
www.ifptraining.com 11
PePS: Pedagogy Per Situation
Based upon clear training objectives, IFP Trainings courses are formalized in a "scenario" which defines the sequence of educational
steps through situations, learning modes, activities and training tools. The course design aims to obtain a balance between
the time spent on educational activities and the one for talks and lectures.
Situations
Synthesis
Reactivation Acquisition Appropriation ...
Anchoring
They are intentionally varied and alternate in order to accompany participants progression.
Learning modes
The LEARNING MODES aim at maintaining the trainees focus. For his/her training experience to be complete and have long-lasting
knowledge, the trainee must switch between 5 main learning modes:
Social
Exploration Presentation Application Participation
Construction
These different modes consist in switching the roles of the trainer as well as the trainees between learning, discovering, exploring,
teaching, collaborative or cooperative learning, peer production
The complementary situations and learning modes come together to build a solid and deeply rooted apprenticeship where the learner
is at the center of the learning process.
12
Activites
The scenario offers various ACTIVITIES designed to achieve the learning objectives. The trainees pleasure and motivation are
maintained through the combination of interactive presentations, on-the-job training, team work, educational games
IFP Trainings method offers a wide variety of more than 30 learning activities:
The continuous switching between short periods contributes to maintaining attendees focus and effective knowledge and skills
building.
Training tools
To sustain the training scenario and organize the activities, both the trainer and attendees need to have access to various and
combined TRAINING TOOLS:
arious activities (short lectures, exercises, hands-on workshops, individual and group work, mini projects based upon real cases,
V
information gathering on documents and papers ),
Interactive teaching with dedicated instructors and tutors with extensive industry experience,
In addition, relevant coaching and tutored sessions provide the opportunity to apply the newly acquired skills and practice them on
real datasets. Learning by doing is the underlying principle of all hands-on activities.
13
Certifying
the competencies
of industry professionals
A Complete Certification Solution
Backed by our experience of more than 40 years as an international training expert, IFP Training applies the international standards
of the Oil & Gas Industry to its practices, methodology and pedagogy. Our complete certification process ensures the quality of
the trainings and guarantees that the learning objectives are achieved.
IFP Trainings prestigious certification programs offer Oil & Gas industry professionals the opportunity to validate their expertise
in a particular field, by certifying their competency level to an international standard. This constitutes a milestone in a career and
offers employers the chance to evaluate and improve their workforces competencies.
IFP Training awards certificates that formally attest the holder possesses the competencies set out in the specific requirements
for each certification.
Four different certificate levels are available:
Vocational Certificate: for technicians or operators wishing to develop their skills and enhance their level of qualification,
Graduate Certificate: for engineers (or equivalent) looking to expand their field of competencies in the Oil & Gas industry and
prove the mastery of their profession,
Advanced Certificate: for experts, future technical entity managers and employees with more than 10 years experience in their
field. The objective is to achieve a high level of specialization in a particular field,
Executive Certificate: for managers or high potentials, looking for a complete overview of the petroleum industry and the
necessary competencies to fill top positions.
Training Solutions
Certifications as Proof in Support
of a Level of Competency of Professionalization
IFP Training certifications are based upon programs aiming For each of its certifications, IFP Training provides a
to develop formalized competencies foundations. These comprehensive solution including the training program,
programs are built on 40 years of experience in partnering with assessments and award of certification.
our industrys main players and already constitute reference
However, some of the certifications offered may be provided
standards in the Oil & Gas world. They attest the certificate
independently of the associated training. In this case, they are
holders level of competency and know-how thus providing
aimed at experienced professionals seeking certification to
employers with benchmarks for their employees professional
validate professional skills they have learned on the field as a
development.
more visible recognition of their qualifications.
www.ifptraining.com 15
Training Tailored to Meet
the Needs of Industry on the International Stage
IFP Training is the go-to organization, expert in Oil & Gas and engines. Thanks to our privileged position, we have been able
to develop certifications enjoying worldwide recognition. The areas of competency listed in the certification requirements have
been established in partnership with major players of the industry to meet their needs on the field. Maintaining close contact
with the industry and staying aware of its ever-changing needs, IFP Training keeps on updating its target learning objectives
for competencies to meet world market expectations. This long-standing and trusted partnership with the industry has earned
worldwide recognition for IFP Training certifications.
5 a certification process in line with internationally advocated requirements for quality management system.
The relevance and worthiness of IFP Training certifications are directly linked a combination of these elements.
16
Real Guarantees of Quality & Certification Validity
To provide candidates and companies with all the guarantees concerning the certifications, IFP Training has created a quality
management system based on international quality standards.
These specify the general requirements for certification bodies and the steps to be taken to carry out transparent, structured and
impartial assessments of formally defined, precise competencies before awarding individuals the relevant certificate.
The ultimate aim is to provide future certification holders and employers of the industry with trustworthy and credible assurances
regarding the IFP Training certifications.
Q
uick and direct enforcement C
apitalizes and helps develop Guaranteed acquisition of skills
of competencies knowledge and know-how of Methodology ensuring transparency
S
trong source of motivation workforce and equity
for professionals D
evelops new skills to favor O
bjectivity and neutrality in
M
ore efficient teams in their daily innovation and performance evaluating and granting the
activities A
lever of internal mobility certification
www.ifptraining.com 17
Your employees
expertise
at your fingertips
Competency Assessment System
It covers all aspects of IFP Trainings methodology for competency management. It consists in validating the core strengths of
your workforce, identifying where there is lack in competencies and improving the overall skills and knowledge of the concerned
population. Using state-of-the-art technology, we have created our Competency Assessment System (or C.A.S) that allows for
planning, analysis and management of your workforces competencies
Competency Assessment
Practical & Theoretical
IFP Trainings Competency Assessment System integrates with your internal HR structure, improving the efficiency of your HR
processes.
An assessment system identifies a workforces strengths and weaknesses. It is an efficient method to build relevant Individual
Development Plans and maintain and develop your teams skills.
It is also a way to verify and ensure the operating rules and installation integrity are being respected. This approach has now
become an international standard and increases the third parties trust.
Customizable 1
#
A continuous quality-enhancement cycle
ser interface
U
omposition of the assessment
C
(topics, competences, criteria, ) Comprehensive reporting
Employees view
Management view
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Course index
Refining, Petrochemicals & Natural Gas Duration Dates Location Tuition fee (H.T.) Reference Page
Refining
24 - 28 April Rueil 2,870
Refining Processes & Petroleum Products 5d 15 - 19 October Al Jubail 3,090 RPC/RPPP 30
13 - 17 November Rueil 2,870
Place & Role of Equipment in Refining & Chemical Processes 6d In-house course RPC/ITREQ-E 33
Petrochemicals
Production of Base Chemicals & Commodity Polymers 5d 22 - 26 October Al Jubail 3,090 RPC/PETRO-E 37
Gas
Applied Chemical Engineering Duration Dates Location Tuition fee (H.T.) Reference Page
21 August -
Applied Chemical Engineering Certification 10 d
1 September
Rueil 5,290 GCA/PEA 44
4 September -
Applied Chemical Engineering for the Refining & Petrochemical Industries 80 d
22 December
Rueil 19,120 GCA/ACE 45
NEW Troubleshooting in the Oil & Gas Industry 3d 6 - 8 June Rueil 2,020 RPC/TBS 47
Separation Processes
29 May - 2 June Rueil 3,250
Distillation Certification 5d
10 - 14 December Al Jubail 3,500
PSE/DSS-E 54
Tuition fees include instruction and documentation as well as meals and beverage breaks
www.ifptraining.com 21
Course index
Refining Processes
Base Chemicals & Polymers Manufacturing* 80 d 26 February - 29 June Rueil 19,420 PCH/PPM 76
Petroleum Products, Analysis, Duration Dates Location Tuition fee (H.T.) Reference Page
Transfers & Storage
Petroleum Products & Analysis
Analytical Methods & Techniques Applied to Hydrocarbons & By-Products 5d In-house course APD/AMT-E 86
Properties, Formulation, Transfer & Storage of Petroleum Products 8d In-house course MVS/PCTS-E 87
Equipment, Materials, Corrosion & Inspection Duration Dates Location Tuition fee (H.T.) Reference Page
Technology
NEW Introduction to Equipment Technology 5d In-house course MTE/TMPP-E 90
Tuition fees include instruction and documentation as well as meals and beverage breaks
22
Energy & Thermal Equipment Duration Dates Location Tuition fee (H.T.) Reference Page
Process Energy Efficiency Improvement for Industrial Plants 3d 25 - 27 September Martigues 1,790 EMT/ANAENERG-E 99
Cogeneration - Combined Cycles - Waste Heat Recovery 3d In-house course EMT/COGENE-E 106
Rotating Equipment Duration Dates Location Tuition fee (H.T.) Reference Page
Centrifugal Pumps & Positive Displacement Pumps 5d In-house course MTE/PC-E 109
Gas Compression & Expansion: Compressors & Turbines Certification 4d 9 - 12 May Lyon 2,330 MTE/CCTAV-E 110
Machinery Failure Analysis & Repair Methods 5d In-house course MTM/RUPT-E 116
Operation, Maintenance & Inspection of Rotating Machinery 15 d In-house course MTM/OMIRM 118
Instrumentation, Control & Electricity Duration Dates Location Tuition fee (H.T.) Reference Page
Design & Operation of a Safety Instrumented System (SIS) 3d In-house course SEC/SIS-E 125
Electrical Motors: Technology, Operation & Maintenance 5d In-house course IR/OMIEM 128
Tuition fees include instruction and documentation as well as meals and beverage breaks
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Course index
Maintenance & Works Supervision Duration Dates Location Tuition fee (H.T.) Reference Page
Refinery Operation Duration Dates Location Tuition fee (H.T.) Reference Page
Safety in Operation Related to Chemical & Oil Storage 4d In-house course SEC/SAFETYSTO 147
Environment
HSE Management
Tuition fees include instruction and documentation as well as meals and beverage breaks
24
Project Management Duration Dates Location Tuition fee (H.T.) Reference Page
Project Management
27 November -
Downstream Project Management Certification 5d
1 December
Rueil 2,870 PGP/MRSMPROJ 158
Quality & Risk Management in Projects 3d 2 - 4 May Rueil 2,250 PL/QAQCGB 160
Engineering Studies Duration Dates Location Tuition fee (H.T.) Reference Page
Engineering Studies
International Gas, Renewable & Electricity Summit 1d 9 November Paris 990 PEH/IGS 171
Energy Economics
Trading Economics
Oil Markets & Trading 3d 30 May - 1 June Rueil 2,260 TRT/OMT 175
Downstream Economics
Planning & Economics of Refinery Operations 4d 17 - 20 October London 3,300 EAV/PERO 177
Refinery Operation Management & Linear Programming 5d In-house course EAV/ROM 178
Profitability Analysis of Downstream Investment Projects 3d 16 - 18 May Rueil 2,000 EAV/PDP 182
Price Risk Management in Energy Markets 3d 17 - 19 October Rueil 2,450 GIP/PRM 184
Investment Profitability Studies in the Oil & Gas Industry 4d 25 - 28 April Rueil 2,780 GIP/IPS 185
Tuition fees include instruction and documentation as well as meals and beverage breaks
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Engineer Training Program
TECHNICAL INFORMATION
Refining Processes & Petroleum Products 30
Engineers
32
Natural Gas 38
Petrochemicals 37
ECONOMICS
Refining 179
Liquefied Natural Gas 39
FUNDAMENTALS COURSES
Petroleum Refining & Petrochemicals 48
Engineers
Process Engineering
Junior
44, 45, 50
PRO II/PROVISION Simulation Software 51
EQUIPMENT
Rotating Equipment 108
Catalysts 61
Processing of Petroleum Light Cuts & Middle Distillates 36, 59, 60, 70
Experienced
Engineers
Alkylation 68
Hydrogen Manufacturing 70
SAFETY, OPERATION
Operational Safety 146
Analytical Methods 86
Off-Site Operation 88
MAINTENANCE
Experienced
Engineers
Corrosion 93
Inspection Plan 92
SAFETY, ENVIRONMENT
SHE Management 153
PROJECTS
Project Management 158, 164
Estimation & Cost Control 162
26
Operator & Chief Operator
Training Program
Introductory Training Courses
Sessions during this period Pages
Operators
Recruited
Newly
OPERATION OF EQUIPMENT
Experienced Operator / Boardmen / Panel Operators
Pumps 109
Compressors 114
Furnaces 102
Boilers 104
SAFETY
Operational Safety 146
Safety in Maintenance & Construction Works 149
Hydrotreatments 62
Alkylation 68
Hydrocracking 69
Visbreaking 73
Hydrogen Manufacturing 70
Coker 74
Panel Operator Training Course 137
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Engineer Training Program
Pumps 109
Static Equipment 94
Corrosion 93
Anti-Corrosion Paints 95
ORGANIZATION
Maintenance Management 130
Turnaround Management 132
SAFETY OPERATION
Safety in Maintenance & Construction Works 149
Commissioning, Start-Up of Process Units 163
28
& Petroche-
Natural
Petrochemicals
& Natural Gas
micals
Refining,
Refining,
Refining, Petrochemicals
Gas
Applied Chemical
Engineering
& Natural Gas
Processes
Petroleum Products,
Analysis, Transfers
& Storage
Refining
Materials, Corrosion
Refining Processes & Petroleum Products ....................................................................................................................................................................... p. 30
& Inspection
Equipment,
Introduction to Refining ................................................................................................................................................................................................................... p. 31
Base Oil Production ........................................................................................................................................................................................................................... p. 32
Place & Role of Equipment in Refining & Chemical Processes .......................................................................................................................... p. 33
Safe Working in the Refining Units ........................................................................................................................................................................................... p. 34
Equipment
& Thermal
Energy
Recent Developments in Oil Refining Technologies .................................................................................................................................................... p. 35
Utilities & Waste Treatment .......................................................................................................................................................................................................... p. 36
Rotating Equipment
Petrochemical
Production of Base Chemicals & Commodity Polymers ......................................................................................................................................... p. 37
Gas
Maintenance
Supervision
& Works
Operation
Refinery
HSE
Management
Project
Engineering
Studies
Economics
www.ifptraining.com 29
Refining
This course is also available in French: RPC/BRP. Please contact us for more information.
30
& Petroche-
Natural
Petrochemicals
Refining
Engineering
Purpose Course Content 3 days
Processes
This course provides a basic technical
information on refining processes. CRUDE OILS & PETROLEUM PRODUCTS 0.5 d
Crude oils: supply, properties, classification, yields and properties of petroleum cuts.
Audience Main characteristics of commercial products, relation to product uses.
Trends in market structure and product characteristics. Biofuels.
Petroleum Products,
Analysis, Transfers
Level: DISCOVERY
& Storage
Non-technical professionals in the Oil & Gas
industry or related sectors interested in the
INITIAL CRUDE OIL FRACTIONATION 0.75 d
oil refining business. Operation principle, unit flow diagram, operating conditions, energy consumption:
Crude oil atmospheric distillation, desalting.
Light-ends fractionation.
Learning Objectives
Materials, Corrosion
Atmospheric residue vacuum distillation.
& Inspection
Equipment,
Upon completion of the course, participants
will be able to: CATALYTIC REFORMING - ISOMERIZATION 0.25 d
learn about the main refining processes Process fundamentals, operating conditions, catalysts.
and their operating characteristics,
Industrial units, process flow diagrams, equipment, yields, energy consumption, hydrogen production.
understand the manufacturing scheme of
petroleum products,
understand the main constraints and HYDROREFINING PROCESSES - SULFUR PLANT 0.5 d
Equipment
& Thermal
Energy
trends in the refining industry. Main features of impurities removal by catalytic hydrogen treatment: example of gas oil desulfurization unit.
Amine washing, sulfur plant (Claus unit), treatment of tail gas from Claus units.
Ways & Means
CONVERSION UNITS 0.5 d
Active participation of trainees through Characteristics of feeds to be cracked.
Rotating Equipment
interactive games. Overview of conversion processes by cracking of heavy feeds.
Conversion by means of thermal cracking: resid visbreaker, impact on heavy fuel oil production. Delayed coker.
Prerequisites Conversion by means of fluid catalytic cracking: FCC (process flow diagram, operating conditions, products
No prerequisites for this course. disposal) and ancillary units: gasoline sweetening, alkylation, MTBE-ETBE.
Conversion by hydrocracking: process flow diagram, operating conditions, yields, product quality, hydrogen
Instrumentation,
MANUFACTURING SCHEMES OF MAIN PRODUCTS 0.25 d
Integration of the units into the manufacturing scheme.
Simple and complex refineries, trends.
Manufacturing of main products.
Maintenance
Supervision
& Works
BASE OIL MANUFACTURING 0.25 d
Base oil properties.
Purpose of the different refining treatments.
Operation
Refinery
HSE
Management
Project
Engineering
Studies
This course is also available in French: RPC/ITR. Please contact us for more information.
www.ifptraining.com 31
Refining
32
& Petroche-
Natural
Petrochemicals
Refining
Applied Chemical
Engineering
& Chemical Processes
Furnaces, Heat Exchangers, Pumps, Compressors, Dryers or Filters
Processes
This course provides a deepen knowledge
of the role and operating conditions This is a modular course and the example herein is divided into three independent parts. On request, the course
of specific equipment used in various can be customized to focus on different types of equipment such as pumps, compressors, furnaces, filters,
processing plants as well as a better dryers, etc.
understanding of customers: their
Petroleum Products,
Analysis, Transfers
processes, vocabulary, work environment,
& Storage
etc. EXAMPLE OF COURSE CONTENT RELATED TO COMPRESSORS
For each unit, the following items are discussed:
Audience Role and principle of the process, simplified process flow diagram, role of the compressor in the process.
Normal operating conditions and impact of various modifications on the operation of the compressor.
Level: DISCOVERY
Particular operating conditions: shutdown, start-up, regeneration of the catalyst, decoking, etc.
Materials, Corrosion
Suppliers or subcontractors for the Oil &
& Inspection
Equipment,
Gas processing sector or the refining and
chemical industry. COMPRESSORS IN OIL & GAS PROCESSING & TRANSPORTATION 2d
Production of natural gas and associated gas: natural production and reinjection compressors.
Secondary oil recovery: gas lift, associated gas reinjection compressors.
Learning Objectives Gas transportation by pipe: recompression station.
Upon completion of the course, participants Means of gas storage: surface, underground.
will be able to:
Equipment
& Thermal
Energy
learn about the role of specific COMPRESSORS IN REFINING PROCESSES 2d
equipment in various processes,
Initial fractionation of crude oil: overhead gas compressor.
identify the operating conditions and
constraints for different phases of
Catalytic reforming: recycle, make-up, recontacting, regeneration compressors.
operation, Hydrorefining: recycle and make-up compressors.
Rotating Equipment
understand the industry's terms and Fluid catalytic cracking (FCC): wet gas compressor and air blower.
conditions. Hydrocracking: recycle and make-up compressors.
Alkylation: cryogenic compressor.
Prerequisites Visbreaking: wet gas compressor.
Coker: wet gas compressor.
No prerequisites for this course.
Maintenance
Supervision
Methanol: make-up compressor, air blower.
& Works
Operation
Refinery
HSE
Management
Project
Engineering
Studies
This course is also available in French: RPC/ITREQ. Please contact us for more information.
www.ifptraining.com 33
Refining
34
& Petroche-
Natural
Petrochemicals
Refining
Engineering
Purpose Course Content 5 days
Processes
This course provides an up-to-date
information on present and future trends of REFINERY PRODUCTS & PROCESS EVOLUTION OUTLOOK FOR 2020 0.5 d
oil refining processes. Recent trends and new constraints reshaping the environment of the refining activity on various regions around the world.
Quality requirements and desulfurization.
Audience New and future regulations concerning emissions: SOx, CO2, NOx, COV's.
Petroleum Products,
Analysis, Transfers
Evolution of the refining process flow diagram: hydrogen addition or carbon removal, trends to petrochemical tendencies.
& Storage
Level: ADVANCED
Engineers, process or technical staff ATMOSPHERIC & VACUUM DISTILLATION: NEW CONCEPTS 0.25 d
interested in recent developments in oil Progressive distillation, concept and example.
refining technologies. Heat recovery optimization and energy consumption.
Modern internals for crude oil distillation column.
Materials, Corrosion
Learning Objectives Efficient and low energy consumption vacuum equipment.
& Inspection
Equipment,
Upon completion of the course, participants
will be able to:
CATALYTIC REFORMING & ISOMERIZATION 0.5 d
get a broad vision of future from Fixed bed reforming debottlenecking options.
technical, safety and environmental Continuous catalytic reforming: concept, comparison with semi reg units.
constraints for the refining industry, Benzene separation, paraxylene production and purification.
deepen knowledge of recent Advanced isomerization technology for recycling paraffins.
Equipment
& Thermal
Energy
developments in oil refining processes, New breakthroughs in catalytic fields.
learn how the latest breakthroughs can
help meet the new challenges. FCC: MORE PROPYLENE OR MORE LCO 0.75 d
Feed injection and temperature control of the mixture.
Riser termination devices and catalyst separation. Post riser quench.
Ways & Means
Rotating Equipment
Stripping technology.
Each single topic is covered by a world- Regeneration and catalyst coolers.
class expert in the field. Propylene yield enhancement.
Reduction of SOx and NOx emissions.
Prerequisites
GASOLINE & SULFUR REDUCTION STRATEGIES 0.5 d
Instrumentation,
Sulfur distribution in FCC gasoline and selective HDS.
Alternate sources of gasoline:
More info Light olefins oligomerization.
New trends in alkylation.
The participation of many experts from
IFP Energies nouvelles, Axens and Technip ULTRA - LOW SULFUR DIESEL PRODUCTION & VGO DEEP
requires organizing the training session in 0.5 d
HYDROTREATMENT
Maintenance
Supervision
IFP Training facilities near Paris - France.
& Works
New generation catalysts and their performance.
A part of the program can be delivered
Diesel hydrotreater units: investigation of new and existing means of achieving ULSD.
outside France if you need it.
FCC feed pretreatment.
Operation
Refinery
Recent technologies: catalysts, energy recovery, fractionation.
Various technologies available: fixed bed, ebullient bed, moving bed.
0.5 d
Sulfur plants: efficiency of different arrangements, reliability in the refining operation, solid sulfur production.
Tail gas treatments: comparison of different processes and performances.
Engineering
Studies
www.ifptraining.com 35
Refining
36
& Petroche-
Natural
Petrochemicals
Petrochemicals
Engineering
Purpose Course Content 5 days
Processes
This course provides a technical
information of the main processes used MAIN INDUSTRIAL OLEFINIC & AROMATIC INTERMEDIARIES 0.25 d
to produce olefins and aromatics along Main production processes and main uses of:
with a comprehensive information on Olefinic and diolefinic hydrocarbons: ethylene, propylene, butenes, butadiene.
polymers and polymerization processes Aromatics hydrocarbons: benzene, toluene, ethylbenzene, xylenes.
Petroleum Products,
Analysis, Transfers
& technologies available mainly in the
& Storage
polyolefins field. STEAM CRACKING & TREATMENT OF THE CUTS PRODUCED 2d
Steamcracking:
Audience Implementation of cracking reactions: furnaces, quench systems, primary separation.
Yields, operating variables affecting the severity of treatment, influence of the feedstock nature.
Level: DISCOVERY Compression and purification of the cracked gases:
Materials, Corrosion
Professionals, in the oil or petrochemical Implementation of compression.
& Inspection
Equipment,
industry, interested in olefins, aromatics H2S and CO2 removal by caustic washing.
and polymers processes. Gas drying by adsorption.
Specifically for engineers and technical Cooling: propylene and ethylene chilling cycles, cold box.
staff who are beginners in this industry, as Separation and treatment of steam cracker effluents:
well as subcontractors, traders, etc. Steam cracker effluent separation train, main characteristics & purifications of the cuts: selective hydrogenations of
acetylene from the C2 cut, of propyne and propadiene from the C3 cut, removal of carbon monoxide.
Equipment
Learning Objectives Treatments of the C4 cut: production of 1,3- butadiene, recovery of isobutene from raffinate, upgrading of 1- butene in
& Thermal
Energy
raffinate 2,
Upon completion of the course, participants Upgrading of pyrolysis gasoline production of motor fuels, benzene and other aromatics recovery.
will be able to:
list the sources and outlets of olefinic PRODUCTION OF AROMATICS 0.5 d
and aromatic compounds,
Rotating Equipment
Analysis of the catalytic reformingprocess, implementation of the catalyst, yields, operating variables.
review the manufacturing processes in Associated processes: hydrodealkylation, isomerization,
the petrochemical industry, Treatment of cuts produced in those transformation processes:
grasp the principles of polymerization Aromatics and non-aromatics separation processes: liquid-liquid extraction, extractive distillation.
techniques and the main characteristics Aromatics separation processes: distillation, adsorption, crystallization, application to paraxylene.
of manufactured polymers. Aromatic complex arrangement. Highlighting of the aromatic loop.
Maintenance
Polymer constitution: monomers, macromolecules, building blocks.
Supervision
No prerequisites for this course.
& Works
Various kinds of polymer: fibers, elastomers, plastics.
Plastic types: thermoplastics and thermosets.
Operation
Refinery
Different arrangements of monomer building blocks in polyaddition: atactic, syndiotactic or isotactic polymers; random; block;
graft polymers & others.
Relationship between end uses implementation and main polymer properties. Impact on properties.
Main tests used to get polymer characterization: melt index, viscosity index, etc. Test signification, relationship with polymer
structure.
Consequences regarding polymer implementation techniques (extrusion, injection, etc.).
HSE
POLYMERIZATION IMPLEMENTATION -
0.75 d
MAIN COMMODITY PLASTIC PROCESSES
Techniques implemented to produce polymers: solution, bulk emulsion, suspension, gas phase techniques.
Advantages and drawbacks of those different techniques consequences on processes implementation.
Examples applied to main processes used to manufacture major thermoplastics: polyethylenes (PE), polypropylenes (PP),
Management
Flow charts and principles of processes. Some common and average operating conditions.
Influence of operating parameters (temperatures, pressures, monomers ratio and proportion of any chemicals involved in the
reaction) regarding the quality of polymer obtained.
Some pretreatments of polymers outside the reactor before the transformation step.
Engineering
Studies
This course is also available in French: RPC/PETRO. Please contact us for more information.
www.ifptraining.com 37
Gas
Natural Gas
Production - Treatments - Transport - End Uses
This course is also available in French: PROD/GAZNAT. Please contact us for more information.
38
& Petroche-
Natural
Petrochemicals
Gas
Engineering
Hazards - Technology - Operation - Economics
Processes
This course provides a comprehensive
technical and economic review of the THE LNG WORLD 0.5 d
Liquefied Natural Gas industry. The LNG Chain. Order of magnitude and trends. Location of main plants worldwide.
Base load LNG plants. Peak shaving LNG plants. Small LNG plants for LNG fueled vehicles.
Audience Receiving terminals. Regasification techniques. Satellite regasification techniques.
Petroleum Products,
Analysis, Transfers
& Storage
Level: FOUNDATION
Professionals involved or interested in the
LNG SPECIFIC PROPERTIES & ASSOCIATED HAZARDS 0.5 d
LNG industry: technical and managerial Physical properties: Liquid-vapor equilibrium, density, ratio of vapor methane / LNG, heat of vaporization, heat
staff in the LNG industry, equipment of combustion,
providers, personnel from engineering Safety aspects: flash point, fire point, auto-ignition point, minimum spark energy, flammability limits, deflagration.
Materials, Corrosion
companies, etc. LNG vaporization, Rapid Phase Transition (RPT), radiation levels, stratification / roll-over, sloshing, LNG clouds
& Inspection
Equipment,
ignition.
Learning Objectives Asphyxiation risks, cryogenic liquids jets, piping behavior.
Upon completion of the course, participants
LNG HAZARD PREVENTION & MITIGATION MEASURES 0.5 d
will be able to:
review the structure of an LNG chain and LNG spillage control at design stage and in operation.
the world map of LNG plants, LNG clouds control in operation.
Equipment
& Thermal
Energy
understand main LNG physical properties LNG fires control at design stage and in operation.
and specificities,
assess LNG facilitieshazards and HSE LIQUEFACTION & REGASIFICATION PROCESSES 0.75 d
issues, along with risk mitigation and Feed pretreatment: sweetening, dehydration, NGL extraction, Hg and aromatics removal.
prevention techniques, Different liquefaction processes: Pure component refrigerants, Pure component(s) and mixed refrigerant(s),
Rotating Equipment
grasp main liquefaction mixed refrigerants.
processesoperating principles,
Peak shaving simplified scheme.
conditions and constraints,
gain an overview of the technology of Regasification process.
equipment used in the LNG industry,
grasp the essence of LNG markets and LNG STORAGE, LOADING / OFFLOADING & TRANSPORT 0.75 d
Instrumentation,
contracts.
Jetty head, jetty trestle, harbor.
Ways & Means LNG carriers: common features, technology, cargo operations, safety systems.
Highly interactive training by industry- TECHNOLOGY OF LNG SPECIFIC EQUIPMENT 1d
specialist lecturers.
LNG cryogenic heat exchangers: spiral wound heat exchangers, aluminum brazed heat exchangers.
Numerous applications, illustrations and
Technology of the cryogenic compressors and their drivers (gas turbines).
Maintenance
Supervision
videos.
& Works
LNG Vaporizers: Open Rack Vaporizers (ORV), Submerged Combustion Vaporizers (SCV), etc.
Safety and environmental aspects.
Prerequisites Submerged LNG pumps: in-tank retractable pumps, cargo pumps, HP canned send out pumps, etc.
No prerequisites for this course. Liquid cryogenic turbo-expanders, cryogenic valves.
Cryogenic personnel protection items.
Operation
Refinery
LNG PLANT OPERATION 0.25 d
Day to day activities in an LNG plant. Experience of some plants.
This course is also available in French: PROD/GNL. Please contact us for more information.
www.ifptraining.com 39
Gas
Gas Valorization
Production & Utilization of Syngas
This course is also available in French: RPC/SYNGAS. Please contact us for more information.
40
& Petroche-
Natural
Petrochemicals
Gas
Engineering
Purpose Course Content 2 days
Processes
This course provides a technical and
economic information regarding GTL NATURAL GAS MARKETS 0.5 d
processes. Production and consumption of natural gas in the world.
Main uses of natural gas.
Audience Existing and potential routes for gas: pipelines, LNG, electrical power.
Petroleum Products,
Analysis, Transfers
Natural gas reserves, associated gas: potential markets for GTL.
& Storage
Level: DISCOVERY
Managers and engineers interested in the
current developments of GTL technologies. GTL TECHNOLOGIES 1.25 d
Overview of full GTL production chain: synthesis gas, Fisher-Tropsch reaction, finishing.
Products quality from conventional versus GTL technologies.
Learning Objectives
Materials, Corrosion
Different processes for synthesis gas manufacturing and their reactions, catalysts, process schemes, past uses
& Inspection
Equipment,
Upon completion of the course, participants (methanol, etc.):
will be able to: Steam reforming.
analyze the essence of natural gas
Partial oxidation (POX).
markets,
grasp the technology and economics of Auto-thermal reforming.
various GTL conversion units, Projects in the frame of GTL production.
have the latest update on current Fischer-Tropsch manufacturing processes: reactions, catalysts and process schemes.
Equipment
& Thermal
Energy
projects. Existing units for Fischer-Tropsch and projects in the frame of GTL production.
Finishing processes for products upgrading, oligomerization and hydrocracking downstream Fischer-Tropsch
Prerequisites units: reactions, catalysts and process schemes.
Existing units and projects in the frame of GTL production.
No prerequisites for this course.
Rotating Equipment
GTL PROJECTS & ISSUES 0.25 d
Investments, operating costs: CAPEX, OPEX, costs for natural gas.
Marketing advantages, environmental incentives.
Economic advantages/disadvantages of GTL versus LNG.
Strategies of the different actors (producing countries of natural gas, process licensors, Oil & Gas companies,
Maintenance
Supervision
& Works
Operation
Refinery
HSE
Management
Project
Engineering
Studies
This course is also available in French: RPC/GTL. Please contact us for more information.
www.ifptraining.com 41
Petrochemicals
& Natural Gas
Refining,
Chemi-
cal Engineering
Applied Chemical
Applied Chemical Engineering
Engineering
Applied Processes
Petroleum Products,
Analysis, Transfers
& Storage
Materials, Corrosion
& Inspection
Equipment,
Applied Chemical Engineering Certification ...................................................................................................................................................................... p. 44
Applied Chemical Engineering for the Refining & Petrochemical Industries ............................................................................................. p. 45
Select Thermodynamic Models for Simulation ................................................................................................................................................................ p. 46
Equipment
& Thermal
Troubleshooting in the Oil & Gas Industry .......................................................................................................................................................................... p. 47
Energy
Petroleum Refining & Petrochemicals Certification ..................................................................................................................................................... p. 48
Chemical Reaction Engineering ................................................................................................................................................................................................ p. 49
Reactor Engineering .......................................................................................................................................................................................................................... p. 50
Rotating Equipment
Practice of PRO-II/Provision or HYSYS Simulation Software ................................................................................................................................ p. 51
Supervision
& Works
Operation
Refinery
HSE
Management
Project
Engineering
Studies
Economics
www.ifptraining.com 43
Applied Chemical Engineering
Advanced Certificate
Applied Chemical Engineering Certification
to Oil, Gas & Chemical fields
This course provides a more in-depth knowledge on the operation and operating conditions of the material and processes
in refining, petrochemical and heavy chemistry sites as well as a strong foundation in the use of process simulation software.
This course is also available in French: GCA/GENCHIM. Please contact us for more information.
44
Petrochemicals
Applied Chemical Engineering
Chemi-
cal Engineering
Applied Chemical
Engineering
for the Refining & Petrochemical Industries
Applied
Purpose Course Content 80 days
Processes
This course provides a comprehensive
understanding of the refining and CHEMICAL ENGINEERING FUNDAMENTALS 12 d
petrochemistry chain involved and the Thermodynamics applied to liquid-vapor equilibria.
equipment used in the refining and Hydrocarbon physico-chemistry.
petrochemical industry. Fluid dynamics.
Petroleum Products,
Analysis, Transfers
Heat transfer.
& Storage
Audience Thermodynamics. Kinetics. Catalysis and chemical reactions.
Level: FOUNDATION Industrial reactor design.
Engineers interested in applied chemical
engineering relating to Oil & Gas products, PETROLEUM PRODUCTS & REFINING PROCESSES 20 d
Materials, Corrosion
refining processes and polymers. Crude oil and petroleum products.
& Inspection
Equipment,
Distillation (theory and dynamic simulation).
Learning Objectives Introduction to Provision simulation software (PROII) usage and application in a distillation project.
Refining processes, process flow sheets and visit of a refinery.
Upon completion of the course, the
participants will be able to:
understand the refining and INDUSTRIAL EQUIPMENT & INSTRUMENTS 17 d
petrochemical manufacturing schemes, Materials and corrosion.
Equipment
& Thermal
Energy
grasp the fundamentals of chemical Static equipment.
engineering, Rotating machinery.
master the fundamentals of polymer Heat exchangers, furnaces and boilers.
chemistry, Instrumentation. Process control.
acquire the bases for investment
Rotating Equipment
Introduction to HTRI software usage and application in a heat-exchanger project.
decisions and capital budgeting in the
refining and petrochemical industries.
MONOMERS & POLYMERS MANUFACTURING 17 d
Olefins and aromatics in petrochemistry.
Ways & Means Polymer chemistry, structure and characterization.
Applications using process dynamic Industrial reactor design of polymer reactors.
Instrumentation,
Applications using static simulation
software (PRO II). ECONOMICS 1d
Two practical one week sessions, Economics of supply and refining operations.
including pilot testing and site visits,
are scheduled between September and
CASE STUDIES 13 d
December in Normandy and in the south
Two projects based on conception, design and cost estimation of an industrial distillation column (with PROII) and
Maintenance
Supervision
of France.
& Works
different heat exchangers (with HTRI).
Two workshops are organized to design a CSTR styrene polymerization reactor and a LLDPE gas phase reactor.
Prerequisites These studies are carried out by trainees with instructor guidance.
No prerequisites for this course.
More info
Operation
Refinery
This course is administered alongside
IFPSchool Processes & Polymers Master
candidates. The course content corresponds
to the first trimester of the Masters
program.
HSE
Management
Project
Engineering
Studies
www.ifptraining.com 45
Applied Chemical Engineering
46
Petrochemicals
Applied Chemical Engineering
Engineering
Applied
Purpose Course Content 3 days
Processes
This course provides a better understanding
of what troubleshooting is and an overview WHAT IS TROUBLESHOOTING 0.25 d
of how to solve basic troubleshooting cases What is troubleshooting? Typical cases seen in refineries and petrochemical plants.
on refining and petrochemical plants. How to start with a troubleshooting case.
Petroleum Products,
Analysis, Transfers
Audience TROUBLESHOOTING TOOLBOXES 0.75 d
& Storage
Level: PROFICIENCY
Theoretical toolbox: summary of the main rules, laws, orders of magnitude often used during a troubleshooting
Engineers, senior operation personnel or exercise on site. For instance: mass and energy balances, pressure and pressure drop behavior, thermodynamical
technical supervisory staff interested in laws,
solving troubleshooting cases on refining Practical toolbox: discussion and presentation of the principal field tools used in troubleshooting for
Materials, Corrosion
and petrochemical plants. temperature, pressure, flows measurements, chemical analysis, gamma scanning, - Advantages and
& Inspection
Equipment,
drawbacks, precautions of uses.
Learning Objectives Exercises to implement, on real cases studies, the theoretical and practical toolboxes.
Upon completion of the course, participants
METHODOLOGY 0.25 d
will be able to:
select the right element in the theoretical Overview of different methods used in troubleshooting: 5 Why, RCA, PDCA,
and practical toolboxes to perform a Presentation of an easy-to-implement method based on PDCA. This methodology will be use during all the
Equipment
& Thermal
Energy
troubleshooting case study, training to solve the different troubleshooting exercises.
troubleshoot main equipment problems: Exercises to implement the methodology on real cases studies.
air cooler, distillation column, reactor,
furnaces,, TROUBLESHOOTING OF EQUIPMENT 0.75 d
systematically use an easy-to-implement Overview of the main causes of malfunction of equipment (troubleshooting check-lists):
Rotating Equipment
methodology of troubleshooting. Air cooler (optimization, potential problems, fouling and cleaning, fogging system).
Exchangers (performances, velocity influence, potential problems, fouling and cleaning, water exchanger,
Ways & Means tubes inserts types and influence,).
Gamification, quizzes and exercises. Reboilers and condensers (functioning, potential problems, application,).
Videos. Furnace (combustion and yield, controls, fouling and cleaning, tubes coking,).
Instrumentation,
troubleshooting cases studies. Reactor (internals, catalysts:, potential problems,).
Vacuum system (functioning, potential problems,).
Prerequisites Drums (carry-over, settling efficiency,).
No prerequisites for this course. Pumps and compressors.
CASES STUDIES 1d
Maintenance
Supervision
& Works
Realistic troubleshooting case study on industrial units.
The objective of these exercises is to summarize and practice all the elements discussed during the first days of
the course: theoretical toolbox, practical toolbox, methodology and equipment troubleshooting.
The industrial case studies are issued from the following typical units of refining and petrochemical industries:
Atmospheric and vacuum distillations (circulating, circulating reflux management, internals degradation, side
stripper, vapor injection, internals,).
Operation
Catalytic units: HDS, DHC, Reforming unit (functioning, P problems,). Refinery
Sweetening units: Merox, amine and sulfur units.
Steam crackers.
HSE
Management
Project
Engineering
Studies
www.ifptraining.com 47
Applied Chemical Engineering
Graduate Certificate
Petroleum Refining & Petrochemicals
Certification
Processes, Equipment & Safety
This certification aims to develop competencies in processes, equipment, operation, safety, and to present the economical
aspects of petroleum refining and petrochemicals.
DISTILLATION COURSE & PROJECT WITH PROII 10 d INSTRUMENTATION & PROCESS CONTROL 5d
Classical industrial column design, short cut methods. Instrumentation, controllers, valves, control loops implementation.
Operating parameters, optimization, process control parameters. PID tuning, monovariable control limits, multivariable control.
Internal equipment.
Practice of PROII/PROVISION, process simulation, simplified design of equipment, SAFETY IN OPERATIONS 8d
economic evaluation and optimization. Product and equipment related risks, safety in process operation.
Hazard analysis in design and operation.
CRUDE OIL & VACUUM DISTILLATION 6d
Typical distillation units: process diagrams, operating conditions, separation quality. PRODUCTION OF OLEFINS & AROMATICS 12 d
Corrosion and desalting. Sources, outlets and main industrial uses of olefinic and aromatic intermediaries.
Operation and control of multidraw-off columns; vacuum systems. Steam cracking and treatment of the cuts produced.
Fluid catalytic cracking (FCC) and production of aromatics.
PROCESSING OF LIGHT CUTS Economics of petrochemicals.
7d
& MIDDLE DISTILLATES
Catalytic reforming, isomerization, hydrotreatment, sweetening of light cuts and sulfur PETROLEUM ECONOMICS 5d
recovery. Evolution of the demand for derived products, international oil markets.
Short term refinery management.
PROCESSING OF HEAVY CUTS 7d
Overview of conversion processes: thermal processes, catalytic processes.
Visbreaking, coking processes, FCC, RFCC, distillate hydrocracking, residue
hydrocracking.
48
Petrochemicals
Applied Chemical Engineering
Engineering
Applied
Purpose Course Content 3 days
Processes
This course aims to impart the method
for selecting the adequate reactor and CHEMICAL REACTIONS 0.75 d
determine the necessary data for design or Thermodynamics and kinetics of the chemical reactions.
performance optimization. Consecutive, competitive reactions. Selectivity, yield and conversion.
Catalysts: main characteristics, shape, structural, textural and mechanical properties. Activity and selectivity.
Petroleum Products,
Analysis, Transfers
Audience Kinetics of the catalytic reactions: adsorption, on-surface reaction and desorption. Deactivation. Simplified
& Storage
Level: ADVANCED mechanisms and kinetic laws.
Engineers and technical staff from the Multiphase reactions: mass transfer at the interface. Intra-granular diffusion for catalytic reactions with a solid
refining, petrochemical and the chemical catalyst. Importance of specific interfacial area for liquid-liquid reactions.
industries, involved in R&D, technical Notion of chemical regime, external mass transfer or intragranular limitation.
Materials, Corrosion
support, project functions. Heat of reaction: production, temperature gradients, diffusion and elimination.
& Inspection
Equipment,
Process engineers or any person involved in The different parameters are studied using examples from the chemical industry, with one selected case study
the design or improvement of processes.
("training case study") followed through the training session.
Equipment
& Thermal
Energy
understand the characteristics series. Residence time distribution.
of chemical reactions, operating Control of the temperature profiles in reactors: adiabatic behavior, with thermal exchange. Influence on the
parameters and their impact on the results.
conversion and yield, Stability of the exothermic reactions.
estimate the characteristics of the
Rotating Equipment
Criteria of choice: this part is covered through analysis of situations, including the training case study.
various technologies of the reactor
(catalytic or otherwise),
select the technology and optimal TECHNOLOGICAL FEATURES OF THE REACTORS 1d
operating conditions. Performances of mass and heat transfer. Monitoring the type of flow. Constraints in the catalyst formulations.
Consequences on technological choice:
Fixed beds, fluidized or circulating beds for gas-solid reactors.
Ways & Means
Maintenance
Supervision
experience feedback, to illustrate the
& Works
0.75 d
topics covered in the course. OF THE OPERATING CONDITIONS
This chapter is divided into different parts within the train case study. This implies an active involvement of each
Prerequisites part and allows an application of the different steps of the method.
Approach of the design of a reactor:
No prerequisites for this course.
Analysis of the thermodynamic, kinetic and thermal characteristics of the desired transformation.
Operation
Advantages and the drawbacks of the possible technologies of reactors.
Selection criteria. Refinery
Use of several reactors.
Choice of the operating conditions.
Expected performances.
HSE
Management
Project
Engineering
Studies
This course is also available in French: GCA/GRC. Please contact us for more information.
www.ifptraining.com 49
Applied Chemical Engineering
Reactor Engineering
50
Petrochemicals
Applied Chemical Engineering
Chemi-
cal Engineering
Applied Chemical
Engineering
Simulation Software
Applied
Purpose Course Content 2 days
Processes
This course aims to present an overview of
the use of the PROII/PROVISION or HYSYS SIMULATION PRINCIPLES & DATA PREPARATION 0.25 d
software programs. Simulation principles: concepts of streams and units.
Getting started with PRO II/PROVISION: start a new simulation or open an existing simulation file, import a
Audience keyword input file, export a simulation database.
Petroleum Products,
Analysis, Transfers
Presentation of the different menus, ribbon bar buttons, PFD Main Window and PFD palette. Presentation of the
& Storage
Level: FOUNDATION
Engineers looking for a practical input and output files.
introduction to simulation of industrial units. Thermodynamic methods: available models, selection criteria.
Supplying required data for components and feed streams: pure components, petroleum pseudo components,
Learning Objectives analysis data.
Materials, Corrosion
& Inspection
Equipment,
Upon completion of the course, the OPERATIONS WITH PURE LIQUID-VAPOR EQUILIBRIA 0.25 d
participants will be able to: Analysis of different operations with pure components: flash, compression, depressurization, preheating,
simulate industrial flow schemes with
vaporization, cooling down, condensation.
different unit operations, using the
thermodynamic tools at hand, Practice analysis of two different cryogenic cycles with propane, operating conditions and impact on the efficiency
explain and analyze the output of a of the process, representation on the enthalpic diagram and validation of the results. Influence of the purity of the
simulation, propane and impact of a pollution with little quantity of air.
Equipment
& Thermal
Energy
grasp the concepts necessary for an
efficient use of a simulation tool as a SEPARATION OF HYDROCARBON MIXTURES 0.75 d
controller, optimizer, calculator, etc. Liquid-vapor equilibria of hydrocarbon mixtures:
Required data for a liquid-vapor equilibrium (flash) simulation.
Ways & Means
Rotating Equipment
Different types of flash specifications: fixed pressure and temperature, bubble point, dew point, etc.
Computer-based case studies with analysis
Practice: hydrocarbon flashes, water-hydrocarbon condensation.
of simulation inputs and outputs. Distillation:
Required data for the simulation of a distillation column: number of trays, feeds and products, pressure profile,
type of condenser and reboiler, etc.
Prerequisites
Different types of specifications - Available parameters.
Instrumentation,
Print options: temperature, rate or composition profiles.
Practice: design of a depropanizer and a draw-off column.
Maintenance
HYSYS practice:
Supervision
& Works
Natural gas degasolination by different means.
Cryogenic cycle (flash, compressor, heat exchanger, etc.): determination of the cooling fluid to be implemented
in different cases (use of a controller).
Gas expander cycle (compressor, expander, reactor, heat exchanger, etc.): determination of the efficiency in
different cases (use of a calculator).
Operation
PROII practice:
Distillation column: optimization of the feed inlet tray location (use of an optimizer or a case study). Heat Refinery
integration.
HSE
Management
Project
Engineering
Studies
www.ifptraining.com 51
Petrochemicals
& Natural Gas
Refining,
Processes
Applied Chemical
Engineering
Processes
Petroleum Products,
Analysis, Transfers
& Storage
Materials, Corrosion
& Inspection
Equipment,
Separation Processes
Distillation Certification ..................................................................................................................................................................................................................... p. 54
Operation of a Binary Distillation Column - Level 1 ...................................................................................................................................................... p. 55
Operation of a Binary Distillation Column - Level 2 ..................................................................................................................................................... p. 56
Operation of a Multiple-Draw Distillation Column ......................................................................................................................................................... p. 57
Equipment
& Thermal
Energy
Distillation Column Internals ......................................................................................................................................................................................................... p. 58
Refining Processes
Rotating Equipment
Light Cuts Processing ...................................................................................................................................................................................................................... p. 59
Heavy Cuts Processing ................................................................................................................................................................................................................... p. 60
Catalysts in Refining Processes ................................................................................................................................................................................................ p. 61
Hydrotreatment Processes .......................................................................................................................................................................................................... p. 62
Crude Oil & Vacuum Distillation ................................................................................................................................................................................................. p. 63
Instrumentation,
Isomerization .......................................................................................................................................................................................................................................... p. 65
Hydrotreatment Processes on Simulator ........................................................................................................................................................................... p. 66
Fluid Catalytic Cracking Operation .......................................................................................................................................................................................... p. 67
Alkylation (HF or H2SO4) .................................................................................................................................................................................................................. p. 68
Hydrocracking ........................................................................................................................................................................................................................................ p. 69
Maintenance
Hydrogen Production Unit ............................................................................................................................................................................................................. p. 70
Supervision
& Works
Gas Purification with PSA ............................................................................................................................................................................................................... p. 71
H2S Removal & Sulfur Recovery Processes ..................................................................................................................................................................... p. 72
Visbreaking ............................................................................................................................................................................................................................................... p. 73
Cokefaction .............................................................................................................................................................................................................................................. p. 74
Extra Heavy Crude Oil Upgrading ............................................................................................................................................................................................ p. 75
Operation
Refinery
www.ifptraining.com 53
Separation Processes
Advanced Certificate
Distillation Certification
Optimization & Troubleshooting
Practical Simulator Training (RSI IndissPlus simulator)
This course provides a comprehensive understanding of efficient distillation columns operations as well as optimization
strategies implementation.
This course is also available in French: PSE/DSS. Please contact us for more information.
54
Petrochemicals
Separation Processes
Engineering
Practical Simulator Training (RSI IndissPlus simulator)
Processes
This course provides a comprehensive and
working knowledge of distillation columns BASICS OF DISTILLATION 0.75 d
operating conditions and parameters Volatility of pure compounds: boiling point, vapor pressure.
through a hands-on experience. Properties of simple hydrocarbon mixtures.
Sensible and latent heat: definitions, differences in magnitude and their association with changes of physical
Petroleum Products,
Analysis, Transfers
Audience state, i.e., vaporization and condensation.
& Storage
Level: PROFICIENCY Behavior of mixtures in distillation: dew and bubble points, incomplete condensation and vaporization, liquid-
Experienced field operators preparing for vapor separation and distribution of lights and heavy compounds.
console operations. Relation between temperature, pressure and the composition of the products.
Materials, Corrosion
Learning Objectives ANALYSIS OF OPERATING PARAMETERS USING THE VIRTUAL COLUMN 0.75 d
& Inspection
Equipment,
Familiarization with simulator controllers, face plates, trends, and control loops.
Upon completion of the course, the Study of the circuits, instrumentation and control loops around the column.
participants will be able to:
Principles of a distillation column: liquid and vapor traffic, role of the condenser and reboilers, trays and packing.
grasp the basic properties of
hydrocarbon mixtures and the effects Analysis of the operating conditions: significance of measured values and calculated variables.
of pressure on temperature profiles and Mass balance, representation of the separation, pressure profiles, composition profiles, temperature profiles,
composition, illustrating the link between these profiles and the operating parameters.
Equipment
& Thermal
Energy
learn how to operate a binary column
with two compounds in the feed, STUDY THE OPERATING PARAMETERS OF THE DISTILLATION COLUMN 2.5 d
understand column control loops and Operating parameters of the column and analysis of their influences:
objectives, Reflux flow rate modifications: action, consequences on mass balance, purities, and internal profiles.
achieve proper separation to keep
Rotating Equipment
Flow rate of hot oil at the reboiler: modifications of the duty and consequences on the operating parameters.
products on spec.
Changes in feed characteristics: temperature, flow rate and composition.
Overhead pressure control, different control schemes, pressure modification and consequences.
Ways & Means Each case is studied using the following pedagogical approach:
Use of a virtual column modeled on RSI Make a change to the column via controllers set point.
IndissPlus dynamic simulator. Analyze how column performance is affected in response to the change.
Maintenance
to run the virtual columns; open analysis of the results, shared with all participants; and practical conclusions
Supervision
& Works
related to the operation of the columns.
Attendees are invited to bring descriptions of their specific column control strategies for group discussion and
analysis. Conclusions drawn from the exercises on the simulator can be transposed to other actual control
schemes.
Operation
Refinery
HSE
Management
Project
Engineering
Studies
This course is also available in French: PSE/ICD. Please contact us for more information.
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Separation Processes
56
Petrochemicals
Separation Processes
Engineering
Practical Simulator Training (RSI IndissPlus simulator)
Processes
This course provides a deeper
understanding of the working principle and OPERATING PARAMETERS OF THE SIMULATED CRUDE
1d
operational tuning of multiple-draw-off DISTILLATION COLUMN
distillation columns through a hands-on Analysis of the column: instrumentation, control loops, and analyzers. Analysis of various operating conditions
experience. and the significance of each operating parameter:
Petroleum Products,
Analysis, Transfers
Material balance, concepts of cut points, quality and fractionation capability.
& Storage
Audience Total and partial pressures, pressure profiles along the column.
Level: PROFICIENCY Feed temperature, over flash and energy consumption.
Console operators in charge of multiple- Role and operating parameters of the strippers, and stripping ratios.
draw-off columns, production supervisors, Energy balance, heat extraction by pumparounds, and partial condensation.
Materials, Corrosion
shift supervisors. Overhead condensation: and various control systems .
& Inspection
Equipment,
Liquid and Vapor traffics, fractionation zone and heat transfer zones.
Learning Objectives Temperature profiles.
Upon completion of the course, the
participants will be able to: MODIFYING CUT POINTS 2d
understand the main operating Control of the mass balance, and characteristics of the products.
parameters of a multiple-draw-off Change in the side streams flow rates - Change in the overhead cut flow rate.
Equipment
& Thermal
Energy
distillation column, Practice changing the cut point between two side streams to meet quality specifications.
master the working principle and Tuning the operating parameters of the strippers; vapor, reboiling, stripping ratio, and flash point.
objectives of typical multi-draw column
control loops, ADJUSTING ENERGY BALANCE 1d
react properly and efficiently when faced
Rotating Equipment
Modifying heat rates extracted by pumparounds: effects of changes to flow rates, internal traffics and properties
with upset conditions and thus minimize
of side streams.
product degradation.
Change in the transfer line temperature, and energy consumption. Influence of pressure and the consequence on
feed heater and top degassing.
Ways & Means Consequence of changes to the energy balance, liquid and vapor traffics, and their effect on fractionation
Use of a virtual column modeled on RSI capability.
Instrumentation,
TUNING THE COLUMN 1d
Prerequisites Adjusting the quality of the products.
Optimization criteria for the energy balance: adjustment of the pumparounds to get the desired fractionation
Participating to the course in "Distillation:
Normal Operation, Optimization & Upsets" capability.
is recommended. Influence of the main disturbances: feed flow rate, stripping steam - Influence of a change in the crude oil quality.
Maintenance
Specific features of other multiple-draw columns like vacuum columns and fractionators.
Supervision
& Works
SIMULATOR TRAINING
Exercises are conducted in small groups of 2 to 3 participants, each group operating its own virtual column. Each
exercise includes: a pre-discussion of the problem; definition of the target exercise objective; adequate time
to run the virtual columns; open analysis of the results, shared with all participants; and practical conclusions
related to the operation of the columns.
Operation
Attendees are invited to bring descriptions of their specific column control strategies for group discussion and Refinery
analysis. Conclusions drawn from the exercises on the simulator can be transposed to other actual control
schemes.
HSE
Management
Project
Engineering
Studies
This course is also available in French: PSE/DSMSS. Please contact us for more information.
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Separation Processes
58
Petrochemicals
Refining Processes
Engineering
Purpose Course Content 5 days
Processes
This course provides a thorough knowledge
of operations and processes involved in PETROLEUM PRODUCTS 0.25 d
gasoline and diesel production. Origin and characteristics of naphtha cuts.
Octane properties and hydrocarbon (HC) families. Quality requirements.
Audience Gasoil and Diesel oil: cetane, cold flow and other properties.
Petroleum Products,
Analysis, Transfers
& Storage
Level: FOUNDATION
Engineers and supervisors of light and
CATALYTIC REFORMING 1.25 d
middle distillates processing units. Refinery octane pool: processes for octane improvement-gasoline sources.
Process basics: thermodynamics and kinetics of chemical reactions. Hydrogen production.
Role of catalysts - Types of catalysts - Activation, ageing, poisoning.
Learning Objectives
Materials, Corrosion
Industrial units: process flow scheme of SR and CCR, operating conditions, performances.
& Inspection
Equipment,
Upon completion of the course, the Operating variables (WABT, WHSV, H2/HC ratio, recycle gas composition, pressure).
participants will be able to: Management of hydrogen production: H2 balance, impact of feed properties and operating conditions.
link processing units operation to various
Shutdown, regeneration and startup.
constraints set by product specifications,
analyze operating parameters and their Catalyst regeneration steps and control.
impacts,
acquire the basics for operating ISOMERIZATION OF LIGHT GASOLINES 0.5 d
Equipment
& Thermal
Energy
processing units, Integration in the gasoline production scheme. Isomerization reaction characteristics.
know about the latest developments in Different types of catalysts: properties, activation, poisons, operating conditions.
these processes. Industrial process: principle and specific constraints.
Downstream separation main types and impact of recycling.
Ways & Means
Rotating Equipment
HYDROREFINING PROCESSES 2d
Numerous case studies based on real
industrial situations.
Removal of impurities, hydrogenation of unsaturated compounds: chemical reactions and their characteristics.
Role and types of catalysts in relationship with feeds, hydrogen consumption and required results.
Operating conditions and main variables (temperature, WHSV, H2/HC ratio, ppH2, etc.).
Prerequisites Catalyst loading map; cycle length optimization.
Instrumentation,
desulfurization.
Maintenance
Supervision
& Works
SULFUR RECOVERY 0.75 d
Refinery sulfur balance. Importance of sulfur recovery chain processes.
Amine scrubbing: reversible chemical reactions and operating parameters.
Industrial process and operating parameters as air/H2S ratio, steam production.
Sulfur recovery unit: Claus chemical reactions.
Operation
Refinery
Process control and impact on environment: causes for sulfur emission increase.
Tail gas treatments: process principles, operating conditions.
HSE
Management
Project
Engineering
Studies
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Refining Processes
60
Petrochemicals
Refining Processes
Engineering
Purpose Course Content 5 days
Processes
This course provides a deeper
understanding of catalysts: their CHARACTERISTICS & PROPERTIES OF INDUSTRIAL CATALYSTS 1.25 d
preparation, performance control, Main types of catalytic processes and related catalyst markets in the refining and heavy petrochemical industries.
troubleshooting during operation, unit start- Main features of catalysis:
up, shutdown and regeneration. Thermodynamics in a chemical reaction. Kinetics in heterogeneous catalysis.
Petroleum Products,
Analysis, Transfers
Quality requirements for an industrial catalyst, characterization of its properties.
& Storage
Audience Processes for catalyst synthesis and industrial production of catalysts.
Level: ADVANCED
Engineers and managers in the operations, OPERATION & PERFORMANCE CONTROL OF INDUSTRIAL CATALYSTS 3.25 d
process development or technical The following items are presented for each refining unit: process and chemical reaction characteristics, selection
Materials, Corrosion
departments of refineries. and developments of catalytic formula, catalyst implementation, process flow diagram; process performances
& Inspection
Equipment,
Project engineers, process engineers or and catalyst monitoring. The specific features for the corresponding type of catalyst are emphasized.
technical assistance and commissioning Catalytic reforming catalysts:
personnel in engineering or licensing and
Precautions for start-up, monitoring and maintaining catalyst activity, incidents. Regeneration steps.
catalyst suppliers.
Catalytic formulas for the regenerative process.
Solution for benzene removal.
Learning Objectives Isomerization catalysts:
Equipment
& Thermal
Energy
Upon completion of the course, the Different types of catalysts and process arrangement. Impact on the resulting octane number.
participants will be able to: Influence of poisons on the catalytic activity and operational constraints linked to the type of catalyst.
grasp the role and the basic mechanism Catalytic cracking catalysts:
of a catalyst, Zeolite structure and design for yield optimization.
assess the link between preparation and
Rotating Equipment
Analysis of catalyst ageing.
catalytic properties,
understand the issues related to Improvements of LCO and propylene yields.
industrial use (start-up, shutdown, Improvements in catalyst regeneration. Metal passivation and solutions for Vanadium effects.
regeneration, etc,), Additives for emission reduction; adaptation for residue treatment.
analyze the influence of operating C3/C4 Alkylation catalysts:
parameters on catalytic selectivity and Mechanisms of liquid homogeneous HF and H2SO4 catalysis.
Maintenance
Supervision
interactive exercises to grasp the key Adaptation of catalytic formulas for heavy feedstock hydrocracking.
& Works
points of the course. Catalysts for Claus converter and tail gas treatment:
A summary per unit is built to highlight Claus catalysts. Impact of sulfur deposition and temperature on conversion.
key issues. COS and CS2 hydrolysis. Deactivation and regeneration.
Adaptation to tail gas treatment processes.
Prerequisites
Operation
IMPLEMENTATION & LIFE CYCLE OF CATALYSTS 0.5 d
Refinery
It is recommended that participants be
familiar with the contents of the Refining Precautions in the transport and the manipulation of catalysts.
Processes and Petroleum Products course Follow-up of performances, from the start-up to the regeneration; metals recovery.
(refer to the corresponding training session)
in order to benefit fully from this course.
HSE
Management
Project
Engineering
Studies
This course is also available in French: RAF/CATAL. Please contact us for more information.
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Refining Processes
Hydrotreatment Processes
This course is also available in French: RAF/HDT. Please contact us for more information.
62
Petrochemicals
Refining Processes
Engineering
Purpose Course Content 5 days
Processes
This course provides a deeper
understanding of the operating and IMPACT OF CRUDE OIL QUALITY ON PRODUCTS 0.5 d
monitoring of atmospheric and vacuum Tuning of the volatility of petroleum fractions in view of their end-use: constraints and flexibility of cut points;
distillation units. principal problems related to quality.
Crude oils: properties (TBP analysis), product yields, related margins.
Petroleum Products,
Analysis, Transfers
Audience Main schemes for crude oil fractionation.
& Storage
Level: PROFICIENCY
Engineers, senior operation personnel OPERATING CONDITIONS OF AN ATMOSPHERIC & VACUUM DISTILLATION
2d
and technical supervisors interested or UNITS
involved in the operation, optimization Material balance: cut points, product characteristics, separation quality, fractionation capability..
Materials, Corrosion
and monitoring of crude oil atmospheric Top condensation and pressure in the column - Partial pressures.
& Inspection
Equipment,
distillation and residue vacuum distillation Feed vaporization: inlet temperature, overflash.
units. Product stripping: steam stripping and heat stripping.
Heat balance of the column - Pumparounds and heat integration.
Learning Objectives Modern internals for crude oil distillation column.
Upon completion of the course, the
participants will be able to: DESALTING & CORROSION CONTROL 0.5 d
Equipment
& Thermal
Energy
grasp fundamental process control and Corrosion by sulfur, naphthenic acids and mineral salts.
the impact of each controller on the Crude oil desalting: purpose, functioning of the desalter, operating variables and troubleshooting.
process and on the characteristics of the Downstream neutralizing treatment: purpose, advantages and drawbacks.
cuts produced, Controlling corrosion at the head of topping column and anti-corrosion techniques.
analyze desalter operation and corrosion
Rotating Equipment
monitoring, SAFETY & ENVIRONMENTAL CONCERNS 0.5 d
detect potential deficiencies by
Process risks: H2S, inflammability, auto-inflammation.
troubleshooting.
Risks related to main equipment: furnace, pumps, vacuum system.
Heat recovery optimization and energy consumption.
Ways & Means Efficient and low energy consumption vacuum equipment (steam ejector vs liquid ring pump).
Instrumentation,
interactive workshops based on typical PROCESS CONTROL, OPERATION & TROUBLESHOOTING OF MULTI-DRAW-
real situations. 1d
OFF COLUMNS
Possible use of a dynamic simulator Different control systems in atmospheric and vacuum distillation columns, using flowrate, level or temperature
for crude oil distillation unit operation
control.
issues.
Cut point control: modification of flowrate of a cut and consequences on the column.
Impact of the preflash on the operation of the furnace and the atmospheric column.
Maintenance
Supervision
Prerequisites
& Works
Separation control: tuning of the separation selectivity, consequences on the column and on the heat recovery
No prerequisites for this course. system.
Influence of pressure and pressure control.
More info Case studies on overall control setup of these two distillation columns and disturbances.
Maximizing the performances of the unit under constraints or limit conditions.
Realizado en Espaol si requerido.Der Start-up - Shutdown - Troubleshooting.
Operation
Refinery
Vortrag kann auch auf Deutsch gehalten
werden.
DISTURBANCES & TROUBLESHOOTING 0.5 d
Stripping shutdown.
Failure of one pumparound pump.
Loss of part of the feed, etc.
HSE
Management
Project
Engineering
Studies
This course is also available in French: RAF/DADSV. Please contact us for more information.
www.ifptraining.com 63
Refining Processes
64
Petrochemicals
Refining Processes
Engineering
Purpose Course Content 2 days
Processes
This course provides a thorough
understanding of various isomerization THE ISOMERIZATION PROCESS IN THE REFINERY OCTANE POOL 0.75 d
processes and how to optimize the Quality specifications of gasolines, reformulated gasoline and future trends.
operation of this unit, particularly the Octane improving processes, and place and role of isomerate in the octane pool.
reaction and recycle sections. Comparison of different types of isomerization processes and performances, integration within the refining
Petroleum Products,
Analysis, Transfers
processes.
& Storage
Audience Feedstock and product properties, minimum benzene schemes.
Level: PROFICIENCY
Engineers, senior operation personnel or ISOMERIZATION CHEMICAL REACTIONS & CATALYSTS 0.25 d
technical supervisory staff interested or Review of the characteristics of the chemical reactions. Thermodynamics and kinetics considerations for
Materials, Corrosion
involved in the operation, optimization and optimization of the yield. Influence of the operating parameters and reactors arrangement.
& Inspection
Equipment,
monitoring of octane boosting processes. Characteristics of the different generations of catalysts. Contaminants and poisons, consequences on the process
Engineers from research centers and arrangement. Operating precautions.
engineering companies involved in the
different aspects of the operation and
OPERATING PARAMETERS 0.25 d
process control of these units.
Process flow and parameters of an isomerization unit, for the three main categories of catalysts.
Material balance.
Equipment
Learning Objectives
& Thermal
Energy
Operating variables: temperature and temperature profile, difference of temperature, H2/HC ratio, flow rates, feed
Upon completion of the course, the and make-up gas characteristics, recycle flow rates (H2 or low octane paraffins).
participants will be able to:
assess the influence of operating OPERATION & TROUBLESHOOTING 0.75 d
parameters on a unit performance Unit operation: influence of operating variables on performance catalyst activity monitoring.
Rotating Equipment
through an analysis of the catalyst's Operation of the separation sections (deisohexanizer, molecular sieves, etc.) and monitoring of the recycle of the
activity,
paraffins with low octane number.
detect potential deficiencies by
troubleshooting, Optimization criteria. Maximizing the performances of the unit under limit conditions.
acquire the best practices for unit start- Disturbances: diagnosis, causes and remedies (RON decrease, moisture in the feed, high benzene in the feed,
up, normal operation and shutdown. sulfur peak, chlorine peak, recycle or separation issues).
Instrumentation,
Ways & Means Main steps of start-up and shutdown.
Applications, teamwork, case studies and
interactive workshops based on typical real
situations.
Maintenance
Supervision
Prerequisites
& Works
No prerequisites for this course.
More info
Der Vortrag ber dieses Thema kann auch
Operation
Refinery
auf Deutsch gehalten werden.
HSE
Management
Project
Engineering
Studies
This course is also available in French: RAF/ISOM. Please contact us for more information.
www.ifptraining.com 65
Refining Processes
Prerequisites
No prerequisites for this course.
66
Petrochemicals
Refining Processes
Engineering
Optimization &Troubleshooting
Processes
This course provides a comprehensive
understanding of operating, monitoring and OVERVIEW OF THE FCC PROCESS 0.25 d
optimizing the catalytic section of the FCC Aim of the fluid catalytic cracking unit and its place in the refining scheme.
process. Characteristics of the feeds, impact on the process; incentive for conversion of heavy cuts.
Mass balance, characteristics of the products and related treatments.
Petroleum Products,
Analysis, Transfers
Audience
& Storage
Level: PROFICIENCY
PLANT TYPICAL BALANCES 0.75 d
Engineers and technical staff interested or Interpretation of the operating parameters:
involved in the design or the operation of Heat balance and catalyst flow rate.
an FCC unit. Cracking conditions: thermal and catalytic severity, impact on operation and products.
Materials, Corrosion
Pressure balance, fluidization and catalyst circulation; P of slide valve and safety.
& Inspection
Equipment,
Learning Objectives Energy balance: heat recovery in the flue gas line and in the bottom pump-around.
Upon completion of the course, the FCC OPERATING PARAMETERS IN REACTION SECTION 2d
participants will be able to:
The following parameters:
understand the exact role and process of
an FCC unit, Different modes of changing the catalyst circulation.
analyze the importance and impact of Control of the cracking temperature.
Equipment
& Thermal
Energy
operating parameters on product quality, Effect of the feed temperature, flowrate and chemical composition.
know about main potential incidents, Impact of acceleration or stripping steam.
their origin, consequences on safety, Pressure monitoring.
health and the environment, are investigated, as well as their effect on balances, coke, regenerator temperature and yields.
apply the most common preventive
Rotating Equipment
measures. CATALYST MONITORING 0.5 d
Catalytic cracking reactions and resulting products.
Ways & Means Catalyst structure and catalyst mode of action.
Applications, case studies based on typical Catalyst additives: CO promoter, metals scavengers, sulfur trap.
industrial situations.
Instrumentation,
Prerequisites Different operating situations are analyzed to illustrate: optimization of LCO production; maximization of heavy
feed processing under constraint of air flow rate limitation.
No prerequisites for this course. Modification of the process for maximization of C3 & C4 olefins production, or maximization of gasoline.
Maintenance
Supervision
& Works
Incidents of pressure balance: low pressure drop, reverse flow, failure of the wet gas compressor.
Incidents on the energy recovery circuits: loss of boiler level, loss of circulation in the bottom pumparound, etc.
Main interlock configurations.
Operation
Refinery
HSE
Management
Project
Engineering
Studies
This course is also available in French: RAF/FCC. Please contact us for more information.
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Refining Processes
68
Petrochemicals
Refining Processes
Engineering
Purpose Course Content 4 days
Processes
This course provides a comprehensive
understanding of the operating, monitoring ROLE OF HYDROCRACKING IN THE OVERALL
0.5 d
and optimizing of hydrocracking units. REFINING PROCESS SCHEME
Description of the different units of the hydrocracking complex and interactions with other units.
Audience Qualitative and quantitative change in the market of petroleum products, impact of hydrocracking on distillate
Petroleum Products,
Analysis, Transfers
production and on product blending.
& Storage
Level: PROFICIENCY
Engineers, shift leaders, senior operation
personnel and technical staff interested or CHEMICAL TRANSFORMATIONS & CATALYSTS 0.75 d
involved in the operation of hydrocracking Chemical reactions and catalyst for hydrorefining and hydrocracking: characteristics of reactions for removal of
units. impurities, hydrogenation and decyclization. Composition of the catalyst, mechanism and impact of the operating
Materials, Corrosion
The technical content of this training parameters on hydrogen consumption and activity of the catalyst, exothermicity, poisons, ageing and coking.
& Inspection
Equipment,
course also makes it suitable for the staff of Monitoring of the exothermicity.
refineries research centers, oil companies Side reactions and additional catalysts.
and engineering firms involved in the
different operation aspects of this process.
ANALYSIS OF INDUSTRIAL HYDROCRACKING OPERATING CONDITIONS 2d
Typical process flow diagram of the reaction section and of the fractionation section.
Learning Objectives Standard operating conditions.
Equipment
& Thermal
Energy
Upon completion of the course, the Characteristics of the feeds:
participants will be able to: Origin and physical properties.
grasp the exact role of a hydrocracking Chemical composition and impurities.
unit regarding to feeds and product's Quality criteria for the operation of the process.
characteristics,
Rotating Equipment
Characteristics of the hydrogen supply: production, purification, composition.
analyze the importance and impact of
Products of the unit:
operating parameters on process output,
identify common potential incidents Yields and mass balance, definition of conversion, hydrogen consumption.
in the reaction section: origin, Characteristics of the products: gas, naphtha, kerosene, gas oil.
consequences, solutions and preventive Specific features of the residue, recycle or treatment.
measures. Analysis of the operating conditions in the reaction section: flowrates, pressure, temperature, etc.
Maintenance
Supervision
& Works
No prerequisites for this course. OPERATION & TROUBLESHOOTING 0.75 d
Process control, analyzers, safety systems.
Impact of the operating parameters on yield and product quality, tuning and optimization.
Adjusting the operating conditions to compensate for variable feed quality and the ageing of the catalyst,
monitoring the activity of the catalyst.
Operation
Start-up and shutdown.
Study of the industrial risks of this operation. Refinery
Disturbances: nitrogen peak in the cracking zone, drop of feed flowrate, etc.
Incidents: temperature run-off, compressor failure, safe shutdown.
HSE
Management
Project
Engineering
Studies
This course is also available in French: RAF/HCK. Please contact us for more information.
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Refining Processes
70
Petrochemicals
Refining Processes
Engineering
Pressure Swing Adsorption (PSA)
Processes
This course provides a comprehensive
understanding of the operating of PSA gas PRINCIPAL FEATURES OF PSA CYCLES 0.25 d
purification units. Principles of gas adsorption on different solids called adsorbents.
Breathing capacity of an adsorbent and related limits.
Audience Dynamic phenomena of adsorption and gas response.
Petroleum Products,
Analysis, Transfers
Multi-beds units, cyclic adsorption/desorption and steps of a PSA process.
& Storage
Level: PROFICIENCY
Engineers, shift leaders, panel operators
and technical staff interested or involved DETAILED STUDY OF PSA CYCLES 0.25 d
in the purification of hydrogen by means of Representation of a PSA cycle: graphical or tabular.
PSA (Pressure Swing Adsorption). Phase time and cycle time of a PSA.
Materials, Corrosion
Gas circulation from and to adsorbers for each step of the cycle.
& Inspection
Equipment,
Learning Objectives Application: cycles study of a PSA unit operated by the participants.
Upon completion of the course, the DEFINITION OF OPERATING PARAMETERS 0.25 d
participants will be able to:
Separation yield and productivity of a PSA unit.
know about PSA cycles and how gas
flows between adsorbers, Influence of the different pressure levels on the cycle.
grasp the essence of possible methods Purity-performance relationship, parameters for follow-up.
Equipment
& Thermal
Energy
for improving operational reliability, Application: study of PSA units operated by the participants.
investigate how to switch to lower
modes and operation within those PSA OPERATION & RELIABILITY 0.5 d
modes, Good operational practice to increase the reliability of an industrial PSA.
understand the safety issues and Critical follow-up on the control display and anticipating actions.
Rotating Equipment
operating risks involved in this process. Operational drift: leaking valve, progressive drop of purity, loss of production; identification of the causes and
remedies.
Prerequisites Transition conditions to a lower mode or to shut down.
No prerequisites for this course. Application: workshop related to operation with typical case studies.
Instrumentation,
Typical start-up procedures and start-up conditions.
Related risks and precautions.
Maintenance
Supervision
& Works
and solutions.
Transition steps and related cycles. Impact on the production.
Application: case studies related to operation of lower modes.
Operation
Refinery
Loading and unloading of adsorbents.
HSE
Management
Project
Engineering
Studies
This course is also available in French: RAF/PPSA. Please contact us for more information.
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Refining Processes
72
Petrochemicals
Refining Processes
Engineering
Purpose Course Content 3 days
Processes
This course provides a comprehensive
understanding of the operation of VISBREAKING PROCESS & FEEDSTOCKS 0.5 d
visbreaking units. Role of the conversion processes of the heavy residues fraction: visbreaking, thermal cracking.
Fractionation of the cracked effluents and integration of visbreaking in the refinery scheme.
Audience Origins and physical properties of the feeds.
Petroleum Products,
Analysis, Transfers
Routine quality control tests and impurity concentrations (sulfur, nitrogen, metals).
& Storage
Level: PROFICIENCY
Operators, control panel operators, Structure of residues: asphaltenes, maltenes and resins.
supervisors and personnel from refineries,
research centres and engineering THERMAL CRACKING REACTIONS 0.25 d
companies interested or involved in Characteristics of primary cracking reactions and secondary reactions.
Materials, Corrosion
visbreaking. Reactivity of the different families of hydrocarbons. Influence of the nature of the feedstock.
& Inspection
Equipment,
Parameters influencing the severity: temperature, residence time. Role and influence of the soaker.
Learning Objectives Changes in the various families of hydrocarbons present in the feedstock: saturated compounds, aromatics,
resins, asphaltenes.
Upon completion of the course, the
participants will be able to:
understand the stability and compatibility PRODUCTS OF THE VISBREAKING UNIT 0.5 d
properties of residues, Stability of the visbroken residues. Problem of asphaltenes floculation. Practical tests for assessing stability.
Equipment
& Thermal
Energy
know about the processing parameters, Changes in stability during thermal cracking. Influence of the diluents used to adjust the viscosity. Compatibility
especially those of the furnace and the of fuel bases.
fractionation, Main characteristics and yields of other products. Problems raised for subsequent treatments.
seize the relationship between operating Applications: changes in stability of a residue under the effect of diluents; limits of fuels compatibility.
conditions and residue's stability.
Rotating Equipment
ANALYSIS OF THE WORKING CONDITIONS OF A VISBREAKING UNIT 0.75 d
Ways & Means Process flow diagram, operating conditions, main controls.
Applications, case studies based on typical Material balance, yields, energy consumption.
industrial situations. Process performance analysis: conversion, viscosity reduction, diluent saving, reduction of fuel pool, upgrading
value provided by visbreaking.
Instrumentation,
Prerequisites
Role and effect of injecting steam or naphtha, pressure and pressure drop.
No prerequisites for this course. Fractionating the products.
Monitoring the fouling of the equipment.
Application: study of a recorded case of a visbreaker in operation.
Maintenance
Supervision
& Works
Operating variables. Influence on the severity of the thermal treatment.
Effects on the yields and the product quality.
Operating the visbreaker furnace. Coke deposition mechanism. Main parameters having an influence on its
formation. Precautions to be taken. Effects of coking on the furnace and monitoring the skin temperature of the
tubes.
Adjusting the severity.
Operation
Refinery
INCIDENTS & TROUBLESHOOTING 0.5 d
Special operating precautions. Safety.
Incidents: furnace failure, vacuum system failure, failure of quench pump or of cracked vacuum residue pump.
Troubleshooting: excess of coking in furnace or at the bottom of the fractionator.
Emergency shut down and flushing, ISS.
HSE
Management
Project
Engineering
Studies
This course is also available in French: RAF/VISCO. Please contact us for more information.
www.ifptraining.com 73
Refining Processes
Cokefaction
74
Petrochemicals
Refining Processes
Engineering
Purpose Course Content 5 days
Processes
This course provides a broad technical
information on heavy crude upgrading and CRUDE OIL PROPERTIES 0.5 d
conversion processes. Main physical and chemical properties and standard tests of crude oils.
Extra heavy crude properties in contrast to classical crude oils.
Audience
Petroleum Products,
Analysis, Transfers
UPGRADER PRINCIPLES & OBJECTIVES 0.5 d
& Storage
Level: PROFICIENCY Production, fluidification and transportation of extra heavy crude oils. Different ways to upgrade heavy crude oils. Overview of an
Engineers and staff from upstream and upgrader, role and purposes of the different processes.
downstream sectors interested or involved
in heavy crude upgrading projects or in ATMOSPHERIC & VACUUM DISTILLATION 0.75 d
conversion processes. Upgrader distillation units: principles of distillation, capacity, process flowsheets.
Materials, Corrosion
Atmospheric and vacuum distillation unit: operating conditions, material balance, energy consumption and heat recovery, tower and
& Inspection
Equipment,
equipment characteristics.
Learning Objectives Crude oil desalting unit: purpose, operating conditions, specific solutions to process heavy crude oils. Corrosion and corrosion prevention
Upon completion of the course, the in atmospheric and vacuum distillation units.
participants will be able to:
know about various extra heavy crude THERMAL CONVERSION UNITS: VISBREAKING & DELAYED COKING 1d
oils and heavy cuts for processing, Heavy cuts thermal conversion processes.
understand the role of different units in a Visbreaking: feed and products, product properties, process flow diagram, operating conditions; specific equipment: furnace, soaker,
Equipment
& Thermal
Energy
heavy crude upgrading plant, separation section, stability of heavy cracked fuel oils.
acquire a good understanding of the Delayed coking:
operation of these units and the specific General description of coking processes: chemical reactions, process performances.
Delayed coking process description: feed and products, material balance, product properties; process flow diagram, operating
features related to extra heavy crude oil
conditions; technology of furnace and coke drums; coke types and users; operation of a delayed coking unit: coking cycle, decoking
processing.
Rotating Equipment
cycle and switch management, coke handling.
Others coking processes: fluid coking, flexicoking.
Prerequisites Integration of flexicoking units in upgrading schemes of heavy crudes.
Maintenance
Supervision
Mild hydrocracker (MHC) unit: process flow diagram, feed and products, material balance.
& Works
HYDROGEN MANUFACTURING PLANTS 0.5 d
Different processes for hydrogen production (SMR and POX).
Steam methane reforming (SMR): material balance, feed and products, preliminary desulfurization and sulfur trap, chemical reactions,
catalysts, process scheme, operating conditions.
Steam reforming furnace and steam production. CO conversion (operating conditions, catalyst). Hydrogen purification (principle of a PSA
Operation
Refinery
unit, flow diagram and performances).
Gasification processes (POX, partial oxidation).
Feeds: heavy cuts, residues,
Gasification process principle, material balance, simplified process flow sheet and operating conditions. Soot trapping and ash
management. Gas washing and purification, CO conversion.
www.ifptraining.com 75
Petrochemical & Chemical Processes
76
Petrochemicals
Petrochemical & Chemical Processes
Engineering
Purpose Course Content 5 days
Processes
This course provides a thorough technical
understanding of catalytic reforming and SOURCES, OUTLETS & MAIN INDUSTRIAL
0.25 d
other processes of paraxylene recovery. USES OF AROMATIC INTERMEDIARIES
Main sources: catalytic reforming, steamcracker, coke oven gases.
Audience Outlet and main uses of: benzene, toluene, ethylbenzene and xylenes.
Petroleum Products,
Analysis, Transfers
& Storage
Level: PROFICIENCY AROMATICS COMPLEX SCHEMES 0.25 d
Engineers, senior operations personnel Arrangements available related to downstream markets.
or technical supervisory staff interested Naphtha to paraxylene typical scheme.
or involved in the operation, optimization Alternate schemes.
and monitoring of hydrogen and aromatics
Materials, Corrosion
production units.
HIGH SEVERITY - CATALYTIC REFORMING FOR RINGS GENERATION 0.25 d
& Inspection
Equipment,
Engineers from research centers and
Technologies available: semi-regenerative and regenerative.
engineering companies involved in the
Main differencies.
different aspects of the operation and
Influence of feedstocks origins and characteristics on the performances of the units.
process control of these processes.
Constraints.
Current yields and properties of the reformate in relation with severity.
Learning Objectives
Equipment
& Thermal
OPERATING PARAMETERS OF A CATALYTIC REFORMER 1d
Energy
Upon completion of the course, the
participants will be able to: Process flow diagram and operating parameters of a continuous catalytic reforming unit. Main control loops.
assess the influence of operating Material balance. Energy consumption.
parameters on a unit performance Operating variables: WABT, WAIT, H2/HC ratio, flow rates, water and chlorine injection, recycle gas and hydrogen rich gas
through an analysis of the catalyst's characteristics, flash drum conditions.
Rotating Equipment
activity, Main equipment and metallurgy: features of reactors, heat exchangers and furnace technology, corrosion issues.
optimize the process for achieving the Specificities for low pressure technology:
targeted yield in BTX, Low pressure equipment, recontacting section, catalyst circulation: lifts, P control, seal legs, nitrogen loops for
detect potential deficiencies by regeneration, etc.
troubleshooting, Analyzers and process control.
acquire the best practices for unit start-
Instrumentation,
up, normal operation and shutdown.
Review of the characteristics of all the chemical reactions: thermodynamics and kinetics.
Influence of the operating parameters on the production of C6-C8 aromatics, hydrogen, octane number, and other yields.
Ways & Means Consequences for the process.
Applications, teamwork, case studies and Catalyst properties: role of the acidic and metallic functions, of the support, of the different promotors and their impact on
interactive workshops based on typical real chemical reactions and yields. Water/chlorine balance and management.
situations. Catalyst composition and selectivity, poisons and ageing factors.
Maintenance
Catalyst regeneration. Role of each step for an optimal activity. Operating parameters for CCR regeneration loops.
Supervision
& Works
Prerequisites OPERATION & OPTIMIZATION FOR CATALYTIC REFORMING 0.5 d
No prerequisites for this course. Unit operation: monitoring the operating variables and optimization, for regenerative units.
Flexibility of the continuous process towards maximizing the yield in BTX. Performance follow up.
Maximizing the performances of the unit under constraints or limit conditions.
Main steps for start-up and shutdown.
Operation
Refinery
REFORMATE SEPARATION TRAIN 0.25 d
Different schemes and purposes.
Focus on C8 cut treatment.
C8 cut composition ex reformate.
REFINING UPGRADING
Project
0.5 d
Refining composition.
Catalytic isomerization reactions and catalysts.
Schemes available.
Operating conditions.
Main steps for start-up and shutdown.
Engineering
Studies
www.ifptraining.com 77
Petrochemical & Chemical Processes
Extractive Distillation
78
Petrochemicals
Petrochemical & Chemical Processes
Engineering
Purpose Course Content 4 days
Processes
This course provides a comprehensive
understanding of ethylene compression ETHYLENE BEHAVIOR DURING COMPRESSION 1d
related to compressors technology, Ideal gas equation and implementation; isentropic compression; mass and volume capacity. Supercritical gas
operation and efficiency. behavior.
Practical compression laws: discharge temperature, power of compression.
Petroleum Products,
Analysis, Transfers
Audience Pressure-Enthalpy diagram for Ethylene: for primary compressors and hypercompressors.
& Storage
Level: PROFICIENCY Main limitations: risks of condensation, overheating, decomposition, grease deposits.
Engineers and technical staff (operation, Case studies: ethylene compression from 1 to 3000 bar.
maintenance and/or engineering) interested
or involved in ethylene compression. PRIMARY COMPRESSORS BEHAVIOR & OPERATION 1d
Materials, Corrosion
Indicator diagram for ideal and actual cases.
& Inspection
Equipment,
Learning Objectives Influence of process temperatures and pressures.
Dead volume: impact on the intake of the machine.
Upon completion of the course, the
Capacity control: different methods.
participants will be able to:
master the technology and operation of Power, efficiency.
ethylene compressors, Behavior of multistage reciprocating compressors.
understand the basic design in relation Typical troubleshooting.
Equipment
& Thermal
Energy
to ethylene compression operating Operation: start-up and shut-down difficulties.
conditions, Cases studies: industrial ethylene compression, troubleshooting.
monitor and optimize the performance of
compressors, HYPERCOMPRESSORS BEHAVIOR & OPERATION 1d
identify most common failure modes and
Rotating Equipment
Compression ratio limitation due to axial loads on the crankshaft.
corrective measures.
Interstage pressure control, risk of rods overbendings or plunger/seals breaks.
Discharge temperature limitation due to decomposition and oligomer deposits.
Ways & Means Lubrication operation and survey: crankshaft, oil seal and cooling. Criticity of the oil type.
Study of actual cases based on industrial Machine safety - PROGNOST type monitoring: axial vibrations, rod drop, oil temperatures and pressures,
situations. process temperatures and pressures.
Instrumentation,
Typical defaults, solutions and diagnosis.
Display of components of compressors. Cases studies: various cases of troubleshooting.
Maintenance
Auxiliaries: pulsation dampeners, crankshaft, seals and cylinder lubrication systems, cooling systems, safety
Supervision
& Works
devices.
Capacity control technology: main components (unloaders, clearance pockets).
Application: various compressor parts demonstrations.
Operation
Hypercompressor description: valves, cylinders, seals. Refinery
Auxiliaries:
Construction and survey.
Crankshaft lubrication.
Rod seal lubrication.
Oil seal and cooling.
HSE
Drains.
Management
Project
Engineering
Studies
This course is also available in French: MTE/ETHCO. Please contact us for more information.
www.ifptraining.com 79
Petrochemical & Chemical Processes
Prerequisites
No prerequisites for this course.
80
Petrochemicals
Petrochemical & Chemical Processes
Engineering
Purpose Course Content 2 days
Processes
This course provides the know-how for an
autonomous job position in the operation MAIN SECTIONS OF THE UNIT 0.25 d
and maintenance of chemical production Process flow scheme of the unit, specifically in the reaction section.
units, such as polymerization, fertilizers, Main operating conditions: temperature, pressure, flow rates, concentrations, profiles, etc. Process control.
chlorine, etc.
Petroleum Products,
Analysis, Transfers
CHEMICAL BACKGROUND 0.5 d
& Storage
Audience Composition of the feed, characteristics of the effluents - Nature and role of the reactants; role of the recycle if
Level: FOUNDATION any.
Operating or maintenance technicians, Chemical and physical characteristics of the chemical reaction: thermal effect, kinetics, complete or incomplete,
operating staff in chemical production catalyst role if pertinent.
Materials, Corrosion
facilities. Catalyst nature and effect, loading, poisons, ageing, regeneration, etc.
& Inspection
Equipment,
Learning Objectives EQUIPMENT 0.25 d
Reactor type (mixed or piston type), internal devices, mixers, cooling system and temperature control.
Upon completion of the course, the
Recycling system: pumps, compressors, flashes, filters, etc.
participants will be able to:
understand the role of chemical Safety mechanical devices, SIS, short stop if pertinent.
reactions and reactants in the production
Equipment
& Thermal
ANALYSIS OF OPERATING CONDITIONS
Energy
process, 0.5 d
know about the operating constraints Mass balance, heat balance.
induced by the chemical reactions Operating parameters and impact on yields and purity, by-products and purification operations if pertinent.
implemented in a production unit, Advanced operation: yields and related modifications, selectivity and impacting parameters, feed composition.
grasp the impact of operating conditions Reaction cycle: duration, parameters profiles as a function of time.
Rotating Equipment
on the production facilities' output. Operation of the downstream fractionation and purification units.
Instrumentation,
Prerequisites
No prerequisites for this course.
More info
Maintenance
Supervision
& Works
Confidentiality agreement if necessary.
Operation
Refinery
HSE
Management
Project
Engineering
Studies
This course is also available in French: PCH/CRC. Please contact us for more information.
www.ifptraining.com 81
Petrochemicals
& Natural Gas
Refining,
Petroleum Products, Analysis,
Applied Chemical
Engineering
Transfers & Storage
Processes
Petroleum Products,
Analysis, Transfers
& Storage
Materials, Corrosion
& Inspection
Equipment,
Petroleum Products & Analysis
Petroleum Products ........................................................................................................................................................................................................................... p. 84
Equipment
Current & Future Automotive Fuels
& Thermal
........................................................................................................................................................................................ p. 85
Energy
Analytical Methods & Techniques Applied to Hydrocarbons & By-Products ........................................................................................... p. 86
Rotating Equipment
Properties, Formulation, Transfer & Storage of Petroleum Products ............................................................................................................. p. 87
Automation of Refinery Offsite Operations ........................................................................................................................................................................ p. 88
Supervision
& Works
Operation
Refinery
HSE
Management
Project
Engineering
Studies
Economics
www.ifptraining.com 83
Petroleum Products & Analysis
Petroleum Products
This course is also available in French: APD/PP. Please contact us for more information.
84
Petrochemicals
Petroleum Products & Analysis
Engineering
Purpose Course Content 3 days
Processes
This course provides a deeper knowledge
of changes brought to motor fuels by the GASOLINE 1d
evolution in engine technologies. Market trends and shares of different gasoline fuels.
Design and operation of the alternative engine with spark ignition (gasoline), description of fuel injection systems.
Audience Required properties for automotive gasoline. Considering the present and future evolution, the key points are
Petroleum Products,
Analysis, Transfers
developed as follows:
& Storage
Level: ADVANCED
Engineers and technicians in all industries Volatility: vapor pressure and ASTM distillation. Volatility influence on the engine operation.
concerned with motor fuel quality Combustion: decisive factors, nature and incidence of knock, definition and measure of the gasoline octane
improvement. numbers.
Toxicity: benzene, aromatics and olefins content.
Materials, Corrosion
Learning Objectives Corrosiveness and stability: mercaptans.
& Inspection
Equipment,
Exhaust gas pollution: gas composition and impact on the environment, pollution reduction.
Upon completion of the course, the
Manufacturing scheme of automotive fuels. Characteristics of petroleum stocks produced in refineries.
participants will be able to:
master current and future motor fuel
characteristics, DIESEL FUEL 1d
analyze factors affecting motor fuel Market trends, problems due to the important development of Diesel engines.
quality: end use, regulations and engine Design and operation of the alternative engine with compression ignition (Diesel).
Equipment
& Thermal
Energy
technologies, Required properties for Diesel fuel. Considering the present evolution, the following points are particularly
understand issues of air pollution developed:
constraints and air quality improvement. Viscosity: impacts on equipment of the injection circuit and on the injection quality.
Combustion: auto-ignition delay. Definition and cetane number measurement.
Ways & Means
Rotating Equipment
Influence of the cetane number on the combustion quality.
World-class experts from the R&D of IFP New regulation (Euro 6): impacts on after-treatment for Diesel engines.
Energies nouvelles. Cold flow properties: cloud point and Cold Filtering Plugging Point (CFPP).
Pollution by exhaust gases of the Diesel engine: particles, HAP, NOx.
Prerequisites Diesel fuel formulation and manufacturing.
Instrumentation,
1d
For each alternate fuel, pro and cons, performances and necessary car modifications are analyzed.
Gaseous fuel: Liquefied Petroleum Gas (LPG-Motor Fuel), Natural Gas Vehicles (NGV) and Dimethyl Ether (DME).
Liquid fuels: ethers, Gas-To-Liquids (GTL), Coal-To-Liquids (CTL) and other bases.
First generation biofuels: ethanol, ethers (ETBE and MTBE), E10, E85, biodiesel B30, B100.
Second generation biofuels: Biomass-to-Liquids (BTL and NExBTL).
Maintenance
Emulsions: Diesel-Water Emulsion.
Supervision
& Works
Operation
Refinery
HSE
Management
Project
Engineering
Studies
This course is also available in French: APD/CARBAUT. Please contact us for more information.
www.ifptraining.com 85
Petroleum Products & Analysis
86
Petrochemicals
Transports & Storage
Applied Chemical
Engineering
& Storage of Petroleum Products
Processes
This course provides a deeper knowledge
of routine operations in refining and PROPERTIES OF CRUDE OIL & PETROLEUM PRODUCTS 2.75 d
petrochemical storage facilities. Crude oils: main constituents, properties, initial fractionation into petroleum fractions.
Petroleum products:
Audience LPG, gasoline, jet fuel, automotive Diesel oil, heating oil, heavy fuel oils, bitumen.
Petroleum Products,
Analysis, Transfers
Main specifications determined by end use, manufacturing constraints, storage and safety in product handling.
& Storage
Level: PROFICIENCY
Operation staff (field operators, panel Changes in product quality.
operators, supervisors,) in reception, Bases and alternative fuels: ETBE and RSME.
blending of crude or petroleum products,
storage or shipping facilities. MANUFACTURING OF PETROLEUM PRODUCTS 1.25 d
Materials, Corrosion
Anyone involved in petroleum products Components: manufacturing scheme, simplified process diagrams of refineries and petrochemical units.
& Inspection
Equipment,
transfer and storage management. Finished products formulation:
Main rules for blending the bases.
Learning Objectives Manufacturing finished products: economic aspects (give-away, added profit).
Upon completion of the course participants Manufacturing additives, blending of bases.
will be able to: On-line optimization manufacturing.
recognize the main characteristics of
Equipment
& Thermal
Energy
crude oil, petroleum fractions, blending TRANSFER & TRANSPORT OF PETROLEUM PRODUCTS 1.75 d
stocks and finished products. Transfer by gravity: characteristics of gravity flow.
apply the blending and manufacturing Transfer by pumping:
rules of finished products. Performance of centrifugal pumps, simplified technology and adaptation to pumping circuits.
calculate the functioning parameters of
Rotating Equipment
Operation of centrifugal pumps, start-up, shutdown, installation in series and parallel implementation.
transfer by gravity or by pump.
Operation and simplified technology of volumetric pumps.
recognize the elements of atmospheric
storage tanks. Operation of a transfer installation: practical and economic aspects, risks of vaporization, pressure surges,
identify risks for safety, equipment and etc.
accounting in storage operations and Transfer of crude oil and petroleum products by ship.
develop measures appropriate to control Application: study of transfer from one tank to another.
Maintenance
Floating screen tanks: special features, justification.
Supervision
Prerequisites
& Works
Floating roof tanks: different types of roof and seals, supporting legs, rainwater drainage.
No prerequisites for this course. Protection against fire risks.
Tank operation:
Operational safety: risks of inflammation, static electricity, pyrophoric substances, emulsions, overflowing,
toxic products.
Operation
Heating. Mixing.
Measuring the quantities delivered, stored and shipped: manual and remote gauging, measuring the Refinery
temperature locally and remotely, volumetric and dynamic meters, manual and automatic sampling.
Usual operation of storage tanks including emptying, degassing and making ready for use.
HSE
Management
Project
Engineering
Studies
This course is also available in French: MVS/PCTS. Please contact us for more information.
www.ifptraining.com 87
Transports & Storage
88
Petrochemicals
& Natural Gas
Refining,
Equipment, Materials,
Applied Chemical
Engineering
Corrosion & Inspection
Processes
Petroleum Products,
Analysis, Transfers
& Storage
Materials, Corrosion
& Inspection
Equipment,
Technology
Introduction to Equipment Technology ................................................................................................................................................................................ p. 90
Equipment
Static Equipment
& Thermal
.................................................................................................................................................................................................................................. p. 91
Energy
Materials & Corrosion
Risk Based Inspection (RBI) p. 92
Rotating Equipment
........................................................................................................................................................................................................
Instrumentation,
Painting & Coating for Corrosion Resistance .................................................................................................................................................................. p. 95
Maintenance
Supervision
& Works
Operation
Refinery
HSE
Management
Project
Engineering
Studies
Economics
www.ifptraining.com 89
Technology
90
Petrochemicals
Technology
Engineering
Purpose Course Content 5 days
Processes
This course provides in-depth knowledge
related to static equipment technology. PIPING - FLANGES 1d
Different types of piping equipment: pipes, flanges & gaskets, valves, steam traps, bellows, safety valves, rupture
Audience discs,
Piping codes and standards. Piping classes. Criteria for selection and installation. Use and Technology.
Petroleum Products,
Analysis, Transfers
Level: PROFICIENCY
Pressure resistance: PN, series, impact of temperature. Symbols and equipment representation on PIDs.
& Storage
Engineers, supervisors, technical staff from
many departments: process, maintenance, Insulation.
operation, mechanical, inspection, HSE, Main risks in case of failure, common problems. Corrective and preventive maintenance.
Instrumentation, Electrical,
VESSELS & STORAGE TANKS 1d
Materials, Corrosion
Learning Objectives Vessels: technology of separator drums; technology and internals of distillation columns & reactors.
& Inspection
Equipment,
Storage Tanks: Different types (atmospheric, Pressurized, cryogenic,).
Upon completion of the course, the Design, technology. Main safety and operating equipment. Reliability criteria.
participants will be able to:
provide a clear understanding of Static
METALLURGY OF FERROUS & NON FERROUS MATERIAL
Equipment installed in process plants, 0.75 d
describe the operating principle of these USED IN PROCESS INDUSTRIES
types of equipment, Overview of materials & steel structure. Effect of alloying elements.
Equipment
& Thermal
Energy
give main applications of each type and Structure of steels and alloys. Behavior during operating conditions. Behavior to the pressure and depression of
highlight the main selection criteria, the equipment.
list the common maintenance practices, Calculation conditions. Various types of corrosion mechanisms. Prevention: material selection, design, coatings,
and reliability criteria.
THERMAL EQUIPMENT 1.25 d
Rotating Equipment
Ways & Means TEMA standard heat exchangers. Thermal performance: fluid flow distribution, geometrical characteristics and
Sharing of participants best practices.
technological constraints.
Applications and case studies. Other types of heat exchanger: tubular or plate type, air coolers and condensers. Performance follow-up: influence
Visit of running plant or workshop if of fouling.
available. Different types of furnaces and their characteristics.
Instrumentation,
(PID Loop). Efficiency of heat recovery: estimation rule. Parameters influencing heater efficiency.
Construction of heat exchange areas and refractory materials.
Prerequisites Air and flue gas circulation: natural and forced draft.
No prerequisites for this course. Burner technology: fuel and air supply and mixture. Low NOx and ultra-low NOx burners technology.
INSTRUMENTATION 1d
Maintenance
Supervision
& Works
Sensors, transmitters, control valves. Instrument tags and symbolization on P&ID drawings. ISA standard.
Distributed Control System: Architecture, characteristics and functionalities. Systems operation: control, graphics,
alarming, trends, etc.
Safety Instrumented Systems. Applications & exercises.
Process identification. Control strategies: split-range, cascade, feed forward, multivariable. Tuning of a PID
controller.
Operation
Non-linearity of process; controller operating point. Application: loop tuning demo on a process dynamic simulator. Refinery
HSE
Management
Project
Engineering
Studies
This course is also available in French: TMA/MATEQ1. Please contact us for more information.
www.ifptraining.com 91
Materials & Corrosion
Prerequisites
No prerequisites for this course.
92
Petrochemicals
Materials & Corrosion
Applied Chemical
Engineering
Certification
Processes
This course provides a practical knowledge of pressure equipment and piping corrosion, and explains prevention strategies.
Petroleum Products,
Analysis, Transfers
& Storage
Audience Learning Objectives
Level: PROFICIENCY Upon completion of the course, the participants will be able to:
Experienced engineers, managers and technical staff involved in safe study steels and alloys degradation and corrosion,
operation and integrity of pressure equipment installed in refineries, explain the operating parameters and fluid characteristics responsible
Materials, Corrosion
chemical and petrochemical plants. of main corrosion phenomenon,
& Inspection
Equipment,
identify field inspection recommendations on pressure equipment and
Ways & Means piping to prevent corrosion failures.
Equipment
& Thermal
Energy
aware of the risks.
Wide use of samples, videos and pictures to develop practical case
studies for pressure equipment such as: piping, heat exchanger,
reactor, distillation column, boiler, etc.
Rotating Equipment
Course Content 5 days
Maintenance
USUAL TYPES OF CORROSION acid corrosion, polythionic acid corrosion, caustic soda stress cracking,
Supervision
& Works
1d
& DETERIORATIONS Amines corrosion, CO2 corrosion.
Different types of industrial corrosion: uniform, pitting, crevice, intergranular, Specific corrosion existing in chemical industry: corrosion by mineral acids,
stress corrosion cracking, corrosion-erosion, galvanic, selective. bases, nitrates, ammonia or chlorine.
Definitions and basic mechanism: wet corrosion, dry corrosion. Many corrosion case studies observed in process industry units: identification
Metallurgical deterioration: brittle fracture, chromium precipitation, creep, of corrosion root cause and mitigation to apply.
Operation
fatigue.
CORROSION PREVENTION & INSPECTION 1.5 d Refinery
Non-destructive testing.
Risk Based Inspection.
Management
Project
Prevention.
Studies
R
eady-to-use skills.
This course is also available in French: MCO/CICP. Please contact us for more information.
www.ifptraining.com 93
Maintenance & Inspection
Prerequisites
No prerequisites for this course.
94
Petrochemicals
Maintenance & Inspection
Engineering
Purpose Course Content 4 days
Processes
This training covers the fundamentals of
anticorrosion painting systems and the CHARACTERISTICS & PROPERTIES OF PAINTINGS & COATINGS 1.25 d
quality control. Paint components. Binders and plastifiers, pigments, fillers, colorants, additives, solvents.
Physical characteristics of paint. Fluidity at different temperatures, % solids, lifetime, hardening, drying, safety
Audience problems; atmospheric conditions consequences. Paint manufacture and recent developments.
Petroleum Products,
Analysis, Transfers
Different types of industrial paint:
& Storage
Level: PROFICIENCY
Engineers & technical staff involved in the Physically drying paints, oxidative paints, chemical polymerization paints, anticorrosion systems for aggressive
equipment maintenance including painting environments.
and coating issues. Advantages and drawbacks of the different types of paints.
Paints for special environments (abrasive, high temperature, low temperature) and for different materials
Materials, Corrosion
Learning Objectives (stainless steel, galvanized steel, aluminum, concrete, etc.).
& Inspection
Equipment,
Composition of a paint system (role of coats and compatibility).
Upon completion of the course, the
participants will be able to:
PAINT APPLICATION IN INDUSTRY 1.5 d
identify the main types of industrial
painting, Preparation of surfaces:
choose the most efficient painting Rust scales, roughness, surface profile, degree of care, preparation by organic solvents, preparation by high
features, pressure water jetting, wire brushing, blast cleaning, sponge jet.
Equipment
& Thermal
Energy
supervise and inspect efficiently painting Tests on samples, chemical conversion of surfaces (passivation, phosphating, chromating, oxalating, etc.).
works. Applications:
Main paintings parameters: use of brush, rollers, spraying, composition, surface tension, viscosity, temperature,
Ways & Means solvent volatility, speed of jet leaving gun, type of jet and regulation, spray gun and equipment handling.
Rotating Equipment
Compressed air.
Learning process including case studies.
Visit of a paint workshop or a control Airless high pressure spraying (principle, installation, regulation, tests, etc.).
laboratory. Thermal spray aluminum.
Instrumentation,
coating control:
Causes of deterioration (chemical, mechanical, photochemical, biological, etc.). Prevention and repair
techniques.
Specifications and rules. European standards, ISO, etc. and safety regulations : qualification of painting systems:
Qualifications of painters. Inspection and control: tests performed on painted equipment and structures.
Maintenance
Supervision
& Works
Operation
Refinery
HSE
Management
Project
Engineering
Studies
This course is also available in French: EIM/SACPE. Please contact us for more information.
www.ifptraining.com 95
Petrochemicals
& Natural Gas
Refining,
Energy & Thermal Equipment
Applied Chemical
Engineering
Processes
Petroleum Products,
Analysis, Transfers
& Storage
Materials, Corrosion
& Inspection
Equipment,
Energy Efficiency & Renewable Energy
Day-to-Day Energy Optimization for Industrial Plants ............................................................................................................................................... p. 98
Equipment
Process Energy Efficiency Improvement for Industrial Plants
& Thermal
............................................................................................................................. p. 99
Energy
Exchangers, Process Furnaces & Boilers
Thermal Equipment p. 100
Rotating Equipment
............................................................................................................................................................................................................................
Maintenance
Supervision
& Works
Operation
Refinery
HSE
Management
Project
Engineering
Studies
Economics
www.ifptraining.com 97
Energy Efficiency & Renewable Energy
NEW
Day-to-Day Energy Optimization
for Industrial Plants
98
Petrochemicals
Energy Efficiency & Renewable Energy
Applied Chemical
Engineering
for Industrial Plants
Pinch Analysis
Processes
This course provides comprehensive and
applied knowledge of pinch analysis and ENERGY EFFICIENCY & CONTEXT 0.5 d
covers how to improve energy efficiency in Definition of some evaluation indicators: energy intensity and efficiency, units and use.
existing plants or new projects. Motivations and constraints: energy dependence and regulation.
Energy Management System: PDCA (Plan, Do, Check, Act), ISO 50001 standard.
Petroleum Products,
Analysis, Transfers
Audience Different approaches for energy efficiency: operation improvement, operating conditions optimization and
& Storage
Level: ADVANCED other significant improvement solutions (pinch analysis, alternative technology, process design, Best Available
Engineers from process, engineering, Techniques).
R&D departments of industrial plants in
various industries (oil, gas, petrochemical, PINCH ANALYSIS & MAIN RULES 0.5 d
Materials, Corrosion
chemical, energy, paper, food, etc.). Composite curves (hot and cold streams): building, description and interest.
& Inspection
Equipment,
Pinch point: characteristics and help for solutions design. Key parameters: Tmin, integration ratio.
Learning Objectives Main rules: cross pinch, plus or minus principle,
Illustration through examples (heat exchanger network, selection of a compressor).
Upon completion of the course, participants
will be able to: Advantage of an expert software dedicated to energy analyses.
define the constraints and stakes of
energy efficiency, METHODOLOGY FOR ENERGY ANALYSIS: MAIN STEPS & CASE STUDIES 2d
Equipment
& Thermal
Energy
describe the main methods of energy Several case studies proposed and based on a methodology for energy analysis, adapted for industrial plants or
analysis, new projects.
carry out an analysis of current energy At this step, trainees will be able to:
needs in an industrial plant and make Characterize the energy needs and potential of a process.
improvement proposals,
Rotating Equipment
Design the most consuming pieces of equipment or steps.
propose ways and means for reducing
Define savings targets.
energy consumption and CO2 emissions.
Propose potential solutions and options.
Simplify it in order to select most profitable and operational options.
Ways & Means
Practical course & case studies based on
Instrumentation,
concern.
Use of an expert software to compare to
the initial evaluation.
Prerequisites
Maintenance
Supervision
No prerequisites for this course.
& Works
Operation
Refinery
HSE
Management
Project
Engineering
Studies
This course is also available in French: EMT/ANAENERG. Please contact us for more information.
www.ifptraining.com 99
Exchangers, Process Furnaces & Boilers
Thermal Equipment
Technology & Operation
100
Petrochemicals
Exchangers, Process Furnaces & Boilers
Applied Chemical
Engineering
Heat Exchangers Certification
Selection - Design - Performance follow-up
Processes
This course provides detailed understanding of heat exchangers technology. It covers also thermal and mechanical
calculation methods used to design exchangers and their performance monitoring.
Petroleum Products,
Analysis, Transfers
& Storage
Audience Learning Objectives
Level: PROFICIENCY Upon completion of the course, participants will be able to:
Engineers and staff from the technical and process departments of list advantages and drawbacks of TEMA Types and associate the most
refining, petrochemical and chemical companies. appropriate type with operating conditions and fluids properties,
Materials, Corrosion
describe the heat exchange laws and identify key parameters
& Inspection
Equipment,
Ways & Means impacting the exchange coefficients and pressure drops,
define the required data used in HX design software and analyze the
A case study is organized throughout the training program to select, output file,
design and check performances of a single phase shell and tube heat elaborate, from a process data sheet, a TEMA specification data sheet
exchanger, from the process data sheet to the TEMA specification data used for HX construction.
sheet.
Equipment
& Thermal
Energy
Study of reboilers, condensers and air-cooled heat exchangers.
Special emphasis on interaction between mechanical aspects and
process requirements in the thermal and hydraulic design of heat
exchangers.
The course is delivered by IFP Training in collaboration with Heat Transfer
Rotating Equipment
Research, Inc. (HTRI) Experts.
Maintenance
Supervision
flow rate across an installed surface. Influence of installed area and fouling. criteria, reconsideration of initial design (number of shell in series or in
& Works
Application: parallel, number of tube passes,).
Evaluation of exchange area requirements as a function of fluid flow Vibrations induced by flow in a shell: prediction, severity criteria, influence
distribution. on design.
Thermal performance follow-up and prediction. Specific case of air coolers: particularities of the design procedure, heat
Optimum cleaning interval estimate. transfer and pressure drop on air side.
Operation
Refinery
Condensation or vaporization performance: two phase flow (patterns and
TEMA STANDARD TUBULAR HEAT EXCHANGERS- pressure drop), condensation modes, film condensation, characteristics,
1d
TECHNOLOGY & SELECTION CRITERIA boiling mechanisms, film boiling and convective boiling coefficient.
TEMA standard heat exchangers: nomenclature, different types of shell, Hydrodynamics of thermosiphon reboilers.
floating heads and fixed front head. Selection criteria, advantages and Plate type heat exchangers: main design rules and arrangement possibilities
drawbacks of the different types. (parallel, series,).
HSE
This course is also available in French: EMT/ECHAL. Please contact us for more information.
www.ifptraining.com 101
Exchangers, Process Furnaces & Boilers
Prerequisites
No prerequisites for this course.
102
Petrochemicals
Exchangers, Process Furnaces & Boilers
Engineering
Selection Criteria - Design and Monitoring
Processes
This course provides in-depth knowledge
of critical design rules for tubular furnaces FURNACE TECHNOLOGY 1d
used in the petroleum and petrochemicals Different types of furnaces and selection criteria.
industries. Furnace construction and design codes. Heat Distribution & Furnace efficiency.
Process conditions: fluid characteristics, operating conditions, required efficiency.
Petroleum Products,
Analysis, Transfers
Audience Consequences on the furnace technology and tube coil material.
& Storage
Level: ADVANCED Insulating material: main characteristics, installation and use.
Project or process control engineers in
refineries or petrochemical plants, involved BURNERS - ENERGY CONSUMPTION - POLLUTANT EMISSION 0.5 d
in furnace design and performance follow- Efficiency of tubular furnaces: design and operating parameters. Different types of burners, selection criteria,
Materials, Corrosion
up. combustion performance and flame length. Impact on fuel consumption and operating costs. Pollutant
& Inspection
Equipment,
characteristics: Impact of fuel quality and operating conditions on pollutant emissions. Scope for reducing
Learning Objectives emissions (CO2, NOx, SOx, particulates).
Upon completion of the course, participants
CONSTRAINTS & DESIGN RULES 1.5 d
will be able to:
list the main industrial issues of furnace Process study: furnace type selection.
technology, operating conditions and Process data: process and auxiliary fluids (water-steam, etc.), operating conditions, efficiency, furnace duty,
Equipment
& Thermal
Energy
constraints, allowable heat losses, process constraints (coke formation, thermal degradation, etc.).
structure process data and define key Fuel selection: combustion mass and heat balance.
criteria for furnace design, Heat exchange area calculation: heat transfer in the radiant and the convection zone, mean/maximum heat flux.
identify pollution sources and ways to Tube skin temperature and flue gas temperature estimate.
reduce emissions.
Rotating Equipment
SAFETY DEVICES - OPERATION 1d
Ways & Means Construction codes and rules relating to safety (peepholes, explosion doors, access, fire protection).
Course delivered by IFP Training experts Safety and control system on tube coil. Operating constraints.
and furnace design engineers from Safety specifications on heaters, combustion, fuel circuits.
Heurtey Petrochem SA. Air and flue gas circulation: natural and forced draft, control and safety system.
Instrumentation,
to design the main characteristics of
radiant and convection zones.
Prerequisites
No prerequisites for this course.
Maintenance
Supervision
& Works
Operation
Refinery
HSE
Management
Project
Engineering
Studies
This course is also available in French: EMT/FOURTUB. Please contact us for more information.
www.ifptraining.com 103
Exchangers, Process Furnaces & Boilers
Prerequisites
No prerequisites for this course.
104
Petrochemicals
Exchangers, Process Furnaces & Boilers
Engineering
Process & Utility Industrial Units & HVAC Systems
Processes
This course provides a clear understanding
of cooling system technology, performance COOLING CYCLE & GAS COMPRESSION 0.5 d
and operating issues. Liquid/vapor balance; enthalpy diagrams. Liquid coolant properties (R22, R134 A, R717, CO2, etc.).
Basic cooling cycle, evolution on the enthalpy diagram. Gas compression in an actual compressor: temperature,
Audience pressure and enthalpy changes. Examples of different cooling cycles integrated within specific process units:
Petroleum Products,
Analysis, Transfers
chilled water, cryogenic storage,etc.
& Storage
Level: PROFICIENCY
Engineers, technicians, maintenance staff
involved in refrigeration unit operation in HEAT TRANSFER & COMPRESSORS 1.25 d
process plants. Heat transfer efficiency; consequence to operation costs. Technology.
Typical condenser and vaporizer designs, related operation constraints. Troubleshooting.
Materials, Corrosion
Learning Objectives Reciprocating - Screw and centrifugal compressors.
& Inspection
Equipment,
Operating conditions; flow control; power control.
Upon completion of the course, participants Compressor descriptions; oil and seal technologies; oil separators.
will be able to:
Oil properties, selection criteria, viscosity. Troubleshooting.
explain the technology and operating
principles of cooling systems,
analyze the technical solutions REFRIGERATION UNIT CONTROL 0.5 d
implemented for the installation of Pressure, level, flow and temperature controls. Internal and external disturbances.
Equipment
& Thermal
Energy
cooling systems, Adaptation of the refrigeration cycle on the enthalpy diagram. Automatic and manual adjustments for different
To participate in a troubleshooting process requirements.
analysis.
ON LINE MONITORING & TROUBLESHOOTING - HVAC SYSTEM 0.75 d
Ways & Means Start-up and shutdown. Monitoring: temperatures, T, pressures, oil carry over, oil quality, exchanger fouling,
Rotating Equipment
leakage, air entrance, air purge, moisture problem. Replacement of CFC by HFC.
Use of participants' experience and
teamwork.
Troubleshooting studies. HVAC system equipment and operation features - International standards.
Course material and case studies based Natural or forced ventilation, air handling equipment: humidity control, filtration and cleaning.
on actual examples from the industry. Heating or cooling: heat pump operation with reverse cooling cycle and defrost control.
Maintenance
Supervision
& Works
Operation
Refinery
HSE
Management
Project
Engineering
Studies
This course is also available in French: EMT/GRFRIG. Please contact us for more information.
www.ifptraining.com 105
Exchangers, Process Furnaces & Boilers
106
Petrochemicals
& Natural Gas
Refining,
Rotating Equipment
Applied Chemical
Engineering
Processes
Petroleum Products,
Analysis, Transfers
& Storage
Materials, Corrosion
& Inspection
Equipment,
Specifications, Technology & Performance
Rotating Equipment ........................................................................................................................................................................................................................... p. 108
Equipment
Centrifugal Pumps & Positive Displacement Pumps
& Thermal
.................................................................................................................................................. p. 109
Energy
Gas Compression & Expansion: Compressors & Turbines Certification ..................................................................................................... p. 110
Gas Turbines Certification .............................................................................................................................................................................................................. p. 111
Rotating Machinery Selection ..................................................................................................................................................................................................... p. 112
Rotating Equipment
Reciprocating Compressors ........................................................................................................................................................................................................ p. 113
Centrifugal Compressors ............................................................................................................................................................................................................... p. 114
Steam Turbines ..................................................................................................................................................................................................................................... p. 115
Maintenance
...............................................................................................................................................................
Supervision
& Works
Operation
Refinery
HSE
Management
Project
Engineering
Studies
Economics
www.ifptraining.com 107
Specifications, Technology & Performance
Rotating Equipment
This course is also available in French: TMA/MATEQ2. Please contact us for more information.
108
Petrochemicals
Specifications, Technology & Performance
Engineering
Purpose Course Content 5 days
Processes
This course covers the centrifugal and
positive displacement pumps technology & HYDRODYNAMICS APPLIED TO A PUMPING SYSTEM 2d
their operating conditions. Pump performance:
Flow in a pump, velocities triangle, internal flow and energy losses.
Audience Theoretical and practical head: characteristic curve.
Petroleum Products,
Analysis, Transfers
Other characteristics: efficiency, power, NPSH required.
& Storage
Level: PROFICIENCY
Engineers and technical staff involved in Changes in characteristics vs. rotation, viscosity, impeller shape, cavitation.
centrifugal and positive displacement pump Pipe system:
operation, maintenance or engineering. Liquid flows in pipes: friction losses.
System curve, resistance of flow and throttling control.
Materials, Corrosion
Learning Objectives Operating point: normal and maximum capacities, change in fluid characteristics and incidence on operating
& Inspection
Equipment,
conditions.
Upon completion of the course, participants
Technical application: study of a distillation column reflux line and the pump installed.
will be able to:
describe the behavior and the operation
of pumps, CENTRIFUGAL PUMP TECHNOLOGY & SELECTION 2d
participate actively in troubleshooting Centrifugal pump:
analyses and help to diagnose failures, Construction and technology: API and ISO specifications.
Equipment
& Thermal
Energy
identify main parameters in pump Internal forces and mechanical criteria: balancing, wear ring clearances.
selection. Impeller and pump shape, suction operating conditions.
Mechanical seal:
Ways & Means Selection according to API 682 standard & type.
Rotating Equipment
Friction face heating.
Actual examples from the refining,
petrochemical and chemical industry. Safety and environment: typical arrangements (single, dual, dry seal).
Active participation is encouraged Specific solutions: canned motor pump, magnetic drive pump.
through case studies. Installation:
Suction and discharge pipe design.
Prerequisites NPSH available; base plate and grouting.
Maintenance
types of pumps.
Supervision
& Works
Influence of clearance, internal leaks, nature of product on flow rate and pressure. Flow rate control.
Installation guidelines: position of tanks, line diameters, metering drums, pulsation dampeners, pressure valves.
Operation
Monitoring parameters (vibration levels, noises, bearing housing temperature, motor intensity, pressures).
Parallel and serial operation. Safety conditions. Refinery
Reliability: types and source of failures (wear, ruptures, cavitation, leakages); improvement methods.
HSE
Management
Project
Engineering
Studies
This course is also available in French: MTE/PC. Please contact us for more information.
www.ifptraining.com 109
Specifications, Technology & Performance
Advanced Certificate
Gas Compression & Expansion:
Compressors & Turbines Certification
This course provides a clear understanding of the performance and technology of these types of equipment.
This course is also available in French: MTE/CCTAV. Please contact us for more information.
110
Petrochemicals
Specifications, Technology & Performance
Applied Chemical
Engineering
Gas Turbines Certification
Processes
This course provides a good knowledge of gas turbine technology and enhance competency in the selection, operation and
maintenance of gas turbines.
Petroleum Products,
Analysis, Transfers
& Storage
Audience Learning Objectives
Level: PROFICIENCY Upon completion of the course, participants will be able to:
Engineers and managers involved in gas turbine operation, maintenance, explain gas turbine operation,
engineering and purchasing. list selection criteria based on process conditions,
Materials, Corrosion
participate in a gas turbine troubleshooting analysis,
& Inspection
Equipment,
Ways & Means implement a gas turbine maintenance plan.
Equipment
& Thermal
Energy
Course Content 5 days
Rotating Equipment
GAS TURBINE EQUIPMENT 2d SELECTION 0.5 d
Classification: typical cycles, heavy duty and aeroderivative designs, Selection criteria according to availability, operational and maintenance
applications. requirements.
Presentation: main components. Standard & specific machines available. Bidding: significant information for data sheet definition.
Instrumentation,
dynamics, coupling. OPERATION 1d
Ancillary equipment: Start-up and shutdown operation: sequences and trips. Air filtering, lubrication
Internal cooling, lubrication, control system, safety devices. and fuel systems operation.
External ancillaries: filtering, exhaust stack. Performance monitoring and mechanical operation. Maintenance during
operation: compressor cleaning devices.
PERFORMANCE 1.5 d Maintenance objectives and scheduling: operation, load, fuel influences;
Maintenance
Supervision
& Works
Thermodynamics: ideal and actual gas, behavior during compression and inspection schedules.
expansion, isentropic and polytropic processes. Factors related to available load: rotation speed, T3, IGV. Typical approaches
Centrifugal and axial compression. Performance, stability and other limits. related to Brayton cycle, cogeneration (combined cycle).
Combustion operation. Influence of fuel type. Afterburning for cogeneration
purposes. Low NOx designs.
Expansion: single or double shaft design operation. Performance influence of
Operation
Refinery
atmospheric conditions, fuel selection. API charts.
Available load characteristics: rotation speed, T3 firing temperature, IGV
influences. Open cycle, combined cycle examples.
Case studies: actual performance vs. basic design; troubleshooting &
solutions.
HSE
The participants need to have a basic technical knowledge of the refining &
petrochemicals industries. A n Advanced Certificate delivered.
A n expertise confirmed in Gas Turbines.
R
eady-to-use skills.
Engineering
Studies
This course is also available in French: MTE/TAG. Please contact us for more information.
www.ifptraining.com 111
Specifications, Technology & Performance
112
Petrochemicals
Specifications, Technology & Performance
Engineering
Purpose Course Content 5 days
Processes
This training improves participants skills
on technology, operation & maintenance of TECHNOLOGY 1.5 d
reciprocating compressors. Construction and design philosophies.
Components of reciprocating compressors: frame, cylinders, piston and rings, piston rod and crank head,
Audience crankshaft and connecting rods, bearings, compartment distance piece, specific emphasis on valves.
Petroleum Products,
Analysis, Transfers
Auxiliary systems: pulsation dampeners, crankshaft and cylinders lubrication, and cooling systems, safety
& Storage
Level: PROFICIENCY
Engineers and technical staff involved in the devices.
operation, inspection and maintenance of
reciprocating compressors. PERFORMANCES 1d
Ideal gas compression: discharge temperature, power.
Materials, Corrosion
Learning Objectives Actual compression: valve behavior, leakages, internal thermal exchanges.
& Inspection
Equipment,
Indicator diagram.
Upon completion of the course, participants Efficiency, compression power.
will be able to:
Case studies: discharge temperature and power calculation, indicator card plotting, efficiency calculation.
list the different parts of a compressor
and explain their characteristics,
explain the evolution of compressor COMPRESSOR PROCESS OPERATION 0.5 d
operating parameters, Start-up, shutdown. Performances control.
Equipment
& Thermal
Energy
implement appropriate monitoring for Influence of: compression ratio, gas composition, suction temperature. Multistage compressors: behavior.
each type of compressor, Case study: air compression.
be involved in troubleshooting activities.
MAINTENANCE & TROUBLESHOOTING 1d
Ways & Means General aspects: noise, vibration, temperature; monitoring.
Rotating Equipment
Typical defects and failures on: valves, piston rings and packings, piston rod, etc.
Actual examples from the Oil & gas and
petrochemical industries.
Dismantling and assembly procedures and reports.
Trainee participation is continuously Case studies: typical failures encountered in reciprocating compressors.
encouraged through case studies
selected by the lecturer or proposed by DYNAMIC SIMULATOR (IndissPlus by RSI) APPLICATIONS 1d
Instrumentation,
Using a dynamic process simulator to Exercises on start-up & shutdown phases.
illustrate phases of start-up, shutdown, Applications using disturbances generated by the lecturer.
including some generated disturbances.
Prerequisites
Maintenance
Supervision
No prerequisites for this course.
& Works
Operation
Refinery
HSE
Management
Project
Engineering
Studies
This course is also available in French: MTE/EECV. Please contact us for more information.
www.ifptraining.com 113
Specifications, Technology & Performance
Centrifugal Compressors
Prerequisites
No prerequisites for this course.
114
Petrochemicals
Specifications, Technology & Performance
Engineering
Purpose Course Content 5 days
Processes
This training provides a good understanding
of steam turbine technology, performance STEAM TURBINE PERFORMANCE 1.25 d
& operation. Steam characteristics, inlet and exhaust conditions. Ideal and actual expansion.
Monitoring steam characteristics on the Mollier diagram: expansion, heating, consumption, etc.
Audience Expansion mechanisms: impulse stage, reaction stage and different types of multistage turbine.
Petroleum Products,
Analysis, Transfers
Overall performance. Efficiency, steam consumption related to power supply.
& Storage
Level: PROFICIENCY
Operation and technical department staff Application: analysis of industrial turbine operation.
from process or power plants in charge of
steam turbine operation and maintenance. TECHNOLOGY 1.5 d
Engineering personnel responsible of steam Main types of turbines, new designs.
Materials, Corrosion
turbine projects, from design to installation. Technical components: rotor, wheels, casing, bearings and thrust bearings, sealing devices.
& Inspection
Equipment,
Vibrations and critical speeds. Condenser and vacuum devices.
Learning Objectives Application: study of different types of turbines and related auxiliary systems.
Practical workshop: study of component parts using a dismantled turbine.
Upon completion of the course, participants
will be able to:
explain the operating principles of steam STEAM TURBINE CONTROL SYSTEMS 0.75 d
turbines, Speed control systems. Controllers: characteristics of conventional and digital controllers.
Equipment
& Thermal
Energy
recognize typical operating problems, Equipment technology: sensors, transmitters, controllers.
implement a steam turbine systematic Safety devices: overspeed, vibrations, temperature, etc.
troubleshooting monitoring.
OPERATION 1d
Ways & Means Lubrication and sealing devices.
Rotating Equipment
Important factors in turbine operation.
Study of industrial cases:
Various illustrations of actual systems.
Monitoring of steam circuit and lubrication circuit.
Use of a dynamic process simulator Start-up and shutdown sequences of different types of turbines.
(IndissPlus by RSI) to demonstrate typical Incidents occurring in the steam circuit, the machine or the ancillary equipment.
features related to start-up.
Instrumentation,
Prerequisites Preparation & start-up of a steam turbine driving centrifugal compressor.
No prerequisites for this course.
Maintenance
Supervision
& Works
Operation
Refinery
HSE
Management
Project
Engineering
Studies
This course is also available in French: MTE/EXTAV. Please contact us for more information.
www.ifptraining.com 115
Troubleshooting, Maintenance & Reliability
Prerequisites
No prerequisites for this course.
116
Petrochemicals
Troubleshooting, Maintenance & Reliability
Engineering
Purpose Course Content 4 days
Processes
This course assesses the cause and
evolution of mechanical failures by analysis BASIC DEFINITIONS - OVERALL MEASUREMENTS 0.75 d
of vibration signals. Frequency and amplitude. Displacement, velocity, acceleration.
It emphasizes the implementation of an Different types of vibration: periodic, random, shocks.
efficient predictive maintenance program. Overall measurements: limitations, severity charts, high frequency techniques for anti-friction bearings, practical
Petroleum Products,
Analysis, Transfers
recommendations.
& Storage
Audience
Level: ADVANCED RESONANCE 0.5 d
Supervisors and technical staff involved in Simple system behavior: amplitude and phase. Actual rotor and bearings systems. Critical speeds.
the technical inspection and maintenance Using phase to study resonance. Identifying and solving problems.
Materials, Corrosion
of rotating equipment.
& Inspection
Equipment,
TOOLS FOR DIAGNOSIS 0.5 d
Learning Objectives FFT analyzers: Fourier transforms and actual plots. Accelerometers, fixation methods.
Selecting analysis parameters: scales, units, windows. Using special functions: zoom, cepstrum, envelope
Upon completion of the course, participants
detection.
will be able to:
explain the measurement devices: Using non-contacting probes for monitoring large machinery running on plain or tilt-pad bearings.
sensors, analyzers, software, etc,
Equipment
& Thermal
MACHINERY DEFECTS & VIBRATION SIGNATURE
Energy
recognize standard signatures of the 2d
most common mechanical failures, Unbalance. Shaft and coupling misalignment.
decide the kind of signal treatments Antifriction bearings - Typical defaults.
to apply, in order to understand failure Plain or tilt pad bearings instabilities.
details and evaluate its severity, Mechanical looseness, cracks, friction between rotor and static parts. Gear failures.
Rotating Equipment
implement a maintenance plan for each Electromagnetic defects of induction electric motors.
machine based on the criticality.
Drive belt vibration.
Instrumentation,
Use a professional measurement Developing an effective program.
software and/or test benches.
The practical approach makes the course
suitable for full-time vibration specialists.
Prerequisites
Maintenance
Supervision
& Works
It is advised to have a basic mechanical
knowledge or experience in vibration
monitoring.
Operation
Refinery
HSE
Management
Project
Engineering
Studies
This course is also available in French: MTM/DIAVIB. Please contact us for more information.
www.ifptraining.com 117
Troubleshooting, Maintenance & Reliability
:
Audience Ancillaries: flushing, heating and cooling, lubrication systems.
Maintenance: assembly and dismantling procedures, inspection, clearance, adjustment, roughness.
Level: FOUNDATION Operation and performance:
Engineers, supervisors and technical staff Process side
involved in rotating machinery maintenance Operational parameters; head, flow, rpm, efficiency.
and technical inspection. Characteristic curves. Control. Start-up, routine monitoring.
Consequence of internal wear.
Learning Objectives Mechanical part:
Stresses in machines. Influence on lifespan, on damage.
Upon completion of the course, participants Failure prevention; monitoring, repair quality.
will be able to: Troubleshooting:
explain how the machines and their Internal leakages. Unbalancing. Wear and failures.
elements are running, Practical exercises (time included in above items):
list the mechanical consequences of Recording and plotting pressure of a centrifugal pump.
specific operating conditions, Plant visits: centrifugal pumps manufacturer; centrifugal compressors and steam turbines manufacturer.
describe the failure modes of each
component, TECHNOLOGY & MAINTENANCE 5d
participate in the machinery reliability Lubrication:
improvement process. Purpose, different types of oil and grease. Practical exercises.
Bearings:
Ways & Means Antifriction bearings: types, lifespan, mounting, applications, related problems.
Plain and pad bearings, thrust bearings: operation, maintenance, incidents.
Pumps, compressors and turbines Coupling and alignment:
manufacturing site visits. Different types of couplings & related problems.
Workshop and practical exercises. Different methods of alignment, tolerances, practical part.
Case studies based on industrial & actual Sealing devices for pumps and compressors:
feedback. Mechanical pump seals, types, operation, related problems.
Installation, geometrical checks.
Prerequisites Other seals for positive displacement pumps and reciprocating compressors.
Rotors and shafts:
No prerequisites for this course.
Balancing: eccentricity, tolerances. Assembling on shaft: effect on balancing.
Geometrical shaft controls.
Practical exercises:
Bearing mounting and overhaul. Geometrical shaft control. Shaft alignment.
Mechanical seal mounting.
Plant visit: machine component manufacturer.
FORECASTING BREAKDOWNS 5d
Study of ruptures, wear and other failures:
Standard damage to machines: onset of problems and causes of failures, influences of metallurgy and surface treatments.
Fatigue, wear and tear. Rupture face analysis.
Case studies: rupture and wear examinations of typical parts, analysis of some centrifugal pump breakdowns.
Use of vibration analysis:
Different types of measurements and sensors.
Monitoring of turbomachines rotor behavior.
Spectrum analysis applied to pumps, fans.
Diagnosis.
Management of machinery reliability:
Reliability centered maintenance.
Detection of Bad Actors.
Improving reliability through failure analysis and diagnosis.
Monitoring the maintenance activity performance.
Practical exercises:
Measurement and analysis of vibrations.
Machinery component failures, analysis on examples.
118
Petrochemicals
Troubleshooting, Maintenance & Reliability
Engineering
Purpose Course Content 5 days
Processes
This course aims to enhance the
maintenance staff skills through a clear TROUBLESHOOTING ANALYSIS 2.5 d
understanding of online monitoring & failure Drop of the machine performance analysis: loss of flowrate, loss of process fluid pressure, increase of process
analysis. fluid temperature.
Monitoring results analysis: high vibrations levels, lubrication and seal circuit parameters, abnormal values, oil
Petroleum Products,
Analysis, Transfers
Audience quality.
& Storage
Level: PROFICIENCY Component failures: seal leakages, bearing damages, rotor sags, impeller cracks, misalignment.
Maintenance supervisors, engineers and Hydraulic phenomena: cavitation, unpriming, volute effect, surge.
all technical staff involved in rotating Reliability improvements to increase time between failures.
machinery maintenance, reliability and Applications & exercises: troubleshooting analysis of pumps, compressors and turbines.
Materials, Corrosion
technical inspection.
& Inspection
Equipment,
MACHINE MONITORING DEVICES 1d
Learning Objectives Process operating parameters: monitoring and analysis of the machine process data & logs.
Monitoring tools dedicated to the machine type: vibration monitoring, PV card indicator, rod drop, bearings
Upon completion of the course, participants
will be able to: temperature.
facilitate troubleshooting investigation
from failure analysis and monitoring, FAILURE ANALYSIS & INSPECTION TOOLS 1.5 d
Equipment
& Thermal
Energy
prevent mechanical failure and reduce Material analysis: Non Destructive Tests (liquid penetration inspection, radiography, magnetic particle inspection,
operating costs, ultrasonic inspection). Destructive tests after rupture: hardness, welding sample test, tensile test. Analysis of the
explain operating constraints, specific failure surface morphology.
propose improvements on machinery Performance analysis: vibration analysis reports, thermographic analysis report, efficiency follow-up reports,
reliability.
Rotating Equipment
noise analysis reports, oil analysis reports. Appreciation of standard failures.
Solutions to avoid failure: design parameters, stress limitations, operating parameter conditions, online monitoring.
Ways & Means Case studies: rupture and wear examinations of typical machine components (bearings, mechanical seals, rotors,
Case studies based on industrial & actual crankshaft). Analysis of most common failures on centrifugal pumps, reciprocating compressors, centrifugal
feedback. compressors and gear box.
Teamwork: mini projects dedicated to Understanding a vibrations & oil analysis report.
Instrumentation,
Prerequisites
No prerequisites for this course.
Maintenance
Supervision
& Works
Operation
Refinery
HSE
Management
Project
Engineering
Studies
www.ifptraining.com 119
120
Petrochemicals
& Natural Gas
Refining,
Instrumentation, Control
Applied Chemical
Engineering
& Electricity
Processes
Petroleum Products,
Analysis, Transfers
& Storage
Materials, Corrosion
& Inspection
Equipment,
Instrumentation & Process Control Certification ........................................................................................................................................................... p. 122
Equipment
& Thermal
Energy
Design & Operation of a Safety Instrumented System (SIS) ................................................................................................................................. p. 125
Rotating Equipment
Electrical Motors: Technology, Operation & Maintenance ..................................................................................................................................... p. 128
Supervision
& Works
Operation
Refinery
HSE
Management
Project
Engineering
Studies
Economics
www.ifptraining.com 121
Instrumentation, Control & Electricity
Advanced Certificate
Instrumentation & Process Control
Certification
Application on RSI IndissPlus dynamic process simulator
This course provides a good knowledge of instrumentation and control systems and facilitates communication with experts
to specify, design, operate and improve control systems.
This course is also available in French: IR/ICP. Please contact us for more information.
122
Petrochemicals
Instrumentation, Control & Electricity
Engineering
Application on RSI IndissPlus simulator
Processes
This course provides an overview of
advanced technologies used to improve CONVENTIONAL CONTROL LIMITATIONS 1d
process control quality and efficiency. Controlled, manipulated and anticipation variables.
Step test. Transfer function.
Audience Performance criteria of a single control loop.
Petroleum Products,
Analysis, Transfers
Cascade and feed-forward control benefits.
& Storage
Level: ADVANCED
Engineers and technical staff involved in the Tuning and limitation of PID controllers.
improvement of a plant process control. Applications:
PID controller tuning on process simulator.
Learning Objectives Debutanizer control improvements.
Materials, Corrosion
& Inspection
Equipment,
Upon completion of the course, participants PREDICTIVE CONTROL: IMPROVE QUALITY OF PRODUCTS 1d
will be able to: Inferential Control - Data Validation and Reconciliation (DVR).
get a tool box with several APC
Model Predictive Control (MPC).
technologies.
select one of these technologies Non Linear Control - Neural networks.
according to process challenges. Application: cases studies of typical usage in refining process.
estimate cost and benefit of
Equipment
& Thermal
Energy
APC (Advanced Process Control) MULTIVARIABLE CONTROL: IMPROVE PROCESS EFFICIENCY 1d
implementation. Multivariable Control - Dynamic Matrix Control (DMC).
Real Time Optimizer (RTO).
Ways & Means Examples of Architecture and project implementation.
Rotating Equipment
Application: decoupled controllers studied on process simulator.
Case studies.
Use of a process simulator.
APC PROJECT MANAGEMENT 1d
APC Project cost & benefit.
Prerequisites APC Software & Hardware specification.
Basic knowledge in instrumentation & Definition of project milestones.
Instrumentation,
Maintenance
Supervision
& Works
Operation
Refinery
HSE
Management
Project
Engineering
Studies
This course is also available in French: IR/CONTPRO. Please contact us for more information.
www.ifptraining.com 123
Instrumentation, Control & Electricity
Prerequisites
Basic knowledge in instrumentation &
process control.
124
Petrochemicals
Instrumentation, Control & Electricity
Applied Chemical
Engineering
of a Safety Instrumented System (SIS)
Processes
This course ensures that design, operation
and maintenance of a SIS will meet the SIS & INDUSTRIAL RISK MANAGEMENT 0.75 d
expected risk reduction. Identification of required Safety Instrumented Function (SIF) with Safety Reviews (LOPA & HAZOP).
Concept of Independent Protection Layer (IPL).
Audience Determination of required Safety Integrity Level (SIL) using a Risk Matrix.
Petroleum Products,
Analysis, Transfers
& Storage
Level: PROFICIENCY
Engineers and technical staff involved in
SIS DESIGN 1.5 d
design, operation and maintenance of SIS. Functional Specification: SIF allocation, cause/effect matrix, functional analysis, redundancies and fault tolerance
requirements according to SIL.
System Specification: Safety Programmable Logic Controller (S-PLC), Man Machine Interface (MMI).
Learning Objectives
Materials, Corrosion
Software specification: voting, maintenance bypasses and sensor signal analysis. Actuators discrepancy
& Inspection
Equipment,
Upon completion of the course, participants management.
will be able to: Hardware specification: recommended technologies for sensors and actuators.
specify the expected risk reduction
SIS Validation: required documents; Factory and Site Acceptance Tests (FAT - SAT).
factor,
understand the Safety Integrity Level
(SIL) concept, SIS OPERATION 0.75 d
use the IEC 61511 methodology for Management of bypasses and changes.
Equipment
& Thermal
Energy
design and operation. Definition, implementation and optimization of inspection and test program.
Rotating Equipment
Case studies occurred in industrial
SIS specification.
plants.
Proactive teaching methodologies and
Test definition including periodicity.
numerous exercises. Test procedure validation.
Prerequisites
Maintenance
Supervision
& Works
Operation
Refinery
HSE
Management
Project
Engineering
Studies
This course is also available in French: SEC/SIS. Please contact us for more information.
www.ifptraining.com 125
Instrumentation, Control & Electricity
126
Petrochemicals
Instrumentation, Control & Electricity
Engineering
Purpose Course Content 5 days
Processes
This course provides a better understanding
of electrical equipment such as generators, CHARACTERISTICS OF PLANT ELECTRICAL DISTRIBUTION 0.5 d
motors & power grids. It includes Purpose of electrical distribution, characteristics of the grid. One line electrical diagram.
performances, operation, main failures, Main grid, auxiliary grid, safety grid. Application to a typical grid.
hazards & safety.
Petroleum Products,
Analysis, Transfers
SUB STATION EQUIPMENT & WORKING PRINCIPLE OF SWITCHGEAR 2d
& Storage
Audience Purposes and uses of equipment, as well as its maintenance first level.
Level: FOUNDATION Operation & technical characteristics.
Electrical technicians, supervisors & Transformers: purpose of transformer on a power grid; operating principle, single phase to tri phases; windings
inspectors, operation and maintenance staff connection & protections.
Materials, Corrosion
as well as reliability engineers. Circuit breakers: operating principle, technologies, main failures.
& Inspection
Equipment,
Cables, switchboards, equipment, relays, diesel generators, batteries, chargers and UPS.
Learning Objectives Gas insulated substation: principle and technology.
Upon completion of the course, participants
SAFETY EQUIPMENT & RELIABILITY 1d
will be able to:
understand a plant grid & its structure, Main types of protections. Earthing system choice LV&HV: advantages and drawbacks.
master electrical equipment including Selectivity of protections: mains techniques. Protection relays. Insulation monitoring.
Equipment
& Thermal
Energy
motor operating principles, Hazardous area (ATEX) equipment: standards and maintenance rules.
detect the main disturbances & failures LockOut -TagOut procedures (LOTO).
related to electrical motors,
understand the roles of the safety parts. INDUCTION & SYNCHRONOUS MOTORS 1d
Operation & technical characteristics (intensity, efficiency, power factor and torque).
Rotating Equipment
Ways & Means Field of use of power and voltage range HV & LV. Technology and hazardous area (ATEX).
Drawings and datasheets used in the
Variable speed drive, type of drives; consequences on the grid. Electrical protection of motors.
industrial plants. Synchronous motors: torque control, excitation, different technologies.
Practical exercises & case studies. Induction motors: various types of starting according to the mechanical load & power of the motor. Constraints
from the grid; maximal numbers of launches. Application: failures and maintenance.
Maintenance
Supervision
& Works
Operation
Refinery
HSE
Management
Project
Engineering
Studies
www.ifptraining.com 127
Instrumentation, Control & Electricity
128
Petrochemicals
& Natural Gas
Refining,
Maintenance & Works Supervision
Applied Chemical
Engineering
Processes
Petroleum Products,
Analysis, Transfers
& Storage
Materials, Corrosion
& Inspection
Equipment,
Maintenance Policy & Equipment Reliability
Maintenance Management & Equipment Availability Certification ................................................................................................................... p. 130
Equipment
& Thermal
Energy
Maintenance & Works Supervision
Rotating Equipment
Routine Maintenance Optimization ......................................................................................................................................................................................... p. 131
Turnaround Management .............................................................................................................................................................................................................. p. 132
Equipment Basic Maintenance .................................................................................................................................................................................................. p. 133
Maintenance Engineer Certification ....................................................................................................................................................................................... p. 134
Supervision
& Works
Operation
Refinery
HSE
Management
Project
Engineering
Studies
Economics
www.ifptraining.com 129
Maintenance Policy & Equipment Reliability
Advanced Certificate
Maintenance Management
& Equipment Availability Certification
This course aims to increase skills on how to implement a customized maintenance policy and to provide the practical tools
to implement reliability improvement processes.
This course is also scheduled in French: OMT/GEMA. Please contact us for more information.
130
Petrochemicals
Maintenance & Works Supervision
Engineering
Purpose Course Content 5 days
Processes
This course provides in-depth knowledge
related to the organization, monitoring and ROUTINE MAINTENANCE & MAIN OBJECTIVES 2d
optimization of routine maintenance. Types of maintenance: preventive, corrective, condition based.
Optimized maintenance policy requirement: budget, technical and safety goals.
Audience Maintenance costs optimization: failure global costs, inefficiency costs.
Petroleum Products,
Analysis, Transfers
Equipment reliability management: criticality assessment, performance monitoring and control, reliability
& Storage
Level: PROFICIENCY
Staff involved in management and work indicators (MTBF, MTTR, etc.).
coordination: maintenance, operation and From notification to work completion: request, notification, emergency, preparation, planning, material, job safety
support department. analysis.
Cost estimate and control. Work acceptance criteria.
Materials, Corrosion
Learning Objectives Team responsibility: maintenance, operation, safety.
& Inspection
Equipment,
Applications and exercises.
Upon completion of the course, participants
Work planning: tasks sequencing, procedures and work scheduling.
will be able to:
perform detailed preparation work, Resources optimization.
identify the various roles and How to supervise and control works on site.
responsibilities involved,
control all aspects of routine CONTRACTING 1d
Equipment
& Thermal
Energy
maintenance. Purpose, efficiency conditions. How to select, supervise and control contractors.
Work specifications: main chapters. Different types of contracts. Bidding.
Ways & Means Safety and quality management. Contractor selection, audits, partnerships. Key performance indicators.
Upgrading plans.
Sharing of participants best practices.
Rotating Equipment
From failure management to equipment management: maintenance improvements.
Many practical exercises.
Applications and case studies dealing
with routine maintenance optimization. ON-SITE WORKS SUPERVISION, QUALITY & SCHEDULE MANAGEMENT 2d
Occupational health and safety.
Risks dealing with hot works, lifting, works at heights, scaffoldings, electrical, piping, high pressure cleaning,
Prerequisites
work in confined spaces.
Instrumentation,
Lock-out tag-out procedures.
maintenance knowledge. Job safety analysis. Prevention plans and work permits: regulation, education, constraints. Responsibility of the
personnel.
Personal protective equipment.
Quality control plan: audit, quality audits, contractor management.
Progress monitoring: physical progress, indicators (kpis), schedule and critical path. Statements and checks on
Maintenance
site.
Supervision
& Works
Work acceptance: use of checklists, punch lists, interfaces management with production and inspection
department.
Operation
Refinery
HSE
Management
Project
Engineering
Studies
www.ifptraining.com 131
Maintenance & Works Supervision
Turnaround Management
Prerequisites
The participants need to have basic
maintenance knowledge.
132
Petrochemicals
Maintenance & Works Supervision
Engineering
Purpose Course Content 5 days
Processes
To provide in-depth knowledge related
to the equipment technology and BASICS IN STATIC EQUIPMENT 1.5 d
maintenance. Different types of piping valves and flanges types, valve types, standards and selection criteria.
Distillation columns: operating principle; technology, fundamentals.
Audience All types of heat exchangers: technology, selection criteria.
Petroleum Products,
Analysis, Transfers
Furnaces and boilers: operating principle; technology, control and safety features.
& Storage
Level: DISCOVERY
Engineers from various disciplines: process, Tanks and vessels: different types of storage tanks: fixed & floating roof, etc.
maintenance, operation, mechanical,
inspection, HSE, instrumentation, ROTATING EQUIPMENT 2.5 d
electrical, Centrifugal and positive displacement pumps: types, technology and selection criteria.
Materials, Corrosion
Centrifugal and positive displacement compressors: types, technology and selection criteria; operation.
& Inspection
Equipment,
Learning Objectives Steam turbines and gas turbines: types, technology; operation & maintenance.
Basic machinery reliability, maintenance and troubleshooting.
Upon completion of the course, participants
Auxiliaries, lubrication and maintenance of rotating equipment.
will be able to:
provide basic understanding of rotating Risks and failures dealing with these types of rotating equipment. Prevention.
machinery and static equipment installed Case studies, exercises and applications.
on plants,
Equipment
& Thermal
Energy
describe the operating principle of this MAINTENANCE GENERAL PRACTICES 1d
equipment, Types of maintenance: preventive, corrective, condition-based.
list the basic maintenance practices, and Fundamentals of reliability analysis and improvement methods: FMECA: failure modes, effects and their criticality
reliability criteria. analysis, failure trees, Reliability Centered Maintenance (RCM).
Rotating Equipment
Ways & Means
Sharing of participants best practices.
Numerous exercises.
Applications and case studies.
Visit of running plant or workshop if
Instrumentation,
Prerequisites
No prerequisites for this course.
Maintenance
Supervision
& Works
Operation
Refinery
HSE
Management
Project
Engineering
Studies
www.ifptraining.com 133
Maintenance & Works Supervision
Graduate Certificate
Maintenance Engineer Certification
This course provides solid maintenance training in maintenance. The purpose is to use a Model of Excellence for maintenance management,
safety in construction works, detailed knowledge of main equipment and basic knowledge of Oil & Gas processes.
Module 1: PRODUCTS & PROCESSES Modules 11, 12, 13, 14: MAINTENANCE
5d 20 d
IN OIL & GAS & PETROCHEMICAL PLANTS MANAGEMENT, RELIABILITY & SAFETY
Main processes: oil, reforming, isomerization, hydrorefining, conversion units. Gas treatment. Maintenance policy: goals safety, costs, schedule, quality. Sub-contracting. Reliability & costs
Petrochemical and chemical processes. Manufacturing flowsheets. Control, Operation & Safety. optimization: FMECA, RCM, FTA, TPM, MTBF, MTTR, Global cost of failure.
From notification to work completion: demand, notification, emergency, preparation, planning,
material, job safety analysis. Costs estimate. Work planning: tasks sequencing, procedures and
Modules 2, 3, 4: STATIC EQUIPMENT - work scheduling. Resources optimization.
15 d Precommissioning, commissioning & work acceptance phases. Plant start-up.
THERMAL EQUIPMENT - CORROSION Plant Turnaround justification and frequency. Organization, scope, challenge, schedule. Financial
Overview of materials, steel structure. Static equipment technology: piping material, flanges, valves.
Vessels, columns, reactors, storage tanks, breakdown. KPI's.
Standard heat exchangers. Different types of furnaces and their characteristics. Boiler technology. Job safety analysis. Risks due to works on site: lifting, scaffolding, welding, confined spaces,
Operating conditions. Burner technology. cleanings, Xrays, etc. LOTO procedure and prevention, work permit.
Standard and specific types of corrosion in O&G plants. Detailed description of all types. Corrosion
prevention and monitoring. Inspection plan. Module 15: FINAL PROJECT 5d
Team work. Subject dealing with technical & Maintenance.
Modules 5, 6: INSTRUMENTATION, PROCESS Submission of an individual written report by the participant. Oral Presentation of the findings to a
10 d Jury according to the IFP Training Graduate Certificate process.
CONTROL, ELECTRICITY
Sensors, transmitters, control valves. Distributed Control System. Safety Instrumented Systems.
Process identification. Control strategies. Tunings. Application: loop tuning on dynamic simulator.
Fundamentals in industrial electricity. Distribution & Network. Electrical hazards. Electrical cabinets
and stations. Different types of motors. Transformers. ATEX standard. Industrial alternators.
134
Petrochemicals
& Natural Gas
Refining,
Refinery Operation
Applied Chemical
Engineering
Processes
Petroleum Products,
Analysis, Transfers
& Storage
Materials, Corrosion
& Inspection
Equipment,
Field Operator Certification ........................................................................................................................................................................................................... p. 136
Equipment
& Thermal
Energy
Mentors Training Course ................................................................................................................................................................................................................ p. 139
Rotating Equipment
Control & Electricity
Instrumentation,
Maintenance
Supervision
& Works
Operation
Refinery
HSE
Management
Project
Engineering
Studies
Economics
www.ifptraining.com 135
Refinery Operation
Vocational Certificate
Field Operator Certification
An established methodology for training operators in Oil & Gas/Chemical industry
This course provides the knowledge and know-how for the specific field operator position.
Successful participants will be granted the Field Operator Vocational Certificate.
136
Petrochemicals
Refinery Operation
Engineering
Purpose Course Content 35 days
Processes
This course provides a deeper knowledge
and know-how necessary to become a PANEL OPERATOR DUTIES & CONTROL ROOM ACTIVITIES 2d
panel operator. Panel operator role within the operation team; control room staff. Reporting and handover duties.
Plant documentation: inventory, content, usage, role and duties of the panel operator.
Audience
Petroleum Products,
Analysis, Transfers
BASIC PROFESSIONAL TRAINING 4d
& Storage
Level: FOUNDATION Notions of industrial chemistry. Fluid mechanics: pressure, flowrates, fluid flow, pressure drops.
Experienced field operators moving to Heat exchange: exchange mechanisms, resistance to heat transfer.
panel operator positions in refining and Liquid-vapor equilibrium of pure substances and mixtures.
petrochemical plants. Simulators: impact of operating parameters on the chemical reaction, heat exchanges, flash drum.
Materials, Corrosion
Learning Objectives Process control:
& Inspection
Equipment,
Upon completion of the course, participants Constitution of a control loop, symbols used. Sensors and transmitters. Control valves.
Controllers operating principles, inputs/outputs, internal parameters and tuning.
will be able to:
Complex control loops (cascade, split range, multiple calculation blocks).
describe the specific duties of Simulators: Valves characteristic curves. PID parameters tuning. Heat exchanger duty control. Split range configuration.
their position and the control room Behavior analysis of complex control loops.
organization, Distributed Control System (DCS):
explain in detail the processes using Architecture and system components. Man - Machine Interface (MMI). Trends tools. Information flux between site and control
Equipment
& Thermal
Energy
various documents (PFDs, P&IDs, control room.
schemes, logic diagrams), Automation:
identify risks related to equipment Safety instrumented systems: PSS, ESD, HIPPS, EDP; architecture and relationship with DCS. Safety logics and cause &
operation and process; to enforce effect matrix.
adequate preventive actions, PLCs and automation: grafcet analysis, study of specific sequences.
Rotating Equipment
Simulators: structure of the ESD system on a two-phase drum; furnace safety logics.
adjust the plant process parameters to
optimize production rate, product quality
and operating costs, EQUIPMENT OPERATION 8d
For each: working principles, technology, ancillary systems, process control scheme monitoring, operation, alarms, safety
analyze the process to determine
devices.
disturbance causes, and take Pumps, compressors, drivers:
appropriate corrective and preventive Simulators: operation of two pumps in parallel, pumps switch; changes in operating conditions, capacity control,
Maintenance
Commercial product quality requirements, specification and standard tests. Mixing rules.
Supervision
dynamic simulators: half of the course
& Works
takes place in the training center. Process units: role, principles, main equipment, specific hazards. Influence of the main operating parameters on the operation,
Interactive delivery method. consequences on process and products. Material balance.
Distillation, absorption, stripping.
Utilities: flare systems, air production, effluent treatment units, steam, water treatments,:
Prerequisites Simulators: start-up and shutdown, operation and control of various process units (for instance: two-product distillation
columns, multi draw-off distillation column, amine absorption and regeneration, sulfur recovery unit, hydrotreatment unit).
Excellent technical knowledge of the
Operation
Refinery
assigned unit or group of units (field
INTEGRATED PLANT SAFE OPERATION 6d
experience).
Panel Operator safe behavior:
Radio communication, other communication equipment. Teamwork, responsibility sharing. Transmission of know-how.
More info Alertness, forward thinking plant operation. Alarm management.
Application: role plays using the simulators (with panel operator views and FODs).
Customized simulators may be used as a HSE in operation:
complement to this training program. Product, equipment and process-related risks; prevention and protection.
HSE
Risks related to operation of equipment, to decommissioning-commissioning and start-up of equipment, specific prevention
measures.
Routine operations. Permit to work, work order, consignations and isolations.
Special operations: SIMOPS, black start. Emergency operation and crisis management.
Impact of plant operation on gas release into the atmosphere and on the waste water treatment unit.
Integrated plant operation:
Management
Steady state runs: routine checks, integrated plant behavior (inertia, interferences), global performances.
Project
ASSESSMENT 3d
Engineering
This course is also available in French: OPE/FBMOC. Please contact us for more information.
www.ifptraining.com 137
Refinery Operation
Risks related to operation of equipment, to decommissioning-commissioning and start-up of equipment, specific prevention
measures.
Routine operations. Permit to work, work order, consignations and isolations.
Special operations: SIMOPS, black start. Emergency operation and crisis management.
Impact of plant operation on gas release into the atmosphere and on the waste water treatment unit.
Steady state runs: routine checks, integrated plant behavior (inertia, interferences), global performances.
Identification, analysis and reaction to upsets and equipment failures; stabilization.
CONTINUOUS EVALUATION 3d
138
Petrochemicals
Refinery Operation
Engineering
Supervision of field operators following a certification training
Processes
This course provides help to mentors in
order to fulfill their mission in the operator GENERAL OBJECTIVES OF OPERATOR TRAINING 0.25 d
training program. Field Operator Certification program organization.
Teaching method and knowledge assessment.
Audience Conditions for granting the certification.
Petroleum Products,
Analysis, Transfers
& Storage
Level: PROFICIENCY
Mentors in charge of training field operators
TRAINING ORGANIZATION & RELATIONSHIPS 0.25 d
onsite. Training book: a standardized document to improve trainee follow-up and communication with trainers.
Synchronization of the topics seen in class with working practice. Mentors/trainers meetings in the field.
Mentors missions (integration, on-the-job practical training, verification of acquired knowledge).
Learning Objectives
Materials, Corrosion
Final briefing and participation to the final board of examiners.
& Inspection
Equipment,
Upon completion of the course, participants
will be able to: MENTORS TOOL BOX 1d
insure the smooth integration of beginner Teaching know-how:
operators in their shift team,
Communication techniques, questioning, listening, observing, reformulating, development.
train practically the beginner operators
on the field, Assessment techniques: assessment preparation by the mentor, running the assessment meeting.
verify that they have actually acquired What approach to adopt when a trainee is unsuccessful.
Equipment
& Thermal
Energy
the required knowledge and competency, Technical knowledge:
communicate effectively with the trainee From a real company situation, how to develop training exercises.
and other stakeholders (in-house training Learning the installation during interventions, detecting and using interesting situations for training.
department, IFP Training). Accepting one's limitations; developing strategies to retrieve information.
Rotating Equipment
Ways & Means PRACTICAL APPLICATION: OPERATOR'S INSPECTION ROUTINE CHECKS 0.5 d
Role playing, putting the new trainers
From a video shot on a plant: case study and mentors experience.
in various training situations on an Observation of the sequence by the participants to make comments and suggest improvements.
industrial site.
Extensive group discussions.
Instrumentation,
incident reports.
Prerequisites
Excellent knowledge of the operating unit
assigned to the trainee.
Maintenance
Supervision
& Works
More info
This training course is also suitable for
Operations staff mentoring colleagues to
new positions.
Operation
Refinery
HSE
Management
Project
Engineering
Studies
This course is also available in French: OPE/TUTBO. Please contact us for more information.
www.ifptraining.com 139
Refinery Operation
More info
Upon specific request of a customer, this
course may be shortened and focused on
training operators on the field only.
140
Petrochemicals
Refinery Operation
Engineering
Purpose Course Content 40 days
Processes
This course provides newly hired operators
with the basic knowledge required for a PIPING - VESSELS - STORAGE TANKS - DRAWINGS 6d
rapid and effective integration. Valves, fittings, flexible hoses, safety devices/interlocks. Vessels, storage tanks. Identification symbols for various items of
equipment.
Block diagrams, flow sheet, P&ID. Introduction to isometric drawings.
Audience
Petroleum Products,
Analysis, Transfers
Field applications: equipment recognition, practical exercise of line-plotting, Demonstration equipment in the workshop
& Storage
Level: FOUNDATION (when available).
Newly hired operators for oil refineries or
chemical plants. INSTRUMENTATION & CONTROL DEVICES 7d
Technicians or staff to be retrained as Physical variables used in process operations (pressure, temperature, flowrate, density, specific gravity).
operators in the chemical, petrochemical or Components of a control loop. Instrumentation: workings and operation.
Materials, Corrosion
oil industries. Field applications: practical exercise on control loops, demonstration loops (if available), work on Man-Machine Interface
& Inspection
Equipment,
in control room.
Learning Objectives
HEAT EXCHANGE EQUIPMENT 7d
Upon completion of the course, participants Heat, energy and heat transfer. Heat exchangers: technology, main types, workings and operation.
will be able to: On-site practical exercise on a heat exchanger.
monitor each main type of equipment Furnaces and boilers: technology, combustion, draft and operation.
on the field, detect and report abnormal
Equipment
& Thermal
On-site practical exercise on furnaces/boilers.
Energy
situations,
execute on the field the day-to-day
ROTATING MACHINERY 8d
operating tasks related to each main
Fluid flows.
type of equipment,
Rotating machinery field recognition.
strictly apply safety rules, to effectively
Rotating Equipment
Centrifugal and positive displacement pumps.
use collective and personal protective
On-site practical exercise on pumps.
equipment,
Centrifugal and reciprocating compressors.
communicate effectively with shift
Single stage, back-pressure steam turbines.
colleagues.
On-site practical exercise on a compressor or turbine.
Electric motors operation.
Ways & Means Extruder.
Maintenance
Products. Quality control tests. Sampling.
Supervision
In between IFP Training classroom
& Works
modules, On-the-Job Orientation on Principles of manufacturing processes.
Clients assigned unit. Notion of material and heat balance.
Manufacturing process diagram.
Utilities: flare network, waste water treatment, cooling water, air production.
Prerequisites On-site practical exercise on different processes (main equipment, operating conditions).
None, apart from being already hired by an
Operation
Refinery
Oil & Gas or Chemical company for a field OPERATORS' TOOLS - SKILLS & ORGANIZATION 2d
operator position. Plant documentation: inventory, content, usage.
Radio communication. Teamwork.
Reporting and handover duties.
Introduction Role plays.
For each equipment type: principle,
technology, ancillary systems, monitoring, SAFETY 5d
HSE
basic operations, risks, safety devices, good Product hazards: flammability, toxicity, physical hazards.
practices. Job Safety Analysis for field operators routine activity (equipment check, circuit alignment, sampling, etc.).
Emptying processes: blind and gasket fitting, degassing and inerting, entering a vessel.
Example of procedures for equipment shut-down and start-up.
Safe behavior.
Management
This course is also available in French: OPE/FTBO. Please contact us for more information.
www.ifptraining.com 141
142
Petrochemicals
& Natural Gas
Refining,
HSE
Applied Chemical
Engineering
Processes
Petroleum Products,
Analysis, Transfers
& Storage
Materials, Corrosion
& Inspection
Equipment,
HSE Design & Intervention
Safety Engineering .............................................................................................................................................................................................................................. p. 144
Implementing Safety Review ....................................................................................................................................................................................................... p. 145
Equipment
& Thermal
Energy
Safety in Plant Operations
Safety in Plant Operation ................................................................................................................................................................................................................ p. 146
Rotating Equipment
Safety in Operation Related to Chemical & Oil Storage ........................................................................................................................................... p. 147
Laboratory Safety ................................................................................................................................................................................................................................ p. 148
Instrumentation,
................................................................................................................................................................ p. 149
Environment
Waste Water Treatment .................................................................................................................................................................................................................. p. 150
Maintenance
Supervision
& Works
HSE Management
Plant SHE Process Daily Involvement ................................................................................................................................................................................... p. 151
Safety Leadership ................................................................................................................................................................................................................................ p. 152
Improve Your SHE Management System ........................................................................................................................................................................... p. 153
Root Cause Analysis .......................................................................................................................................................................................................................... p. 154
Operation
Refinery
www.ifptraining.com 143
HSE Design & Intervention
Safety Engineering
144
Petrochemicals
HSE Design & Intervention
Engineering
HAZID, HAZOP, LOPA,
Processes
This course provides a deeper knowledge
of selection and implementation of process RISK & ACCEPTABILITY CRITERIA 0.5 d
hazard reviews. Hazard representation.
Risk matrix, impact on workers, assets and the environment.
Audience Risk and hazard concepts, gravity and probability levels. Acceptable residual risk.
Petroleum Products,
Analysis, Transfers
& Storage
Level: FOUNDATION
Staff involved in process design, facilities
SAFETY REVIEWS
operation, maintenance and safety, whose Objectives.
duty is to implement or participate in To plan and implement the reviews during the various project phases or on existing facilities.
process hazard reviews, for new and/or Selection of the most appropriate methodology, in accordance with the context: new project, existing facilities
Materials, Corrosion
existing facilities. and revamping, updating of previous studies, operating permit.
& Inspection
Equipment,
Learning Objectives QUALITATIVE & SEMI-QUANTITATIVE METHODS 2.25 d
HAZID: HAZards IDentification (preliminary hazards analysis, design review, constructibility).
Upon completion of the course, participants
HAZOP: HAZard and OPerability analysis. Quantified HAZOP.
will be able to:
take an active part in the process hazard What-If and Check-List Methods: comparison with HAZOP method, limits.
reviews/methodologies, Implementing the methods:
Equipment
& Thermal
Energy
prepare process hazard reviews, Organization: to identify participants, to plan the review, to prepare the technical documentation.
organize the review team, identify To facilitate and lead the review. To prepare the report, follow-up, monitoring and close out of the review
participants based on their experience findings.
and background and define their
individual task, QUANTITATIVE METHODS 1.25 d
Rotating Equipment
select and prepare reviews, adapted to Bow tie: principles, construction and use. Safety barriers. Frequency calculation.
the context.
Quantitative Risk Analysis (QRA): selection of scenarios, evaluation of consequences and probability.
Layer Of Protection Analysis (LOPA): principles, IPL identification (independent protection layers), Safety
Ways & Means Instrumented Function (SIF) with associated SIL (safety integrity level), preparation and organization of reviews;
Simulation of hazard reviews on simple interaction with HAZOP findings.
Instrumentation,
Construction of a bow tie and calculation
of frequency.
Short exercises using the risk matrix.
Prerequisites
Maintenance
Supervision
Ability to read PFDs and PIDs.
& Works
Operation
Refinery
HSE
Management
Project
Engineering
Studies
This course is also available in French: SEC/HAZOP. Please contact us for more information.
www.ifptraining.com 145
Safety in Plant Operations
This course is also available in French: SEC/SECOP. Please contact us for more information.
146
Petrochemicals
Safety in Plant Operations
Engineering
Purpose Course Content 4 days
Processes
This course provides a better understanding
of product and equipment risks in order PLANT OPERATIONS & SAFETY 0.25 d
to increase safety behavior in storage and Specific hazard inventory and consequences: accident, environmental and health damages.
discharge operations. Risk management tools: organizational, human behavior and technical aspects.
Petroleum Products,
Analysis, Transfers
Audience PRODUCT-RELATED RISKS 1.25 d
& Storage
Level: PROFICIENCY
Flammability:
Operating personnel (engineers, shift Explosive atmosphere: flammable product occurrence.
leaders and/or operators) in refineries and Ignition sources: hot works, sparks and static electricity, self-ignition temperature.
petrochemical/chemical plants and any Oxidizers and pyrophoric products.
Materials, Corrosion
staff involved in operations (maintenance, Preventive measures and precautions: hazard operations and behavior to be followed: draining, sampling,
& Inspection
Equipment,
SHE department). product loading or unloading, repair works, motor vehicle traffic, hazardous area, etc.
Fluid behavior and related risks:
Learning Objectives Pressure in a vessel (Sphere, tanks, wagons, pipes, etc.) and consequences of a temperature increase or
Upon completion of the course, participants decrease: thermal expansion, vaporization, collapsing due to vacuum, freezing due to pressure drop, BLEVE,
will be able to: Boil-over, water hammer, etc.
identify and rank the risks inherent to Risk assessment and preventive measures.
Equipment
& Thermal
Energy
the products handled and stored, and to Risks for human health:
the equipment used for chemical and oil Toxicity: risk assessment, main ways of poisoning, prevention and protection.
storage, Thermal and chemical burns: equipment lay-out, product handling, Personal Protective Equipment (PPE).
measure the possible consequences on Product interaction: during storage (Bulk, barrel, etc.), transport (rail, road, shipment) and hazardous chemical
safety, health and the environment,
Rotating Equipment
reaction.
apply preventive recommended
measures, Hazmat transportation: loading rate, vehicle identification, Material Safety Data Sheet (MSDS), driver certificate,
adopt the most appropriate behavior in etc.
accordance with the risks.
PLANT RELATED RISKS - SAFEGUARDING EQUIPMENT 0.75 d
Ways & Means Atmospheric and under pressure storage tanks: different kinds of construction, compressive and vacuum strength,
Maintenance
Supervision
and accidents.
& Works
Successive stages: utilities used (nitrogen, water, air, gas oil, etc.).
Prerequisites Draining-blowdown: depressurization, degassing, inerting.
Lock out/Tag out procedure: blinding, ventilation, confined space entry.
No prerequisites for this course. Works permits: endorsement and responsibilities.
Commissioning and start-up.
Operation
HUMAN BEHAVIOR & SAFETY CONTROL 0.25 d Refinery
Strict discipline: understanding and compliance with procedure, safety barriers, risk of routine.
Employees' involvement: commitment and responsibility.
Risk level assessment: accident, near miss, unsafe acts.
Field agents: safety department, medical department, health safety and working conditions committees.
HSE
Management
Project
Engineering
Studies
www.ifptraining.com 147
Safety in Plant Operations
Laboratory Safety
Prerequisites SAFE BEHAVIOR (key topic discussed during the whole course) 0.25 d
No prerequisites for this course. Individual behavior:
Typical hazardous behaviors observed, importance of being a role model. Individual accountability.
Behavioral observations: focus on human behavior, communication skills, commitment and action plans.
Risk management:
Risk identification and evaluation in day-to-day routine operations. Routine prevention. PPE. Sensitization.
Change management. Identification of risks related to analytical changes (equipment, chemicals, samples).
Quality systems:
Safety procedures (understanding and compliance). Operating instructions. Safety precautions in test
methods.
Material Safety Data Sheets: understanding, use, filing.
Role of HSE Department and of the Safety Committee. Continuous improvement through incident feedback.
148
Petrochemicals
Safety in Maintenance & Construction
Engineering
Purpose Course Content 4 days
Processes
This course provides expert knowledge
of risks related to construction and OCCUPATIONAL HEALTH & SAFETY 0.25 d
maintenance works and insight on how to Occupational safety, work conditions and prevention: accident causes and their consequences, investigation,
promote safety practice and ensure safer reporting and cost impact - occupational diseases.
work conditions and behavior. Identification and analysis of hazards during execution of maintenance and construction works.
Petroleum Products,
Analysis, Transfers
& Storage
Audience PRODUCT-RELATED HAZARDS & PRECAUTIONS 0.5 d
Level: FOUNDATION Product-related hazards in refineries, petrochemical and chemical plants: main properties (flammable, explosive,
Maintenance, operational and SHE toxic, noxious, corrosive, asphyxiating, harmful for the environment), gas detection (LEL), precautions, ATEX
staff who handle work permits and requirements.
Materials, Corrosion
monitor contractors on operating plants. Pressure and temperature related hazards.
& Inspection
Equipment,
Contractors' personnel, supervisors, Toxicology: limits, specific cases: asbestos, H2S, benzene; biological risks.
engineers, foremen and crew leaders who
implement maintenance and construction WORK-RELATED HAZARDS 2.5 d
works.
Material transportation equipment, manual and mechanical handling.
Decommissioning: risks related to equipment opening and line breaking, isolation procedure, blinding and
Learning Objectives spading work, circuit lockout and tagging procedure.
Equipment
& Thermal
Energy
Upon completion of the course, participants Work in confined spaces: vessel opening, ventilation, gas testing, entry permit, risk variation during work
will be able to: execution.
understand legal requirements, safety Work at height: rules for installing and using scaffolding, ladders and harnesses.
rules and practices, Use of tools and construction equipment: portable, power and air actuated tools; abrasive blasting; painting; high
learn about collective protection
Rotating Equipment
pressure cleaning, use of cleanup tank trucks and flexible hoses, chemical cleaning; rigging, lifting, hoisting.
measures and personal protective
Hot works: welding, cutting and heating, grinding.
equipment required at work,
be aware of the specific responsibilities Hazardous radiation: working with radioactive sources, X-ray work, specific risks.
of contractors and owners, Risks related to electrical work and devices: classification of hazardous area and equipment requirements;
improve individual behavior and obtain current effects through the human body.
greater commitment from contractors'
Instrumentation,
personnel for safer operations.
Safety procedures: work permit types and validity; purposes, application, job safety analysis, precautions,
Ways & Means constraints; commitment and responsibility of contractors, maintenance.
SHE and issuing operation department; permit endorsement.
Detailed case studies based on actual
accidents or incidents.
Planning and monitoring safety of contracted works on site: coordination with contractors, co-activity and
Sharing of experiences among interface management; preparation of prevention plan and risk assessment.
Maintenance
Danger resulting from unsafe acts and/or unsafe conditions: sources of hazards, task/risk analysis, managing
Supervision
participants.
& Works
contractors and subcontractors.
Prerequisites Management of Change (MOC).
Personal Protective Equipment (PPE).
No prerequisites for this course.
Operation
Refinery
HSE
Management
Project
Engineering
Studies
This course is also available in French: SEC/SECTRA. Please contact us for more information.
www.ifptraining.com 149
Environment
Prerequisites
No prerequisites for this course.
150
Petrochemicals
HSE Management
Engineering
Purpose Course Content 2 days
Processes
This course provides a positive overview of
the plant SHE processes. SAFETY COMMITMENT FOR THE PLANT & THE EMPLOYEE 0.25 d
Employer and employee safety regulatory requirements.
Audience Safety improvement policy: moral requirement, economic features, technical challenge.
Employer and employee legal responsibilities.
Petroleum Products,
Analysis, Transfers
Level: FOUNDATION
Ensure ones own and occupational environment protection.
& Storage
All plant staff, from operation, maintenance,
engineering to laboratory.
RISK UNDERSTANDING - HAZARD MANAGEMENT TOOLS 0.75 d
Risk management: target, field of application, staff concern.
Learning Objectives Work-accident consequence assessment:
Materials, Corrosion
Upon completion of the course, participants Different accident scripts (fire, explosive or toxic gas leak, etc.) and effect quantification.
& Inspection
Equipment,
will be able to: Taking risk into account in daily assignments.
understand the individuals role in the Hazard analysis methods:
plant SHE process and results expected,
Target: risk assessment, protection and prevention means.
take over the plant SHE tools,
enforce your SHE involvement in your Overview of main hazard analysis methods (HAZOP, CCC, etc.).
daily job. Risk analysis adaptation and use in standard process operations (product emptying, sampling,
decommissioning, etc.).
Equipment
& Thermal
Energy
Ways & Means Management of change.
Rotating Equipment
Tools: safety instructions, procedures, check-list, experience sharing, occupational task risk analysis, group work
Sharing of experiences (videos, case
studies).
(interest, constraints, limits, etc.).
Expertise available: top management, SHE team, medical unit, experts.
Prerequisites INDIVIDUAL BEHAVIOR - HUMAN RELIABILITY 0.5 d
No prerequisites for this course. Management and individual exemplary behavior (rules & instruction agreement, personal protective equipment
Instrumentation,
Team work induction.
Development of ones sense of observation, reaction in front of a new or unusual situation.
Awareness of ones stake and role in SHE process.
Human reliability: to be taken into account in prevention tools and risk analysis.
Maintenance
Supervision
& Works
Operation
Refinery
HSE
Management
Project
Engineering
Studies
www.ifptraining.com 151
HSE Management
More info
This course is adapted to company HSE
current performances and objectives,
implemented Management System, main
tools used.
152
Petrochemicals
HSE Management
Engineering
Purpose Course Content 3 days
Processes
This course provides key knowledge
in order to improve the existing SHE SHE MANAGEMENT SYSTEM OBJECTIVES 0.25 d
management system and evaluate hazard Tools for assessing risks, preventing accidents, making use of lessons learnt and improving communication.
analysis methods more efficiently. Main features of regulatory requirements in the UE and USA (Seveso II or CoMAH, OSHA PSM).
Employers and employees legal responsibilities.
Petroleum Products,
Analysis, Transfers
Audience Examples of guidelines: OHSAS 18001, 18002, ILD, OSH-2001, etc.
& Storage
Level: ADVANCED
Senior staff, managers, supervisors SHE MANAGEMENT SYSTEM STRUCTURE 0.25 d
and graduate engineers, in charge of Principles, fields of application, organization and responsibilities to ensure continuity and progress.
coordinating and improving their sites Communication from the line management to the field actors and vice versa, benefits from sharing experience,
Materials, Corrosion
Safety Health Environment Management safety indicators and audits.
& Inspection
Equipment,
System.
SHE MANAGEMENT SYSTEM IMPROVEMENT 1d
Learning Objectives Commitment and responsibilities of the Management.
Employee involvement, information and training.
Upon completion of the course, participants
will be able to: Process Safety Management.
define the operational objectives of a Hazard analysis during project development, change implementation, start-up and normal operation.
Equipment
& Thermal
Energy
SHE management system, Operating requirements, procedures and practices. Critical process parameters and operating ranges.
assess the fundamental requirements for Mechanical integrity and material inspection plan.
an effective SHE management system, Managing changes in technology, chemicals, equipment, facilities, procedures, organization, etc.
apply and improve existing tools, Managing contractors and subcontractors in plants.
improve system processes and
Rotating Equipment
Incident investigation and reporting.
performances.
Managing the documentation.
Compliance audits.
Ways & Means
Practical exercises for the different HAZARD ANALYSIS METHODS 1d
methods and techniques presented. Different risks (accident, fire, explosion, product release, spill, industrial disease, etc.).
Instrumentation,
Sharing of experiences between trainees. Qualitative and quantitative risk analysis.
Use of risk assessment, incident report, Process Hazard Analysis (PHA) methods:
field assessment, etc.
Check-lists.
SHE Management System failures: case
studies.
What-if analysis.
Hazard and Operability analysis (HAZOP).
Maintenance
Causes, Consequences, Compensation (CCC).
Supervision
Prerequisites
& Works
Failure Modes Effects and Criticality Analysis (FMECA).
No prerequisites for this course. Fault Tree Analysis.
Criteria for selecting the most appropriate PHA method.
Risk assessment: use of criticality matrix, probability & consequences.
Important safety systems, SIS (Safety Interlock System) classification, protection layers and redundancy.
Operation
Risk prevention and mitigation methods.
Refinery
HUMAN FACTORS 0.25 d
Human behavior, strengths and weaknesses, adaptation to evolving situations.
Ergonomics. User friendly equipment, environment and procedures. Path for improvement.
Lessons learnt from human errors used positively for improvement. Communication, information and training.
HSE
This course is also available in French: SEC/MANSHE. Please contact us for more information.
www.ifptraining.com 153
HSE Management
Prerequisites
No prerequisites for this course.
154
Petrochemicals
Industrial Safety Engineer
Applied Chemical
Engineering
Industrial Safety Engineer Certification
Prevention - Protection - Mitigation
Processes
This course provides a deeper knowledge on how to master all aspects of the industrial safety engineer position.
Petroleum Products,
Analysis, Transfers
Level: PROFICIENCY Upon completion of this course, participants will be able to:
& Storage
Engineers recently assigned to the HSE department in the following industries: master technical knowledge, rules and regulations,
Oil & Gas (upstream and downstream), apply a practical and behavioral know-how,
Petrochemical and chemical, implement tools and techniques required for an integrated management of
Transport, storage and distribution of crude oil, petroleum products, and natural safety.
gas.
Materials, Corrosion
Experienced personnel intended to advance their profession in HSE.
& Inspection
Equipment,
Ways & Means
Practical tutorials on industrial equipment.
Site visit and studies.
Real-life firefighting exercises.
Lecturing by industry experts.
Equipment
& Thermal
Energy
Real incidents and accidents case studies.
Rotating Equipment
WELCOME - PRESENTATION - MID TERM INDUSTRIAL HYGENE - HEALTH AT WORK 3d
1d
& FINAL ASSESSMENT Professional risks: chemical risks, physical risks, toxicological risks.
Collective and personal protection equipment.
RISKS RELATED TO FLUIDS BEHAVIORS 2d Risk management: work station assessment, material safety data sheet, medical
Gas compression and expansion. Liquid-vapor equilibrium. Energies at stake. check-up,
Pressure in a vessel and consequences of heat addition or withdrawal: thermal Occupational medicine - Prevention.
Instrumentation,
Risk assessment and operating precautions. SAFETY DURING COMMISSIONING
& DECOMMISSIONING ACTIVITIES -
11 d
RISKS & PRECAUTIONS RELATED SAFETY IN MAINTENANCE & CONSTRUCTION
6d
TO EQUIPMENT WORKS - SAFETY IN LABORATORY
Piping - Thermal equipment - Storage equipment - Pressure vessels. Safety during commissioning and decommissioning operations: risks and precautions
Transport - Loading/offloading units: tank trucks, tank rail cars, cargo ships. related to auxiliary fluids (nitrogen, water, air, steam, ). Draining and venting of
Maintenance
Supervision
Rotating machinery: pumps, compressors, steam turbines, gas turbines, equipment.
& Works
Instrumentation and process control. Process, mechanical, electrical lock out. Neutralizing, washing, degassing, inerting of
facilities. Gas tests. Vessels/confined space entry. Re-commissioning.
FLAMMABILITY PREVENTION - Safety in maintenance and construction works: specific risks and corresponding
18 d precautions. Permit to Work. Integration of safety in preparation, implementation and
PRECAUTIONS - FIREFIGHTING
Combustion phenomenon: combustion of gaseous, liquid and solid mixtures. work surveillance.
Combustion effects. BLEVE phenomenon, boil over, back draft and flash over.
Operation
Refinery
Precautions and prevention against risks of fire and explosion: control or suppression of RISK MANAGEMENT 16 d
flammable mixtures and ignition sources. ATEX zones classification. Global approach to prevention: human means, technical means, human factors.
Materials behavior with fire. Gas detectors, fire detectors (smoke, flame, heat,). Health, safety and environment management system (HSE-MS): Structure,
Protection and firefighting: extinguishants (water, powder, foam, inhibiting gases), implementation and administration of a HSE management system.
mobile and fixed firefighting equipment. Risk assessment: risk assessment methods (HAZID, HAZOP, What-If,), preventions
Firefighting strategies: basic rules, means and methods of intervention, emergency means, crisis and intervention management.
plans. Financial shields to deal with accidents - Insurances. HSE approach in projects.
HSE
Practical exercises on real fires. Safety engineer job: mission (research, operational, functional, liaison, ),
responsibilities, and required skills.
ENVIRONMENT PROTECTION 3d
Importance of environment protection for human being, for company.
Management
Air, water and soil protection. Origin, nature, treatment and reduction of pollutions.
Project
Engineering degree or equivalent experience within the Oil & Gas industry. A n international recognition of your competencies.
Studies
This course is also available in French: SEC/SECUIND. Please contact us for more information.
www.ifptraining.com 155
156
Petrochemicals
& Natural Gas
Refining,
Project Management
Applied Chemical
Engineering
Processes
Petroleum Products,
Analysis, Transfers
& Storage
Materials, Corrosion
& Inspection
Equipment,
Downstream Project Management Certification ........................................................................................................................................................... p. 158
Equipment
& Thermal
Energy
Contracts & Procurement ............................................................................................................................................................................................................. p. 161
Rotating Equipment
Project Management ........................................................................................................................................................................................................................ p. 164
Supervision
& Works
Operation
Refinery
HSE
Management
Project
Engineering
Studies
Economics
www.ifptraining.com 157
Project Management
Advanced Certificate
Downstream Project Management
Certification
This course provides an overview of management of Oil & Gas Downstream significant projects (more than 10 million euros),
from initiation to closure.
158
Petrochemicals
Project Management
Engineering
Application to Oil & Gas Upstream Projects
Processes
This course provides an overview of Oil
& Gas projects engineering studies, from GAINING A DEEP UNDERSTANDING OF ENGINEERING 0.5 d
conceptual design to detailed drawings. Organization and role of engineering in a project: parties involved, scope and sub-contracting.
Petroleum Products,
Analysis, Transfers
Design basis and criteria.
& Storage
Level: FOUNDATION
Anyone wishing to gain a clear
Engineering activities and deliverables.
understanding of engineering activities and Input, output, content and constraints, sequence.
their execution by a contractor. In the various disciplines: process, equipment/mechanical, plant layout, health, safety & environment (HSE), civil
This includes project engineers and engineering, material & corrosion, piping, plant model, instrumentation and control, electrical, field engineering.
Materials, Corrosion
engineering managers.
& Inspection
Equipment,
KEYS TO A SUCCESSFUL ENGINEERING EXECUTION 1d
Learning Objectives Understanding the schedule requirements: typical critical path of an oil & gas project, consequences for
engineering, matching the procurement and construction schedule.
Upon completion of the course, participants
Internal constraints of the engineering schedule: interfaces between disciplines, vendor input, best practices.
will be able to:
coordinate all engineering activities, Interface management: challenge and best practice.
deliverables, work sequence and Implementation of changes: challenge and best practice.
Equipment
& Thermal
Energy
interfaces, How to meet the main challenge of delivering on schedule?
evaluate the main risks: schedule, EPC execution model & the resulting key milestones for engineering + benchmarks.
vendors, interfaces, quality and how to What to put in place to control a contractor?
mitigate them, How to effectively monitor progress, factors that could impact progress, meaningful KPI, requirements for
control engineering execution: critical
Rotating Equipment
progress reports?
issues and controls/KPI to put in place,
use best practices, including
management of changes, progress
control, etc.
Maintenance
Supervision
constantly led to think and learn by
& Works
themselves.
Prerequisites
No prerequisites for this course.
Operation
Refinery
HSE
Management
Project
Engineering
Studies
www.ifptraining.com 159
Project Management
160
Petrochemicals
Project Management
Engineering
Application to Oil & Gas Upstream Projects
Processes
This course provides a comprehensive
understanding of project contract and INTRODUCTION 0.5 d
procurement issues as seen by an oil Different types of contracts.
company and a contractor.
CONTRACTING STRATEGY 0.75 d
Petroleum Products,
Analysis, Transfers
Audience Assignment of main equipment.
& Storage
Endorsement of the design dossier.
Level: PROFICIENCY Interfaces between contracts.
Project engineers strongly involved in Contractors.
contractual issues of upstream Oil & Gas Local content.
projects. Monopole/oligopole.
Materials, Corrosion
Single sourcing/open book tendering.
& Inspection
Equipment,
Learning Objectives Patrimonial contracts (JOA, PSA,).
Design competition.
Upon completion of the course, participants Interfaces between patrimonial agreements and operations contracts.
will be able to:
grasp the increasingly challenging CALL FOR TENDER PROCEDURES 0.75 d
contractual relations involved in an Oil & Tendering phase.
Gas project,
Equipment
& Thermal
Prequalification.
Energy
apply proven methods to solve the issues Instructions to tenderers.
and put successfully a project in the right Tender schedule.
contractual framework. Tender evaluation procedure.
Inflation and currency hedging.
Ways & Means
Rotating Equipment
Final selection and contract award.
Single source contract.
The course is illustrated by numerous
Contractor bid preparation.
examples taken from actual exploration &
production project.
EPC CONTRACT CONTENT & CORE ARTICLES, EXHIBITS 1d
Agreement (articles and annexes).
Prerequisites Exhibits.
Maintenance
Risk management process.
Supervision
attendantsknowledgeThis module is part
& Works
of the course E-740CTraining E-740C may Risk assessment and reduction.
be validated, on request, as such when all Claim control for projects.
modules have been done
PROCUREMENT, EXPEDITING, STOCK MANAGEMENT, TRANSPORTATION,
0.5 d
CUSTOMS
Procurement strategy.
Operation
Refinery
Procurement management process.
Long lead items & critical equipment.
Procurement management organization.
Company control of procurement.
Inspection.
Procurement systems.
Material control.
HSE
Claim management.
Project
NEGOTIATION 0.5 d
Principles and methodology.
Case study.
Engineering
Studies
www.ifptraining.com 161
Project Management
Prerequisites
Operational knowledge of the Project
Management process.
More info
Course consistent with the PMI and AACE
standards. Worth 24 PDU.
This course is also available in French: PGP/EMCOU. Please contact us for more information.
162
Petrochemicals
Project Management
Engineering
Purpose Course Content 4 days
Processes
This course provides key knowledge to
prepare the participants to join or work with ORGANIZATION & RISKS MANAGEMENT 1d
a start-up team. Main steps: pre-commissioning, mechanical completion, commissioning, ready for start-up, start-up permit,
performance test runs, temporary and final acceptance. Responsibilities of partners.
Audience Plant breakdown into systems and sub-systems.
Petroleum Products,
Analysis, Transfers
Reference documents: equipment specifications, PIDs, technology transfer manual, control loops, diagrams,
& Storage
Level: PROFICIENCY
Supervisors, engineers and technicians of Commissioning and start-up schedule.
refining, petrochemical and engineering Risks related to transient phases and utilities start-up: explosive atmospheres, nitrogen, steam, air, fuel gas.
companies. Fluid behavior and related hazards: pressure, temperature, thermal expansion, vacuum, water hammer.
Operating and technical staff responsible Changing risks between construction and start-up..
Materials, Corrosion
for the commissioning and start-up of a Management of changes.
& Inspection
Equipment,
new or upgraded plant. Practical case studies on a typical process unit.
Equipment
& Thermal
Energy
activities within the last phases of a Standard pre-commissioning checks for rotating equipment.
project, Practical exercise: verification of static equipment installed on-site - Case study on a typical process unit.
conduct or delegate the corresponding
tasks while controlling the specific risks COMMISSIONING 1d
related to these operations,
Rotating Equipment
Commissioning activities. Cleaning: chemical cleaning, flushing and blowing.
schedule and organize the
Equipment drying and dynamic testing.
commissioning and start-up works.
Practical exercise: steam flushing.
Preparation for the start-up of rotating equipment.
Ways & Means Case study on a typical process unit.
Numerous applications and cases
Instrumentation,
An interactive delivery method that Pre-start-up safety review - Start-up acceptance: checks required before oil-in.
draws on participants experiences. Start-up: leak tests, air removal, plant feeding.
Transition towards industrial production: start-up and performance tests, temporary acceptance certificate,
Prerequisites mechanical warranty period, final acceptance certificate.
No prerequisites for this course. Case study on a typical process unit.
Maintenance
Practical exercise: group work to establish acceptance checklists or commissioning and start-up procedures on
Supervision
& Works
equipment.
More info
This course is also available in Spanish.
Operation
Refinery
HSE
Management
Project
Engineering
Studies
This course is also available in French: SEC/OPDEM. Please contact us for more information.
www.ifptraining.com 163
Project Management
Project Management
Minor Projects within Existing Facilities
Prerequisites
No prerequisites for this course.
More info
Course consistent with the PMI standards
and the 5th edition of the PMBOK. Worth
30 PDU.
164
Petrochemicals
& Natural Gas
Refining,
Engineering Studies
Applied Chemical
Engineering
Processes
Petroleum Products,
Analysis, Transfers
& Storage
Materials, Corrosion
& Inspection
Equipment,
Processes Representation ........................................................................................................................................................................................................... p. 166
Equipment
& Thermal
Energy
Rotating Equipment
Control & Electricity
Instrumentation,
Maintenance
Supervision
& Works
Operation
Refinery
HSE
Management
Project
Engineering
Studies
Economics
www.ifptraining.com 165
Engineering Studies
Processes Representation
PFDs & P&IDs
Prerequisites
Basic knowledge of industrial equipment
(rotating, static, thermal, instrumentation).
166
Petrochemicals
Engineering Studies
Engineering
Purpose Course Content 3 days
Processes
This course provides knowledge on how
to elaborate a general layout and take into PRELIMINARY LAYOUT 1d
account the various constraints. European regulations for: safety distances, noise, environment, works. International standards.
Use of Blocs Diagrams, Process Flow Diagrams and Piping & Instrumentation Diagrams.
Audience General layout: process units, storage facilities. Utilities. Technical & administrative buildings. Site access (road,
Petroleum Products,
Analysis, Transfers
rail, sea).
& Storage
Level: FOUNDATION
Engineers and technicians involved in Oil &
Gas projects. LAYOUT CRITERIA & CONSTRAINTS 1d
Review of constraints generated by the various disciplines. Associated layout criteria.
Health, Safety and Environmental constraints.
Learning Objectives
Materials, Corrosion
Location of naked flame. Area classification.
& Inspection
Equipment,
Upon completion of the course, participants Use of the results of Quantitative Risk Assessment (QRA). Safety distances.
will be able to: Access, Egress, Escape and Rescue: structures at height, congested areas, access of rescue team.
produce the equipment layout of
Firefighting equipment layout. Fire zones.
a project, taking into account all
constraints imposed by the various Health. Ergonomics. Noise concerns at fence.
disciplines, as well as suppliers, site Maintainability: lifting and storage area, access to equipment.
infrastructure, regulations and company Site circulation: management of vehicle flows (cars, trucks, railcars), forbidden access/areas to vehicle.
Equipment
& Thermal
Energy
standards, Planning and scheduling: data availability at each project stage, management of Holds and Change Requests.
optimize layout,
efficiently participate to a design review. PLOT PLAN REVIEWS 0.5 d
Design reviews using HAZID methodology.
Ways & Means
Rotating Equipment
Final layout (including validated actions from reviews or equipment supplier data). Use of 3D models.
Examples issued from refining/chemical
projects.
LAYOUT OPTIMIZATION 0.5 d
Develop a general arrangement on a Inter-unit connection optimization: above-ground/underground. Storage area optimization.
practical case. Optimization of paved areas. Specificity of packages or integrated modules/skids.
Design review using HAZID methodology.
Maintenance
Supervision
& Works
Operation
Refinery
HSE
Management
Project
Engineering
Studies
This course is also available in French: EC/IMPLANT. Please contact us for more information.
www.ifptraining.com 167
Engineering Studies
Civil Engineering
Prerequisites
Basic knowledge of equipment used in
oil & gas industry. Basics in resistance of
materials.
168
Petrochemicals
& Natural Gas
Refining,
Economics
Applied Chemical
Engineering
Processes
Petroleum Products,
Analysis, Transfers
& Storage
Materials, Corrosion
& Inspection
Equipment,
Paris Energy Summits
International Oil Summit .................................................................................................................................................................................................................. p. 170
Equipment
International Gas & Electricity Summit
& Thermal
.................................................................................................................................................................................. p. 171
Energy
Energy Economics
Overview of Petroleum Economics ......................................................................................................................................................................................... p. 172
Rotating Equipment
Overview of Natural Gas Economics ..................................................................................................................................................................................... p. 173
Liquefied Natural Gas Economics ........................................................................................................................................................................................... p. 174
Trading Economics
Instrumentation,
.......................................................................................................................................................................................................................
Downstream Economics
Planning & Economics of Refinery Operations ............................................................................................................................................................... p. 177
Maintenance
Supervision
Refinery Operation Management & Linear Programming
& Works
...................................................................................................................................... p. 178
Economic Framework of Refining ............................................................................................................................................................................................ p. 179
Economic Optimization of Refining Operations .............................................................................................................................................................. p. 180
Refining&Petrochemicals Synergies ................................................................................................................................................................................... p. 181
Profitability Analysis of Downstream Investment Projects ...................................................................................................................................... p. 182
Operation
Downstream Module ......................................................................................................................................................................................................................... p. 183 Refinery
........................................................................................................................................ p. 185
Management
Project
Engineering
Studies
Economics
www.ifptraining.com 169
Paris Energy Summits
170
Petrochemicals
Paris Energy Summits
Engineering
Jointly organized with IFP nergies nouvelles &Petrostrategies
Processes
The International Gas Summits, held in
Paris since 1996, have recorded large
successes. From 2016, the International The International Gas, Renewables and Electricity Summit will discuss the challenges and issues of the gas
Gas Summit becomes the International Gas, industry, of the development of the electricity production, including the rapid surge of renewable sources,
Renewables & Electricity Summit. expecially wind and solar.
Petroleum Products,
Analysis, Transfers
Each conference brings together more
Ministers, CEOs and executives will as usual exchange arguments in a lively debate.
& Storage
than 200 participants, including ministers,
prominent corporate leaders and journalists.
Wide issues facing the natural gas,
Renewables & Electricity industry around
the world are open for debate following
Materials, Corrosion
presentations from distinguished speakers.
& Inspection
Equipment,
In 2017, as in the previous summits, CEOs
of leading energy companies such as ENGIE
(ex GDF Suez), Gazprom, Shell, Sonatrach,
Statoil, Total,, are invited to take part.
Audience
Equipment
& Thermal
Energy
Professionals in the Gas Business,
Consumers, Buyers, Power Generators,
Regulators and Government Advisers/Policy
Makers, Academics, Bankers, Economists,
Lobbyists and Consultants.
Rotating Equipment
Control & Electricity
Instrumentation,
Maintenance
Supervision
& Works
Operation
Refinery
HSE
Management
Project
Engineering
Studies
www.ifptraining.com 171
Energy Economics
Prerequisites
No prerequisites for this course.
This course is also available in French: ENE/EPE. Please contact us for more information.
172
Petrochemicals
Energy Economics
Engineering
Purpose Course Content 4 days
Processes
This training provides an overview of the
economic and contractual aspects of the GLOBAL GAS SCENE 0.75 d
natural gas value chain, all the way from Importance of natural gas in the world energy balance.
production and transport to marketing. Outlets for natural gas.
Reserves, production, development zones.
Petroleum Products,
Analysis, Transfers
Audience International gas markets.
& Storage
Level: FOUNDATION Impact of unconventional gas on the world demand/supply and on gas prices.
This training is designed for professionals
with experience in the oil industry who now STRUCTURE & COSTS OF THE NATURAL GAS CHAIN 0.75 d
need to broaden their understanding and Description of the gas chain and associated costs.
Materials, Corrosion
knowledge of the natural gas business. Gas treatment and transportation.
& Inspection
Equipment,
Professionals from other sectors, such as Storage costs and distribution costs.
banking or government, that require an Liquefied Natural Gas (LNG), FLNG, FSRU, small scale LNG.
understanding of the natural gas business
to better assist their clients are also welcom
LONG-TERM NATURAL GAS & LNG CONTRACTS 1d
to attend.
Contractual framework of Exploration-Production.
Structure and principles of a long-term contract.
Equipment
Learning Objectives
& Thermal
Energy
Principles of take-or-pay, netback, indexation and gas price formulas.
Upon completion of the course, participants Tolling agreements.
will be able to:
evaluate the importance of natural gas SPOT, FORWARD & FINANCIAL MARKETS 0.5 d
in the world energy balance, and the Spot and forward natural gas markets.
Rotating Equipment
strategies of the main industry actors, Why and how to access those markets?
identify the outlets of natural gas and the
Prices in the different markets.
new trends in gas industry,
identify the main technical, economic Financial contracts, hedging strategies and examples.
and contractual features of the natural
gas value chain, from the production well GAS MARKETING IN A LIBERALIZED MARKET 1d
Instrumentation,
to the final consumer,
explain the framework of liberalization Principles of the EU gas directive, progress in various countries, take-or-pay issues.
of natural gas markets and its impact on Role of the regulator, network development, transport, tariffs, etc.
gas contracts and prices. Contractual aspects between suppliers, transporters and distributors.
Maintenance
Supervision
Quizzes.
& Works
Exercises on the costs of gas
infrastructures.
Examples of contracts & calculations on
quantities.
Videos.
Operation
Refinery
Prerequisites
No prerequisites for this course.
HSE
Management
Project
Engineering
Studies
This course is also available in French: ENE/EGN. Please contact us for more information.
www.ifptraining.com 173
Energy Economics
Prerequisites
No prerequisites for this course.
This course is also available in French: ENE/EGL. Please contact us for more information.
174
Petrochemicals
Trading Economics
Engineering
Purpose Course Content 3 days
Processes
This training provides a better
understanding of the structure of the OIL SUPPLY & DEMAND FUNDAMENTALS 0.25 d
markets, the uses and the impacts of Energy resources.
physical and financial markets for crude oil Energy demand and supply.
and petroleum products. Oil producing countries, OPEC, consuming countries, international oil companies: constraints and strategies.
Petroleum Products,
Analysis, Transfers
& Storage
Audience SHIPPING 0.25 d
Level: PROFICIENCY General features.
All personnel in the petroleum or associated The Market and its players-Fixing of the freight rate (Worldscale).
industries needing to improve their Chartering contracts.
Materials, Corrosion
knowledge and understanding of crude oil Risk control and environmental protection.
& Inspection
Equipment,
and petroleum products trading and pricing
mechanisms. CRUDE & PETROLEUM PRODUCTS PHYSICAL TRADING 1d
What is the value of a crude oil?: the refiner's point of view.
Learning Objectives Different types of contracts: long term, spot and forward.
Upon completion of the course, participants Main oil markets and their features.
will be able to: Key benchmark crudes.
Equipment
& Thermal
Energy
analyze the parameters which influence The role of the PRAs (price reporting agencies).
prices of crude oil and petroleum Links between Trading and Shipping.
products, Products trading.
review the different oil trading markets Main provisions of a sale/purchase contract.
by type of transaction,
Rotating Equipment
understand the importance of maritime EXCHANGES & FUTURES TRADING 1d
transport costs in oil supply economics,
The concept of volatility.
comprehend the hedging techniques
available for protection against Definition of a contract: the cases of WTI and Brent.
fluctuations in prices. Exchanges and their organization: the cases of NYMEX and ICE.
Main Futures Markets.
Instrumentation,
Ways & Means
Hedging imperfections. Basis risk.
Syndicate works on case studies. Market structure (contango, backwardation).
Case studies.
Case study.
Maintenance
Supervision
Bachelors degree +3 and/or a minimum
& Works
3 years of working experience in Interests and limits of options.
Downstream. Swaps: principles, basics and characteristics.
Interests and limits of swaps.
Operation
Refinery
For a crude oil producer.
For a marketer.
For an industrial consumer.
HSE
Management
Project
Engineering
Studies
This course is also available in French: TRT/MTP. Please contact us for more information.
www.ifptraining.com 175
Trading & Economics
This course is also available in French: TRT/CES. Please contact us for more information.
176
Petrochemicals
Downstream Economics
Engineering
In collaboration with the Energy Institute, London
Processes
This course provides a better understanding
of the essential elements of refinery TECHNICAL OVERVIEW 0.25 d
operations and investment economics, Brief technical presentation of the main refining units: distillation, conversion, etc.
to review the various parameters which Refinery scheme evolution.
affect refinery profitability and to develop
Petroleum Products,
Analysis, Transfers
a working knowledge of the management REFINING INDUSTRY 0.5 d
& Storage
tools used in the refining industry.
World petroleum product demand and evolution of the crude oil supply.
Refining supply: overcapacity, types and quantity.
Audience Main challenges: deep conversion, new product specifications, petrochemical integration, environment, etc.
Level: PROFICIENCY Projects and perspectives.
Materials, Corrosion
Technical, operating and engineering
& Inspection
Equipment,
personnel working in the refining industry, REFINERY MARGINS & COSTS 0.75 d
trading and commercial specialists, Refinery margins and costs: definitions and evolution worldwide.
independent consultants, process licensors, Unit margins and intermediate product valuation.
catalyst manufacturers and refining
Case studies: crude oil arbitrage, Fluid Catalytic Cracking (FCC) unit margin.
subcontractors.
REFINERY BLENDING SIMULATION 0.5 d
Equipment
Learning Objectives
& Thermal
Energy
Case study: managing the blending operation of a refinery taking into account the economic and technical
Upon completion of the course, participants (product specifications, capacities, etc.) constraints.
will be able to:
assess the latest trends in product OPTIMIZATION OF REFINING OPERATIONS LINEAR PROGRAMMING 1d
specifications, and refining schemes, Linear programming (LP) principles: linear equation, objective function, profit maximization or cost minimization,
Rotating Equipment
calculate product value, refinery margins Simplex method, graphic interpretation, etc.
and process unit margins,
Analysis of the LP results: optimum properties, marginal costs, domain of validity of the results, etc.
simulate and to optimize refinery
operations, crude oil selection and
Case study on Excel: explanation of a refinery model matrix (material balances, product specifications, utilities
product manufacturing, consumption, objective function, etc.); team work on the optimization of a cracking refinery and on the result
analyze the results of an linear analysis.
Maintenance
Supervision
present refinery situations.
& Works
Economic optimization using Excel.
Quiz.
Prerequisites
Basic notions of Microsoft Excel.
Operation
Refinery
HSE
Management
Project
Engineering
Studies
www.ifptraining.com 177
Downstream Economics
178
Petrochemicals
Downstream Economics
Engineering
Purpose Course Content 5 days
Processes
This course provides a complete view of all
the fundamental aspects and challenges TECHNICAL OVERVIEW 0.25 d
of the economic framework in which the Brief technical presentation of the main refining units: distillation, conversion, blending, etc.
refining industry is evolving. Refinery scheme evolution.
Petroleum Products,
Analysis, Transfers
Audience OIL MARKETS & TRADING 0.25 d
& Storage
Level: FOUNDATION
Oil supply and demand fundamentals and evolution.
Technical, operating and engineering Petroleum physical trading (spot, forward).
personnel working in the refining industry, Crude oil and petroleum product pricing: benchmark, quality differential, etc.
trading and commercial specialists, Financial trading (futures) and hedging strategies for a refiner.
Materials, Corrosion
independent consultants, process licensors,
& Inspection
Equipment,
catalyst manufacturers and refining REFINING CONTEXT 0.5 d
subcontractors. World petroleum product demand.
Refining supply: overcapacity, types and quantity.
Learning Objectives Main challenges: deep conversion, new product specifications, petrochemical integration, environment, etc.
Upon completion of the course, participants Projects and perspectives.
will be able to:
Equipment
& Thermal
REFINING MARGINS & COSTS
Energy
calculate product marginal value, 1d
refinery margins and process unit Refinery margins and costs: definitions and evolution worldwide.
margins, Unit margins and intermediate product valuation.
identify cost savings in order to improve Case studies: crude oil arbitrage, Fluid Catalytic Cracking (FCC) unit margin.
margins,
Rotating Equipment
simulate refinery operations and product REFINERY BLENDING SIMULATION 0.5 d
blending,
Case study: managing the blending operation of a refinery taking into account the economic and technical
simulate and optimize refinery
operations, crude oil selection and
(product specifications, capacities, etc.) constraints.
product manufacturing,
analyze the result of a linear OPTIMIZATION OF REFINING OPERATIONS LINEAR PROGRAMMING 1d
Instrumentation,
programming model optimization,
evaluate project profitability. Simplex method, graphic interpretation, etc.
Analysis of the LP results: optimum properties, marginal costs, domain of validity of the results, etc.
Ways & Means Case study on Excel: explanation of a refinery model matrix (material balances, product specifications, utilities
consumption, objective function, etc.); team work on the optimization of a cracking refinery and on the result
Case studies and exercises derived from
analysis.
present refinery situations.
Maintenance
Supervision
Economic optimization using Excel.
& Works
Quiz. OPTIMIZATION OF REFINERY OPERATIONS SCHEDULING 0.5 d
Principles of refining management: constraints, operational organization.
Monthly program to daily operations.
Prerequisites Optimization of margins from different process units.
Basic notions of Microsoft Excel. Case study: management of typical sequential constraints (delays, processing problems, etc.).
Operation
Refinery
INVESTMENT PROFITABILITY STUDIES 1d
Value creation and capital cost, cash flows, discounting principle and inflation impact.
Standard global profitability analysis: cash flow schedule, economic criteria (net present value, internal rate of
return, etc.).
Introduction to risk analysis.
Exercises on various investment profitability studies for refineries and petrochemical plants.
HSE
Management
Project
Engineering
Studies
This course is also available in French: EAV/CER. Please contact us for more information.
www.ifptraining.com 179
Downstream Economics
Prerequisites
Basic notions of Microsoft Excel.
Reference: EAV/REO Can be organized as an In-House course. Contact: eco.rueil@ifptraining.com
Location Start Date End Date Tuition Fees
Rueil 11 December 15 December 3,270
This course is also available in French: EAV/OER. Please contact us for more information.
180
Petrochemicals
Downstream Economics
Engineering
Purpose Course Content 2 days
Processes
This course provides a complete review
of the main refining and petrochemical TECHNICAL REVIEW OF REFINING & PETROCHEMISTRY 0.5 d
specificities, as well as the identification Main petroleum and petrochemical products: key product specifications review.
of the possible synergies. It highlight the Refining and petrochemical schemes.
economic gains achievable from refining- HSE specifications: refining (H2S, etc.), petrochemicals (product instability, etc.).
Petroleum Products,
Analysis, Transfers
petrochemicals integration.
& Storage
SYNERGIES BETWEEN REFINING & PETROCHEMISTRY 1d
Audience Utility exchanges: H2, gas, fuel.
Level: PROFICIENCY Supply: ethane, LPG, naphtha, atmospheric gasoil, vacuum distillate.
Staff from refining and petrochemistry Product exchanges: pyrolysis gasoline, olefins.
Materials, Corrosion
involved in production, planning, Common treatment of the C4 cuts: BTX (Benzene-Toluene-Xylene) extraction.
& Inspection
Equipment,
procurement, marketing, management Pooling services.
control and investment.
REFINING & PETROCHEMICALS ECONOMICS 0.5 d
Learning Objectives Refining and petrochemical margins and costs.
Upon completion of the course, the Location and unit severities effects.
participants will be able to: Gains due to synergies.
Equipment
& Thermal
Energy
describe the main specificities of the Case study: economics of a refinery, of a steam cracker and of the integration of both (with some synergies).
refining and petrochemical sectors,
identify the possible synergies between
refining and petrochemistry,
explain the economic challenges and
Rotating Equipment
the main factors of these sectors
profitability,
analyze the effects of these synergies.
Instrumentation,
Case studies and exercises in team
work.
Prerequisites
asic knowlegde of refining and
B
Maintenance
Supervision
petrochemical unit operations.
& Works
Basic notions of Microsoft Excel.
Operation
Refinery
HSE
Management
Project
Engineering
Studies
This course is also available in French: EAV/IRP. Please contact us for more information.
www.ifptraining.com 181
Downstream Economics
Prerequisites
Basic notions of Microsoft Excel.
This course is also available in French: EAV/PPA. Please contact us for more information.
182
Petrochemicals
Downstream Economics
Engineering
Purpose Course Content 60 days
Processes
This course provides a better understanding
of the downstream petroleum sector REFINING 6d
in its technical, economic, commercial Crude oils and finished products.
and environmental dimensions (main Refining processes.
refining units, key economic data and Deep upgrading.
Petroleum Products,
Analysis, Transfers
characteristics, management tools,).
Environmental constraints.
& Storage
Consequences of the reduction of heavy fuel oil outlets.
Audience Short-term refinery management.
Recently hired professionals, preferably Unit margins.
with an engineering background, about to
Materials, Corrosion
take up a position in downstream petroleum DECISION SCIENCES 4d
& Inspection
Equipment,
activities. Linear programming: simplex, duality, economic interpretation, etc.
Staff from other petroleum sectors Refining supply and demand.
(upstream, chemicals, etc.) taking up a
Refinery investments, costs and margins.
downstream managerial position or from
government agencies with responsibilities
Dynamic programming, non-linear programming, MCP problems in their applications in Energy industries (Gas
for petroleum matters will also benefit from and Electricity).
this course.
Equipment
& Thermal
Energy
DOWNSTREAM MANAGEMENT & SUSTAINABLE DEVELOPMENT
22 d
(refining, gas & power)
Prerequisites
Mid and downstream business: oil refining, petrochemicals and products.
No prerequisites for this course. Utility management: coal, gas and power.
Rotating Equipment
Renewables and Environmental Management.
More info
COMMODITIES MARKETS & TRADING 5d
This module is a part of a 16-month master
Introduction to commodities markets (energy, soft, tropical & non-ferrous).
degree program, Petroleum Economics and
Management, run by IFP School Physical oil markets.
OTC products.
Instrumentation,
Risk management and hedging.
Maintenance
Supervision
& Works
Designing a development strategy.
ADVANCED ECONOMETRICS 5d
Applied probability and statistics.
Applications of statistical and probabilistic concepts.
Operation
Refinery
INDEPENDENT STUDY 10 d
Personal research work. HSE
Management
Project
Engineering
Studies
www.ifptraining.com 183
Finance & Management
184
Petrochemicals
Finance & Management
Engineering
Purpose Course Content 4 days
Processes
This course provides a better understanding
of the concepts behind the theory of FINANCIAL ENVIRONMENT 0.5 d
capital budgeting, thus helps improving the Value creation and management.
analysis in investment profitability studies. Basic principles of corporate finance and accounting.
A number of computer case studies will be Projects and sources of financing.
Petroleum Products,
Analysis, Transfers
treated all along the course to apply the
Risks and cost of financing.
& Storage
principles that are presented succinctly,
which makes this course a very practical
one. ECONOMIC EVALUATION CRITERIA 0.5 d
Corporate finance, capital costs and discount rate of the company.
Construction of project cash flows schedule.
Audience
Materials, Corrosion
Economic criteria for project evaluation: net present value (NPV), internal rate of return (IRR), payback period, etc.
& Inspection
Equipment,
Level: FOUNDATION Case studies: development of an oil field under concession.
Managers and staff concerned with
decisions affecting medium and long GLOBAL PROFITABILITY ANALYSIS 1d
term cash flows, such as investment,
Methodology for assessing the global profitability of capital invested.
disinvestment, acquisitions or leasing, who
need to improve their understanding of the Impact of taxation and inflation in profitability investment studies.
theory and practice of investment analysis. Choosing an investment program with a limited budget, Scarcity cost of capital.
Equipment
& Thermal
Energy
Case studies: accelerating production project (EOR) project of upgrading a refinery (Hydrocracking unit).
Learning Objectives ECONOMIC COST ANALYSIS 0.5 d
Upon completion of the course, participants Accounting cost vs economic cost, after-tax cash outflows.
will be able to: Total discounted cost, annual economic cost.
Rotating Equipment
develop advanced computer models for Economic depreciation, Unit economic cost, optimal economic lifetime.
the economic evaluation of Oil & Gas
Cases studies: issues related to purchasing of equipment and definition of an optimal economic lifetime.
projects,
incorporate specific financing plan
through equity profitability analysis, EQUITY PROFITABILITY ANALYSIS 0.5 d
analyze the economic results and carry Financing Oil & Gas projects, project finance and B.O.T. structures.
Instrumentation,
out sensitivity analysis,
incorporate the risk and uncertainty in Analysis of equity cash flows, return on equity capital, financial leverage.
the economic evaluation of Oil & Gas Case studies: construction of LNG plant and gas pipeline projects with specific financing.
projects.
RISK ANALYSIS 1d
Ways & Means Introduction to risk analysis and risk discount rate: sensitivity analysis, Spider and Tornado diagrams.
Probability of success, economic risk analysis in oil exploration.
Maintenance
Supervision
Case studies simulated on computers.
& Works
Economic study of an exploration project using Min, Mode and Max scenarios.
Case studies: valuation of a decision to acquire information (seismic or drilling) and pricing of an exploration bloc.
Prerequisites
Participants need to be comfortable with CASE STUDIES
the use of Microsoft Excel. Oil field development project.
Acceleration of production project with or without EOR (Enhanced Oil Recovery).
Operation
Refinery
Isomerization vs alkylation project.
FCC project (Fluid Catalytic Cracking).
Project of upgrading a refinery.
Hydrocracking unit project.
Polypropylene Plant Project.
LNG plant project with specific financing.
HSE
This course is also available in French: GIP/ERP. Please contact us for more information.
www.ifptraining.com 185
Keywords List
A Corrosion: 91
Corrosion monitoring: 91
Fluidization: 49
Forward: 171, 173, 182
Corrosion prevention: 91 Foundation design: 166
AACE: 160 Cost: 160, 175, 176, 178, 183 Freight: 170
Accounting: 183 Cost control: 176 Furnace: 100, 101
Acid gas: 38 Cost estimate: 160 Future trends: 35, 83
Actor: 170 Costs (maintenance - failure): 128
Adaptation to the post: 139 Crude: 170
Advanced control: 121, 122
Agency: 170
Crude oil: 178
Crude oil distillation: 61
G
Air cooler: 99 Crude oil refining: 73
Alkylation unit: 66 Gas: 38, 39, 183
Cryogenic exchanger: 39 Gas & power integration: 171
Alternation: 134, 135, 137, 139
Amine: 38 Gas chain: 38
Gas conditioning: 38
Amine unit: 70
Analysis: 183 D Gas economics: 38
Gas end-uses: 38
Analytical methods: 84
Anticorrosion paints: 93 DEA: 38 Gas pipe: 38
Aromatics: 37 Debt: 183 Gas processing: 38
Automotive fuels: 83 Dehydration: 38 Gas production: 38
Deliverables: 156 Gas turbine(s): 106, 109
Demand: 170 General Layout: 165
B Depreciation: 183
Derivatives: 173
GTL: 171
C Econometric: 181
Economic environment: 174, 177
Hydrocracking process: 67
Hydrocraker: 180
Economic(s): 170 Hydrotreatment: 60
Call for tender: 159 Economy: 170 Hypercompressors: 77
Cap: 182 Energy: 170 HYSYS: 38
Capital expenditures: 172 Engineering: 156, 157, 162
Cargo: 170 Environment: 36, 170
Cash flow: 180, 183
Catalytic reforming: 62
EOR (Enhanced Oil Recovery): 183
Equilibrium: 170
I
Centrifugal compressor: 106, 108 Equipment availability: 128
Centrifugal pumps: 106 ICE: 182
Equipment manufacturers: 33 IEA: 170
Certification: 134 Equity: 183
Change: 160 Incoterms: 170, 178
Estimation: 160 Indexation: 171, 172
Chemical engineering: 47, 50, 74 Ethylene compressors: 77
Chemical reactor: 49 Inspection: 116
Eurocodes: 166 Inspection plan: 90
Civil engineering: 166 Evaluation: 182
CO2: 38 Installation: 107
Exchange: 182 Instrumentation: 121
Coker unit: 72 Exploitation: 172
Collar: 182 Interface: 157
Extrusion: 78 Internal rate of return: 177
Commissioning: 156, 161, 162
Commodities market: 181 Investment profitability: 183
Investment projects: 180
Company(ies): 170
Competency enhancement programs: 138 F Investment(s): 181
Isomerization: 62
Compressor: 103
Concrete structure design: 166 Failure analysis: 114
Condenser: 99 FCC: 65
Console operator: 135
Constraint cost: 178
Feed: 156, 162
Feedstocks: 178
L
Construction: 147, 156, 162 FFT analysis: 115 Layout optimization: 165
Consumer: 170 Field operator: 134, 139 Learning mentor: 137
Contango: 173 Field work controls: 166 Legal framework: 174
Contracting: 130, 162 Finance: 182, 183 Leverage: 183
Contracts: 159, 170 Financial analysis: 183 Liberalization: 171, 172
Control: 160 Financial management: 183 Light cut: 57
Control loop: 121 Financial markets: 171 Linear programming: 177, 175, 176, 181
Control systems: 113 Floor: 182 Liquefaction plants: 172
Corporate: 183 Fluid dynamics: 43, 44 Liquid-vapor separation: 43, 44
186
LNG: 38, 39, 171, 172
LNG carrier: 38, 39 P Reciprocating compressors: 106, 111
Refinery: 170
LNG chain: 39 Refinery steam cracker: 180
LNG economics: 39 P&ID REVIEWS: 164 Refining: 170, 175, 176, 177, 178, 181
LNG tanker(s): 38, 172 Packing & grids: 56 Refining margins: 178
Long term contracts: 171, 172, 173 Paint: 93 Refining processes: 30, 31, 35, 57, 58, 61
Lube oil: 32 Panel operator: 135 Refining scheme: 30, 31
Payback: 183 Refrigeration: 103
Performance: 107, 108, 109, 111, 113 Regasification terminals: 172
M Petrochemical industry: 37
Petrochemical plants: 36
Regulation: 171
Reliability: 114, 128
Petrochemistry: 33 Renewables: 169
Machinery vibration monitoring: 115 Petroleum: 170
Maintenance: 111, 116 Rent: 170
Petroleum products: 30, 82, 85, 170, 176, 178 Repayment: 183
Maintenance management: 128 PFDs: 164
Maintenance works: 147 Reporting: 170
Physical trading: 173 Reporting agencies: 173
Management: 157, 156, 162, 181, 180, 182 PIDs: 164
Management (turnaround): 130 Reserves: 170
Pipeline: 38 Residue stability: 71
Management system: 151 Piping & Instrumentation Diagram (P&ID): 164
Margin(s): 170, 175, 176, 177 Resonance: 115
Planning: 182 Return: 183
Marginal costs: 178 Plate-fin exchanger: 39
Market(s): 170, 172, 173, 182 Risk: 158
Platts: 170 Risk analysis: 180, 183
Marketing: 170, 171, 181 Plot plan reviews: 165
MDEA: 38 Risk Based Inspection (RBI): 90
PMI: 162 Risk(s): 182, 183
Mechanical seals: 107 Politic: 170
Mentor: 137 Rotating machinery: 106, 114, 116
Polymer processing: 74
Midstream: 170 Polymer(s): 78
Modeling: 183
Monitoring: 101
Multiphase flow: 49
Polymers production: 74
Predictive control: 122 S
Prevention: 147
Price: 170 Safety: 47, 101, 144, 147, 151
Price formulae: 172 Safety distances: 165
N Pricing: 172, 176
PRO/II: 38
Safety review: 143
Sales agreements: 172
Natural gas: 171 Process control: 52, 121 Scenario: 170
Net present value: 180 Process diagrams: 164 Scheduling: 176, 177
Netback: 171 Process engineering: 43 Selection: 108
Netback value: 172 Process Flow Diagram (PFD): 164 Semi-finished products: 178
NGL: 38 Process units: 177 Sensitivity: 183
Non destructive testing inspection: 92 Procurement: 156, 157, 159, 162 Sensitivity analysis: 176, 180
NYMEX: 182 Producer: 170 Sharing: 170
Product analysis: 84 SHE: 151
Product valorization: 178 Shipping: 173, 174
O Products manufacturing: 82
Profit & loss accounts: 175, 176, 177
Simplex: 175, 176, 177
Simulation software: 50
Profit maximization: 180 Simulator: 70
Offsite operation: 86 Simulator training: 52, 53, 54, 55
Oil: 170, 183 Profitability: 175, 180
Project: 156, 162 Sizing: 108
Oil & Gas processes: 33 SMR unit: 68
Oil companies: 168 Project risk: 160
Projects: 160, 170, 183 Spider: 183
Oil markets: 168, 177 Spiral-wound exchanger: 39
Oil refining: 47 PSA unit: 69
Pumps: 107 Spot: 173
OJT: 134, 137 Spot markets: 171, 172
Olefins: 37 Purchase: 182
Start-up: 161
On the Job Training: 134, 137 Start-up/Shutdown: 107, 109
Online analysis: 84
OPEC: 170
Operating costs: 172
Q Steam production: 102
Steam turbines: 106, 108, 113
Steel structure design: 166
Operating parameters: 61, 62, 65, 66, 67, 68, QRA: 143 Storage: 171
69, 71, 72 Qualitative approach: 90 Storage operation: 85
Operation: 60, 61, 70, 100, 101, 103, 108, Quality: 158 Strategic: 170
109, 111, 113, 116, 134, 139 Quality & uses: 83 Strategy(ies): 170, 182
Operation & incidents: 69 Quality requirements: 82 Subcontracting: 128
Operation & startup: 68 Quantitative approach: 90 Sulfur recovery units: 70
Operation & troubleshooting: 65, 66, 67, 72 Quantitative Risk Assessment (QRA): 165 Supply: 170
Operator: 134, 139 Swaps: 173, 182
Operator Certification: 134 Sweetening: 38
Optimization: 101, 175, 176, 177, 178, 160
Options: 173, 182
R
OTC: 182 Rate: 183
RBI method: 90
Reactor engineering: 49
Reboiler: 99
Recent technology: 35
www.ifptraining.com 187
Keywords List
T
Take or pay: 171
Tank management: 86
Tariffs: 171
Taxation: 180, 183
Team management: 136
Technology: 111, 113
TEG (TriEthylen Glycol): 38
Thermodynamic model: 45
Tornado: 183
Trade: 182
Trading: 170, 173, 177, 181, 182
Trainer: 138
Transaction: 182
Transfer of liquids: 85
Transport: 38, 39
Trays technology: 56
Troubleshooting: 52, 56, 111
Turnaround management: 130
U
Ultralow desulfuration: 60
Unconventional gas: 171, 172
Unit yields: 178
Upgrading: 183
Upstream: 170
Utilities: 36, 181
V
Value: 182, 183
Value creation: 180
Value engineering: 160
Vibration signature: 115
Visbreaking unit: 71
Volatility: 182
W
Welding: 92
Works: 147
188
www.ifptraining.com 189
Registration
Identify on the course program the course reference, the price, the location and the dates you are interested in; as well as the
contact name for registration.
So that your registration is done in the best conditions, please follow the procedure below:
3 weeks minimum before the beginning of the course Please send the completed registration form
2 weeks minimum before the beginning of the course Please make the full payment
- By check payable to IFP Training, 232 avenue Napolon Bonaparte 92852 RUEIL MALMAISON CEDEX
- By bank transfer to IFP Training
NATIXIS n 30007 99999 04165583000 12
IBAN: FR76 3000 7999 9904 1655 8300 012 NATXFRPPXXX
- Should a sponsoring organization (like OPCA in France) pay for the course, please specify this on the registration form.
Tuition fee includes instruction, documentation; as well as meals and beverage breaks.
IFP Training will send to the authorized person indicated on the registration form:
- a written confirmation by mail
- one or several invitations for the participants
- useful information about the training course (access to the training center, training hours, etc.).
You must send it to the entity that will organize the course you have chosen. This entity appears at the bottom of
the course program.
You need then to turn to the next page to find the corresponding address and phone number.
Any registration means the acknowledgement and the acceptance of IFP Training General Sales Conditions (page 192).
190
Your Contacts
Exploration & Production
Geosciences Drilling & Well Production & HSE
& Reservoir Engineering Rue Paul et Henri Courteault 232 avenue Napolon Bonaparte
232 avenue Napolon Bonaparte 64000 Pau - France 92852 Rueil-Malmaison Cedex - France
92852 Rueil-Malmaison Cedex - France Rachel DAUGAS Nadia BAGGAR
Valrie BERNARD-ESTVS Sandie LASSERRE Henriette MENDY
Nadia FERTANI Tel. + 33 (0)5 59 30 82 48 Laurent RENAULD
Tel. + 33 (0)1 41 39 11 70 Fax + 33 (0)5 59 30 68 76 Tel. + 33 (0)1 41 39 11 60
Fax + 33 (0)1 47 08 92 83 fp.pau@ifptraining.com Fax + 33 (0)1 47 08 92 83
gre.rueil@ifptraining.com exp.rueil@ifptraining.com
www.ifptraining.com 191
Terms & Conditions
1/ Enrollment IFP Training will provide the customer with all documents needed to
All enrollments are considered as accepted orders as soon as the make a sponsoring request.
enrollment confirmation issued by IFP Training has been received and If the sponsoring organization only bears part of the training cost, the
implies the clients full commitment to these Terms & Conditions which remaining amount will be charged to the customer. Only payments by
prevail over all other Customer documents, including general purchasing sponsoring organizations before the first day of training will ensure
conditions. enrollment and access to the training.
All inscriptions to training sessions shall be carried out 3 weeks prior to If, for whatever reason, the sponsoring organization doesnt pay, the
the session start date. IFP Training reserves itself the right to accept late Customer will be charged the full training amount. At the end of the
enrollment. session IFP Training will send the sponsoring organization an invoice
The number of participants per session is limited. along with a copy of the certificate of attendance signed by the
participant.
Enrollment will be confirmed once the organization center receives a fully
complete enrollment form via email, fax or mail. Incomplete enrollment
4/ Cancellation
forms will not be accepted.
By the Customer:
Enrollment will be final once payment has been received in full, or once
an acceptance certificate from a sponsoring organization has been Cancellation by the customer shall be sent in writing to IFP Training.
received. In the eventuality of a cancellation, even due to force majeure, less
If the entire cost of the session is not paid 2 weeks before the training than 14 calendar days before the beginning of the session, 50%
session begins, IFP Training reserves itself the right to reopen to of the enrollment fee will be charged by IFP Training, except if a
registration the places booked by the customer, after having informed participant from the same company takes the participants place.
them. If full payment is received IFP Training will, at least 2 weeks prior to Such a replacement must be communicated to IFP Training and
the start of the session, send a letter to the customer designated on the confirmed by sending a new enrollment form.
form to confirm their enrollment. A personal invitation will be attached to In case of non-cancelled enrollments (including absenteeism or
the letter and which provides all practical information about the session dropout), 100% of the enrollment fee will be charged by IFP Training.
(schedule, directions, etc.). In case of an unforeseen departure, justified by the Customer, the
participant may be authorized to take part in a later session with the
2/ Payment prior consent of IFP Training.
By IFP Training:
Enrollment fees cover training (teaching, practical activities, simulators
and other IT tools, documentation, supplies) as well as break-time related IFP Training reserves itself the right to cancel or postpone a session,
costs (refreshments). And do not cover transport and accommodation. especially if there are an insufficient number of participants. The
The price on the order form is indicated in Euros, tax not included. VAT customer will be notified by telephone at least 2 weeks before the
at the current rate will be added to the indicated price plus any other session was due to begin. The cancellation will be confirmed in
withholding taxes. All training sessions, once started, have to be paid in writing.
full. Upon request, IFP Training may decide to apply reduced enrollment The payments received will be fully refunded. No compensation on
fees for job seekers. behalf of IFPTraining will be given to the Customer due to cancellation
or postponement of a session.
The training session will only be accessible to the customer once that
IFP Training has been paid in full.
5/ Concealed work - Subcontracting
By check to the order of: IFP Training - 232, Avenue Napolon Bonaparte According to law No. 91-1406 of December 31, 1991 supplemented by
F-92852 Rueil-Malmaison Cedex. the June 11, 1992 Decree, IFP Training guarantees that all workers are
Via bank transfer to IFP Training beneficiary: employed legally in terms of the provisions stated in the French Labor
Code. IFP Training guarantees compliance with all fiscal and social
NATIXIS account no. 30007 99999 04165583000 12 obligations in terms of its training staff as well as legal and regulatory
obligations in terms of concealed work and employment of foreign labor.
IBAN: FR76 3000 7999 9904 1655 8300 012 BIC: NATXFRPPXXX
IFP Training may consult qualified partners to carry out part of the
Late fees: if IFP Training exceptionally agrees to a payment after the service, who will be subjected to the same obligations mentioned in
session begins, any amount not paid on time will result in increased late this section, as well as confidentiality obligations. In no cases does
fees set at three (3) times the legal interest rate. These late fees can be subcontracting relieve IFP Training of its obligations and responsibilities
requested by right until full payment has been made. in regards to these Terms and Conditions.
The paid invoice is sent to the Customer at the end of the training
session. A duplicate is available provided that the customer requested it 6/ Force Majeure
on the enrollment form. The party prevented from carrying out its obligations due to force
majeure, as defined by the French Civil Code, shall inform the other party
3/ Payment by a sponsoring organization in writing via registered mail with acknowledgement of receipt, providing
If the customer wishes to pay using a sponsoring organization, the all relevant justifications, and will do its utmost to reduce any damage
following procedures should be followed: caused to the other party as a result of this situation. This excludes a
partys internal strikes, methods of payment and payment capacities of
before the start of the session, a request for direct billing should each party.
be issued and accepted;
The obligations of a party affected by a Force Majeure are suspended,
this shall be indicated explicitly on the enrollment form; without penalties, until the effects of this cause disappear. Each party
the customer ensures the completion of payment by the will bear the cost of all fees incumbent upon them, as a result of the
designated organization. Force Majeure.
192
In case of a Force Majeure lasting over thirty (30) days in a row, the 12/ Miscellaneous provisions - Disputes
party which the force majeure is opposed to may terminate the order The customer is aware of all documents which constitute the order,
immediately, by right and without compensation. including these Terms & Conditions.
After the training session and/or in case of termination, the provisions
7/ Termination
of articles 6, 7, 8, 9 and 10 will remain valid.
In case the customer does not comply with the aforementioned
These Terms & Conditions are subjected to French law. Any dispute
obligations, IFPTraining will send a letter of formal notice via registered
which is not solved amicably within one (1) month and which concerns
mail with acknowledgment of receipt, demanding compliance within
the validity, the execution or the interpretation of these Terms &
thirty (30) days of the date of dispatch. Past this deadline, if the
Conditions will be subjected to the jurisdiction of the Commercial Court
customer has not met the requests of the formal notice, IFP Training
of Nanterre.
may terminate the order and request compensation.
8/ Insurance - Responsibility
The customer will take out and maintain all insurance policies at his
own cost and for the entire duration of the session, covering risks,
responsibilities, direct or indirect damage and any illness contracted
by the participant(s), with reputedly solvent insurance companies. The
customer will compensate IFP Training for any loss, damage or harm
caused by its participants to IFP Training, its instructors or partners.
IFP Training will take out and maintain insurance required, covering
risks which may arise during training sessions.
Each party remains liable for damages made to its property and for
personal injuries suffered by its employees, regardless of the cause or
reason of that damage, during the undertaking of the training session,
except gross negligence or willful misconduct by this aforementioned
party, or one of its employees.
In any case, IFP Training shall not be liable for any indirect or
consequential loss as a result of financial, commercial or any type of
prejudice caused directly or indirectly by the use of the information
transmitted within the framework of its training sessions.
9/ Elements of identifcation
The Client undertakes IFP Training to use, for promotional purposes,
without time limit, the elements of identification of its legal entity such
as its name or logo on any support such as its website, brochure or
sign. On specific and written request of the Client, IFP Training will
delete this reference on the said support as soon as possible.
www.ifptraining.com 193
Notes:
194
Registration Form
Course Title:
Course Reference: /
Purchaser Information
Mr. Ms. First Name: Last Name:
Address:
PO / Reference Number:
Participant Details
Mr. Ms. First Name: Last Name:
Address:
Address:
PO / Reference Number:
Duplicate Invoice
www.ifptraining.com 195
REFINING & CHEMICALS CONTACTS
RUSSIA-CIS FRANCE
Philippe BUCH Philippe BOSSENNEC
Vice-president Vice-president
Tel. + 33 2 35 39 69 15 Tel. + 33 4 37 37 68 19
philippe.buch@ifptraining.com philippe.bossennec@ifptraining.com
Philippe MARTINEZ
Managing Director
Tel. +973 17 21 01 38
philippe.martinez@ifptraining.com
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