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Ethylbenzene
Styrene
Cumene
BisphenolA(BPA)
BenzOUTTechnology
BisphenolA(BPA)
TheBadgerbisphenolA(BPA)technologyproducesahighpurityBPAproductfromphenolandacetone
thatissuitableforpolycarbonateandepoxyresinapplications.Theprocessusesionexchangeresincatalyst,
andfeaturesproprietarypurificationtechnology.About1.2milliontonsofcapacityhasbeenlicensedacross
theglobe.
IntheBPAcondensationreactors,phenolandacetonereactoveranionexchangeresincatalystinthe
presenceofahomogeneouspromoterandexcessphenol,toproducebisphenolA,waterandvarious
byproducts.Thecatalystsystemhasalongcatalystlife.
Thewaterofreactionandthesmallamountofunreactedacetoneareremovedfromthereactoreffluentby
distillation.Acetoneisrecycledtothereactorsystem.Noacetonepurgeisrequiredwiththisprocess.The
reactionwaterissenttothewasterecoverysystem,fromwhichwastewatersuitableforbiotreatmentand
phenolsuitableforrecycletothereactionsystemareproduced.Thedehydrationeffluentisconcentratedtoa
BPAlevelsuitableforcrystallization.
BPAisseparatedfrombyproductsinaproprietarysolventcrystallizationandrecoverysystemtoproducethe
adductofp,pBPAandphenol.Motherliquorfromthepurificationsystemisdistilledinthesolventrecovery
sectiontorecoverdissolvedsolvent.Thesolventfreemotherliquorstreamisrecycledtothereactionsystem.
Apurgefromthemotherliquorissenttothewasterecoverysystem.
Singletraindesignsaslargeas200ktaorassmallas60ktaareavailable.
ThepurifiedadductisprocessedinaBPAfinishingsystemtoremovephenolfromtheproduct,andthe
resultingmoltenBPAissolidifiedintheprilltowertoproduceprillssuitableforthemerchantBPAmarket,
includingpolycarbonateproduction.
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3/10/2016 TechnologiesandServices::BisphenolABPA::Badger
Viewenlargeddiagram
Badger'sTechnology
99.95%BPAsuitableforpolycarbonateandepoxyresinsfeedstocks
200ktasingletraincapacity
Longcatalystlife
Infrequentturnarounds
http://www.badgerlicensing.com/TechServices_PC_Bisphenol.html 2/3
3/10/2016 TechnologiesandServices::BisphenolABPA::Badger
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