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OWNERS MANUAL
GPD125-A
2DS-F8199-E0
EAU46091
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U2DSE0E0.book Page 1 Thursday, March 19, 2015 10:34 AM
Introduction
EAU10114
WARNING
Please read this manual carefully and completely before operating this scooter.
U2DSE0E0.book Page 1 Thursday, March 19, 2015 10:34 AM
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
EAUN0430
GPD125-A
OWNERS MANUAL
2015 PT Yamaha Indonesia Motor
Manufacturing
1st edition, April 2015
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
PT Yamaha Indonesia Motor Manufac-
turing
is expressly prohibited.
Printed in Indonesia.
U2DSE0E0.book Page 1 Thursday, March 19, 2015 10:34 AM
Table of contents
Safety information............................ 1-1 For your safety pre-operation Tires .............................................. 6-19
Further safe-riding points ............... 1-5 checks ...............................................4-1 Cast wheels .................................. 6-21
Checking the front and rear
Description ....................................... 2-1 Operation and important riding brake lever free play.................. 6-21
Left view ......................................... 2-1 points .................................................5-1 Checking the front and rear
Right view....................................... 2-2 Starting the engine..........................5-1 brake pads ................................ 6-22
Controls and instruments ............... 2-3 Starting off ......................................5-2 Checking the brake fluid level ...... 6-22
Acceleration and deceleration ........5-2 Changing the brake fluid .............. 6-24
Instrument and control functions... 3-1 Braking............................................5-2 Checking the V-belt ...................... 6-24
Main switch/steering lock............... 3-1 Tips for reducing fuel Checking and lubricating the
Keyhole shutter .............................. 3-2 consumption................................5-3 cables........................................ 6-24
Indicator lights and warning Engine break-in ...............................5-3 Checking and lubricating the
lights............................................ 3-2 Parking ............................................5-4 throttle grip and cable ............... 6-25
Multi-function meter unit ................ 3-4 Lubricating the front and rear
Handlebar switches...................... 3-10 Periodic maintenance and brake levers............................... 6-25
Front brake lever .......................... 3-10 adjustment ........................................6-1 Checking and lubricating the
Rear brake lever ........................... 3-11 Owners tool kit ...............................6-1 centerstand and sidestand........ 6-26
ABS .............................................. 3-11 Periodic maintenance chart for Checking the front fork................. 6-26
Fuel tank cap................................ 3-12 the emission control system........6-2 Checking the steering................... 6-27
Fuel............................................... 3-13 General maintenance and Checking the wheel bearings ....... 6-27
Fuel tank overflow hose ............... 3-14 lubrication chart...........................6-3 Battery .......................................... 6-28
Catalytic converter ....................... 3-14 Removing and installing panels ......6-7 Replacing the fuses ...................... 6-29
Seat .............................................. 3-15 Checking the spark plug .................6-8 Headlight ...................................... 6-30
Storage compartments................. 3-16 Engine oil and oil strainer..............6-10 Replacing an auxiliary light
Sidestand ..................................... 3-17 Final transmission oil.....................6-12 bulb ........................................... 6-31
Ignition circuit cut-off system....... 3-17 Coolant..........................................6-13 Brake light..................................... 6-32
Air filter and V-belt case air filter Replacing the taillight bulb ........... 6-32
elements ....................................6-16 Replacing a front turn signal
Checking the throttle grip light bulb.................................... 6-34
free play .....................................6-18 Replacing a rear turn signal
Valve clearance .............................6-19 light bulb.................................... 6-35
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Table of contents
Troubleshooting ............................6-36
Troubleshooting charts .................6-37
Specifications....................................8-1
Index ................................................10-1
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Safety information
EAU1026B
Never operate a scooter without conspicuous appears to be very
1
proper training or instruction. Take effective in reducing the chance of
a training course. Beginners this type of accident.
Be a Responsible Owner should receive training from a cer- Therefore:
As the vehicles owner, you are re- tified instructor. Contact an autho- Wear a brightly colored jacket.
sponsible for the safe and proper oper- rized scooter dealer to find out Use extra caution when you are
ation of your scooter. about the training courses nearest approaching and passing
Scooters are single-track vehicles. you. through intersections, since in-
Their safe use and operation are de- tersections are the most likely
pendent upon the use of proper riding Safe Riding places for scooter accidents to
techniques as well as the expertise of Perform the pre-operation checks occur.
the operator. Every operator should each time you use the vehicle to make Ride where other motorists can
know the following requirements be- sure it is in safe operating condition. see you. Avoid riding in another
fore riding this scooter. Failure to inspect or maintain the vehi- motorists blind spot.
He or she should: cle properly increases the possibility of Never maintain a scooter with-
Obtain thorough instructions from an accident or equipment damage. out proper knowledge. Contact
a competent source on all aspects See page 4-1 for a list of pre-operation an authorized scooter dealer to
of scooter operation. checks. inform you on basic scooter
Observe the warnings and mainte- This scooter is designed to carry maintenance. Certain mainte-
nance requirements in this Own- the operator and a passenger. nance can only be carried out
ers Manual. The failure of motorists to detect by certified staff.
Obtain qualified training in safe and recognize scooters in traffic is
and proper riding techniques. the predominating cause of auto-
Obtain professional technical ser- mobile/scooter accidents. Many
vice as indicated in this Owners accidents have been caused by
Manual and/or when made neces- an automobile driver who did not
sary by mechanical conditions. see the scooter. Making yourself
1-1
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Safety information
Many accidents involve inexperi- Always signal before turning or Protective Apparel
1
enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from scooter
erators who have been involved in other motorists can see you. accidents are the result of head inju-
accidents do not even have a cur- The posture of the operator and ries. The use of a safety helmet is the
rent drivers license. passenger is important for proper single most critical factor in the pre-
Make sure that you are qualified control. vention or reduction of head injuries.
and that you only lend your The operator should keep both Always wear an approved helmet.
scooter to other qualified opera- hands on the handlebar and Wear a face shield or goggles.
tors. both feet on the operator foot- Wind in your unprotected eyes
Know your skills and limits. rests during operation to main- could contribute to an impairment
Staying within your limits may tain control of the scooter. of vision that could delay seeing a
help you to avoid an accident. The passenger should always hazard.
We recommend that you prac- hold onto the operator, the seat The use of a jacket, substantial
tice riding your scooter where strap or grab bar, if equipped, shoes, trousers, gloves, etc., is ef-
there is no traffic until you have with both hands and keep both fective in preventing or reducing
become thoroughly familiar with feet on the passenger footrests. abrasions or lacerations.
the scooter and all of its con- Never carry a passenger unless Never wear loose-fitting clothes,
trols. he or she can firmly place both otherwise they could catch on the
Many accidents have been feet on the passenger footrests. control levers or wheels and cause
caused by error of the scooter op- Never ride under the influence of injury or an accident.
erator. A typical error made by the alcohol or other drugs. Always wear protective clothing
operator is veering wide on a turn This scooter is designed for on- that covers your legs, ankles, and
due to excessive speed or under- road use only. It is not suitable for feet. The engine or exhaust sys-
cornering (insufficient lean angle off-road use. tem become very hot during or af-
for the speed). ter operation and can cause
Always obey the speed limit and burns.
never travel faster than warrant- A passenger should also observe
ed by road and traffic condi- the above precautions.
tions.
1-2
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Safety information
Avoid Carbon Monoxide Poisoning Do not run engine outdoors where Cargo and accessory weight
1
All engine exhaust contains carbon engine exhaust can be drawn into should be kept as low and close to
monoxide, a deadly gas. Breathing a building through openings such the scooter as possible. Securely
carbon monoxide can cause head- as windows and doors. pack your heaviest items as close
aches, dizziness, drowsiness, nausea, to the center of the vehicle as pos-
confusion, and eventually death. Loading sible and make sure to distribute
Carbon Monoxide is a colorless, odor- Adding accessories or cargo to your the weight as evenly as possible
less, tasteless gas which may be scooter can adversely affect stability on both sides of the scooter to
present even if you do not see or smell and handling if the weight distribution minimize imbalance or instability.
any engine exhaust. Deadly levels of of the scooter is changed. To avoid the Shifting weights can create a sud-
carbon monoxide can collect rapidly possibility of an accident, use extreme den imbalance. Make sure that
and you can quickly be overcome and caution when adding cargo or acces- accessories and cargo are se-
unable to save yourself. Also, deadly sories to your scooter. Use extra care curely attached to the scooter be-
levels of carbon monoxide can linger when riding a scooter that has added fore riding. Check accessory
for hours or days in enclosed or poorly cargo or accessories. Here, along with mounts and cargo restraints fre-
ventilated areas. If you experience any the information about accessories be- quently.
symptoms of carbon monoxide poi- low, are some general guidelines to fol- Properly adjust the suspension
soning, leave the area immediately, get low if loading cargo to your scooter: for your load (suspension-ad-
fresh air, and SEEK MEDICAL TREAT- The total weight of the operator, pas- justable models only), and
MENT. senger, accessories and cargo must check the condition and pres-
Do not run engine indoors. Even if not exceed the maximum load limit. sure of your tires.
you try to ventilate engine exhaust Operation of an overloaded vehicle Never attach any large or heavy
with fans or open windows and could cause an accident. items to the handlebar, front
doors, carbon monoxide can rap- fork, or front fender. Such items
idly reach dangerous levels. Maximum load: can create unstable handling or
Do not run engine in poorly venti- 168 kg (370 lb) a slow steering response.
lated or partially enclosed areas This vehicle is not designed to
When loading within this weight limit,
such as barns, garages, or car- pull a trailer or to be attached to
keep the following in mind:
ports. a sidecar.
1-3
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Safety information
Genuine Yamaha Accessories products or having other modifications Bulky or large accessories may
1
Choosing accessories for your vehicle performed to your vehicle that change seriously affect the stability of
is an important decision. Genuine any of the vehicles design or operation the scooter due to aerodynamic
Yamaha accessories, which are avail- characteristics can put you and others effects. Wind may attempt to lift
able only from a Yamaha dealer, have at greater risk of serious injury or the scooter, or the scooter may
been designed, tested, and approved death. You are responsible for injuries become unstable in cross
by Yamaha for use on your vehicle. related to changes in the vehicle. winds. These accessories may
Many companies with no connection Keep the following guidelines in mind, also cause instability when
to Yamaha manufacture parts and ac- as well as those provided under Load- passing or being passed by
cessories or offer other modifications ing when mounting accessories. large vehicles.
for Yamaha vehicles. Yamaha is not in Never install accessories or carry Certain accessories can dis-
a position to test the products that cargo that would impair the per- place the operator from his or
these aftermarket companies produce. formance of your scooter. Careful- her normal riding position. This
Therefore, Yamaha can neither en- ly inspect the accessory before improper position limits the
dorse nor recommend the use of ac- using it to make sure that it does freedom of movement of the
cessories not sold by Yamaha or not in any way reduce ground operator and may limit control
modifications not specifically recom- clearance or cornering clearance, ability, therefore, such accesso-
mended by Yamaha, even if sold and limit suspension travel, steering ries are not recommended.
installed by a Yamaha dealer. travel or control operation, or ob- Use caution when adding electri-
scure lights or reflectors. cal accessories. If electrical ac-
Aftermarket Parts, Accessories, and Accessories fitted to the han- cessories exceed the capacity of
Modifications dlebar or the front fork area can the scooters electrical system, an
While you may find aftermarket prod- create instability due to improp- electric failure could result, which
ucts similar in design and quality to er weight distribution or aerody- could cause a dangerous loss of
genuine Yamaha accessories, recog- namic changes. If accessories lights or engine power.
nize that some aftermarket accesso- are added to the handlebar or
ries or modifications are not suitable front fork area, they must be as
because of potential safety hazards to lightweight as possible and
you or others. Installing aftermarket should be kept to a minimum.
1-4
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Safety information
Aftermarket Tires and Rims cation for the straps carefully so EAU57600
1
The tires and rims that came with your the straps will not rub against Further safe-riding points
scooter were designed to match the painted surfaces during transport. Be sure to signal clearly when
performance capabilities and to pro- The suspension should be com- making turns.
vide the best combination of handling, pressed somewhat by the tie- Braking can be extremely difficult
braking, and comfort. Other tires, rims, downs, if possible, so that the on a wet road. Avoid hard braking,
sizes, and combinations may not be scooter will not bounce exces- because the scooter could slide.
appropriate. Refer to page 6-19 for tire sively during transport. Apply the brakes slowly when
specifications and more information on stopping on a wet surface.
replacing your tires. Slow down as you approach a
corner or turn. Once you have
Transporting the Scooter completed a turn, accelerate
Be sure to observe following instruc- slowly.
tions before transporting the scooter in Be careful when passing parked
another vehicle. cars. A driver might not see you
Remove all loose items from the and open a door in your path.
scooter. Railroad crossings, streetcar rails,
Point the front wheel straight iron plates on road construction
ahead on the trailer or in the truck sites, and manhole covers be-
bed, and choke it in a rail to pre- come extremely slippery when
vent movement. wet. Slow down and cross them
Secure the scooter with tie-downs with caution. Keep the scooter up-
or suitable straps that are at- right, otherwise it could slide out
tached to solid parts of the scoot- from under you.
er, such as the frame or upper The brake pads or linings could
front fork triple clamp (and not, for get wet when you wash the scoot-
example, to rubber-mounted han- er. After washing the scooter,
dlebars or turn signals, or parts check the brakes before riding.
that could break). Choose the lo-
1-5
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Safety information
Always wear a helmet, gloves,
1
trousers (tapered around the cuff
and ankle so they do not flap), and
a brightly colored jacket.
Do not carry too much luggage on
the scooter. An overloaded scoot-
er is unstable. Use a strong cord
to secure any luggage to the carri-
er (if equipped). A loose load will
affect the stability of the scooter
and could divert your attention
from the road. (See page 1-3.)
1-6
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Description
EAU10411
Left view
1 2 3 4 5
2
11 10 8,9 7 6
1. Front storage compartment (page 3-16) 9. Engine oil drain bolt B (page 6-10)
2. Fuel tank cap (page 3-12) 10.Coolant drain bolt (page 6-14)
3. Owners tool kit (page 6-1) 11.V-belt case air filter element (page 6-16)
4. Rear storage compartment (page 3-16)
5. Air filter element (page 6-16)
6. Final transmission oil filler cap (page 6-12)
7. Final transmission oil drain bolt (page 6-12)
8. Engine oil drain bolt A (page 6-10)
2-1
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Description
EAU10421
Right view
1 2,3 4
2
9 8 7 6 5
1. Tail/brake light (page 6-32) 9. Radiator cap (page 6-13)
2. Battery (page 6-28)
3. Fuse box (page 6-29)
4. Headlight (page 6-30)
5. Coolant reservoir (page 6-13)
6. Spark plug (page 6-8)
7. Coolant drain screw (page 6-14)
8. Engine oil filler cap (page 6-10)
2-2
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Description
EAU10431
9
1. Rear brake lever (page 3-11) 9. Main switch/steering lock (page 3-1)
2. Left handlebar switches (page 3-10)
3. Rear brake fluid reservoir (page 6-22)
4. Multi-function meter unit (page 3-4)
5. Front brake fluid reservoir (page 6-22)
6. Start switch (page 3-10)
7. Front brake lever (page 3-10)
8. Throttle grip (page 6-18)
2-3
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TIP 1 2
The headlight comes on automatically
when the engine is started and stays
on until the key is turned to OFF,
The main switch/steering lock controls even if the engine stalls.
the ignition and lighting systems, and is
EAU10662
used to lock the steering. The various OFF
main switch positions are described All electrical systems are off. The key
below. can be removed. 1. Push.
EWA10062
TIP 2. Turn.
WARNING
The main switch/steering lock is 1. Turn the handlebars all the way to
equipped with a keyhole shutter. (See Never turn the key to OFF or
LOCK while the vehicle is moving. the left.
page 3-2 for keyhole shutter opening 2. Push the key in from the OFF
and closing procedures.) Otherwise the electrical systems will
be switched off, which may result in position, and then turn it to
loss of control or an accident. LOCK while still pushing it.
3. Remove the key.
3-1
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6 1
3
5 2
4 3
1. Push.
2. Turn. 1. PUSH SHUT button
2. Key head 1. Right turn signal indicator light
Push the key in, and then turn it to 2. High beam indicator light
OFF while still pushing it. To open the keyhole shutter 3. Coolant temperature warning light
Insert the key head into the keyhole 4. Anti-lock Brake System (ABS) warning
shutter receptacle as shown, and then light ABS
5. Engine trouble warning light
turn the key to the right to open the
6. Left turn signal indicator light
keyhole shutter.
EAU11032
To close the keyhole shutter Turn signal indicator lights
Press the PUSH SHUT button to and
close the keyhole shutter. Each indicator light will flash when its
corresponding turn signal lights are
flashing.
3-2
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This indicator light comes on when the If the engine overheats, see page 6-38 In normal operation, the ABS warning
high beam of the headlight is switched for further instructions. light comes on when the key is turned
on. to ON, and goes off after traveling at
EAU42775 a speed of 10 km/h (6 mi/h) or higher.
EAU67440 Engine trouble warning light If the ABS warning light: 3
Coolant temperature warning This warning light comes on if a prob- does not come on when the key is
light lem is detected in the electrical circuit turned to ON
This warning light comes on if the en- monitoring the engine. If this occurs, comes on or flashes while riding
gine overheats. If this occurs, stop the have a Yamaha dealer check the self- does not go off after traveling at a
engine immediately and allow the en- diagnosis system. (See page 3-9 for an speed of 10 km/h (6 mi/h) or high-
gine to cool. explanation of the self-diagnosis de- er
The electrical circuit of the warning vice.) The ABS may not work correctly. If any
light can be checked by turning the key The electrical circuit of the warning of the above occurs, have a Yamaha
to ON. The warning light should light can be checked by turning the key dealer check the system as soon as
come on for a few seconds, and then to ON. The warning light should possible. (See page 3-11 for an expla-
go off. come on for a few seconds, and then nation of the ABS.)
If the warning light does not come on go off. EWA16041
initially when the key is turned to ON, If the warning light does not come on WARNING
or if the warning light remains on, have initially when the key is turned to ON, If the ABS warning light does not go
a Yamaha dealer check the electrical or if the warning light remains on, have off after traveling at a speed of 10
circuit. a Yamaha dealer check the electrical
ECA10022 km/h (6 mi/h) or higher, or if the
circuit. warning light comes on or flashes
NOTICE
while riding, the brake system re-
Do not continue to operate the en-
verts to conventional braking. If ei-
gine if it is overheating.
ther of the above occurs, or if the
warning light does not come on at
all, use extra caution to avoid possi-
3-3
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3-4
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3-5
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3-7
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3-8
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3-9
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EAU12722
1 Start switch
With the sidestand up, push this switch
while applying the front or rear brake to
crank the engine with the starter. See
page 5-1 for starting instructions prior
to starting the engine.
1. Start switch
3-10
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3-11
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3-12
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WARNING
EAU53013
There are two types of gasohol: gaso- Fuel tank overflow hose Catalytic converter
hol containing ethanol and that con- This model is equipped with a catalytic
taining methanol. Gasohol containing converter in the exhaust system.
EWA10863
ethanol can be used if the ethanol con-
WARNING
3 tent does not exceed 10% (E10). Gas-
ohol containing methanol is not The exhaust system is hot after op-
recommended by Yamaha because it eration. To prevent a fire hazard or
can cause damage to the fuel system burns:
or vehicle performance problems. 1 Do not park the vehicle near
possible fire hazards such as
1. Fuel tank overflow hose grass or other materials that
easily burn.
Before operating the scooter: Park the vehicle in a place
Check the fuel tank overflow hose where pedestrians or children
connection and routing. are not likely to touch the hot
Check the fuel tank overflow hose exhaust system.
for cracks or damage, and replace Make sure that the exhaust sys-
it if necessary. tem has cooled down before
Make sure that the fuel tank over- doing any maintenance work.
flow hose is not blocked, and Do not allow the engine to idle
clean it if necessary. more than a few minutes. Long
idling can cause a build-up of
heat.
3-14
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1. Open.
TIP
Do not push inward when turning the
key.
3. Fold the seat up.
3-15
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3-16
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Sidestand Yamaha dealer repair it if it does not Ignition circuit cut-off system
The sidestand is located on the left function properly. Check the operation of the sidestand
side of the frame. Raise the sidestand switch according to the following pro-
or lower it with your foot while holding cedure.
the vehicle upright.
3
TIP
The built-in sidestand switch is part of
the ignition circuit cut-off system,
which cuts the ignition in certain situa-
tions. (See the following section for an
explanation of the ignition circuit cut-
off system.)
EWA10242
WARNING
The vehicle must not be ridden with
the sidestand down, or if the side-
stand cannot be properly moved up
(or does not stay up), otherwise the
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
Yamahas ignition circuit cut-off
system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check
3-17
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3
Turn the key on. WARNING
The vehicle must be placed on the center-
Put the sidestand up. stand during this inspection.
If a malfunction is noted, have a Yamaha
dealer check the system before riding.
Push the start switch while applying
either of the brake levers. The engine will
start.
3-18
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Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owners Manual.
EWA11152
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer. 4
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
4-1
U2DSE0E0.book Page 2 Thursday, March 19, 2015 10:34 AM
Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Rear brake Replace if necessary. 6-21, 6-22, 6-22
Check fluid level in reservoir.
If necessary, add specified brake fluid to specified level.
Check hydraulic system for leakage.
Make sure that operation is smooth.
4 Check throttle grip free play.
Throttle grip 6-18, 6-25
If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing.
Make sure that operation is smooth.
Control cables 6-24
Lubricate if necessary.
Check for damage.
Check tire condition and tread depth.
Wheels and tires 6-19, 6-21
Check air pressure.
Correct if necessary.
Make sure that operation is smooth.
Brake levers 6-25
Lubricate lever pivoting points if necessary.
Make sure that operation is smooth.
Centerstand, sidestand 6-26
Lubricate pivots if necessary.
Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners
Tighten if necessary.
Instruments, lights, signals Check operation.
and switches Correct if necessary.
Check operation of ignition circuit cut-off system.
Sidestand switch 3-17
If system is not working correctly, have Yamaha dealer check vehicle.
4-2
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5-2
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your riding style. Consider the follow- between 0 and 1600 km (1000 mi). For NOTICE
ing tips to reduce fuel consumption: this reason, you should read the fol- If any engine trouble should occur
Avoid high engine speeds during lowing material carefully. during the engine break-in period,
acceleration. Since the engine is brand new, do not immediately have a Yamaha dealer
Avoid high engine speeds with no put an excessive load on it for the first check the vehicle.
load on the engine. 1600 km (1000 mi). The various parts in
Turn the engine off instead of let- the engine wear and polish themselves 5
ting it idle for an extended length to the correct operating clearances.
of time (e.g., in traffic jams, at traf- During this period, prolonged full-throt-
fic lights or at railroad crossings). tle operation or any condition that
might result in engine overheating
must be avoided.
EAUM2012
5-3
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Parking
When parking, stop the engine, and
then remove the key from the main
switch.
EWA10312
WARNING
Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
5 ans or children are not likely to
touch them and be burned.
Do not park on a slope or on soft
ground, otherwise the vehicle
may overturn, increasing the
risk of a fuel leak and fire.
Do not park near grass or other
flammable materials which
might catch fire.
5-4
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6-1
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TIP
The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.
From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi).
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.
EAU46921
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EAUN0990
TIP
Engine air filter and V-belt air filter
This models engine air filter is equipped with a disposable oil-coated paper element, which must not be cleaned
with compressed air to avoid damaging it.
The engine air filter element needs to be replaced and the V-belt air filter element needs to be serviced more fre-
quently when riding in unusually wet or dusty areas.
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Panel A
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1
1. Floorboard mat
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seated. NOTICE
In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
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1
1. Coolant reservoir cover 1
6
5. Remove the coolant reservoir cap,
2
add coolant to the maximum level
mark, and then install the reservoir
cap. WARNING! Remove only
the coolant reservoir cap. Never
1. Coolant reservoir cap
attempt to remove the radiator 1. Radiator cover
cap when the engine is hot. Coolant reservoir capacity (up to
2. Bolt
[EWA15162] NOTICE: If coolant is not the maximum level mark): 4. Place a container under the en-
available, use distilled water or 0.25 L (0.26 US qt, 0.22 Imp.qt)
gine to collect the used coolant.
soft tap water instead. Do not
5. Remove the radiator cap.
use hard water or salt water 6. Install the coolant reservoir cover.
WARNING! Never attempt to re-
since it is harmful to the engine. 7. Place the right floorboard mat in
move the radiator cap when the
If water has been used instead the original position and push it
engine is hot. [EWA10382]
of coolant, replace it with cool- downward to secure it.
ant as soon as possible, other-
wise the cooling system will not
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6
1. V-belt case air filter element
2
1. V-belt case air filter element cover
1. Air filter check hose 2. Screw
1. Check the hose on the rear side of 3. Pull the V-belt case air filter ele-
the air filter case for accumulated ment out, and then clean it with
dirt or water. solvent. After cleaning, remove
2. If dirt or water is visible, remove the remaining solvent by squeez-
the hose from the clamp, clean it, ing the element. WARNING! Use
and then install it. only a dedicated parts cleaning 4. Apply oil of the recommended
solvent. To avoid the risk of fire type to the entire surface of the
or explosion, do not use gaso- sponge material, and then
line or solvents with a low flash squeeze the excess oil out.
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Recommended oil:
Yamaha foam air filter oil or other
quality foam air filter oil
1
1. V-belt case check hose
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Checking the front and rear peared, have a Yamaha dealer replace Checking the brake fluid level
brake pads the brake pads as a set. Before riding, check that the brake fluid
The front and rear brake pads must be is above the minimum level mark.
checked for wear at the intervals spec- EAU22461 Check the brake fluid level with the top
ified in the periodic maintenance and Rear brake pads of the reservoir level. Replenish the
lubrication chart. brake fluid if necessary.
EAU22432
Front brake
Front brake pads 1
6 1
1 1
1. Brake pad wear indicator
1. Brake pad wear indicator groove check the brake pad wear without hav-
ing to disassemble the brake. To check
Each front brake pad is provided with the brake pad wear, check the position
wear indicator grooves, which allow of the wear indicator while applying the
you to check the brake pad wear with- brake. If a brake pad has worn to the
out having to disassemble the brake. point that the wear indicator almost
To check the brake pad wear, check touches the brake disc, have a
the wear indicator grooves. If a brake Yamaha dealer replace the brake pads
pad has worn to the point that the wear as a set.
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WARNING NOTICE
Improper maintenance can result in Brake fluid may damage painted
loss of braking ability. Observe surfaces or plastic parts. Always
these precautions: clean up spilled fluid immediately.
Insufficient brake fluid may al-
As the brake pads wear, it is normal for
low air to enter the brake sys-
the brake fluid level to gradually go
tem, reducing braking
down. A low brake fluid level may indi-
performance.
cate worn brake pads and/or brake
Clean the filler cap before re-
system leakage; therefore, be sure to
moving. Use only DOT 4 brake
check the brake pads for wear and the
fluid from a sealed container.
brake system for leakage. If the brake
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Changing the brake fluid Checking the V-belt Checking and lubricating the
Have a Yamaha dealer change the The V-belt must be checked and re- cables
brake fluid at the intervals specified in placed by a Yamaha dealer at the inter- The operation of all control cables and
the periodic maintenance and lubrica- vals specified in the periodic the condition of the cables should be
tion chart. In addition, have the oil seals maintenance and lubrication chart. checked before each ride, and the ca-
of the master cylinders and calipers as bles and cable ends should be lubri-
well as the brake hoses replaced at the cated if necessary. If a cable is
intervals listed below or whenever they damaged or does not move smoothly,
are damaged or leaking. have a Yamaha dealer check or re-
Oil seals: Replace every two place it. WARNING! Damage to the
years. outer housing of cables may result
Brake hoses: Replace every four in internal rusting and cause inter-
6 years. ference with cable movement. Re-
place damaged cables as soon as
possible to prevent unsafe condi-
tions. [EWA10712]
Recommended lubricant:
Yamaha cable lubricant or other
suitable cable lubricant
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Checking and lubricating the Lubricating the front and rear Recommended lubricant:
Silicone grease
throttle grip and cable brake levers
The operation of the throttle grip
Front brake lever
should be checked before each ride. In
addition, the cable should be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
chart.
6
Rear brake lever
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Checking and lubricating the Recommended lubricant: Checking the front fork
Lithium-soap-based grease
centerstand and sidestand The condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.
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ened. IES OUT OF THE REACH OF 2. If the battery will be stored for
EWA10761 CHILDREN. more than two months, check it at
WARNING least once a month and fully
Electrolyte is poisonous and To charge the battery charge it if necessary.
dangerous since it contains sul- Have a Yamaha dealer charge the bat- 3. Fully charge the battery before in-
furic acid, which causes severe tery as soon as possible if it seems to stallation. NOTICE: When install-
have discharged. Keep in mind that the ing the battery, be sure the key
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NOTICE
Always keep the battery charged. 1
Storing a discharged battery can 1. Main fuse 1
cause permanent battery damage. 2. ABS solenoid fuse
3. Main fuse 2
4. Taillight fuse 6
5. Signaling system fuse
1. Fuse box 6. ABS control unit fuse
7. ABS motor fuse
8. Spare fuse
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1. Windshield
2. Screw
1
2. Remove the headlight cover by re-
moving the bolts.
2 1. Taillight cover
2. Screw
1. Quick fastener
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2
1. Screw 1. Taillight unit 1. Taillight bulb
2. Quick fastener 2. Side cover
8. Insert a new bulb into the socket.
6. Remove the taillight bulb socket 9. Install the socket (together with
(together with the bulb) by turning 6
the bulb) by turning it clockwise.
it counterclockwise. 10. Place the taillight unit in the origi-
1 nal position, and then install the
1 screws and quick fasteners.
11. Install the taillight cover by install-
ing the screws.
2
1. Screw
2. Quick fastener
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1
1. Taillight cover 1. Turn signal light bulb
2. Screw
2 6. Insert a new bulb into the socket.
4. Remove the turn signal light bulb 7. Install the socket (together with
socket (together with the bulb) by 6
the bulb) by turning it clockwise.
turning it counterclockwise. 8. Install the taillight cover by install-
1. Grab bar ing the screws.
2. Bolt 1
3. Remove the taillight cover by re-
moving the screws.
5. Remove the burnt-out bulb by 9. Install the grab bar by installing the
pulling it out. bolts, and then tightening them to
the specified torque.
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WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
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Troubleshooting charts
1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.
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WARNING
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the
detent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
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sure to consult a Yamaha dealer for high-quality components are used. A NOTICE
advice on what products to use be- rusty exhaust pipe may go unnoticed Avoid using strong acidic wheel
fore cleaning the vehicle. Using a on a car, however, it detracts from the cleaners, especially on spoked
brush, harsh chemical products or overall appearance of a scooter. Fre- wheels. If such products are
cleaning compounds when cleaning quent and proper care does not only used on hard-to-remove dirt, do
these parts will scratch or damage comply with the terms of the warranty, not leave the cleaner on the af-
their surface. Wax also should not but it will also keep your scooter look- fected area any longer than in-
be applied to any matte colored fin- ing good, extend its life and optimize structed. Also, thoroughly rinse
ished parts. its performance. the area off with water, immedi-
ately dry it, and then apply a cor- 7
Before cleaning rosion protection spray.
1. Cover the muffler outlet with a Improper cleaning can damage
plastic bag after the engine has plastic parts (such as cowlings,
cooled down. panels, windshields, headlight
2. Make sure that all caps and cov- lenses, meter lenses, etc.) and
ers as well as all electrical cou- the mufflers. Use only a soft,
plers and connectors, including clean cloth or sponge with wa-
the spark plug cap, are tightly in- ter to clean plastic. However, if
stalled. the plastic parts cannot be thor-
3. Remove extremely stubborn dirt, oughly cleaned with water, di-
like oil burnt onto the crankcase, luted mild detergent with water
with a degreasing agent and a may be used. Be sure to rinse
brush, but never apply such prod-
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WARNING TIP
Consult a Yamaha dealer for ad-
Contaminants on the brakes or tires
vice on what products to use.
can cause loss of control.
Washing, rainy weather or humid
Make sure that there is no oil or
climates can cause the headlight
wax on the brakes or tires. If
lens to fog. Turning the headlight
necessary, clean the brake
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Specifications
Dimensions: Engine oil: Air filter:
Overall length: Recommended brand: Air filter element:
1955 mm (77.0 in) YAMALUBE Oil-coated paper element
Overall width: Type: Fuel:
740 mm (29.1 in) SAE 10W-40 or 20W-40 Recommended fuel:
Overall height: Regular unleaded gasoline (Gasohol (E10)
1115 mm (43.9 in) 0 10 30 50 70 90 110 130 F acceptable)
Seat height: Fuel tank capacity:
765 mm (30.1 in) 6.6 L (1.74 US gal, 1.45 Imp.gal)
Wheelbase: SAE 10W-40 Fuel injection:
1350 mm (53.1 in) Throttle body:
Ground clearance: ID mark:
SAE 20W-40
135 mm (5.31 in) 2DS1 00
Minimum turning radius: Spark plug(s):
2000 mm (78.7 in) Manufacturer/model:
-20 -10 0 10 20 30 40 50 C
Weight: NGK/CPR8EA-9
Curb weight: Spark plug gap:
127 kg (280 lb) Recommended engine oil grade:
0.80.9 mm (0.0310.035 in)
API service SG type or higher, JASO
Engine: Clutch:
standard MA or MB
Engine type: Clutch type:
Engine oil quantity:
Liquid cooled 4-stroke, SOHC Dry, centrifugal automatic 8
Periodic oil change:
Cylinder arrangement: Transmission:
0.90 L (0.95 US qt, 0.79 Imp.qt)
Single cylinder Primary reduction ratio:
Displacement:
Final transmission oil:
Type: 1.000
125 cm3 Final drive:
YAMALUBE 10W-40 or SAE 10W-30 type
Bore stroke: Gear
SE motor oil
52.0 58.7 mm (2.05 2.31 in) Secondary reduction ratio:
Quantity:
Compression ratio: 10.208 (56/16 x 35/12)
0.15 L (0.16 US qt, 0.13 Imp.qt)
11.2 : 1 Transmission type:
Starting system: Coolant quantity:
Coolant reservoir (up to the maximum level V-belt automatic
Electric starter Chassis:
Lubrication system: mark):
0.25 L (0.26 US qt, 0.22 Imp.qt) Frame type:
Wet sump Underbone
Radiator (including all routes):
0.46 L (0.49 US qt, 0.40 Imp.qt)
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Specifications
Caster angle: Front wheel: Spring/shock absorber type:
26.00 Wheel type: Coil spring/oil damper
Trail: Cast wheel Wheel travel:
92 mm (3.6 in) Rim size: 90 mm (3.5 in)
Front tire: 13M/C x MT3.00 Electrical system:
Type: Rear wheel: System voltage:
Tubeless Wheel type: 12 V
Size: Cast wheel Ignition system:
110/70-13M/C 48P Rim size: TCI
Manufacturer/model: 13M/C x MT3.50 Charging system:
DUNLOP/SCOOTSMART Front brake: AC magneto
Rear tire: Type: Battery:
Type: Single disc brake Model:
Tubeless Operation: YTZ7V
Size: Right hand operation Voltage, capacity:
130/70-13M/C 63P Specified brake fluid: 12 V, 6.0 Ah
Manufacturer/model: DOT 4 Bulb voltage, wattage quantity:
DUNLOP/SCOOTSMART Rear brake: Headlight:
Loading: Type: LED
Maximum load: Single disc brake Brake/tail light:
8 168 kg (370 lb) Operation: 12 V, LED/10.0 W 1
(Total weight of rider, passenger, cargo Left hand operation Front turn signal light:
and accessories) Specified brake fluid: 12 V, 10.0 W 2
Tire air pressure (measured on cold DOT 4 Rear turn signal light:
tires): Front suspension: 12 V, 10.0 W 2
Front (1 person): Type: Auxiliary light:
150 kPa (1.50 kgf/cm2, 22 psi) Telescopic fork 12 V, 5.0 W 2
Rear (1 person): Spring/shock absorber type: Meter lighting:
250 kPa (2.50 kgf/cm2, 36 psi) Coil spring/oil damper LED
Front (2 persons): Wheel travel: High beam indicator light:
150 kPa (1.50 kgf/cm2, 22 psi) 100 mm (3.9 in) LED
Rear (2 persons): Rear suspension: Turn signal indicator light:
250 kPa (2.50 kgf/cm2, 36 psi) Type: LED
Unit swing
8-2
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Specifications
Coolant temperature warning light:
LED
Engine trouble warning light:
LED
ABS warning light:
LED
Fuses:
Main fuse 1:
15.0 A
Main fuse 2:
7.5 A
Taillight fuse:
7.5 A
Signaling system fuse:
7.5 A
ABS control unit fuse:
7.5 A
ABS motor fuse:
30.0 A
ABS solenoid fuse:
15.0 A
8
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Consumer information
EAU53562 EAU26411 EAU26442
1. Model label
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Consumer information
The model label is affixed to the inside
of the rear storage compartment. (See
page 3-16.) Record the information on
this label in the space provided. This
information will be needed when order-
ing spare parts from a Yamaha dealer.
9-2
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Index
A Front and rear brake lever free play, Safety information...................................1-1
ABS.......................................................3-11 checking............................................. 6-21 Seat.......................................................3-15
ABS warning light ...................................3-3 Front and rear brake pads, checking ... 6-22 Sidestand ..............................................3-17
Acceleration and deceleration ................5-2 Front fork, checking ............................. 6-26 Spark plug, checking ..............................6-8
Air filter and V-belt case air filter Fuel....................................................... 3-13 Specifications .........................................8-1
elements .............................................6-16 Fuel consumption, tips for reducing ...... 5-3 Starting off ..............................................5-2
Auxiliary light bulb, replacing................6-31 Fuel tank cap........................................ 3-12 Starting the engine..................................5-1
B Fuel tank overflow hose ....................... 3-14 Start switch ...........................................3-10
Battery ..................................................6-28 Fuses, replacing ................................... 6-29 Steering, checking ................................6-27
Brake fluid, changing ............................6-24 H Storage ...................................................7-4
Brake fluid level, checking ....................6-22 Handlebar switches.............................. 3-10 Storage compartments .........................3-16
Brake lever, front ..................................3-10 Headlight .............................................. 6-30 T
Brake lever, rear....................................3-11 High beam indicator light ....................... 3-3 Taillight bulb, replacing .........................6-32
Brake levers, lubricating .......................6-25 Horn switch .......................................... 3-10 Throttle grip and cable,
Brake light.............................................6-32 I checking and lubricating ....................6-25
Braking....................................................5-2 Identification numbers............................ 9-1 Throttle grip free play, checking ...........6-18
C Ignition circuit cut-off system............... 3-17 Tires ......................................................6-19
Cables, checking and lubricating .........6-24 Indicator lights and warning lights ......... 3-2 Tool kit ....................................................6-1
Care ........................................................7-1 K Troubleshooting ....................................6-36
Catalytic converter................................3-14 Keyhole shutter ...................................... 3-2 Troubleshooting charts .........................6-37
Centerstand and sidestand, M Turn signal indicator lights ......................3-2
checking and lubricating ....................6-26 Main switch/steering lock....................... 3-1 Turn signal light bulb (front),
Coolant .................................................6-13 Maintenance and lubrication, periodic ... 6-3 replacing .............................................6-34
Coolant temperature warning light .........3-3 Maintenance, emission control Turn signal light bulb (rear),
D system.................................................. 6-2 replacing .............................................6-35
Dimmer switch ......................................3-10 Matte color, caution ............................... 7-1 Turn signal switch .................................3-10
10 E Model label............................................. 9-1 V
Engine break-in.......................................5-3 Multi-function meter unit ........................ 3-4 Valve clearance.....................................6-19
Engine oil and oil strainer......................6-10 P V-belt, checking ....................................6-24
Engine serial number ..............................9-1 Panels, removing and installing.............. 6-7 Vehicle identification number..................9-1
Engine trouble warning light ...................3-3 Parking ................................................... 5-4 W
F Part locations ......................................... 2-1 Wheel bearings, checking.....................6-27
Final transmission oil ............................6-12 S Wheels ..................................................6-21
Safe-riding points ................................... 1-5
10-1
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Original instructions
PRINTED IN INDONESIA
2015.04-*.*1 CR
DIC183