More time on the road

Illustrated Parts List

RTLO-16918B-AS

November 2012
Contents
How To Use The Illustrated Parts List ................................................................................................................................ 3
AFTERMARKET TRANSMISSIONS ...................................................................................................................................... 4
AUXILIARY DRIVE GEAR ..................................................................................................................................................... 5
CASE (AUX) ........................................................................................................................................................................... 6
CASE (FRONT) ...................................................................................................................................................................... 8
CONTROLLER ECU & HARNESS ...................................................................................................................................... 13
COUNTERSHAFT & BRGS(AUX) ....................................................................................................................................... 14
COUNTERSHAFT ASSY...................................................................................................................................................... 15
DRIVER COMMAND CONSOLE.......................................................................................................................................... 17
FILTER REGULATOR .......................................................................................................................................................... 18
GEAR DISPLAY MODULE................................................................................................................................................... 19
HEAT EXCHANGER ............................................................................................................................................................ 20
INPUT SHAFT & DRIVE GEAR ........................................................................................................................................... 21
INTEGRAL OIL PUMP ......................................................................................................................................................... 22
KITS & ASSEMBLIES .......................................................................................................................................................... 24
MAINSHAFT & SYNCHRO(AUX) ........................................................................................................................................ 26
MAINSHAFT ASSY .............................................................................................................................................................. 28
MISCELLANEOUS ............................................................................................................................................................... 30
OIL COOLER ........................................................................................................................................................................ 31
OIL FILTER ........................................................................................................................................................................... 33
RANGE CYLINDER .............................................................................................................................................................. 35
REVERSE IDLER ................................................................................................................................................................. 37
SHIFT BAR HOUSING ......................................................................................................................................................... 41
SPLITTER CYLINDER ......................................................................................................................................................... 43
X-Y SHIFTER MODULE ....................................................................................................................................................... 45

2
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. Therefore, for the latest information available,
please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc.

Model Designation or Nomenclature

For information regarding Model Designation and Nomenclature, visit www.roadranger.com.

Kits and Assemblies (K/A's)

Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a
service problem.
Kits and Assemblies are shown with applicable parts groupings in the parts listings.

Identifying Kits and Assemblies

A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies

K- Part numbers beginning with the letter 'K' are kits that are not assembled

S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies

Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).

Illustrations
Illustrations show parts in assembly groups.
Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
Notes are included on illustrations where additional information is needed.

Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for
servicing with the following categories

Item Number - corresponding with numbers on illlustrations for part identification.

Current Part - indentifies part as it is available for service.
Description - specifies part name or description.
Replaced Part - quantity quantity required for assembly.
Quantity - defines unique characteristics or requirements.
Notes - indicates Kits or Assemblies that contain a particular part.
Kits/Assy's Where Used

3
Group: AFTERMARKET TRANSMISSIONS

Automated Transmission

AFTMKT 09A-12 Generic Illustration - Not specific to part numbers listed below

AFTERMARKET TRANSMISSIONS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

TB-F15- RTLO-16918B-AS 1 WITH INTERNAL PUMP

12R REMAN TRANS

TB-F15- RTLO-16918B-AS 1 DEALER STOCK - 14 DAY LEAD-

12RDS REMAN TRANS TIME - WITH INTERNAL PUMP

4
Group: AUXILIARY DRIVE GEAR

6 8
7
3
5

10484-6-93

AUXILIARY DRIVE GEAR

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 4304499 SPACER 1

2 5566510- BEARING 5566510 1 K-3533,K-3534

BOX

3 4304497 RETAINER 1

4 X-8-680 CAPSCREW 6 3/8"-16X1-1/2"

5 4304500 SPACER 1

6 4303825 AUXILIARY DRIVE GEAR 1

7 4303185 WASHER 4300901 1

8 4301254 SNAP RING 1 K-3531,K-3533,K-

3534

5
Group: CASE (AUX)

OEM supplied 23 2
OEM supplied
adjustable non-adjustable
speedometer speedometer
sensor sensor 3
(Threaded) (Non-Threaded)

4
5

6 24

7
4
8

16
15
9

10
11

13
12

11406A-10-01

CASE (AUX)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

6
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-2501 SPEEDO ROTOR ASSY 4302242 1 MAGNETIC

2 5568511 -O- RING 1 K-2918,S-2501,S-

2809,S-2960

3 K-2918 OIL SEAL KIT 4302322 4302323 1 "FOR MAGNETIC COVER" K-3533,K-3534

4 X-8-0801M CAPSCREW 2 M8 X 1.25 X 12MM

5 S-2809 REAR BEARING COVER 4302332 ,4303872 1 PUSH-IN/THREAD-IN MAGNETIC

ASSY ,4304652 ,4305830 PICK-UP

6 1009551 GASKET - RED EDGE 1 RED EDGE MOLDED GASKET - K-2918,K-3532,S-

MOLDED UNCOMPRESSED THICKNESS 2809
.043 - .051 - NOT
INTERCHANGEABLE WITH ANY
OTHER GASKET

6 4302247 GASKET - PURPLE EDGE 1 NON EDGE MOLDED GASKET - K-2918,K-3532

MOLDED UNCOMPRESSED THICKNESS -
.013 - .018 - NOT
INTERCHANGABLE WITH ANY
OTHER GASKET

7 X-8L-614 CAPSCREW 6 3/8"-16X2"

8 X-8L-602 CAPSCREW 17 3/8"-16X1-1/2"

8 X-8L-614 CAPSCREW 2 3/8"-16X2"

9 4302320 COVER 21346 2 S-2960

10 4305978 GASKET 4302246 2 K-3532,K-3547,S-

2960

11 K-2805 SHIM KIT 21452 K - 2106 1 K-3533,K-3534,S-

2960

12 14335 GASKET 1 K-3532,S-2960

13 4303586 REAR HOUSING 1

15 20815 LIFTING EYE 17105 2 S-2960

16 X-8L-604 CAPSCREW 8 3/8"-16X1-1/4" K-3547

23 K-3231 SPEED SENSOR KIT A - 6398 ,A - 6724 1 SINGLE PICK-UP (2 PIN)

24 K-3523 SPEEDO PLUG KIT 4302707 2

7
Group: CASE (FRONT)

27 29
36 37
28 30
31 38

24
23 41 1
22 40

Latest Design
2 21

* 18 3
39
19
4
5
20 15 7
18 6
*
17 19
8
10
9
16 11
12
15 13
10305B-10-01
14

* Bushing quantity requirements: #1 Housing Upper bore use 4 #12815 / Lower bore use 2 #8677.
#2 Housing Upper bore use 2 #12815 and 1 #8677 / Lower bore use 2 #8677.

Note: Some part requirements are specific to #1 or #2 Aluminum or Iron Clutch Housings and Push or Pull type Clutch.

CASE (FRONT)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-2791 NO LONGER AVAILABLE 4304067 1

2 X-12-2007 PIPE PLUG X12 2006 1

3 X-12-1207 PIPE PLUG X12 1202 ,X12 1206 1 3/4" MAGNETIC

4 4305310 GASKET 4302810 1 K-3532

5 4302809 PTO COVER 16596 ,4300571 1

6 X-8-725 CAPSCREW X 8 724 8 7/16"-14X7/8"

7 4306584 CLUTCH HOUSING 4304815,4305668 1 K-3532

GASKET

8 A-3713 CLUTCH HOUSING ASSY A - 3700 1 #1 PUSH-PULL IRON

8 A-3723 CLUTCH HOUSING ASSY A - 3721 ,A - 3722 1 #2 PUSH-PULL IRON

8 A-4772 CLUTCH HOUSING ASSY A - 4344 ,A - 4771 1 #2 PUSH-PULL ALUM.

8 A-6064 CLUTCH HOUSING ASSY A - 4342 ,A - 4770 ,A - 1 #1 PUSH-PULL ALUM.

6062 ,A - 6063 ,A -

8
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

6065

9 239614 SCREW X-8L-509 4 5/16-18X.81 QUANTITY

DEPENDENT ON DESIGN

10 14506 HAND HOLE COVER 1 #2 PUSH

10 14507 HAND HOLE COVER 1 #2 PULL

10 4305230 HAND HOLE COVER 11453 1 #1 PULL

10 4305231 HAND HOLE COVER 1565 1 #1 PUSH

11 4306583 STUD 5966 6

12 X-10-1005 WASHER X 3 1000 ,X10 1000 6 1.23 X 6.60

,X10 1004

13 X-1-1012 HEX NUT X-1-1005 6 .625-18

14 20550 FRONT BRG COVER 1 2" PULL

15 X-8L-604 CAPSCREW 6 3/8"-16X1-1/4" K-3547

16 20549 FRONT BRG COVER 1 2" PUSH

17 14311 GASKET 1 K-3532

18 12815 BUSHING 4 FOR #1 HOUSING UPPER A-3713,A-3723,A-

4772,A-6064

18 12815 BUSHING 2 FOR #2 HOUSING UPPER A-3713,A-3723,A-

4772,A-6064

18 8677 BUSHING 1 FOR #2 HOUSING UPPER A-3713,A-3723,A-

4772,A-6064

19 8677 BUSHING 2 FOR #1 AND #2 HOUSING LOWER A-3713,A-3723,A-

4772,A-6064

20 X-8C-830 HEX HEAD X-8C-826 4 .500-13 X 1.490, USE 2 PCS FOR

SCREW/WASHER ASSY IRON HOUSING, USE 4 PCS FOR
ALUMINUM HOUSING

20 X-8C-831 HEX HEAD X-8C-822 2 .500-13 X 3.460, FOR IRON

SCREW/WASHER ASSY HOUSING

21 4304023 PLUG 4303747 1 1-1/16" MAGNETIC, O-RING

INCLUDED

22 X-8-686 CAPSCREW 6 3/8"-16X3/4"

23 14575 PTO COVER 4302254 1

24 4305309 GASKET 1684 1 K-3532

27 14373 MAGNET 3

28 18128 PIN 2

29 X-1-1012 HEX NUT 2 .625-18

30 X-10-1005 WASHER X 3 1000 ,X10 1000 2 1.23 X 6.60

,X10 1004

9
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

31 14554 STUD 1632 ,6579 2 5/8" X 2-3/16"

36 23104 PLUG 1712 2

37 X-8-1005 CAPSCREW 2 5/8"-11X1-1/4"

38 20814 SPACER 2

39 X-12-802 PIPE PLUG X12 800 1 1/2"

40 X-12-1207 PIPE PLUG X12 1202 ,X12 1206 1 3/4" MAGNETIC

41 691447 PIN 1

10
Group: CONTROLLER ECU & HARNESS

11
 21

19 16

18 11 21
17
12
13
16
9
18 19
17
10
20
19

20 15 19
13
11 20
20
13 12 19

5 3

4
3

6
3
7
8

20311A-10-01

12
CONTROLLER ECU & HARNESS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 K-3281 P.I.M. REPLACEMENT 4301645 1

KIT

2 X-13-206 SELF-TAPPING SCREW X13 229 2 5/16"

3 4301367 MOUNTING PAD 4

4 4301378 DOWEL PIN 2 S-2612

5 K-3353RX REMAN EXCHANGE K-3353, K-3353R 1

TRANSMISSION
CONTROLLER KIT

6 4301369 SLEEVE 2

7 4302114 WASHER 2

8 X-8-552 SCREW 2 5/16"-18X1-1/2"

9 K-2604 SHIFT SENSOR KIT 691743 ,4301668 1

,4302725

10 K-3352 ECU HARNESS KIT 691301 ,691439 1

11 14142 -O- RING 2 S-2612

12 4302746 SPRING CLIP 2 K-3231,S-2612

13 K-3231 SPEED SENSOR KIT A - 6398 ,A - 6724 3 SINGLE PICK-UP (2 PIN)

15 X-8-0801M CAPSCREW 1 M8 X 1.25 X 12MM

15 X-8L-604 CAPSCREW 2 3/8"-16X1-1/4" K-3547

16 K-3682 RANGE/SPLITTER VALVE 5561801 ,5561804 ,K - 2 ONE FOR THE RANGE CYLINDER
KIT 2907 AND ONE FOR THE SPLITTER
CYLINDER

17 X-8-264 HEX FLANGE HEAD X 8 259 4 #10-24 X 1 1/4

SCREW

18 X-3-301 LOCKWASHER 4 #10 PLAIN

19 5559348 TY-RAP 5 K-3352,K-3682,K-

4005

20 4307036 BRACKET 4301302 4

21 K-2908 -O- RING KIT 1 FOR SOLENOID VALVE

13
Group: COUNTERSHAFT & BRGS(AUX)

2 3

10444-5/93 CS Helical

COUNTERSHAFT & BRGS(AUX)

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 4301851- BEARING 4301851 4 K-3533,K-3534

BOX

2 K-3220 COUNTERSHAFT REPLT 4301792 ,4301793 ,A - 2

KIT 6187 ,A - 6602 ,A -
6603

3 4303124 SPACER

2 K-3220

14
Group: COUNTERSHAFT ASSY

10
11

13 12

15 2 1
4 3
5
14 6
7
8
9

10364-11-96 CS/RT

COUNTERSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 4302082 SNAP RING 2 K-3531,K-3533,K-

3534

2 4302712 BEARING 2 K-3533,K-3534

3 K-2947 CNTRSHFT W/REV & LO 4302652 2

4 X-6-E KEY 2

5 62511 ROLL PIN 2

6 4304840 KEY 19673 2

7 4304765 1ST GEAR-CNTRSHFT 4303702 ,4304520 2

8 4300247 2ND GEAR-CNTRSHFT 2

9 4303666 OD GEAR-CNTRSHFT 4304508 ,4304315 2

10 15953 PTO GEAR - LOWER 1

10 20840 PTO GEAR - UPPER 15952 1

11 4302666 DRIVE GEAR-CNTRSHFT 4303697,4304512 2

12 19198 SNAP RING 2 K-3531

13 4304599 BEARING 4302677, 4304598, 2 K-3533,K-3534

4306332

14 4304605 RETAINER 19548 2

15 X-7-1005 CAPSCREW 2 5/8"-18X1-3/4"

15
16
Group: DRIVER COMMAND CONSOLE

DCC

SW

4
AN

MM

AN
SM

SM
CO

GIC
SY

SY
LO
SERVICE

RELAY
N
SIO
MIS
NS
LE

A
HIC

TR
VE

20312-12-93 DCC AC

DRIVER COMMAND CONSOLE

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 K-3794 NO LONGER AVAILABLE A-6133 1

2 K-3318 TOWER HARNESS KIT 691302 ,691539 1

3 B- SYSTEM MANAGER B-3000422700,B- 1

30004237 ASSY, REMAN 3000423700
00RX EXCHANGE

4 X-210-002 POWER CONNECT 1

RELAY

17
Group: FILTER REGULATOR

NSS

2
2 -O- Ring/Element Kit
2

To Splitter 4
Cylinder 1
Cover
NSS - Not Sold Separately
7

10131A-08-01

FILTER REGULATOR
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 K-2170 FILTER REG KIT A - 5454 1

2 K-1698 -O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR

3 X-8C-412 CAPSCREW X 8S 412 2 1/4"-20X2-1/4"

4 15114 -O- RING 2 K-2170,K-3365,K-

3484,K-3510

5 X-12-208 PIPE PLUG 2 1/8" NPT

6 55505 HOSE ASSY 1 16"

7 12845 ELBOW 1 1/8" K-3366,S-2960

18
Group: GEAR DISPLAY MODULE

Old Design

Truck
Components

Latest Design

3
2

20313-02-01

GEAR DISPLAY MODULE

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 K-3199 GEAR DISPLAY KIT 4301944 ,A - 6416 1

1 K-3199 DRIVER DISPLAY 4302640 1

MODULE

3 4303654 ADAPTER HARNESS 1 K-3199

4 K-3199 GEAR DISPLAY KIT 4301944 ,A - 6416 1

19
Group: HEAT EXCHANGER

4 7 1

To Oil Pump
"A" Port 3

To Oil Pump 5 2
"B" Port

10532-5-98

gn
Desi
nt
rre
Cu

HEAT EXCHANGER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

0 K-3902 MOUNTING BRACKET 4304665 1 NOT PICTURED

0 X-8C-6111 SCREW 2 3/8"-16X3/4" - NOT PICTURED,

FOR MOUNTING BRACKET

1 K-3967 HEAT EXCHANGER KIT 5586604,5586616,K- 1 MUST USE WHEN REPLACING

3624 5586604 HEAT EXCHANGER WITH
5/8" PORTS, 5/8" TO 3/4"
ADAPTERS ARE INCLUDED IN
THIS KIT

2 K-3956 HEAT EXCHANGER KIT 5586629 1 3/4" PORTS

3 5588108 OIL HOSE ASSEMBLY 5586908 1 52.0"

4 4304076 ELBOW 1

5 4301123 ELBOW 1 K-3441

6 21425 STRAP 2

7 5588107 OIL HOSE ASSEMBLY 5586907 1 45.0"

20
Group: INPUT SHAFT & DRIVE GEAR

8
6

3 4 5

2
*1

* For Shipping Only -- Do Not Replace

*
10370-1/92 IS

INPUT SHAFT & DRIVE GEAR

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 23559 SEAL 1 NOT SOLD FOR SERVICE

2 16980 SNAP RING 1 K-3531,K-3533,K-

3534

3 81504 BEARING 1 K-3533,K-3534

4 16463 SPACER 1

5 14750 SNAP RING 1 K-3531,K-3533,K-

3534

6 4304510 MAIN DRIVE GEAR 4303695 ,4304314 1

8 S-1659 INPUT SHAFT 20535 23566 ,4302661 1 2" PULL - USE W/FBC 20550 K-3533

8 S-1660 INPUT SHAFT 20536 ,23567 1 2" PUSH - USE W/FBC 20549

9 16566 BUSHING 1 K-3534,S-1659,S-

1660

21
Group: INTEGRAL OIL PUMP

22

21

Indicates part of item 999 21

13

12
19 15 14

17 11
16

9
18

10 27
26

20

10530-12-97 5
4

INTEGRAL OIL PUMP

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

4 20823 PLUG 1

5 14765 -O- RING 1 K-3484,K-3510

22
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

6 K-4126 FASTENER KIT 20824, X-8-448 1 KIT CONTAINS 3 FASTENERS AND K-3367
3 WASHERS

8 20825 DOWEL PIN 1

9 4303773 RETAINER 1

10 K-3367 OIL PUMP KIT 4301829 ,4301948 1

,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

11 K-3367 OIL PUMP KIT 4301829 ,4301948 1

,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

12 20509 KEY 1

13 14853 SNAP RING 2

14 4303774 PUMP DRIVE GEAR 4304880 1

15 K-3367 OIL PUMP KIT 4301829 ,4301948 1

,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

16 X-14-700 STEEL BALL 1 7/16"

17 4303775 SPRING 1

18 4305713 SUCTION TUBE 4304628 1 O-RING INCLUDED ON SUCTION K-3367

TUBE

19 4304629 PLUG 1

20 4303828 PLUG 1 K-3367

21 X-8-686 CAPSCREW 2 3/8"-16X3/4"

22 4305715 SPLITTER LUBE TUBE A - 7197 1

26 X-8-447 SCREW 2

27 20225 -O- RING 1

999 K-3367 OIL PUMP KIT 4301829 ,4301948 1

,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

23
KITS & ASSEMBLIES
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

K-1698 -O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR

K-1956 COOLER INSTLN KIT 1

K-2170 FILTER REG KIT A - 5454 1

K-2604 SHIFT SENSOR KIT 691743 ,4301668 1

,4302725

K-2803 O-RING KIT - SPLITTER 1

K-2805 SHIM KIT 21452 K - 2106 1 K-3533,K-3534,S-

2960

K-2908 -O- RING KIT 1 FOR SOLENOID VALVE

K-2918 OIL SEAL KIT 4302322 4302323 1 "FOR MAGNETIC COVER" K-3533,K-3534

K-2947 COUNTERSHAFT REPL 4302652 1

KIT

K-3199 GEAR DISPLAY KIT 4301944 ,A - 6416 1

K-3220 COUNTERSHAFT REPLT 4301792 ,4301793 ,A - 1

KIT 6187 ,A - 6602 ,A -
6603

K-3231 SPEED SENSOR KIT A - 6398 ,A - 6724 1 SINGLE PICK-UP (2 PIN)

K-3281 P.I.M. REPLACEMENT 4301645 1

KIT

K-3318 TOWER HARNESS KIT 691302 ,691539 1

K-3352 ECU HARNESS KIT 691301 ,691439 1

K-3353RX REMAN EXCHANGE K-3353, K-3353R 1

TRANSMISSION
CONTROLLER KIT

K-3365 RANGE CYL COVER KIT 691442 1

K-3366 SPLT CYL COVER KIT 691444 1

K-3367 OIL PUMP KIT 4301829 ,4301948 1

,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

K-3441 OIL FILTER/ADAPTER 1

KIT

K-3484 O-RING KIT - RANGE 1

K-3492 SYNCHRONIZER KIT K - 2446 1

K-3497 SYNCHRONIZER K - 3200 1 SLIDING CLUTCH INCLUDED IN

REPLACEMENT KIT KIT

24
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

K-3510 O-RING KIT - COMPLETE 1 K-3533,K-3534

K-3523 SPEEDO PLUG KIT 4302707 1

K-3531 SMALL PARTS KIT 1

K-3532 GASKET KIT 1 K-3533,K-3534

K-3533 BASIC OVERHAUL KIT 1

K-3534 BASIC REBUILD KIT 1

K-3682 RANGE/SPLITTER VALVE 5561801 ,5561804 ,K - 1

KIT 2907

K-4005 SPLITTER CYLINDER 1

REPAIR KIT

S-1404 OIL FILTER 17238 1

S-1659 INPUT SHAFT 20535 23566 ,4302661 1 2" PULL - USE W/FBC 20550 K-3533

S-1660 INPUT SHAFT 20536 ,23567 1 2" PUSH - USE W/FBC 20549

S-2501 SPEEDO ROTOR ASSY 4302242 1 MAGNETIC

S-2612 SHIFT BAR HSG ASSY 4301357 ,4302747 ,S - 1 COMPLETE

1990

S-2616 SHIFT BAR HSG ASSY 4301357 ,4302747 ,S - 1 HOUSING ONLY (DOES NOT
1991 INCLUDE SPEED
SENSORS)

S-2745R REMAN XY SHIFTER 691365 ,691366 1 COMPONENT PARTS NOT SOLD

ASSY ,691381 ,A - 6859 ,A - SEPARATELY
7332

S-2809 REAR BEARING COVER 4302332 ,4303872 1 PUSH-IN/THREAD-IN MAGNETIC

ASSY ,4304652 ,4305830 PICK-UP

S-2960 RANGE SECTION ASSY 1

S-2960R REMAN RANGE 1

SECTION ASSY

S-3108 MAINSHAFT ASSY 4302658 ,4303403 ,S - 1

2268,S-2560

25
Group: MAINSHAFT & SYNCHRO(AUX)

12
11
9
10
8

4 5 6

3
1 2

19

e
oin t Yok
e rsal J
Univ

17
16

14 15
13

10438A-08-01

MAINSHAFT & SYNCHRO(AUX)

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 691934 SLIDING CLUTCH- 4303822 1

SPLITTER

2 X-7-1007 SCREW 1 5/8"-18X1-3/4"

3 4301843 RETAINER 1

4 691445 SPLITTER GEAR 1

5 4300902- TAPERED ROLLER BRG 4300902 1 K-3533,K-3534

BOX

6 4301844 BEARING SLEEVE 1

8 4303424 SNAP RING 1 K-3531,K-3533,K-

3534

9 14897 SPRING 3 K-3492,K-3497,K-

3531,K-3533,K-3534

10 A-7331 SYNCHRONIZER ASSY 4304396 ,4304397 ,A - 1 HI RANGE K-3492,K-3497

5917

26
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

11 4301840 SLIDING CLUTCH 4303386 1 K-3497

12 A-7254 SYNCHRONIZER A - 4937 ,A - 5876 1 LO RANGE K-3492,K-3497

ASSEMBLY

13 4303705 MAINSHAFT 1

14 4301842 WASHER 1

15 4301795 REDUCTION GEAR 4301794 1

16 4300912 SPACER 1

17 5556503- BEARING 5556503 1 K-3533,K-3534

BOX

19 K-4122 HEX FLANGE CRIMPED 4302321,4306520 1 K-3531

NUT KIT

27
Group: MAINSHAFT ASSY

11 14
12 9

15 14

7
8 14
10 9

7 14

3 1
2
5 4
6
13

10337B-10-96

MAINSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-3108 MAINSHAFT ASSY 4302658 ,4303403 ,S - 1

2268,S-2560

2 62504 ROLL PIN 1 S-3108

3 4304615 3-SIDED KEY 4300120 1

4 14750 SNAP RING 1 K-3531,K-3533,K-

3534

5 16756 REVERSE GEAR- 22408 1

MAINSHAFT

6 4302047 SPACER 1 K-3531

7 4305997 SLIDING CLUTCH 4301407 2

8 4303409 LO GEAR-MAINSHAFT 4303407 1

9 4303603 WASHER 4302397 2 K-3531

10 4303701 1ST GEAR-MAINSHAFT 1

11 4302670 2ND GEAR-MAINSHAFT 1

12 4304514 OD GEAR-MAINSHAFT 4302664 ,4303698 1

28
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

,4304316

13 4300382 WASHER .249-WHITE 1 K-3531

14 4302398 WASHER 4 K-3531

15 4305996 SLIDING CLUTCH 691922 1 K-3533

29
MISCELLANEOUS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

5586250 SHIFT DIAGRAM LABEL 1

71203 SILICONE LUBE 1 8 OZ (236.59 CC)-FLEET SIZE

71204 ADHESIVE SEALANT 1 0.5 CC (SINGLE APPLICATION

SIZE)

71205 SEALANT 1 2 CC (SINGLE APPLICATION SIZE) K-3533

71206 SILICONE LUBE 1 4 CC (SINGLE APPLICATION SIZE) K-2803,K-3484,K-

3510,K-4005

30
Group: OIL COOLER

2 7
6 7 Flow 6

4 Oil Return
3
5 11 13 7
8 9 12 2
6

6 Oil Pump
7 10 Outlet
13

*13

*6 *6
Outlet Inlet
*14
*15 Return
Fuller
Outlet
17237

10525-4/92 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location

OIL COOLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 18025 OIL COOLER 1 K-1956

2 19424 HOSE 1 25 FEET K-1956

3 X-8-535 CAPSCREW 2 5/16"-16X2-1/2"

4 X-3-506 LOCKWASHER 2 5/16"

5 18211 BRACKET 4 K-1956

6 19419 CONNECTOR 6 K-1956,K-3441,K-

3547,S-1404

7 19415 SWIVEL 4 K-1956

8 X-10-501 WASHER 2 5/16"

9 18209 PLUG-RUBBER MOUNT 2 K-1956

10 17190 STRAP 8 K-1956

11 19423 CLAMP 5 K-1956

12 18210 NUT 2 K-1956

31
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

13 19422 ELBOW 4 K-1956

14 S-1404 OIL FILTER 17238 1

15 17237 FILTER ELEMENT 1 S-1404

32
Group: OIL FILTER

Oil Filter Cover Kit 9

11 1 2
(not pictured)
4
- Contained in Item #11

3
10
2

2 6
5
7
8

10539-3-00

OIL FILTER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 19419 CONNECTOR 1 K-1956,K-3441,K-

3547,S-1404

2 X-8-453 SCREW 4 K-3441

3 X-8-452 SCREW 1 K-3441

4 4304820 GASKET 1 K-3441

5 4301123 ELBOW 1 K-3441

6 K-3441 OIL FILTER/ADAPTER A - 7174 1

KIT

7 4304827 OIL FILTER ELEMENT 1 K-3441,K-3547

8 17007 ELBOW 1 K-3441

9 K-3441 OIL FILTER/ADAPTER 1

KIT

10 A-7300 AUX COUNTERSHAFT 1 K-3547

COVER ASSY

11 K-3547 OIL FILTER COVER KIT 1 CONTAINS A-7300

33
34
Group: RANGE CYLINDER

Solenoid Valve
17

14
19 13

12 15
18

16

9 11
10
8
7
6

1 3
2

12461-08-01

RANGE CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 14347 GASKET 1 K-3484,K-3510,K-

3532

2 22823 SHIFT YOKE 16775 1

3 X-7-809 BOLT X 7 810 ,X 7 811 2 1/2"-20X1-3/4"

4 A-6690 RANGE CYLINDER ASSY 4303595 1

6 14765 -O- RING 1 K-3484,K-3510

7 4303596 YOKE BAR 1

8 14341 PISTON 23353 1

9 14345 -O- RING 1 K-3484,K-3510

10 14344 -O- RING 1 K-3484,K-3510

35
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

11 X-1-1010 NUT 1 5/8"-18

12 691955 GASKET 691440 1 K-3365,K-3484,K-

3510,K-3532

13 K-3365 RANGE CYL COVER KIT 691442 1

14 X-8L-636 CAPSCREW 2 3/8"-16X3-3/4"

15 X-12-208 PIPE PLUG 3 1/8" NPT

16 X-8L-607 CAPSCREW 2 3/8"-16X2-1/4"

17 K-2908 -O- RING KIT 1 FOR SOLENOID VALVE

18 X-8-264 HEX FLANGE HEAD X 8 259 4 #10-24 X 1 1/4

SCREW

19 K-3682 RANGE/SPLITTER VALVE 5561801 ,5561804 ,K - 1

KIT 2907

36
Group: REVERSE IDLER

8
5 9
3

4
3
8

Latest Design

5 6
3

4
3
2
1

11382-3-97 RI

REVERSE IDLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 X-7-1008 CAPSCREW 2 5/8"-18X1-1/4

2 14283 WASHER 2

3 4302982 WASHER 14282 4 K-3209

4 14287 BEARING 4305020 2 K-3533,K-3534

5 16757 REVERSE IDLER GEAR 22409 2

6 K-3209 IDLER SHAFT REPL KIT 16405 ,4302981 2

,4305513

7 4303336 RETAINING RING 2 K-3209

8 4303336 RETAINING RING 4 K-3209

9 4305513 IDLER SHAFT 2 K-3209

37
38
Group: SHIFT BAR HOUSING

39
 19 34

20 16
18
35 15
14 21
34 17 36
13
12 22
35
16 36 7 1
15 2

4
5

8
3 10 11

6 999

23

25
26
24
26
33

28
27
32 24
26

31
30
26
26

29

20233-12-93 AC
40
SHIFT BAR HOUSING
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-2616 SHIFT BAR HSG ASSY 4301357 ,4302747 ,S - 1 HOUSING ONLY (DOES NOT
1991 INCLUDE SPEED
SENSORS)

2 4302676 GASKET 14918 1 K-3532,S-2612,S-

2616

3 K-2604 SHIFT SENSOR KIT 1 NOT INCLUDED IN COMPLETE

SHIFT BAR HOUSING ASSEMBLY
(999)

4 20070 OIL TROUGH 1 S-2612

5 20332 AIR VALVE SHAFT 17177 1 S-2612

6 X-8-423 CAPSCREW 2 1/4"-20X1/2"

7 X-12-603 PIPE PLUG X12 602 1 3/8" NPT

8 4301378 DOWEL PIN 2 S-2612

10 21966 PLUNGER 1

11 4301372 SPRING 1

12 17179 GASKET 1 S-2612,S-2616

13 4303655 PLUG 17178 1 S-2612,S-2616

14 22941 NEUTRAL LIGHT SWITCH 12639 1 SWITCH NORMALLY CLOSED

15 20815 LIFTING EYE 17105 2 S-2960

16 X-8L-602 CAPSCREW 2 3/8"-16X1-1/2"

16 X-8L-604 CAPSCREW 16 3/8"-16X1-1/4"- OR USE 14 PCS OF K-3547

X-8L-604 WITH 2 PCS OF X-8L-602

17 15899 PIN 1

18 15900 GASKET 1 K-2604,S-2612,S-

2616

19 22940 REVERSE LIGHT 16830 1 SWITCH NORMALLY OPEN

SWITCH

20 4303656 PLUG 15917 1 S-2612,S-2616

21 1069 SPRING 3 K-3531,K-3533,S-

2612

22 X-14-800 STEEL BALL 3 1/2"

23 691712 SHIFT YOKE 4301376 1 REVERSE/LO S-2612

24 X-14-1200 STEEL BALL 2 3/4"

25 14658 SHIFT BLOCK 1 1ST/2ND S-2612

26 3220 LOCKSCREW 5 S-2612

27 1634 INTERLOCK PIN 1 K-3531,S-2612

41
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

28 14659 SHIFT BLOCK 1 3RD/OD S-2612

29 691601 SHIFT YOKE 4302212 1 3RD/OD S-2612

30 4301366 YOKE BAR 1 3RD/OD S-2612

31 691600 SHIFT YOKE 4302994 1 1ST/2ND S-2612

32 4301365 YOKE BAR 1 1ST/2ND S-2612

33 4301364 YOKE BAR 1 REVERSE/LO S-2612

34 K-3231 SPEED SENSOR KIT A - 6398 ,A - 6724 2 SINGLE PICK-UP (2 PIN)

35 14142 -O- RING 2 S-2612

36 4302746 SPRING CLIP 2 K-3231,S-2612

999 S-2612 SHIFT BAR HSG ASSY 4301357 ,4302747 ,S - 1 COMPLETE

1990

42
Group: SPLITTER CYLINDER

Solenoid Valve
13

15

11
14
7
5

2 3

12
1
8 9
6 10
4

Indicates Part Of Item 999

12462-08-01

SPLITTER CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 A-7012 SPLITTER YOKE ASSY A - 6304 ,A - 6892 1

2 4303583 GASKET 1 K-2803,K-3510,K-

3532,K-4005

3 4306632 SPLITTER CYLINDER 1 K-4005

3 K-4005 SPLITTER CYLINDER 4303582 1 COMPLETE REPAIR KIT

REPAIR KIT

4 21208 -O- RING 1 K-2803,K-3510,K-

4005

5 4306631 PISTON 4301964 1 K-4005

6 13653 -O- RING 1 K-2803,K-2908,K-

3510,K-4005

7 X-1-805 NUT 1 K-4005

8 21209 -O- RING 1 K-2803,K-3510,K-

4005

9 17073 GASKET 1 K-2803,K-3366,K-

3510,K-3532,K-4005

10 K-3366 SPLT CYL COVER KIT 691444 1

11 X-12-208 PIPE PLUG 3 1/8" NPT

43
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

12 X-8L-540 CAPSCREW 4 5/16"-18X1-7/8"

13 K-2908 -O- RING KIT 1 FOR SOLENOID VALVE

14 X-8-264 HEX FLANGE HEAD X 8 259 4 #10-24 X 1 1/4

SCREW

15 K-3682 RANGE/SPLITTER VALVE 5561801 ,5561804 ,K - 1

KIT 2907

999 K-3366 SPLT CYL COVER KIT 691444 1

44
Group: X-Y SHIFTER MODULE

1 Items not included in 999

9 6 5 4

8
999 7
9

20228-11-99 XY Shf

X-Y SHIFTER MODULE

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-2745R REMAN XY SHIFTER 691365 ,691366 1 COMPONENT PARTS NOT SOLD

ASSY ,691381 ,A - 6859 ,A - SEPARATELY
7332

2 4305294 GASKET 4303431 1 K-3532

3 4304602 BREATHER 23605 1 1/4" NPT

4 X-8L-600 CAPSCREW 2 3/8"-16X1"

5 X-8-624 CAPSCREW 2 3/8"-16X4"

6 X-3-600 LOCKWASHER 2 3/8"

7 4307036 BRACKET 4301302 1

8 5559348 TY-RAP 1 K-3352,K-3682,K-

4005

9 X-8C-500 CAPSCREW 4 18X1-1/4"

999 S-2745R REMAN XY SHIFTER 691365 ,691366 1 COMPONENT PARTS NOT SOLD
,691381 ,A - 6859 ,A -

45
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

ASSY 7332 SEPARATELY

46
47
48