GLOBMAC BLOCK MAKING

MACHINES
Fully Automatic Factory for the Production of Concrete Block & Interlock Paving

Plant Model: KB12-RU-2017

7000PCS 20X40X20 cm Wall Block per 8 Hours

Offer Submitted to: MR SOHEL

Quality Precision Colors Option Scalability Customization

Wall & Ceiling Block Interlock Paving Brick Arc & Curb Blocks

Keresteciler San. Sit. Gimat Dep. Bl. 5. Cad. No: 28 Saray Mahallesi
- Kazan/Ankara/Turkiye
Tel: +90 (312) 419 06 68 Fax: +90 (312) 385 45 68
E-mail: info@globmac.com
www.globmac.com

0
Attn.:
Ref: KB12-RU-2016

Dear :

We have the pleasure in submitting to you our proposal for fully automatic factory for the production of concrete block &
interlock paving brick using our KB42 model press machine with 4096 installed pallets capacity curing/storage racks
system.

Our proposal quotation includes the following:

I. Factory 3D views with listing of main factory machines & parts .... P02
II. Proforma Invoice .... P04
III. Sales terms & conditions ..... P07
IV. Block Patterns & Number of Blocks per One Press ....... P08
V. Description for KB12-FA-1B1A-RS block production plant and its machines.... P09
VI. Example real life pictures for KB42 block factory shows main factory machines..... P11
VII. Example Globmacs factory production pictures..... P12

Please note that our block making machines and factories are built using German technologies. All mechanical and electrical
parts used in building these factories are European made, examples of these parts are Siemens PLC systems, Bucher
Hydraulic Systems, SEW-Eurodrive motors and WAM cement screw conveyors and air filters. All our machines are
fabricated using heavy duty steel and wear resistant metals. Our company employs experienced engineers and highly
skilled fabricators which together with the stringent quality standards we established for our manufacturing process we
believe that we are producing ones of the best quality and the most reliable concrete block machines. Please note that all
our machines are backed up with 2 years warranty.

I hope this offer meets your requirements and I look forward to speaking with you to discuss our proposal.

In the mean time if you have any questions or any concerns please dont hesitate to contact me.

Respectfully yours,
Nafissa BOUABDALLAH
SALES MANAGER
E-mail: sales@globmac.com info@globmac.com info@globmac.ru
Cell: +90 544 414 69 34

www.globmac.com

Keresteciler San. Sit. Gimat Dep. Bl. 5. Cad. No: 28 Saray Mahallesi
Kazan/Ankara/Turkiye
Tel: +90 (312) 419 06 68 Fax: +90 (312) 385 45 68

Globmac Global Block Machines. Offer for KB12-FA-1B2A Cement Block Factory. 1 of 21
 I. Factory 3D View with Listing of Main Machines & Parts
Fully Automatic Factory for the Production of Concrete Block & Interlock Paving Brick with
Plant Model: KB12-FA-1B1A-RS
1. Aggregate Bunkers Group (20 m3 x 3 pcs)+ 8 m3 x 1
2. Aggregate Weighing Band
3. Aggregate Conveyor Belt
4. Mixer - 1500 dm3 mixing capacity
5. Platform for Mixer & Control Cabinet with Stair
6. Plc for batching plante
Double-hopper KB12 Block Press Machine
7. Fresh Product Pallet Conveyor with Chain & Motor
8. Operator Control Cabinet for Block Making Machine & Picking Robot
9. PLC System for Press Machine & Block Production (not shown)
10. Pallets Elevator
11. Moulds
12. Pigment Tanks With Electronic Color Metering & Feeding System (not shown)
13. Wooden pallet
14. Air Circulation Fans System
15. Steam heater

Picture 1: 3D View for Fully Automatic Factory for the Production of Concrete Block & Interlock Paving Brick using KB12 Model Machine

Globmac Global Block Machines. Offer for KB12-FA-1B2A Cement Block Factory. 2 of 21
 I. Factory 3D View with Listing of Main Machines & Parts (Continued)
Fully Automatic Factory for the Production of Concrete Block & Interlock Paving Brick with
Plant Model: KB12-FA-1B1A-RS

Picture 2: Top 3D View for KB12-FA-1B1A-RS Model Block Factory

Picture 3: Back 3D View for KB12-FA-1B1A-RS Model Block Picture 4: Front 3D View for KB12-FA-1B1A-RS Model Block
Factory Factory

23.a 23.b 23.c

Picture 5: Hordi Block Mould Picture 6: Interlock Block Mould Picture 7: Wall Block Mould

25
24

Picture 8: Footless Wood Pallet (550x1150x40 mm) Picture 9: Pigment Tanks with Electronic Metering System

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 Fully Automatic Plant for the Production of Concrete Block & Interlock Paving Brick with
Plant Model: KB12-FA-1B2A-RS-RM
Item Description Qty.
Triple Aggregate Bunkers Group+ single aggregate bunker
Capacity: 20 m3 x 3 +8 m3 x 1
Metal Sheet Thickness: 4 mm
1 Top Metal Sheet: 4 mm 1
Bunker Legs: 120 x 120 x 5 cm Profile
Valve type : vibratory system
Vibration power: 0.5 kw x 3+1 motor brand name gamak
Aggregate Weighing Band
Dimensions: 13 m long X80 cm wide+ 4m long x 6 cm wide
2 Motor: 5.5 kW, reducer 55 rpm motor brand name : gamak redactor : yalmaz 1
Chassis: 120 NPU profile
Belt: Rubber, 4layers.roller
Aggregate Conveyor Belt
Dimensions: 18m long X 8cm wide
1
3 Motor: 5.5 kW, 1500 d/d, reducer 65 d/d
Band Chassis: 120 NPU profile
Belt: Rubber, 4 layers. Roller
125 dm3 250 dm3 TwinShaft Mixer for Blocks Main Mortar
Tank Volume: 2700 dm3
Pneumatic Valve: 24 Volt
Body Metal Sheet Thickness: 15 mm
4 Body Liner: 20 mm Hardox steel 1
Mixer Shaft: Q120
Cover system: pneumatic valve opening
Cover Pistons: 19 cc pump
Control: Siemens PLC
PLC System For Mortar Production Line-batching plante-
Manufacturer: Siemens
8 Screen: Touch type, Easy view & Colored 1
Controls Aggregate Line, Cement Line, Mixers & Airline System
Mortar conveyor Belt
Dimensions: 13 m long X80 cm wide+ 4m long x 6 cm wide
9 Motor: 5.5 kW, reducer 55 rpm motor brand name : gamak redactor : yalmaz
1
Chassis: 120 NPU profile
Belt: Rubber, 4layers.roller
Continues on Next Page

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 Fully Automatic Plant for the Production of Concrete Block & Interlock Paving Brick with
Plant Model: KB12-FA-1B2A-RS-RM
Item Qty.
Description
KB12-F Block Press Machine with Double Hoppers
Machine Operation System Automatic PLC Controlled or Manual System KB-12
Machine Production Capacity 110-120 pallets per hour
Machine Weight 8.5 tons
Pumping Capacity 76.5 Lt 51 cc 42 Lt 28 cc 30 kW
Hydraulic Oil Capacity 500 lt
Machine Dimensions 2,60x5x3,40 mt
Upper Vibration Capacity 1.75 kW x 1
Lower Vibration Capacity 3 kW x 3
Total Capacity Usage 50 kW
10 1
Minimum Product Height 5 cm
Maximum Product Height 30 cm
Vibration Cooling Capacity 5. 500 kcal
Vibration Force 16.000 kg
Pressing Capacity Interlocking paving stone 1.950 pcs /8 hours 350 m2 Block 500-600 pcs/1
hour
Number of Products on a Pallet 12 interlocking paving stones, 5 blocks having 20x 40x20
Wooden Pallet Dimensions 550x1150x40 cm
Mixer Capacity 125 dm3 250 dm3 15 kW

Stacking Robot (Cubing Robot)

11 1
PLC System for Press Machine & Block Production Line 1
PLC Brand: Siemens
12
Screen : Touch screen, Easy view Colored Screen
Control : Controls machine and Packing robot
Mould KB12 Machine
Thickness of Steel Sheet: 6-10 mm
Thickness of Mould Compression Steel Sheet: 15 mm
13 Paver Mould Shoe Connection Elements: Q76 x 5 mm 3
(mould specifications may change according to the mould type, customer must choose the moulds patterns
or types)
Hardox+lazer
14 COMPRESSOR 1
15 Wooden pallets 400
Total ex- work price

III. SALES TERMS & CONDITIONS

- All prices are in USA dollars.
- The price includes installation, mounting, testing and training under the conditions given under buyers responsibilities
- Sale Terms: All prices are Ex-works Ankara, Turkey.
- Delivery Type: Ex-works Ankara. Ocean transportation will require twenty three 40 ft. High Cube (OT, CT) containers.
- Validity of Offer: 1 month from the date of this offer.
- Lead Time: 120 to 150 days after receiving of the order and advance payment. Exact lead time can be provide at the
time of ordering.
- Customers are welcome to visit the manufacturers offices and factory before order, also to visit after order to inspect
all machines and equipment before shipping.
- Installation Time: 25 working days (not including weekends or holidays) ensuring that all requirements are met as
outlined under buyers responsibilities.
- Upon approval of offer by customer manufacturer will provide the sale contract.
Payment Terms:
Option 1: 60% Paid by Wire Transfer with Order, 40% Paid by wire Transfer before Shipping,
Option 2: 60% Paid by Wire Transfer with Order, 40% paid at sight by irrevocable confirmed Letter of Credit upon
submitting of shipping documents.
. LC fees might be applied and added to the cost of the offer, please consult our company for details.
Buyers Responsibilities
a- All transportation and freight charges from manufacturers factory to destination are at the buyers responsibility.

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 b- All custom and duty charges at destination are to the buyer responsibility.
c- To prepare factory foundations according to manufactures foundation plans, all foundation plans will be given by the
manufacturer at the time of order.
d- To provide electrical energy to the control panel of the plant, electrical specifications and requirements will be given
by the manufacturer at the time of order.
e- To pay for supervisors cost including visa, ticket, airport fees, food, local transportation, hotel and accommodation.
f- To provide 3 workers for installation and as a startup team.
g- To continually provide lifting equipment like forklift and/or lifting crane during all installation times, weights capacities
or sizes will be given by the manufacturer at the time of order.
h- To provide electric welding machine, cutting and drilling tools with 220-380V/50Hz electric supply.
i- To supply water tanks and water to the block plant.
j- To provide all materials (aggregate, cement, pigment, water) during production testing.
k- To provide operator(s) during testing, training and startup operation,
l- To sign off commissioning contract upon approval of plant commissioning and to make any orders balance payment
afterward as set forth in payment terms.
Manufacturers Responsibilities
a. To provide foundation plans.
b. To provide electrical specifications and requirements.
c. To supply a list of required installation tools and equipment.
d. To supply factorys machines and equipment in good shape and conditions at the time of loading or shipping.
e. To provide spare parts manual.
f. To do the Installation, Testing, training & commissioning: manufacturer will send 6 engineers (3 mechanical & 3
electrical) for installation, testing, training, startup and commissioning for the plant. Engineers will stay at destination
25 working days, our company will pay the time cost for the engineers during the 25 stay however customer is
responsible for the cost of their visas, tickets, airports fees, food, local transportation, hotel and accommodation as
set forth in buyers responsibilities.
Check Lists:
Before starting the assembly, testing, training and commissioning processes, the following checklists must be filled out by
the customer and sent back to our company:
(a) Checklist before starting the assembly: documentation supported by digital pictures must be provided to our company
that all pre-conditions (foundation and equipment) for the start up of the assembly have been fulfilled.
(b) Checklist before starting the testing, training and commissioning (electrical and materials): documentation supported
by digital pictures must be provided to our company that all such preconditions for this process have been fulfilled.
Warranty:
All machinery and equipment are under warranty for 24 months from the date of arrival to destination. Electrical parts are
not under warranty. Failure due to natural disasters, misuse, lack of maintenance, wrong service and due to normal wear
and tear of operation is out of guarantee content. Damage due to mishandling of all equipment by customer is not under
warranty.
IV- Block Patterns & Number of Blocks per One Press*

P1 P2 P3 P4 P5 P6

198 x 163 x 60/80/100

100 x 200 x 60/80 100 x 100 x 60/80 140 x 227 x 60/80 200 x 200 x 60/80 88 x 88 x 60/80
Machine Capacity Machine Capacity Machine Capacity Machine Capacity Machine Capacity Machine Capacity

KB12 12 KB12 18 KB12 30 KB12 8 KB12 6 KB12 9

P7 P8 P9 P10 P11 P12

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 190 X 310 X 60/80
400 X 400 X 50 150 X 300 X 750
123 X 236 X 60/80 240 X 260 X 60/80 180 X 180 X 60/80
300 X 300 X 50 120 X 200 X 500
Machine Capacity Machine Capacity Machine Capacity Machine Capacity Machine Capacity Machine Capacity
KB12 6 KB12 1 KB12 10 KB12 5 KB12 10 KB12 2

P13 P14 P15 P16 P17 P18

260 X 300 X 80/100

190 X 390 X 190 190/250 X 390 X 190
300 X 500 X 80/10 400 X 600 X 80 200 X 400 X 200 100 X 400 X 200
200 X 400 X 200 200/250 X 390 X 200
Machine Capacity Machine Capacity Machine Capacity Machine Capacity Machine Capacity Machine Capacity
KB12 2 KB12 1 KB12 3 KB12 3 KB12 3 KB12 6

P19 P20-1 P20-2 P21 P22 P23

150 X 400 X 200

180 X 320/350 X 200 240 X 320/350 X 200 150 X 400 X 200
120 X 400 X 200 190 X 390 X 190 100 X 390 X 190
200 X 320/350 X 200 260 X 320/350 X 200 190 X 390 X 190
200 X 400 X 200 100 X 400 X 200
220 X 320/350 X 200 280 X 320/350 X 200 200 X 400 X 200
Machine Capacity Machine Capacity Machine Capacity Machine Capacity Machine Capacity Machine Capacity
KB12 5 KB12 6 KB12 6 KB12 3 KB12 4 KB12 6

P24 P25 P26 P27 P28 P29

200 X 400 X 200

190/250 X 390 X 190 190 X 390 X 190
250 X 400 X 200 100 X 400 X 200 200 X 400 X 200 250 X 400 X 200
200/250 X 390 X 200 200 X 400 X 200
Machine Capacity Machine Capacity Machine Capacity Machine Capacity Machine Capacity Machine Capacity
KB12 3 KB12 3 KB12 3 KB12 6 KB12 3 KB12 3

* More patterns are made vailable upon customers request.

V- Description for KB12-FA-1B1A-RS Block Making Plant & its Machines

V.A - General Plant Description: KB12-FA-1B21-RS is a Fully Automatic plant for the production of concrete block & interlock paving
brick. It utilizes one KB12 model concrete block press machine This plant uses one mixer and one airlines bucket to transfer the concrete
mortars from the mixer to the block making machine.

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V.B KB12 Block Press Machine
Description: KB12 model machine is a concrete block and interlock paving brick
making machine which has a standard capacity of making 900 wall block
(20x40x20 cm) per hour and 2160 P1 interlock paving brick per hour based on a
fully automatic operational mode. KB12 machine can produce wall block, ceiling
(hordi) block, interlock paving brick, curb block, curve block, grass stone, and
many other block patterns by only changing the press mould, changing the
mould is made easy and fast.
All motions in the KB12 press machine are attained using a hydraulic system and
are controlled by a Siemens PLC system. PLC system stores data about the
number of presses, its type and number of blocks produced, it also allows the
operator to detect any problems might occur during machine operation.. Picture 10: KB12 Press Machine

Technical Specifications:

Property Value
Minimum Product Height 5 cm
Maximum Product Height 30 cm
Production Cycle 22- 27seconds
Number of Blocks Per Pallet 12 pcs P1 interlock paving brick, 5 pcs 20 x40x20 cm wall block
Production Capacity 2160 P1 interlock paving brick per 1 hour
900 20x40x20 cm wall block per 1 hour
Wooden Pallet Dimensions 140x135x5 cm footless pallet for curing racks system
Maximum Production Area 126 x 123 cm
Vibration Power 4 kw x 4 pcs upper & 4 kw x 8 pcs lower
Vibration Press Force 16 000 kg
Vibration Cooling Capacity 5.500 KCAL
Hydraulic System Bucher Brand with 500 liters hydraulic oil tank capacity
Pumps Rates & Powers 76.5Lt 51 CC 42Lt28 CC30KW
Total Machine Power Usage 75 kw
Machine Dimensions 2.60 x 5 x 3.40 m
Machine Weight 08,5 tons

VI- Example Real Life Pictures for KB12 Block Making Factory (Factory Machineries)

P20: Aggregate Bunker & Weighing P21: Aggregate Bunkers & Conveyor Belt P122 Cement Silos
Band

P23: Cement screw conveyors & P24: Mixer, platform, bucket airline & P25: Press machine & airline bucket
cement weighing unit press machine

* This picture is for explanation purpose only, actual festooning system might be different.

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7- Control System

Picture 47: PLC Siemens S7-300 Picture 48: Control Cabinet

X. Example GLOBMACs Factory Production Pictures

Picture 66: Quad Aggregate Bunker with Weighing Belt Picture 67: Cement Silo with Safety Ladder

Picture 68: KB42 Press Machine with Pallets Stacking Units Picture 69: Block Thermal Insulation Unit & Machines PLC

Picture 70: Aggregate and Mortar Conveyor Belts Picture 71: Pallets Cleaning Unit

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Picture 72: Automatic Block Picking & Stacking Robot Picture 73: Automatic Block Picking & Stacking Robot with
Pallets Sliding & Stacking Units

Picture 74: Mixer Hardox Liner & Mortar Discharge Gate Picture 75: Mixer Shaft & Hardox Liner
X. Example Ogmacs Factory Production Pictures (Continued)

Picture 76: Aggregate Bunker, Mortar Mixer (back) and Picture 77: TwinShaft Mortar Mixer
Aggregate Weighing Band (front)

Picture 78: P6 Honey Comb Interlock Mould 42 Pcs Picture 79: P1 Key Interlock Mould 42 Pcs

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Picture 80: P2 Rectangular Interlock Mould 66 Pcs Picture 81: P12 Curb (50 cm) Block Mould 14 Pcs

Picture 82: P22 Hollow (Wall 20 cm) Block Mould 18 Pcs Picture 83: P9 Wave Interlock Mould 50 Pcs

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