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Grounding
278561 Rev. A1
Refer to this publication for complete and accurate information that helps you better operate and service Metso
Automation equipment. Your comments and suggestions are welcome.
Metso Automation
1180 Church Road
Lansdale, PA 19446
Attention: Manager, Technical Publications
Chapter 1 ............................................................................................................................................1
Introducing AC Power ......................................................................................................................1
Overview...................................................................................................................................................1
maxDNA Components............................................................................................................. 1
maxDNA Configurations .......................................................................................................................... 2
Optical-Electrical Interface ...................................................................................................... 3
Branch Circuit Breaker Protection ............................................................................................................ 3
Safety Ground ........................................................................................................................................... 4
Wire Size for AC Power ........................................................................................................................... 4
Chapter 2 ............................................................................................................................................1
maxSTATION Power Distribution ....................................................................................................1
Chapter 3 ............................................................................................................................................1
Remote Processing Unit ..................................................................................................................1
Chapter 4 ............................................................................................................................................ 1
Model APS2xx Series ....................................................................................................................... 1
Chapter 5 ............................................................................................................................................ 1
System Grounding............................................................................................................................ 1
Overview .................................................................................................................................................. 1
Instrument Ground Bus (IGB) Test Assembly.........................................................................1
Reference Ground ....................................................................................................................2
maxSTATION Grounding ........................................................................................................................3
Cabinet Grounding ....................................................................................................................................3
Cabinet Ground Types .............................................................................................................4
Multiple Cabinet Grounding ....................................................................................................5
Electrical DPU Bus Grounding .................................................................................................................6
Optical-Electrical Interface Grounding .....................................................................................................6
OEI Power Wiring ...................................................................................................................6
Mechanical Protection...............................................................................................................................7
Good Housekeeping Considerations ........................................................................................7
Grounding Checks.....................................................................................................................................7
AC Power Supply Safety Ground Test ....................................................................................7
System Ground Resistance Test...............................................................................................7
System Grounding Troubleshooting Check List .......................................................................................8
Appendix A......................................................................................................................................... 1
Power and Grounding ...................................................................................................................... 1
Overview .................................................................................................................................................. 1
Power and Grounding Standards...............................................................................................................1
Power and Grounding Conductor..............................................................................................................4
System Grounding for Large System with Multiple Independent Subsystems in Same Room ................7
System Grounding for Small System with Multiple Cabinet Groups in Same Room...............................8
System Grounding for Multiple Independent Subsystems in Different Remote Locations ......................9
Glossary...................................................................................................................................................10
Terms .....................................................................................................................................10
Acronyms ...............................................................................................................................12
Refer to this publication to learn how to install power supplies and to set up a
maxDNA Distributed Control System using proper wiring and grounding
practices.
Introducing AC Power
Overview
To ensure a successful maxDNA equipment installation follow the guidelines
set down in this publication as well as all applicable local and national
electrical codes.
The ac power source should be well regulated and free from switching
transients and power surges. To provide constant control output, you may
need to install an uninterruptible power system (UPS). When evaluating UPS
power requirements, be sure to consider any future system expansions.
maxDNA Components
Each maxSTATION
Refer to Tables 2-1 and 3-5 for a listing of ac power requirements for
maxDNA components. Peripheral devices must be plugged into their own
separate sources.
Remote Processing Unit cabinets use the Model APS Power Supply
Assembly to provide V dc power for Distributed Processing Units (DPUs)
and Input/Output Devices (I/Os). Refer to Chapter 3, "Remote Processing
Unit Power Distribution."
Note: The negative (-) side of the Model APS1xx Power Supply must be
referenced to the system PSG if it is providing power for APSs or field
transmitters.
maxDNA Configurations
The full maxDNA system consists of:
Operator's Workstation.
If OEIs are placed in a RPU cabinet to extend the length of the electrical
DPU Bus, use the RPU +24 Volt source for the OEI power source.
Alternatively, you may use the Metso Automation Model APS2xx Series
Power Supply Assembly to provide OEI input voltage. Refer to Chapter 4.
maxDNA control hardware should not be on the same circuit with service
equipment that draws large or widely fluctuating loads. This would reduce
the safety factor due to unwanted interaction on shared circuits. Overall
system reliability would also be jeopardized, because if a breaker trips (due
to a non-maxDNA hardware failure), all control functions dependent on
power from that breaker would be lost. This condition could be costly and
hazardous.
The branch circuit breaker rating size should be based on the maximum load
the breaker will handle. Do not assume a large, arbitrary value. Follow all
applicable local codes and the National Electrical Code (NEC).
maxSTATIONs are equipped with a Power Distribution Assembly (Part No.
081575 or 081576, which contains its own circuit breakers instead of fuses.
These circuit breakers are not intended for use in place of service equipment
or branch circuit breakers. The branch circuit breakers should provide
selective coordination with the maxSTATION and RPU circuit breakers.
Safety Ground
A safety ground is used for all maxDNA hardware requiring ac power. This
ground must conform to all applicable local codes and the National Electrical
Code, and must be used wherever ac power is used. The line cord supplies
the ground for plug-connected maxDNA equipment, such as video monitors.
Do not use two-prong line cords or three-prong to two-prong adapters.
Unsatisfactory system performance as well as unsafe operating conditions
could result.
The wire used for the safety ground connection must be at least as large as
any wire used to bring ac power to the cabinet. Refer to Chapter 5 for more
information about grounding.
The branch circuit conductors supplying one or more maxDNA devices shall
have an ampacity not less than 125% of the total connected load. [NEC,
1996, Article 645-5(a)]
The voltage drop on branch circuits serving one or more maxDNA devices
should not exceed 1% of the line voltage.
Refer to Appendix A, Table A-2, for sizing AC power branch circuit cables.
This table is derived from the required ampacity and allowable voltage drop
criteria.
maxSTATION
Power Distribution
Two assembly models may be supplied, Part No. 081575 (120V ac/15A) and
081576 (240V ac/10A). See the following figure. The front view shows the
locations of two breaker/rocker switches for ac line inputs one and two and
pilot lights for each line input. The rear view shows ac line inputs one and
two and locations for eight filtered receptacles.
An input terminal strip is provided for each ac line input. Each line has four
U.S.-type outlets located at the rear of the assembly. These provide filtered
ac power.
The cabinet and dual pedestal desk can accommodate up to four processors,
power distribution, mounting. The single pedestal desk accommodates up to
two processors, power distribution, and mounting.
When the Power Distribution Assembly is supplied, the ac line input cables
are terminated on a terminal block in the maxSTATION cabinet or in the
single or dual pedestal desk. The Power Distribution Assembly inputs are
wired to this terminal block at the factory.
Cabinet The assembly is mounted inside the cabinet at the bottom, and
is accessible from the rear. All connections are made inside the
cabinet.
Dual Pedestal The assembly is mounted at the rear lower center section of the
Desk desk. Ac line in, circuit breakers and one line out for each line
are accessible externally. The remaining ac outlets are inside
the desk.
Single Pedestal The assembly is mounted to the rear lower section of the desk
Desk with access as described for the dual desk.
Power wiring is normally brought into the maxSTATION cabinet through the
bottom or optionally through the top by removing the top plate.
Power wiring is normally brought into the desk through openings at the rear
of each pedestal which are equipped with sliding strain relief plates. If the
desk is left on its wheels and not secured to the floor, cable service loops
should be provided and care taken when moving the maxSTATION to ensure
that connections, particularly power connections, are not broken.
Balancing AC Load
Inside a maxSTATION desk or cabinet, processors, using supplied U.S. type
power cords, are connected to the Power Distribution Assembly filtered
outlets. Normally, systems are shipped with these connections made and
cables routed and bundled. Exact location of the power connection for each
component is specific to each maxSTATION configuration.
The distribution of internal and external equipment must not exceed the
current rating of each line. The following is an example of typical power
distribution:
Engineers Monitor
maxSTATION
Operator maxSTATION Monitor (the monitors would be plugged into the
accessory circuit breaker protected six-outlet strip
which is connected to a terminal block box
supplied by Metso Automation.)
Devices Connected to Line 2
Operator maxSTATION Monitor (the monitor would be plugged into the
accessory circuit breaker protected six-outlet strip
which is connected to a terminal block box
supplied by Metso Automation)
In the above examples, the total current for line 1 would equal approximately
6.8 Amps for 120 V ac application. Line 2 would be approximately 3.4 Amps
nominal current consumption at 120 V ac. Refer to "maxSTATION
Component Power Consumption."
In some systems, the four, filtered ac outlets provided for each line may not
accommodate all equipment. For such instances, 6-outlet power strips are
provided. The desk has a female IEC connector external to the enclosure to
add a power strip for monitors, printers, and so forth. Approved flexible cord
and plug assemblies that must run over floor surfaces must be protected
against physical damage.
In all cases the total current limit of each line must not be exceeded. Refer to
"maxSTATION Component Power Consumption" for a list of operating
voltages and currents for each component part of a maxSTATION.
Note: If the requirements for special plug assemblies are needed in non-U.S.
Printers, color copies, and other optional accessories shall not be powered
from these circuits. A separate reliable source must be provided for these
items.
Note: Refer to System Grounding Standards Summary, Notes 21 and 23, for
powering instructions for maxSTATION monitors and peripherals.
The DPU Bus Module requires a source of ac power. Refer to "Powering the
DPU Bus Module."
Power supply products include, the Model APS0xx Series and the Model
APS2xx Series. The Model APS2xx Series, designed to provide contact
wetting and loop power, is covered in Chapter 4. The Model APS0xx and the
Model APS1xx are covered fully in this chapter.
Caution: The maxDNA +24 Vdc supply should never be used for external
relay contact wetting or for digital output load power. Use a separate supply,
such as a Metso Automation Model APS2xx Power Supply assembly, to
provide noise and interference protection for the maxDNA hardware.
The APS0xx power supply assembly may contain either single or dual ac
input modules. Both types are hot-swap, user-replaceable units. The modules'
power input(s) are individually fused and filtered with both standard line
filters and metal oxide varistors (MOVs). The filters attenuate any high-
frequency common mode and normal mode noise present in the power
distribution system. The MOVs clamp high-voltage transients.
Figure 3-1. Block diagram of Model APS0xx I/O Power Supply Module
The front panel of each I/O power supply module contains the following
indicators:
Chassis Mounting
Terminal boards for ac input and dc output connections are located on the left
side of the chassis backplane. Wiring access is provide through the top,
bottom, side, and rear of the chassis. Refer to Figures 3-3 and 3-4.
Mounting flanges can be attached to either the rear or the front of the chassis
allowing you to flush mount the chassis to a panel or mount it in a 19-inch
rack.
To calculate the total number of +24 Vdc power supplies needed, with
redundancy included, use the following formula:
Round answers off to the nearest whole number. If the total current is 10 A,
only two power supply modules are needed.
Use the information contained in Table 3-4 to determine the total current
requirements for your configuration.
Note: These formulas refer to actual +24 Vdc power supply modules, and not
necessarily Model APS0xx Power Supply chassis racks. A Model APS0xx
Power Supply rack can contain up to 6 individual +24 Vdc modules.
For operations where a loss of power would result in unsafe conditions, use
an uninterruptible power system (UPS) to supply ac power to the +24 Vdc
supplies.
When redundant supplies are used, the output load is shared, so that if one
fails, the redundant supply will pick up the load immediately and
automatically. Should this occur, a warning lamp will light on the power
supply module front panel. This light indicates the failure of the module.
Metso Automation recommends periodic visual inspection of the cabinet
interior. A separate alarm system can also be arranged, using either a
maxDNA input or an external system. The APS0xx power supply chassis
contains two connectors (J14 and 15) which provide the following signals:
Input power failure: Active low status output. Indicates when the
input voltage is below 85 Vac. There is a separate signal for each input.
All status signals are open collector and require external pull-up resistors.
One circuit breaker should not be used for more than one redundant unit of
maxDNA hardware. For example, it would be pointless to supply power to
redundant maxDNA 24 Vdc power supplies from one circuit breaker. Much
of the performance and reliability benefits of your redundant hardware would
be lost, since the loss of the single circuit breaker would remove power from
both power supplies.
Network Ethernet cabling to the DPU Bus Module is also brought into the
cabinet through the bottom. It should be routed up the right side, keeping it
separate from any high-level field wiring or ac power lines.
Refer to Publication 278562, Model 564 Field Wiring Practices, for general
wiring rules.
The Model APS0xx power supply chassis features the following terminals:
Terminal Module
No. Slot
1 6
2 5
3 4 + DC Output
4 3
5 2
6 1
7 1
8 2
9 3 DC Return
10 4
11 5
12 6
Note: Terminals 7-12 are connected together with a jumper strip on rear
terminal board TB4. This strip may be removed if separate returns are
required.
IOP Output
Driver 24 Vdc 0.3 7 24
IOP Relay
Module 24 Vdc 0.25 6 21
Once +24 Vdc is wired to the bus bars, power is supplied to the maxDNA
components through a hard-wired I/O jumper cable to each I/O support
frame.
When powering more than one cabinet from a single +24 Vdc supply,
connect the bus bars of both cabinets at the top. Information contained in
Appendix A, Figures A-1 through A-3, illustrates how to configure two or
more cabinets with one power supply.
Note: Bus bars may also be connected at the bottom of the cabinet instead of
the top. If you do this, the +24 Vdc power supply connections must also be
made at the bottom to avoid directing all the system supply current through
one set of bus bars.
Connections at the top for top-entry cabinets and at the bottom for bottom-
entry cabinets are recommended so that the #AWG conductor used to
connect the PSG bus to the central ground point does not have to be run the
full height of the cabinet where the connection is made.
In larger systems with multiple +24 Vdc redundant power supplies, the +24
Vdc bus bars of all cabinets should be interconnected as described in the
preceding paragraphs, forming a common power distribution system. If,
however, you desire isolation of some parts of the system, calculate the
number of +24 Vdc power supplies needed for each portion, as described in
this chapter under "Using Redundant Power Supplies."
Note: All devices on an Electrical DPU Bus spur must share the same PSG,
because the ground potential difference between any two stations cannot
exceed 2 Volts peak to peak (See Chapter 5, "Electrical DPU Bus
Grounding."
Caution: Do not run an electrical spur with the controller cabinet PSG bus bar
floating from ground.
Wire sizes, between cabinets, are determined by distance and load current;
refer to Appendix A, Table A-4. However, to remedy noise problems, and for
mechanical considerations, use a minimum #4 AWG lugged wire between
cabinets for the + 24Vdc and PSG.
Each power supply has a voltage divider circuit prior to the sharing diodes,
providing a 4 V dc output to the barrier strip as a means of monitoring the
output voltage of the power supply. The output of this circuit will drop to
zero at the PS 1 MON and PS 2 MON connections of the barrier strip if the
power supply fails. These circuits are easily monitored by a maxDNA Analog
Input Module to detect power supply failure.
115 V ac 20 1.4 22 75
240 V ac 40 0.7 22 75
Mounting space and wiring terminals are also available for two Model
OEI022 or Model OEI012 Optical/Electrical Interface units.
Note: The negative side of the Model APS2xx Power Supply must be refer-
enced to the system PSG if it is providing power for OEIs or field
transmitters.
System Grounding
Overview
Proper system grounding is important in a number of ways. It provides a
common power supply return path so that all signals in the system have a
common reference. It also ensures a stable (quiet) reference for the analog
measurement circuits in the system and minimizes the effect of external
disturbances on the system because all system parts are at the same electrical
potential. By providing a return path, good grounding minimizes the effects
of the ac noise introduced into the system from external sources.
In general, the ground system should be established so that the power supply
return forms one part, the analog signal reference or shield ground forms
another part, and the cabinets or enclosures form a third part. These parts are
isolated from one another but connected together at one point to:
Larger systems with multiple cabinets require a structure that achieves the
benefits of an equal-potential ground plane over large frequency ranges by
providing many parallel paths among the various circuits attached to them.
This single point ground prevents unwanted "ground loops" by providing
only one conducting path between it and all external grounds.
Caution: All connections to the IGB Test Assembly shall be secured and shall
not be removed or floated from ground while the maxDNA equipment is
energized.
Reference Ground
maxSTATION Grounding
All supplied equipment is connected internally to the ac safety ground.
Internal ground studs are provided if connection to other equipment is
required. Proper grounding requires that there be less than 1V peak to peak
between the safety ground wire/chassis ground and the ac neutral wire.
If the maxSTATION is attached to an optical DPU Bus through its own OEI,
the ground stud may be connected to a local safety ground as shown in
Appendix A, Figure A-3.
If you must ground the maxSTATION to the PSG of the electrical spur, use a
minimum #4 AWG lugged wire (size depends on distance of maxSTATION
to the PSG). Refer to Appendix A, Table A-3.
Cabinet Grounding
Refer to this section for a description of the four ground types in cabinets and
for a discussion of multiple cabinet grounding considerations.
Cabinet Ground Two ground studs in each cabinet are used to connect
cabinets together and ultimately tie the cabinets to
reference ground. These connections act both as a shield
and a return path for transient suppression. Refer to
Appendix A, "Power and Grounding Standards," Notes 8
and 9, for installation instructions.
Note: Conduit, cable armor, and cable trays should be isolated from the
cabinet metalwork and from the PSG ground. A separate connection to
building steel should be provided for conduit, cable armor, and cable trays to
eliminate circulating currents in the metalwork.
Safety Ground The green protective ground lead, part of the ac power
wiring, is connected to the power supply chassis ground
(GND) terminal. This, in turn, is connected to the cabinet
ground through the power supply mounting screws. This
ground protects operators from possible short circuits. It
is not intended for transient suppression. Refer to
Appendix A, "Power and Grounding Standards," Note 9,
for installation instructions.
Power Supply This is the return path for the +24 Vdc supply. It is the
Ground (PSG) power supply common to all equipment mounted in a
given cabinet. The PSG bus bars should be intercon-
nected as shown in Appendix A, Figures A-1 through A-
3.
Caution: Before applying power to any portion of a system, make sure the
PSG bus bar is connected to reference ground. If it is not grounded, it must be
temporarily tied to the cabinet metalwork which, in turn, should be connected
to the safety ground or building ground. Don't forget to remove the temporary
ground when the system grounding is completed.
Connect all cabinet steel of the group together using the weld studs
at cabinet bottoms. At one weld stud only, connect a wire to the
reference ground or IGB Test Assembly, if applicable. All ground wiring
must be insulated.
Daisy-chain all PSG bus bars in the cabinet group. Choose one point
of the daisy-chain, roughly at the physical center of the cabinet group,
and connect this point to reference ground, or IGB Test Assembly, if
applicable.
Connect the center point of all shield ground bus bars radially in the
cabinet group roughly at the physical center of the cabinet group, and
connect its center point to reference ground or IGB Test Assembly, if
applicable. The radial type connection is preferred over daisy chain to
eliminate potential differences between "ground points" which
potentially result in random spikes of magnitude great enough to cause
problems.
For multiple independent subsystems where multiple cabinet or cabinet
groups are distributed in different locations in the plant, the central
ground point may be directly located at the reference ground as
illustrated in Appendix A, Figure A-3.
Additionally, you must not apply power to an electrical spur with the DPU
cabinet PSG bus bar floating from ground. If it is not grounded, connect it
temporarily to the cabinet metalwork until the final grounding is completed.
Each OEI comes with two leads, orange (+), and black (-). The orange lead is
connected to OEI terminal 1. The other end of the orange lead is connected to
the OEI power supply +24 V dc terminal. The black lead is connected to OEI
terminal 2. The other end of the black lead is connected to the minus side of
the OEI +24 Vdc power supply.
When the OEI is mounted in a RPU cabinet, the other end of the orange lead
is connected to the +24 Vdc bus bar. The other end of the black lead is
connected to the PSG bus bar. Metso Automation recommends using 3/8 x
8/32 binding head (nickel-plated brass) screws, (Part Number 304718). As an
alternative to using the RPU +24 Vdc power supply, a separate +24 Vdc
power supply (such as the Model APS2xx Series assembly) may be used. In
this event it is wired as described above.
Note: The negative (-) side of the OEI's power supply must be connected to
the PSG of the electrical spur.
Mechanical Protection
The elements that compose a maxDNA ground system should be installed
with care to insure durability and overall reliability of the system. In
locations where an element of the system could be exposed to potential
damage, particularly if the element is exposed to weather or hazardous
industrial environments, steps should be taken to protect that element of the
system. This may call for protective housing or other appropriate protective
measures. Failure of an element may result in failure of the grounding
system. Mechanical considerations may set a practical minimum conductor
size for connections outside the cabinets.
Grounding Checks
AC Power Supply Safety Ground Test
The following describes the test requirements for the standard ac power
supply safety ground for maxSTATIONs or RPU cabinets that are part of a
grounded neutral power distribution system:
In practice, the ground grid is installed early in the construction of the plant.
Prior to connecting the maxDNA grounding system to the ground grid, it is
recommended that you perform the following tests to ensure that the tested
resistance values are still within acceptable limits.
It is recommended that the ANSI/IEEE Std. 81-1983, (Part I), IEEE Guide
for Measuring Earth Resistivity, Ground Impedance, and Earth Surface
Potentials of a Ground System, be used as a guide in conducting the ground
grid resistance test. The result of this test must be provided to Metso
Automation for review.
It is also recommended that IEEE Std. 81.2-1991 (Part II), IEEE Guide for
Measurement of Impedance and Safety Characteristics of Large, Extended or
Interconnected Grounding Systems, be used as a guide in conducting the
ground resistance test. The result of this test must be provided to Metso
Automation for review.
The grounding conductors for the maxDNA system to the ground grid should
be in accordance with the information provided in Appendix A, "Power and
Grounding Standards." The minimum acceptable size grounding conductors
should be #2/0 AWG insulated cables.
The maxDNA System Ground Test. To ensure the integrity of the overall
maxDNA grounding system, a second test should be performed after
installation is completed to ensure that the maxDNA grounding system is
solidly connected to the ground grid. This test should cover major grounding
connections for the entire maxDNA grounding system, including connections
to the central ground point and the ground grid, to ensure that all physical
connections are made.
Ground loops
Overview
This section contains the maxDNA Power and Grounding Standards Drawing
Set consisting of a glossary, notes, tables, and diagrams.
4. The center point of each shield ground bus (SGB) shall be connected
radially with #10 awg (4.00 sq mm) insulated green wire to the main
shield ground bus (MSGB) located at the nearest physical center of the
cabinet group. See Figure A-1. MSGB is generally used for cabinet
groups of more than three.
5. All ground conductors and connections from the central ground point
of Metso Automation equipment to the reference ground shall be
separated from a non-Metso Automation equipment grounding system.
6. The Metso Automation system ground, including the conductor from
the IGB to the reference ground, shall be isolated from the building
ground and non-Metso Automation grounding system.
7. All non-current carrying conductive parts of any enclosures (chassis
ground) mounted inside the cabinet must be connected to the cabinet
ground using minimum #10 awg (4.00 sq. mm) insulated green wire. Use
minimum #18 awg (0.75 sq. mm) insulated green wire for workstation
cabinet or pedestal desk.
8. Bonding jumpers for cabinet ground shall be minimum. #4 awg
(16.00 sq.mm) insulated wire connected to the cabinet ground studs with
silicon-bronze alloy bolted lugs (part number 779677) with nuts, split or
Belleville type washers or approved equivalent.
9. Non-conductive coatings (such as paint, lacquer, and enamel) at all
of the connection points on cabinet shall be removed from contact
surfaces to ensure good electrical continuity. Apply a light film of
Penetrox a or kopr-shield paste (or equivalent) before connection is made.
10. The connections to the reference ground must be separated by at
least 10 feet from lightning protection down-wires.
11. All power supply and equipment interconnecting wiring and
installations shall be in accordance with the National Electrical Code
(NEC, article 645) and the National Fire Protection Association (NFPA
75, protection of electronic computer/data processing equipment).
12. Power source characteristics must be reviewed and analyzed to
ensure compatibility with the DCS hardware power requirements.
13. Power conditioners, UPS, noise and surge protection devices must be
installed where required, subject to customers' concurrence, to maintain
continuity of operation.
14. Cabinets which are electrically connected to one another through
electrical DPU bus and/or electrical Ethernet cabling, must be grounded to
one another with the appropriate wire size (see Table A-3, Recommended
Minimum Size Grounding Conductors Table). If the DPU Bus and/or
Ethernet connections are optical connections, the cabinets should be
connected locally to ground (see Chapter 5, "System Grounding").
15. Sizing and allowable lengths of main ac power supply cables, shall
be in accordance with Table A-2, "Recommended Sizes/Cable Lengths for
AC Power Branch Circuit Cables."
16. Conduit, cable armor and cable trays shall be connected to building
steel and shall be isolated from the cabinet metalwork and from PSG
ground to eliminate circulating currents.
17. Each ac branch circuit breaker and its associated downstream ac and
dc circuit breakers/fuses shall provide selective coordination during
overcurrent and short-circuit conditions.
18. Redundant power supply shall be furnished where required such that
probable failure (or removal from service) of power source, wiring and
wiring devices will not affect continued operation of critical and safety-
related equipment/systems.
19. All wiring, interconnections, fuses, circuit breakers, prefabricated
cables and connectors should be properly labeled and should correspond
to identification on drawings and documentation.
20. Power circuits shall be shielded or physically separated from low-
level ac and low-level dc signal circuits. Redundant power circuits shall
be separated with acceptable barrier to ensure its integrity and reliability.
21. Monitors and receivers shall be powered from the workstation. They
shall not be plugged into the PDA filtered circuit outlets for processor.
Power shall be connected to circuit breaker protected plug strips via
ungrounded terminal block boxes containing a filtered output. These
complete assemblies are available through Metso Automation. These
boxes are powered through a terminal block mounted in the workstation.
The monitor frame is grounded through its line cord. No additional
ground connections are required (see note 23).
22. Jumpers for connecting +24 Vdc power supply and psg bus bars
from one cabinet to another shall use 6 min. #4 awg (16.00 sq. mm
insulated) wire and shall be connected to the bus bars using terminal lug
(part no. 081607) with heat shrink tubing (part no. 0820155) or approved
equivalent.
23. Approved flexible cord and plug strips used for connecting computer
monitors and receivers to the workstation power source shall not exceed
15 feet (4-57m) in length. If the length of run exceeds 15 feet special
wiring assemblies are available through Metso Automation (see note 21).
For more than three direct conductors in bundles, apply correction factors in
Table A-5, Correction Factors for Ampacity Values, for derated ampacity
values. For example for #18 AWG (0.75 sq. mm.), 90 C (194 F), 40/C
cable, 60 (140 C) ambient, derated ampacity = 14 x 0.71 x 0.5 = 5 amps.
To determine the maximum length for a run of a particular cable size, divide
the ampere-ft. (ampere-meter) value of the desired cable by the maximum
load current of the load. For example, a load with maximum load current of
10 amps can use 45 feet (13 meters) of #16 AWG (1.50 sq. mm.) cable. If
longer run is needed a #14 AWG (2.00 sq. mm.) is acceptable for 75 feet (22
meters), and so on.
Notes:
Length of Run to
Minimum Conductor Size Central Ground Point or
Reference. Ground
(AWG) Square Millimeters
Feet (Meters)
4 16.00 Cabinet-to-Cabinet
2/0 70.00 199 & Below (60 &
Below)
3/0 75.00 200-399 (61-121)
4/0 95.00 400-599 (122-182)
250 KCM 120.00 600-799 (183-243)
300 KCM 150.00 800-1000 (244-305)
NOTES
Table A-4. Minimum Copper Wire Sizes for +24 Vdc Power Distribution
and PSG
6 10.00 100 30
Power Supply 4 16.00 160 49
Ground (PSG)
2 35.00 250 76
1\0 50.00 400 122
2\0 70.00 505 154
NOTES
1. Standard size for connecting +24 Vdc power supply and PSG bus bars
from one cabinet to another cabinet shall be #4 AWG (16.00 sq. mm
insulated) for noise reduction and mechanical strength, as noted in Power
and Grounding Standards, Note 22.
Figure A-1. System Grounding for Large System with Multiple Independent Subsystems in Same
Room
Figure A-2. System Grounding for Small System with Multiple Cabinet Groups in Same Room
Figure A-3. System Grounding for Multiple Independent Subsystems in Different Remote Locations
Glossary
Terms
Ground Rod A rod driven into the ground for small non-
electric power system; may serve as the
reference ground if no plant power grid
exists.
Acronyms
CG Cabinet Ground
GND Ground
I/O Input/Output
SG Shield Ground