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Alarm Message

Reference Guide

278558 Rev. A3
Use this publication as a source for complete and accurate information that helps you better operate or service
Metso Automation equipment. Your comments and suggestions are welcome.

Metso Automation, Inc.


1180 Church Road
Lansdale, PA 19446

Attention: Manager, Technical Publications

Copyright 2004 by Metso Automation MAX Controls Inc.


Printed in the United States of America
All rights reserved

Metso Automation, Inc. 278558


ii
Contents
Preface ...............................................................................................................................................1

Chapter 1 ........................................................................................................................................1-1
Introduction ....................................................................................................................................1-1

maxDNA System Alarm Classes .......................................................................................................... 1-1


Process Alarms......................................................................................................................1-1
System Alarms ......................................................................................................................1-1
Alarm Configuration ..............................................................................................................................1-2
Configuring Alarm Priorities ................................................................................................1-2
Viewing Alarm Messages ......................................................................................................................1-2
Alarm Summary Display........................................................................................................................1-3
Alarm Summary Menu Buttons ............................................................................................1-3
Alarm List Display................................................................................................................1-4
Acknowledging and Silencing Alarms...................................................................................................1-5
Using Keyboard Buttons........................................................................................................................1-5
Acknowledge and Silence.....................................................................................................1-5
Defeat....................................................................................................................................1-5
Restore ..................................................................................................................................1-6
Defeating and Restoring Alarms ............................................................................................................1-6
Using maxVUE Runtime Display Buttons............................................................................................1-6

Chapter 2 ........................................................................................................................................2-1
How to Interpret .............................................................................................................................2-1

Process Alarms..............................................................................................................................2-1

Control Block Alarms ............................................................................................................................2-1


High Level Analog Input Alarms...........................................................................................................2-2
Data Block Alarms.................................................................................................................................2-3
Individual Alarm Cutouts .....................................................................................................2-3
Troubleshooting Process Problems ........................................................................................................2-4
Logged Process Alarm Format: ............................................................................................2-5

Chapter 3 ........................................................................................................................................3-1
How to Interpret .............................................................................................................................3-1

System Alarms ...............................................................................................................................3-1

System and Network Alarms ................................................................................................................ 3-1


Logged System Alarms Format ............................................................................................3-2
Troubleshooting System Problems .......................................................................................3-2

Part II ...............................................................................................................................................II-1
Alarm Message...............................................................................................................................II-1
maxSTATION Installation

Reference Guide ...........................................................................................................................II -1

Process Alarms .................................................................................................................................... II -1


DPU4E/DPU4F Process Alarms ..........................................................................................................II -2
DPU4E/DPU4F System Alarms...........................................................................................................II -3
WorkStation Alarms.............................................................................................................................II -4
Controller/Datapoint Alarms................................................................................................................II -8

Part III .............................................................................................................................................III-1


Alarm Message.............................................................................................................................III -1

Reference Guide ..........................................................................................................................III -1

System Alarms....................................................................................................................................III -1

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iv
Preface

The Alarm Reference Message Guide contains listings of all the process
and system related alarm messages you are likely to encounter in the
operation of a maxDNA system.

Part I of this publication introduces you to all the maxDNA alarm types,
alarm-related displays and alarm message formats appearing on displays
and on hard copy reports.

Part II provides a complete alphabetized listing of all the maxDNA


process alarm messages along with text explaining what they mean. Part
III provides a similar listing for system alarms.

This publication assumes you are familiar with the maxSTATION and
the various display environments.

For more information about related topics, refer to the following


publications:

Book Title Book Number

maxSTATION Operator's Guide 278557

Metso Automation, Inc. 278558


Chapter 1

Introduction

maxDNA System Alarm Classes


maxDNA System lets you view two classes of alarms:

Process Alarms

System Alarms

Process Alarms

Process alarms consist of alarm messages associated with the process


itself. These consist of two types:

Process Limit Alarms

Process limit alarms are caused by values exceeding their


assigned limits. Alarm information consists of time, point
tagname and its long description, alarm text associated with the
alarm, current value of the point, alarm limit value, and the units
of measure for the point in alarm.

Process Status Alarms

Process status alarms are generated by points and programs at


DPUs. Alarm information consists of time, point tagname and its
long description, alarm type text and the alarm value.

System Alarms

System Alarms consist of alarm messages associated with the system


hardware. These consist of two types:

Station Diagnostic Alarms

Station diagnostic alarms are caused by maxSTATION or


Remote Processing Unit (DPU, I/O boards) faults, such as weak
batteries, card failures, etc. Alarm information consists of time,

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maxSTATION Installation

tagname of the station reporting the alarm, the device reporting


the fault, and the alarm text.

DPU Bus Network Diagnostic Alarms

This relates to two classes of alarms, DPU Bus related and


maxNET network related. DPU Bus network diagnostic alarms
are caused by cable breaks, token passing errors, failure of
stations to respond, etc. maxNET Network alarms are caused by
Frame Switch or hub failures, Ethernet card failures, Ethernet
cable breaks, or a failed target maxSTATION.

Alarm information consists of time, tagname for the DPU Bus


reporting the alarm (e.g. DPUBUS1), name of the maxSTATION
involved in the fault, and the alarm text.

Alarm Configuration
You may set up alarms and events to be detected when you create
configurations using maxTOOLS. The system then automatically detects
the alarms and events, processes them, and identifies them for display
and acknowledgment, logging, analysis, and optional archiving.

Configuring Alarm Priorities

At time of configuration, you may give alarms one of six severity levels.
(0 is the lowest prioritynot alarmed at alland 5 is the highest
priority.) Alarm severities can be used in conjunction with a temporary
filtering function that you may configure using maxVUE Runtime to
further classify, filter, and sort alarms for a more meaningful presentation
of alarm conditions on alarm-related displays. See "Alarm Summary
Display" for a listing of other filtering categories.

Viewing Alarm Messages


You may view alarms from the following standard and custom
maxSTATION displays:

Alarm Summary

Alarm List

Other Display Types


Point Data Pop-up Faceplates

Point Detail displays

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Introduction

Custom graphic displays

Alarm Summary Display


The Alarm Summary display shows filtered or unfiltered alarms from all
maxDPUs and DBMs in the domain and the local LSS. By default, a
single Alarm Summary page displays up to 20 alarms, however, the
window may be configured to display from 1 to 40 alarms; display
buttons let you page up and down through the full list. There is no limit
to the number of pages. Older systems with only DBMs would have a
limit of 5000 alarms per DBM.

Click the Alarm Summary button on the Vertical Toolbar or on the


Operator keyboard to access the display in a single keystroke. Each entry
on the display lists the time, date, tagname, long description, value, limit,
and acknowledge status of the alarm. Points may be selected in the
summary for display swap or control action. When selected, the tagname
of the selected point will appear on the Point Select button on the
Horizontal Toolbar display.

Note: By default, the Alarm Summary display lists all alarms without
filtering. Use the Temporary Filter Setting Display to set up and control
how alarms are seen on the actual Alarm Summary displays.

You may filter alarms by type, the state of acknowledgment, and the
severity. See Publication 278599, maxSTATION Operator's Guide,
"Filtering Alarms."

Alarm Summary Menu Buttons


The Alarm Summary Display includes six buttons at the bottom of the
display that let you view alarms filtered by various categories that you
select from the Temporary Filter Setting dialog box. See Publication
278599, maxSTATION Operator's Guide, "Temporary Filter Setting."
Table 1-1 relates the available filtering categories to maxDNA alarm
classes as described at the beginning of this chapter. You may click the
following buttons to display a filtered alarm list:

Click This To View This Display

All Display all alarm messages.


Process Display only process diagnostic and process
diagnostic\control control alarms.
Process\system Display only system diagnostic and process
diagnostic diagnostic alarms.
System diagnostic Display only system diagnostic alarms.

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maxSTATION Installation

Process diagnostic Display only process diagnostic alarms.


Process control Display only process control alarms.

Refer to the following Alarm Filtering Quick Reference Table for a


listing of each filtering category that you may select, and the
corresponding alarm classes and types that come under this category.
These correspond to choices available under the Alarm Type field from
the Temporary Filter Settings dialog window in maxVUE Runtime.

Table 1-1. Alarm Filtering Quick Reference Table


Filtering Category Alarm Class Alarm Types
(from Alarm Type
field)
Process Process Process Limit, Process Status
Diagnostic/Control
Process/System System, System Diagnostic, Process Limit
Diagnostic Process Alarm, Process Status Alarm
System Diagnostic System Station Diagnostic, Highway
Network Diagnostic
Process Diagnostic Process Process Limit Alarm, Process
Status Alarm
Process Control Process Process Limit, Process Status
All Process, Process Limit, Process Status,
System Station Diagnostic Highway
Network

Alarm List Display

The Alarm List display shows the most recent acknowledged and
unacknowledged alarms (with the highest severity). By default, the
Alarm List displays up to 20 alarms, however, the window may be
configured to display from 1 to 40 alarms; the alarms appear inside a
window at the lower part of the Vertical Toolbar.

Because the Alarm List remains on the Vertical Toolbar display, you
never lose sight of highest priority alarms. Unacknowledged alarms are
displayed in their corresponding alarm severity color combination;
acknowledged alarms are in white text on a black background.

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Introduction

Acknowledging and Silencing Alarms


With only a single keystroke, you may acknowledge alarms using the
operator keyboard, the PC keyboard and from a variety of maxVUE
Runtime Displays at the maxSTATION.

Using Keyboard Buttons


The four alarm keys, colored yellow on the maxDNA operator keyboard,
control alarms. Two of these keys, <Acknowledge> and <Silence>, also
appear on the standard Horizontal and Vertical Toolbar display. Use
these keys as follows: to temporarily stop alarms from occurring,
<Defeat>, restore their function (remove defeat), <Restore>,
acknowledge them, <Ack>, and silence the audible annunciator,
<Silence>.

The Acknowledge, Silence, Defeat and Restore keys work in maxDNA


release versions 3 and 4 but are restricted to the selected point and the
selected point must have a Point Control pop-up on the screen.

Acknowledge and Silence

Press the <Acknowledge> key to acknowledge the highest priority


unacknowledged alarm; this is the top alarm displayed in the alarm list
display on the Vertical Toolbar display. This key has the same effect as
the Ack button on the Alarm List display. On the PC keyboard, the
equivalent key is <Ctrl-F3>. See the next section.

When a new alarm is detected, the maxSTATION can sound an audible


alarm in addition to posting the new alarm in the appropriate location in
the alarm list. The <Silence> key lets you quiet the alarm with a single
keystroke and has the same effect as the Silence button on the Vertical
Toolbar display. See "Using maxVUE Runtime Display Buttons". On
the PC keyboard, the equivalent key is <Ctrl-F10>

The <Silence> key only silences an audible alarm; the <Acknowledge>


key both silences and acknowledges the top most alarm on the list.

Defeat

Defeats all alarms on the currently selected block. When implemented,


the block will not alarm until it has been restored. Use of this key may be
restricted. On the PC keyboard, the equivalent key is <Ctrl-F4>.

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maxSTATION Installation

Restore

Restores all alarms on the currently selected block so that it can alarm
again. On the PC keyboard, the equivalent key is <Ctrl-F5>. See next
section.

Defeating and Restoring Alarms


You may temporarily defeat Control and Data Block alarms without
changing their triggering criteria. This permits individual process loops
and other control actions to be switched off during operating periods
when the alarm would be of no use. An example of this would be
nuisance alarms that occur during startup or changes to part of the
system. When normal operation resumes, the alarm features of that
function can be restored.

The Defeat capability eliminates clutter in alarm summaries and


operating views, simplifying the operator's view of the process. To be
sure operators do not overlook defeated alarms, the word defeated
appears in every faceplate, which displays that loop or controls action.

Note: You may only defeat process-related points; alarms related to


system hardware points cannot be defeated.

Using maxVUE Runtime Display Buttons


From maxVUE Runtime displays, you may acknowledge and silence
alarms from the standard Vertical and Horizontal Toolbars, Alarm
Summary Display, Alarm List Display, and from Point Control pop-ups
and digital Detail Displays. Refer to the following table:

Button Location Description


Ack Point Data Pop-up, Acknowledge Alarm condition
Point Detail Display of the current point.
Ack Page Alarm Summary Acknowledges all alarms in
the currently displayed page.
Button Location Description
*Ack Point Horizontal Toolbar Acknowledge any alarm
which exists for the point
currently selected.
Alarm Summary, Acknowledge the top-most
*Ack Top
Alarm List alarm appearing at the top of
th Al Li t i d d

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Introduction

the Alarm List window and


the Alarm Summary display.
**Silence Vertical Toolbar Silence an audible signal
originating in a
maxSTATION equipped with
a sound board and speakers.
The audible signal indicates
that an alarm has occurred for
a point assigned to a pre-
defined hierarchical group.
* If an audible alarm is equipped, this action will silence the audible alarm.
** The Silence key only silences an audible alarm; the Acknowledge key both
silences and acknowledges the top most alarm on the list. maxSTATIONs not
equipped with sound boards and speakers may be configured to silence alarms
occurring at a maxSTATION playing the sound.

Note: Because <Acknowledge> and <Silence> buttons, and the Alarm


List window appear on the standard Vertical and Horizontal Toolbars,
you may place these elements on every screen view in the system, if
desired.

You may select individual alarms on the Alarm Summary display by


pointing to an alarm and clicking the left mouse button. In response, the
system displays the point tag name at the bottom of the display. Once
selected, the point can be acknowledged via the Ack point button.
Additionally, the Point Data, Control and Detail buttons will apply to the
selected point.

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Chapter 2

How to Interpret
Process Alarms

A process alarm indicates that some portion of the process has gone
beyond its specified limits. When a point goes into alarm, the system
adds its tagname to the Alarm List and Alarm Summary displays, and
indicates the alarm condition on appropriate point-related pop-up
displays.

Each of the standard maxDNA functional blocks stored in the DPU


database has many alarm states and control conditions built into them,
which are set during the configuration process. This permits alarming
capability and an interlocking capability with other user-ready and user-
defined blocks.

Control Block Alarms


Control Blocks, stored in the DPU (DPU4A and earlier), can contain up
to 16 independently adjustable alarms, which permit alarming and
interlock capabilities not only within the specific block originating the
alarm but also in other computational blocks. The PID Control Block, for
example, will alarm and set triggers (Alarm/Mode Word bits) for
interlock upon the following six conditions:

Process Variable HI Setpoint LO

Process Variable LO Deviation HI

Setpoint HI Deviation LO

(Refer to online help to reference Alarm/Mode Words associated with


each Control Block type.)

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The PID Control Block will display an alarm if any of the input alarm
conditions occur. (Refer to the next section.) This control block will also
set triggers for individual interlocks upon the following other conditions:

Output HI.

Output LO.

Emergency down state induced by either operator or interlock to


other conditions.

Receipt of a cascaded forceback signal.

Receipt of an external override signal.

Placed into manual through a hand station.

Placed into manual by operator.

Placed into manual by interlock from other control blocks.

Placed in automatic by either interlock or operator.

Placed into cascade by either interlock or operator.

Placed into computer mode by either interlock or operator.

High Level Analog Input Alarms


The DPU can scan up to 60 high level analog inputs every 125
milliseconds. These fast-scan inputs, which are configured using Analog
Input Buffer (AIB) blocks, each have the following eight associated
alarm conditions:

Instrument Out of Range LO Alarm HI


Instrument Out of Range HI Alarm (HI or LO)
Instrument Out of Range
(HI or LO) Any limit exceeded
Alarm LO Link Failure (cannot commun-
icate with I/O module)

Note: Since AIBs cannot be independently alarmed, they do not appear


on any alarm displays. AIBs may be read by Control and Data Blocks;
should an AIB reach an alarm state, the Control and Data Block used to
monitor the AIB will actually go into an alarm state. To actually look at
the AIB alarm condition, you may have to look at the associated Control
and Data Block detail display.

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How to Interpret Process Alarms

Analog input alarms can help discriminate between reaching an


operational and safety alarm condition and the failure of an input device,
such as a field sensor/transducer or the loss of an I/O module or channel.

Data Block Alarms


The DPU 248 Data Blocks each have the same eight input alarms listed
for the High Level Analog Inputs. This allows the same alarms to be
applied to other inputs by linking them to a Data Block. In addition, Data
Blocks can each be used to perform any of the following alarm options:

Open thermocouple detection.

HI and LO alarm condition.

HI-HI and LO-LO alarms expressed either as an absolute value


or as a delta from the HI or LO alarm value.

Rate-of-change alarms and rate-of-change clamps placed on


inputs or outputs to detect unacceptable slew rates or to limit signal
slew rates.

Adjustable hysteresis (% value) deadband for value-related


alarms (HI, LO, HI-HI etc.) to prevent nuisance alarms as a variable
hovers around an alarm trip value.

Time Delay settings to suppress transient swings into alarm but


not sustained alarm conditions.

Alarms built into each Data Block can be set up to trigger:

On single threshold crossing or on repetitive deltas.

Upon return to normal.

If acknowledged, but situation remains uncorrected for too long


a time period.

Alarms can also automatically acknowledge when they return to normal


before being acknowledged by the operator. These options enable the
process engineer to alert operators to abnormal conditions while
eliminating the nuisance alarms that can obscure more important process
information.

Individual Alarm Cutouts

An Alarm Cutout feature makes it possible to dynamically disable only a


specific type of alarm in a Data Block. These could be all LO alarms, all

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HI alarms, rising/falling, or all alarms. Cutout can be due to process


value changes or system hardware conditions. For example, during
known disruptive operations (start up or shut down), selective alarms can
be temporarily disabled to avoid masking more important real alarms.
Yet you will be kept aware of other conditions of that same bypassed
point, such as an open thermocouple.

These alarm cutouts are independent of the Alarm Defeat/Restore


mechanism, and can be triggered either by operator command, by a
discrete signal, or induced by a program.

Any event, threshold of analog value, lapse of time, condition, state,


sequence step (or completion) or command either within or outside of
maxDNA can be used to trigger an alarm cutout.

A single event or logic result of several conditions or events (boolean


expression) can impact the alarm of a single Data Block, or any
combination of Blocks. Each Data Block can have its own independent
triggering circumstance.

Troubleshooting Process Problems


Process limit alarms and process status alarms appear together on the
Alarm Summary display mixed in with system alarm messages. The
format of displayed process alarms is somewhat different from the format
for station alarms and DPU Bus network alarms. (Refer to Chapter 3,
"How to Interpret System Alarms" for a description of system alarm
formats.)

Process limit alarms have the following format:

Time Date Tagname Description Message Text

Alarm Text Alarm Limit


Value

HH:MM:SS MM:DD:YY Up to 16 Up to 32 Variable Character Lengths


characters characters

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How to Interpret Process Alarms

Process status alarms have the following format:

Time Date Tagname Description Message Text

Alarm Text Alarm Limit


Value

HH:MM:SS MM:DD:YY Up to 16 Up to 32 Variable Character Lengths


characters characters
Note: The Limits field does not apply to
status alarms.

Displayed process limit alarms and process status alarms are also
somewhat different from each other. Process limit alarms report:

Time the alarm occurred.

Tagname of associated point.

Name of point and alarm message text under the Description


field.

Alarm type.

Current value of the point.

Alarm limit value.

Units of measure for the point.

The process status alarms format is similar to the process limit alarms
format as outlined above; however, because status alarms are associated
with digital type points, the Summary Display Limits field does not
apply and is not used.

Process alarm messages also appear in a hardcopy version that uses a


format somewhat different from the Alarm Summary Display format.
Because the printed format can accommodate 133 characters per line,
printed text may contain additional information. Refer to the following
figure to learn how to recognize logged process alarms:

Logged Process Alarm Format:


date/ time severity type alm/clr tagname description value long
limit title

18 3 2 3 16 16 38 32

Process limit alarms report:

Date/time
Time the process alarm occurred.

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maxSTATION Installation

Severity
Alarm severity ranging from 0 to 5; the severity number appears in a
three-character field surrounded by asterisks: *5*

Type
When a process alarm is logged, the characters pa appear in this two-
character wide field.

Note: The format for process alarms and edit actions is the same. An Edit
Action occurs when an operator takes some action involving a point,
such as a mode change or a configuration. When a Edit Action is logged,
the characters ea appear.

Tagname
Tagname of associated point; the tagname is created when you
configure a point using maxTOOLS.

Alm/clr
When an unacknowledged process alarm is logged, the characters alm
appear in this three-character wide field. If the alarm is acknowledged
or otherwise clears, the characters clr appear. If the line applies to an
edit action, the field is blank.

Description
Process Alarm message text, such as HiHi LoLo; Range High; and so
forth.

When this field applies to an edit action, the message text describes an
attribute that was edited.

Value Limit
When this field applies to a process alarm, it reports the current value
of the point and the alarm limit value.

When this field applies to an edit action, it reports that the limit was
changed; the new limit value along with the previous value limit
appear in this field.

Long Title
Long name of point.

To troubleshoot process alarms, you may access Point Data, Control, and
Detail pop-up displays to learn more about points in alarm and to make
quick adjustments to your process. When a process alarm occurs, the
alarm message will also appear on these displays.

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How to Interpret Process Alarms

You may invoke these displays in maxVUE Runtime by selecting the


appropriate button on the main menu Horizontal and Vertical Toolbars.
See Publication 278599, maxSTATION Operator's Guide.

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Chapter 3

How to Interpret
System Alarms

System and Network Alarms


System diagnostic status alarms inform you of maxDNA system
hardware and software problems. Problems detected within a specific
module or station are classified as diagnostic failures. Problems with
communications are referred to as highway network alarms. DPU Bus
network alarms are further divided between DPU Bus network and
maxNET network communications problems. maxVUE Runtime System
Status displays show both alarm types.

System alarms appear along with process alarms on the Alarm Summary
Display and on the Alarm List. The format of displayed system alarms is
somewhat different from the format for process alarms; refer to the
previous chapter for a description of process alarm formats.

System alarms have the following format:


Time Date Tagname Text

HH:MM:SS MM:DD:YY Up to 16 Subsystem Name Message Text


characters
Variable Character Length

On the display, the subsystem reporting the fault and the message text
appear together under the Description field. The three fields to the right
of this field Type, Value, Limit apply to Process alarms.

System alarm messages also appear in a hardcopy version that uses a


format somewhat different from the Alarm Summary display format.
Because the printed format can accommodate 133 characters per line,
printed text may contain additional information.

Refer to the following figure to learn how to recognize logged system


alarms:

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maxSTATION Installation

Logged System Alarms Format


date/time severity type alm/clr tagname description

Size of field 18 3 2 3 16 54

System alarm fields report:

Date/time
Time the system alarm occurred.

Severity
Alarm severity ranging from 0 to 5; the severity number appears in a
three-character field surrounded by asterisks: *5*

Type
When a system alarm is logged, the characters sy appear in this two-
character wide field.

Tagname
Tagname of associated point; the tagname is created when you
configure a point using maxTOOLS.

Alm/clr
When an unacknowledged system alarm is logged, the characters alm
appear in this three-character wide field. If the alarm is acknowledged
or otherwise clears, the characters clr appear.

Description
Alarm message text.

Troubleshooting System Problems

When a system alarm occurs, read the message text to determine the
nature of the problem. For a better understanding of what the message
means, refer to Part III of this book which provides an alphabetized list
of all the maxDNA system messages and their meanings.

The most obvious way to pinpoint the source of a hardware or communi-


cations problem is by looking up the tagname associated with the
message. When you configure the system hardware using maxTOOLS
software, you assign a unique tagname to each DPU Bus and to each
station assigned to a DPU Bus. The maxDNA system references DPU
Buses and stations by tagname.

When you create or update a system, the tagnames used in the logical
configuration of the system should also appear on labels attached to the

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How to Interpret System Alarms

actual physical device. This makes it easier to pinpoint the location of the
maxSTATION, DPU, I/O module, or DPU Bus reporting the problem.

If you have a particularly large configuration consisting of multiple DPU


Buses and many stations configured with each DPU Bus, system status
displays may also help you to pinpoint the location of a system problem.

System status displays are a collection of screens used to diagnose


problems in your system. These consist of:

System Status Display

DPU Bus Map Display

DPU Bus Statistics Display

DPU Bus Station Status Display

Refer to Publication 278599, maxSTATION Operator's Guide, for more


information about these displays.

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Part II

Alarm Message
Reference Guide

Process Alarms
Part II consists of an alphabetic listing of all maxDNA Process Alarm
messages. The following pages contain the actual message text
(appearing here in all upper case characters), the point or points which
can generate the alarm, and a description of what each process alarm
message means.

Process alarm message text for any given point appears in three versions:

16-character text used in alarm log

12-character text used in Alarm Summary displays

12-character text used in Detail pop-ups

All three versions are listed for each process alarm message entry.

Note: Points for which an alarm message is applicable include some


Control Blocks, which are no longer supported by maxDNA, but were
supported by the Models 582 and 585 Operator Stations. Those points
are identified using ** in the table.

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maxSTATION Installation

DPU4E/DPU4F Process Alarms


Process alarms in a maxDPU are generated by three types of atomic
blocks: ATAG, DTAG and ALMREP. ATAG and DTAG will generate
specific alarm text strings for the alarm summary display and events.
These texts are shown below. Names in capital letters below are
attributes of ATAG and DTAG.

Alarm Clear Value = (TMSG attribute value) DTAG

TMSG is set to TRTXT or FLSTXT based on the value


of OUT in the DTAG. A clear alarm occurs when the
DTAG output value changes to the non-alarm state.

Alarm Digital Value = (TMSG attribute value) DTAG

TMSG is set to TRTXT or FLSTXT based on the value


of OUT in the DTAG.

Return to Normal DTAG, ATAG

Return to Normal behavior must be selected in the


ALMBEHAVE attribute. A return to normal alarm
occurs when the alarm condition of an acknowledged
alarm clears.

AlarmRising =ACTUALRATE Lim=LIMRATE ATAG

LIMRATE attribute must be non-zero for a rising or


falling alarm to occur.

AlarmFalling =ACTUALRATE Lim=LIMRATE ATAG

LowAlarm Limit =LIMLO Value =OUT ATAG

HighAlarm Limit =LIMHI Value =OUT ATAG

LoLoAlarm Limit =LIMLOLO Value =OUT ATAG

HiHiAlarm Limit =LIMHIHI Value =OUT ATAG

The DPUTEMP atomic block in a DPU4F can generate a


Low, High, LoLo, or HiHi alarm if the DPU temperature
exceeds one of the specified limit values.

RangeLoAlarm Lim=LIMRANGELO Value=OUT ATAG

RangeHiAlarm Lim=LIMRANGEHI Value=OUT ATAG

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Workstation Alarms

DPU4E/DPU4F System Alarms


The maxDPU produces several system alarms. ATAG can produce an
open circuit alarm when referenced to a TC. The base DPU atomic
blocks will produce the others.

TC input# ADDR nnn Open Circuit ATAG

Input# is the TC input referenced by the ATAG.


nnn is the address of the TC card. This alarm is
generated by ATAG but actually occurs due to a break in
the wiring for a TC input.

Standby DPU has Failed BACKUP

This occurs in DPU4E only and is somewhat misleading.


This alarm is generated in the active DPU that has just
taken over due to a takeover request or failure of the
(previously) active DPU.

Primary/Secondary DPU Takeover BACKUP

DPU4F only. This alarm is generated when the inactive


DPU changes it state to active due to a takeover or a
failure of the (previously) active DPU.

Fatal DPU Error BACKUP

DPU4F only. The DPU has gone to an Inactive Fatal


Error state and must be reset. The reason for the fatal
error is listed in the BACKUP atomic block in the
\System group. Use the point browser to view the
BACKUP attributes. Select Primary or Secondary
to view the attributes of the failed DPU. The reason for
failure is listed in the DpuAlmReason attribute.

Fatal Memory Error BACKUP

DPU4F only. A single bit or multiple bit memory error


has been detected. The DPU will go to the Inactive
Fatal Error state and must be reset. The
DpuMemState attribute in BACKUP of the failed
DPU contains additional error information.

Normal Queue Overrun QUEOVRN

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II-3
maxSTATION Installation

The normal time class typically executes every 500 ms


in a DPU. If it cannot complete execution of all of the
normal time class atomic blocks in the configured time
period, this alarm is generated. While this alarm should
be very rare, it indicates a fairly serious condition. The
DPU is overloaded to the point where it cannot perform
control and monitoring functions in a timely manner.
Prompt attention should be given to the size of the
configuration and to the allocation of atomic blocks to
the critical, high and normal time classes. For example,
too many critical atomic blocks could impact the
performance of the normal time class.

NetErr: DPU NetA: CommOk || NetB: CommLost NETALARM

Generated when the A or B network is not usable by the


DPU. Usually indicates some physical problem with the
network. Can also be a configuration problem. A
DPU4F set to 10 MB operation when connected to a 100
MB port will generate a NetErr alarm.

DPU Battery Problem BATALARM

DPU4E only. Generated when the battery voltage is


determined to be too low to sustain DPU operation long
enough to write the configuration to flash memory.

DPU CPU Fan Problem FANALARM

DPU4E only. The CPU fan has stopped or slowed to the


point where it is no longer effective. The fan should be
replaced.

WorkStation Alarms
A number of programs in the workstation can produce alarms. The name
of the originating program is shown on the right. The text on the left will
appear in the Text field on the alarm summary display. All workstation
alarms are of type System.

[IP address] DPU is Not Responding Healthlog

Healthlog cannot establish communication with the


DPU.

[IP address] Status: SBP_E_TIMEOUT Healthlog

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II-4
Workstation Alarms

Healthlog has lost communication with a DPU.

[Station Name] Out of TimeSync TimeSync

TimeSync has detected the named station as being out of


time synchronization. The TimeSync dialog lists this
station in its Out of Sync Objects window. The
tagname associated with this alarm is _TSYNC_ALM.

[n] Stations Out of TimeSync TimeSync

TimeSync has detected multiple stations as being out of


time synchronization. The TimeSync dialog lists these
n stations in its Out of Sync Objects window. The
tagname associated with this alarm is _TSYNC_ALM.

ALM DLL COULD NOT READ name RealTimeGateway

The RealTimeGateway alarm dll could not establish


communication with a DBM (name). Alarms from this
DBM will not be displayed.

ALM Primary and Secondary Printer Error LSS

The primary and secondary network printers are not


available. Some possibilities are that they could be
disconnected, powered down or out of paper.

ALM Primary Printer Error LSS

The primary network printer is not available. Data


(loggers, reports) should be re-directed to the secondary
printer.

ALM Secondary Printer Error LSS

The secondary network printer is not available. If the


primary printer should fail, the secondary will not be
there to takeover.

ALM Reports size n MB exceeds limit of m MB LSS

The size of generated report files on the hard disk has


exceeded the amount specified in the MCS registry (Max
Generated Rpts MB). Generated reports are saved in the
c:\Custom\Reports\Generated folder.

ALM Archive size n MB exceeds limit of m MB LSS

The size of archived report files on the hard disk has


exceeded the amount specified in the MCS registry (Max

Metso Automation, Inc. 278558


II-5
maxSTATION Installation

Archive Megabytes). Archived reports are saved in the


c:\Custom\Reports\Archive folder.

ALM Event size n MB exceeds limit of m MB LSS

The size of event databases on the hard disk has


exceeded the amount specified in the MCS registry (Max
Event Megabytes). Event MDBs are saved in the
c:\Custom\Database\System\Events folder.

ALM Spool size n MB exceeds limit of m MB LSS

The size of the files in the spool folder the hard disk has
exceeded the amount specified in the MCS registry (Max
Spooling Megabytes). Spool files are saved in the
c:\WinNT\System32\Spool\Printers folder.

ALM Total size n MB exceeds limit of m MB LSS

The size of the report, event and spool files on the hard disk has
exceeded the amount specified in the MCS registry (Max Total
Megabytes).

COMM: SBP_E_TIMEOUT Operation Timeout

The maxMERGEDPUALM program will issue the alarm


above if communication is lost with one of its alarm
providers (maxDPU). The tagname of this alarm will
have the malm suffix.

Dead Man Timer Timed Out LSS

Only applies to a program that starts up an LSS dead


man timer service. That program is responsible for
updating the dead man timer. If it does not do so in a
timely fashion, the above alarm is generated.

Disable Time Sync To DBM RealTimeGateway

DISK WRITE FAILED: DATA LOST ! maxSTORIAN

This alarm will occur if the disk is full and has not yet
been trimmed.

Dongle will expire in n days LSS

The parallel port dongle will expire shortly and


maxVUE will no longer run. This alarm is associated
with test dongles.

Metso Automation, Inc. 278558


II-6
Workstation Alarms

ILLEGAL ALARM SORT FOR DBM RealTimeGateway

The DBM does not support the Sev/Time sort order. An


alarm request for this sort order will cause the
RealTimeGateway to issue an alarm. Alarms from the
DBM will not be displayed.

The maxLINKS program can also generated alarms if it has been


configured to do so. It will issue analog and digital alarms as shown
below where name is the tagname of a maxLINKS service/point.

Name = Val => LimitH = LimVal maxLINKS

Name = Val => LimitHH = LimVal maxLINKS

Name = Val <= LimitL = LimVal maxLINKS

Name = Val <= LimitLL = LimVal maxLINKS

Name -> TRUE maxLINKS

Name -> FALSE maxLINKS

Maximum disk usage level reached ! maxSTORIAN

Old data will be deleted by maxSTORIAN when this


alarm is generated.

MERGE COULD NOT READ Provider maxMERGEALM

An alarm provider such as maxMERGEDPUALM, LSS,


or RealTimeGateway could not be read. Alarms from
this provider will not appear on the alarm summary
display.

MERGE RCV BAD ALARM FROM provider maxMERGEALM

Indicates that unknown data was received from an alarm


provider. This is not a serious problem since the alarm
data will be retrieved on the next read. However,
repeated occurrences of this alarm indicate some
workstation problem (possibly low memory?).

Net Err: Station Lost Comm with DBM on Net A/B Realtimegateway

Generated by the DBMcomm plugin in the


RealTimeGateway when communication is lost with a
DBM on the A or B network.

NetErr: name NetA status maxTransport

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II-7
maxSTATION Installation

Text for this alarm could also indicate net B. name is the
workstation name. Status can display: CommLost,
CommRegained, CommOk. If the status sticks at
CommLost, no communication is occurring on the
failed network.

POINTS WITH LOWERED PRIORITY maxSTORIAN

maxSTORIAN cannot keep up with all of the data that it


is receiving and will shed load.

Station: Log In: [IP] RemoteServe

A user has logged in remotely from the listed IP address.

Station: Log Out [IP] RemoteServe

A remote user has logged out.

UNCONNECTED POINTS maxSTORIAN

MaxSTORIAN cannot access one or more points that it


was asked to collect.

Warning disk usage level reached ! maxSTORIAN

The amount of disk space used by the maxSTORIAN


has reached the warning level.

Controller/Datapoint Alarms
ALM INT'LOCK ALM INRLOCK ALARM INLK

Point(s) which generate this alarm: Reversing


Motor Controller (Cntrl Block)

Meaning: One of the Interlock inputs


configured as an Alarm Interlock has become
true. The motor will be turned off. This alarm
may cause the algorithm to go to the
'stopping' state.

ALARM INTERLOC ALM INTERLOC ALM INTERLOC

Point(s) which generate this alarm: Binary


Control (Control Block)

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II-8
Workstation Alarms

Meaning: User-defined in Binary Control Module


ExCEL.

BACKED OVER BACKED OVER SEC ACTIVE

Point(s) which generate this alarm: Backup


(Control Block)

Meaning: Control has been transferred to the


secondary DPU of a backup pair.

BACKUP BACKUP BACKUP

Point(s) which generate this alarm:


**Receives (Control Blocks)

Meaning: This block is now receiving data


from the backup DPU of a backup pair,because
of a transfer of control in that pair.

BOTH LIMITS BOTH LIMITS BOTH LIMIT

Point(s) which generate this alarm:


Valve/Breaker Controller (Control Block)

Meaning: Both limit inputs have become true.

CLOSED CLOSED CLOSED

Point(s) which generate this alarm: Binary


Control (Control Block)

Meaning: User-defined in Binary Control


Module ExCEL.

COMM FAILED COMM FAILED COMM FAIL

Point(s) which generate this alarm:


**Receives (Control Blocks)

Meaning: No data received from other station.

CONF ERROR CONF ERROR CONF ERROR

Point(s) which generate this alarm: All Data


Blocks

Meaning: An illegal value has been entered


into one of the editable fields of a Data
Block.

DEV HIHI DEV HIHI DV HL

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II-9
maxSTATION Installation

Point(s) which generate this alarm: **Real


Alarm (Control Block)

Meaning: The deviation has exceeded the


configured HIHI limit.

DEV LIMIT DEV LIMIT DV

Point(s) which generate this alarm: PID


(Control Block)

Meaning: 'Generic' alarm raised if the PID


algorithm has raised a deviation limit alarm
but the condition cleared before it was logged.

DEV LOLO DEV LOLO DV HL

Point(s) which generate this alarm: **Real


Alarm (Control Block)

Meaning: The deviation has exceeded the


configured LOLO limit.

DEVIATION DEVIATION DV

Point(s) which generate this alarm: **Data


Acquisition (Control Block)

Meaning: The L3 limit is exceeded by any pair


of inputs.

DEVIATION HI DEV HIGH DV

Point(s) which generate this alarm: PID


(Control Block)

Meaning: Deviation between process variable


and set point has exceeded the configured high
alarm limit.

DEVIATION LO DEV LOW DV

Point(s) which generate this alarm: PID


(Control Block)

Meaning: Deviation between process variable


and set point has exceeded the configured low
alarm limit.

DEV HIGH DEV HIGH DV

Point(s) which generate this alarm: **Event


Counter (Control Block)

Metso Automation, Inc. 278558


II-10
Workstation Alarms

Meaning: Output minus the specified deviation


value has exceeded the configured deviation
high alarm limit.

DEV LOW DEV LOW DV

Point(s) which generate this alarm: **Event


Counter (Control Block)

Meaning: Output minus the specified deviation


value has exceeded the configured deviation low
alarm limit.
DIGITAL ALRM DIGITAL ALRM ALARM

Point(s) which generate this alarm: All


digital Data Blocks

Meaning: A digital data block has gone into


alarm.

DIGITAL INP DIGITAL INP ALARM

Point(s) which generate this alarm: Digital


Status/Alarm (Control Block)

Meaning: The output bit of the point has


become true and the algorithm is configured to
alarm.

DISCREPANCY DISCREPANCY DISCREPANCY

Point(s) which generate this alarm:


Sequencer, Ramp Gen (Control Blocks)

Meaning: Either the first control block in a


'chain' of blocks (used to construct sequences
with more than 8 steps) is not the same type
as the others in the chain; or the control
block attempted to access a step which is
higher than allowed based on the number of
slots in the chain; or the control block was
trying to find the first 'off' step but either
could not find it or its number was greater
than 255.

DISCREP+TIM DISCREP+TIME DISC + TIME

Point(s) which generate this alarm:


Sequencer, Ramp Gen (Control Blocks)

Meaning: A discrepancy alarm has occurred,


and the time in a particular step has exceeded
the allowed time.

DV HL DV HL DV

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II-11
maxSTATION Installation

Point(s) which generate this alarm: **Real


Alarm (Control Block)

Meaning: 'Generic' alarm raised if the Real


Alarm algorithm has raised a deviation limit
alarm but the condition cleared before it was
logged.

DV RATE DV RATE DV R

Point(s) which generate this alarm: **Real


Alarm (Control Block)

Meaning: Input 1 rate of change has exceeded


the configured limit.

FAIL FAIL FAIL

Point(s) which generate this alarm: Binary


Control (Control Block)

Meaning: User-defined in Binary Control


Module ExCEL.

Metso Automation, Inc. 278558


II-12
Workstation Alarms

FAILED FAILED FAILED

Point(s) which generate this alarm: Backup


(Control Block)

Meaning: Control has been transferred to the


backup DPU of a backup pair; this control
block is no longer in control.

FALLING FALLING FALLING

Point(s) which generate this alarm: Analog


Data Blocks

Meaning: The output of the Data Block is


decreasing at a rate faster than the
configured Rate-of-Change limit.

HIGH ALARM HIGH ALARM ALARM HIGH

Point(s) which generate this alarm: Analog


Data Blocks, Analog Input Buffers

Meaning: Input value is greater than or equal


to the configured high alarm limit.

HIHI ALARM HIHI ALARM HIHI ALARM

Point(s) which generate this alarm: Analog


Data Blocks

Meaning: Input value is greater than or equal


to the configured high alarm limit.

INP 1 INP 1 INP

Point(s) which generate this alarm: Analog


Control Blocks

Meaning: Input 1 of this block is in alarm;


see the input's Detail Popup to observe the
exact alarm condition.

INP 2 INP 2 INP

Point(s) which generate this alarm: Analog


Control Blocks

Meaning: Input 2 of this block is in alarm;


see the input's Detail Popup to observe the
exact alarm condition.

INP 3 INP 3 INP

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II-13
maxSTATION Installation

Point(s) which generate this alarm: Analog


Control Blocks

Meaning: Input 3 of this block is in alarm;


see the input's Detail Popup to observe the
exact alarm condition.

INP 4 INP 4 INP

Point(s) which generate this alarm: Analog


Control Blocks

Meaning: Input 4 of this block is in alarm;


see the input's Detail Popup to observe the
exact alarm condition.

INP 5 INP 5 INP

Point(s) which generate this alarm: Analog


Control Blocks

Meaning: Input 5 of this block is in alarm;


see the input's Detail Popup to observe the
exact alarm condition.

INP 6 INP 6 INP

Point(s) which generate this alarm: Analog


Control Blocks

Meaning: Input 6 of this block is in alarm;


see the input's Detail Popup to observe the
exact alarm condition.

INP 7 INP 7 INP

Point(s) which generate this alarm: Analog


Control Blocks

Meaning: Input 7 of this block is in alarm;


see the input's Detail Popup to observe the
exact alarm condition.

INP 8 INP 8 INP

Point(s) which generate this alarm: Analog


Control Blocks

Meaning: Input 8 of this block is in alarm;


see the input's Detail Popup to observe the
exact alarm condition.

INPUT ALARM INPUT ALARM INP

Point(s) which generate this alarm: Analog


Control Blocks

Metso Automation, Inc. 278558


II-14
Workstation Alarms

Meaning: 'Generic' alarm raised if the


control block has raised an input alarm but
the condition cleared before it was logged.

I1 LIMIT I1 LIMIT INP

Point(s) which generate this alarm: Select


and 8-Pos Switch Control Blocks

Meaning: 'Generic' alarm indicating that the


control block has raised an input alarm for
input 1 but the condition cleared before it
was logged.

I2 LIMIT I2 LIMIT INP

Point(s) which generate this alarm: Select


and 8-Pos Switch Control Blocks

Meaning: 'Generic' alarm indicating that the


control block has raised an input alarm for
input 2 but the condition cleared before it
was logged.

INSTR HIGH INSTR HIGH INST HIGH

Point(s) which generate this alarm: Analog


Data Blocks, Analog Input Buffers

Meaning: Hardware failure alarm indicating


that the input is greater than 5.5V on a 1V-5V
input.

INSTR LOW INSTR LOW INST LOW

Point(s) which generate this alarm: Analog


Data Blocks, Analog Input Buffers

Meaning: Hardware failure alarm indicating


that the input is less than 0.5V on a 1V-5V
input.

LEFT LIMIT LEFT LIMIT LEFT LIMIT

Point(s) which generate this alarm:


Positioner (Control Block)

Meaning: The left limit input has become true


while the motor is running in the reverse
direction.

LINK FAILED LINK FAILED LINK FAIL

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maxSTATION Installation

Point(s) which generate this alarm: Data


Blocks

Meaning: The DPU has lost communication with


the I/O device; for example, if a Receive Data
Block can no longer communicate with the other
DPU.

LOLO ALARM LOLO ALARM LOLO ALARM

Point(s) which generate this alarm: Data


Blocks

Meaning: Input value is less than or equal to


the configured low low alarm limit.

LOW ALARM LOW ALARM ALARM LOW

Point(s) which generate this alarm: Analog


Data Blocks, Analog Input Buffers

Meaning: Input value is less than or equal to


the configured low alarm limit.

NO MINIMUM SPEED NO MIN SPEED NO MIN SPEED

Point(s) which generate this alarm: Binary


Control (Control Block)

Meaning: User-defined in Binary Control


Module ExCEL.

NO MFWD/MREV NO MF/MR NO MF/MR

Point(s) which generate this alarm: Binary


Control (Control Block)

Meaning: User-defined in Binary Control


Module ExCEL.

NON CONGR INPT NON CNG INPT NON CNG INPT

Point(s) which generate this alarm: Binary


Control (Control Block)

Meaning: User-defined in Binary Control


Module ExCEL.

NORMAL NORMAL NORMAL

Point(s) which generate this alarm: Data


Blocks

Meaning: An alarmed condition has returned to


normal.

Metso Automation, Inc. 278558


II-16
Workstation Alarms

NOT CLOSED NOT CLOSED NOT CLOSED

Point(s) which generate this alarm:


Valve/Breaker Controller (Control Block)

Meaning: The 'closed' feedback input has not


gone true within the specified time limit.

Point(s) which generate this alarm: Binary


Control (Control Block)

Meaning: User-defined in Binary Control


Module ExCEL.

NOT OPEN NOT OPEN NOT OPEN

Point(s) which generate this alarm:


Valve/Breaker Controller (Control Block)

Meaning: The 'open' feedback input has not


gone true within the specified time limit.

NOT OFF NOT OFF NOT OFF

Point(s) which generate this alarm: Reversing


Motor Controller (Cntrl Block)

Meaning: Within 2 seconds of the start/stop


input going false the motor forward (or motor
reverse) input has not gone false; or the run
feedback input has not gone false within the
configured time limit during the stop
sequence.

Point(s) which generate this alarm: Binary


Control (Control Block)

Meaning: User-defined in Binary Control


Module ExCEL.

NOT OPEN/CLOSED NOT OP/CL NOT OP/CL

Point(s) which generate this alarm: Binary


Control (Control Block)

Meaning: User-defined in Binary Control


Module ExCEL.

NOT OPN+CLSD NO OP+CLOSED NOT OP + CL

Point(s) which generate this alarm:


Valve/Breaker Controller (Control Block)

Metso Automation, Inc. 278558


II-17
maxSTATION Installation

Meaning: Both 'open' and 'closed' feedback


inputs are false.

NOT READY NOT READY NOT READY

Point(s) which generate this alarm: Reversing


Motor Controller (Cntrl Block)

Meaning: The 'motor ready' input goes false


while the motor is running, or during startup.

Point(s) which generate this alarm: Binary


Control (Control Block)

Meaning: User-defined in Binary Control


Module ExCEL.

NOT START NOT START NOT START

Point(s) which generate this alarm: Binary


Control (Control Block)

Meaning: User-defined in Binary Control


Module ExCEL.

OPEN T/C OPEN T/C OPEN TC

Point(s) which generate this alarm: Analog


Data Blocks

Meaning: Hardware failure alarm indicating an


open thermocouple.

OUT <> INPUT OUT <> INPUT DV

Point(s) which generate this alarm: **Demand


Limit Regulator (Control Block)

Meaning: Generic alarm indicating that the


point has generated either an output > input
alarm or an output < input alarm, but the
condition cleared before it was logged.
OUTPUT<INPUT OUTPUT < INP DV

Point(s) which generate this alarm: **Demand


Limit Regulator (Control Block)

Meaning: Difference between the input to and


the output of the algorithm has exceeded the
configured limit value.

OUTPUT>INPUT OUTPUT > INP DV

Point(s) which generate this alarm: **Demand


Limit Regulator (Control Block)

Metso Automation, Inc. 278558


II-18
Workstation Alarms

Meaning: Difference between the input to and


the output of the algorithm has exceeded the
configured limit value.

POS'N TIMOUT POS'N TMOUT POS TIME

Point(s) which generate this alarm:


Positioner (Control Block)

Meaning: The motor has been started and the


maximum positioning time has been exceeded.

POS+BOTH LIM POS+BOTH LMS POS BOTH

Point(s) which generate this alarm:


Positioner (Control Block)

Meaning: Maximum position time has been


exceeded and both limits are true.

POS+L LIMIT POS+LEFT LM POS LEFT

Point(s) which generate this alarm:


Positioner (Control Block)

Meaning: Maximum position time has been


exceeded and the left limit is true.

POS+R LIMIT POS+RIGHT LM POS RIGHT

Point(s) which generate this alarm:


Positioner (Control Block)

Meaning: Maximum position time has been


exceeded and the right limit is true.

PV HIGH HIGH PV HIHI PV HL

Point(s) which generate this alarm: **Real


Alarm (Control Block)

Meaning: The process input value has exceeded


the configured HIHI limit.

PV LOW LOW PV LOLO PV HL

Point(s) which generate this alarm: **Real


Alarm (Control Block)

Meaning: The process input value has exceeded


the configured LOLO limit.

PV HIGH PV HIGH PV

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II-19
maxSTATION Installation

Point(s) which generate this alarm: Analog


Control Blocks

Meaning: The process variable input (or input


1) has exceeded the configured PV high limit.

PV HL PV HL PV

Point(s) which generate this alarm: **Real


Alarm (Control Block)

Meaning: Generic alarm indicating that the


point has generated a PV high or low alarm,
but the condition cleared before it was
logged.

PV LOW PV LOW PV

Point(s) which generate this alarm: Analog


Control Blocks

Meaning: The process variable input (or input


1) is less than the configured PV lo limit.

PV RATE PV RATE PV R

Point(s) which generate this alarm: **Real


Alarm (Control Block)

Meaning: The process input value rate of


change has exceeded the configured limit.

PV I1 HIGH PV I1 HIGH PV

Point(s) which generate this alarm:


Overrides, 8 Pos Switch (Control Blocks)

Meaning: Analog input I1 is greater than the


configured HI alarm value.

PV I1 LOW PV I1 LOW PV

Point(s) which generate this alarm:


Overrides, 8 Pos Switch (Control Blocks)

Meaning: Analog input I1 is less than the


configured LO alarm value.

PV I2 HIGH PV I2 HIGH PV

Point(s) which generate this alarm:


Overrides, 8 Pos Switch (Control Blocks)

Metso Automation, Inc. 278558


II-20
Workstation Alarms

Meaning: Analog input I2 is greater than the


configured HI alarm value.

PV I2 LOW PV I2 LOW PV

Point(s) which generate this alarm:


Overrides, 8 Pos Switch (Control Blocks)

Meaning: Analog input I2 is less than the


configured LO alarm value.

PV I3 HIGH PV I3 HIGH PV

Point(s) which generate this alarm:


Overrides, 8 Pos Switch (Control Blocks)

Meaning: Analog input I3 is greater than the


configured HI alarm value.

PV I3 LOW PV I3 LOW PV

Point(s) which generate this alarm:


Overrides, 8 Pos Switch (Control Blocks)

Meaning: Analog input I3 is less than the


configured LO alarm value.

PV I4 HIGH PV I4 HIGH PV

Point(s) which generate this alarm:


Overrides, 8 Pos Switch (Control Blocks)

Meaning: Analog input I4 is greater than the


configured HI alarm value.

PV I4 LOW PV I4 LOW PV

Point(s) which generate this alarm:


Overrides, 8 Pos Switch (Control Blocks)

Meaning: Analog input I4 is less than the


configured LO alarm value.

PV I5 HIGH PV I5 HIGH PV

Point(s) which generate this alarm:


Overrides, 8 Pos Switch (Control Blocks)

Meaning: Analog input I5 is greater than the


configured HI alarm value.

PV I5 LOW PV I5 LOW PV

Point(s) which generate this alarm:


Overrides, 8 Pos Switch (Control Blocks)

Metso Automation, Inc. 278558


II-21
maxSTATION Installation

Meaning: Analog input I5 is less than the


configured LO alarm value.

PV I6 HIGH PV I6 HIGH PV

Point(s) which generate this alarm:


Overrides, 8 Pos Switch (Control Blocks)

Meaning: Analog input I6 is greater than the


configured HI alarm value.

PV I6 LOW PV I6 LOW PV

Point(s) which generate this alarm:


Overrides, 8 Pos Switch (Control Blocks)

Meaning: Analog input I6 is less than the


configured LO alarm value.

PV I7 HIGH PV I7 HIGH PV

Point(s) which generate this alarm:


Overrides, 8 Pos Switch (Control Blocks)

Meaning: Analog input I7 is greater than the


configured HI alarm value.

PV I7 LOW PV I7 LOW PV

Point(s) which generate this alarm:


Overrides, 8 Pos Switch (Control Blocks)

Meaning: Analog input I7 is less than the


configured LO alarm value.

PV I8 HIGH PV I8 HIGH PV

Point(s) which generate this alarm:


Overrides, 8 Pos Switch (Control Blocks)

Meaning: Analog input I8 is greater than the


configured HI alarm value.

PV I8 LOW PV I8 LOW PV

Point(s) which generate this alarm:


Overrides, 8 Pos Switch (Control Blocks)

Meaning: Analog input I8 is less than the


configured LO alarm value.

PV LIMIT PV LIMIT PV

Point(s) which generate this alarm: Analog


Control Blocks

Metso Automation, Inc. 278558


II-22
Workstation Alarms

Meaning: 'Generic' alarm indicating that the


point has generated a PV limit alarm but the
condition cleared before it was logged.

RANGE HIGH RANGE HIGH OVERRANGE

Point(s) which generate this alarm: Data


Blocks, Analog Input Buffers

Meaning: The input to the data block is


greater than the configured range high limit.

RANGE LOW RANGE LOW UNDERRANGE

Point(s) which generate this alarm: Data


Blocks, Analog Input Buffers

Meaning: The input to the data block is less


than the configured range low limit.

RIGHT LIMIT RIGHT LIMIT RIGHT LIMIT

Point(s) which generate this alarm:


Positioner (Control Block)

Meaning: The right limit input has become


true while the motor is running in the reverse
direction.

RISING RISING RISING

Point(s) which generate this alarm: Analog


Data Blocks

Meaning: The output of the data block is


increasing at a rate faster than the
configured Rate-of-Change limit.

RUNBACK RUNBACK DV

Point(s) which generate this alarm: Hard


Runback (Control Block)

Meaning: The logic input calling for a


runback has become true and the output of the
block is being decreased; or the limit
associated with the logic input calling for
the runback has been exceeded.

RUNDOWN RUNDOWN DV

Point(s) which generate this alarm: Demand


Limit Regulator (Control Block)

Meaning: The logic input calling for a


rundown has become true and the output of the

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II-23
maxSTATION Installation

block is being decreased to the limit


associated with the logic input calling for
the rundown.

RUN'G NO F/R RUN NO MF/MR RUN NO FF

Point(s) which generate this alarm: Reversing


Motor Controller (Cntrl Block)

Meaning: Either the motor forward input or


the motor reverse input goes false while
motor is running.

RUNN'G NO RF RUNN NO RF RUN NO RF

Point(s) which generate this alarm: Reversing


Motor Controller (Cntrl Block)

Meaning: The motor running feedback input


goes false while the motor is running.

RUNUP RUNUP DV

Point(s) which generate this alarm: Demand


Limit Regulator (Control Block)

Meaning: The logic input calling for a runup


has become true and the output of the block is
being increased to the limit associated with
the logic input calling for the runup.

SEC'Y FAIL SEC FAIL SEC FAIL

Point(s) which generate this alarm:


**Receives (Control Blocks)

Meaning: No data being received from the


other station; the last value that was
received came from the secondary DPU of a
backup pair.

SEC'Y NO RDY SEC NOT RDY NOT READY

Point(s) which generate this alarm: Backup


(Control Block)

Meaning: There is a problem with the


secondary DPU of a backup pair, or the backup
link is not working; the secondary will not be
able to assume control.

SEQ INT'LOCK SEQ INRLOCK SEQ INLK

Point(s) which generate this alarm: Reversing


Motor Controller (Cntrl Block)

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II-24
Workstation Alarms

Meaning: One of the Interlock inputs


configured as a Sequence Interlock has become
true. The motor will be turned off only if it
is not already in the Running Forward or
Running Reverse states. This alarm may cause
the algorithm to go to the stopping state.

SEQUENC INTERLOC SEQ INTERLOC SEQ INTERLOC

Point(s) which generate this alarm: Binary


Control (Control Block)

Meaning: User-defined in Binary Control


Module ExCEL.

SETPT CLAMP SETPT CLAMP SP

Point(s) which generate this alarm: PID


Control Block

Meaning: 'Generic' alarm indicating that the


point has generated a setpoint clamp alarm but
the condition cleared before it was logged.

SETPT HI SETPT HI SP

Point(s) which generate this alarm: PID


Control Block

Meaning: The setpoint is greater than the


value configured in K5.

SETPT LO SETPT LO SP

Point(s) which generate this alarm: PID


Control Block

Meaning: The setpoint is less than the value


configured in K4.

START START START

Point(s) which generate this alarm: Binary


Control (Control Block)

Meaning: User-defined in Binary Control Module


ExCEL.

START NO RF START NO RF START NO RF

Point(s) which generate this alarm: Reversing


Motor Controller (Cntrl Block)

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II-25
maxSTATION Installation

Meaning: The run feedback input has not gone


true within the configured time limit during
the starting sequence of the motor.

START NO F/R ST NO MF/MR START NO FF

Point(s) which generate this alarm: Reversing


Motor Controller (Cntrl Block)

Meaning: The motor forward (or motor reverse)


input has not gone true within 2 seconds of
the start sequence of the motor.

TIME EXCEED TIME EXCEED TIME XCD

Point(s) which generate this alarm:


Sequencer, Ramp Gen (Control Block)

Meaning: The configured time to move to the


next step of the ramp or sequence has been
exceeded.

TRIP TRIP TRIP

Point(s) which generate this alarm: Binary


Control (Control Block)

Meaning: User-defined in Binary Control


Module ExCEL.

UNAVAIL FLD DEV UA FIELD DEV UA FIELD DEV

Point(s) which generate this alarm: Binary


Control (Control Block)

Meaning: User-defined in Binary Control


Module ExCEL.

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II-26
Part III

Alarm Message
Reference Guide

System Alarms
Part III consists of an alphabetic listing of all maxDNA System Alarm
messages. The following pages contain the actual message text (appearing
here in all upper case characters), how the alarm impacts the DPU, the
reporting device and a description of what each system alarm message
means.

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III-1
Alarm Message Reference Guide System Alarms

Alarm Text Type Causes Activates DPU Reporting Description


DPU DPU Alarm Device
Failover Offline Severity
Contact
YES NO 43 DHW A test value written to the common database by background
24-BIT BUS PATH ERROR IN 1ST DATA
diagnostics was found to have been corrupted.
BASE
Highway HWYn At one or more locations on the named highway, there is a
A CABLE IS BROKEN
Comm cable break; see the System Status display for that highway
to see which stations are reporting the break.
A STATION WENT DOWN OR CAME UP HWYn One of the highway stations has stopped passing token, or
(name) has just started passing token again. (name) is the name of
the station which could not pass the token to the station
which left the highway.
AI OR API LINEARIZATION ERROR YES NO 39 IOP Linearization range calculation error.
ALARM LIST OVERFLOW RTP There are more process alarms present than the database is
sized to handle. An attempt at subsequent reconstruction is
performed, assuming that this might be a transitory problem.
ALM DLL COULD NOT Read DBMName max- A session was allocated, but now the DBM is not
(such vas "DBM1 or "DBM2") STATION responding with alarm list data.
ALM DLL COULD NOT START DBMName max- This alarm occurs when trying to allocate an alarm session
(such as "DBM1 or "DBM2") SESSION STATION with a DBM.
AP BECAME ACTIVE RTP The Real-Time Processor annunciates that the attached
Applications Processor has become active.

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III-2
Alarm Message Reference Guide System Alarms

Alarm Text Type Causes Activates DPU Reporting Description


DPU DPU Alarm Device
Failover Offline Severity
Contact
AP CANNOT COMMUNICATE ON APPL An Applications Processor has lost communications with
NETWORK A a Real-Time Processor on Network A. Real-Time
Processors regularly broadcast their status on both control
room networks. All Graphics Processors will receive all
Real-Time Processor broadcasts, even if the Graphics
Processor and Real-Time Processor are in different
domains. When a Graphics Processor ceases to receive a
broadcasts from a Real-Time Processor on this network, it
generates this alarm. This situation may be caused by any
number of failures, such as a bad Ethernet card A in the
Applications Processor, a bad cable, a bad Ethernet card A
in the Real-Time Processor, or a failed Real-Time
Processor.
APPLICATIONS PROCESSOR SWITCHED APPL The Applications Processor has either lost Control Room
SERVERS Network communications with its current Real-Time
Processor or has determined that a different Real-Time
Processor in the same domain has a better data highway
status. This is a one shot alarm and does not persist.
AP CANNOT COMMUNICATE ON APPL An Applications Processor has lost communications with a
NETWORK B Real-Time Processor on Network B. Real-Time
Processors regularly broadcast their status on both control
room networks. All Graphics Processors will receive all
Real-Time Processor broadcasts, even if the Graphics
Processor and Real-Time Processor are in different
domains. When a Graphics Processor ceases to receive a
broadcast from a Real-Time Processor on this network, it
generates this alarm. This situation may be caused by any
number of failures, such as a bad Ethernet card B in the
Applications Processor, a bad cable, a bad Ethernet card B
in the Real-Time Processor, or a failed Real-Time
Processor.

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III-3
Alarm Message Reference Guide System Alarms

Alarm Text Type Causes Activates DPU Reporting Description


DPU DPU Alarm Device
Failover Offline Severity
Contact
BACKUP LINK CRC/FRAMEERROR NO NO 11 QUE There was a communications error (either a cyclic
redundancy check failed, or there was a frame error) in the
high-speed backup link between a backup pair of DPUs.
BACKUP LINK QUEUE OVERFLOW NO NO 13 QUE The inactive DPU of a backup pair is not keeping up with
information coming over the backup link.
BACKUP LINK TIMEOUT NO NO 04 QUE The active DPU of a pair of backup DPUs is reporting that
the inactive DPU didnt respond to a query within the
timeout period.
BATTERY #1 WEAK NO NO 02 IOP Battery #1 weak on DPU motherboard (model 555-2) or
battery weak for CMOS on the CPU board (models PSF
and PDP).
BATTERY #2 WEAK NO NO 03 IOP Battery #2 weak on DPU motherboard. (model 555-2) or
battery pack weak on motherboard (models PSF and
PDP).
BUFFER OVERFLOW DHWn One of the highway processor's communications buffers is
not being emptied by the DBRT in the RTP. Will
probably require that the Real-Time Processor be reset.
BUFFER OVERFLOW YES NO 37 DHW The DPUs highway processors communications buffers
are not being emptied by the CP. Will require that the
DPU be reset.

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III-4
Alarm Message Reference Guide System Alarms

Alarm Text Type Causes Activates DPU Reporting Description


DPU DPU Alarm Device
Failover Offline Severity
Contact
CAN'T COMMUNICATE WITH RTP VIA GP A Graphics Processor has lost communication with a
NETWORK A Real-Time Processor on Network A. Real-Time
Processors regularly broadcast their status on both control
room networks. All Graphics Processors will receive all
Real-Time Processor broadcasts, even if the Graphics
Processor and Real-Time Processor are in different
domains. When a Graphics Processor ceases to receive a
broadcast from a Real-Time Processor on this network, it
generates this alarm.This situation may be caused by any
number of failures, such as a bad Ethernet card A in the
Graphics Processor, a bad cable, a bad Ethernet card A in
the Real-Time Processor, or a failed Real-Time Processor.
This alarm will persist until either the problem is resolved
or the network database of the failed RTPs domain is
purged. Refer to the Graphics Processor Operators
Guide, Using the Real-Time Processor Selection
Display, Clear Button.
CAN'T COMMUNICATE WITH RTP VIA GP A Graphics Processor has lost communication with a
NETWORK B Real-Time Processor on Network B. Real-Time
Processors regularly broadcast their status on both control
room networks. All Graphics Processors will receive all
Real-Time Processor broadcasts, even if the Graphics
Processor and Real-Time Processor are in different
domains. When a Graphics Processor ceases to receive a
broadcast from a Real-Time Processor on this network, it
generates this alarm. This situation may be caused by any
number of failures, such as a bad Ethernet card B in the
Graphics Processor, a bad cable, a bad Ethernet card B in
the Real-Time Processor, or a failed Real-Time Processor.
(continued on next page)

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III-5
Alarm Message Reference Guide System Alarms
Alarm Text Type Causes Activates DPU Reporting Description
DPU DPU Alarm Device
Failover Offline Severity
Contact
CAN'T COMMUNICATE WITH RTP VIA This alarm will persist until either the problem is resolved
NETWORK B (continued from prior page) or the network database of the failed RTPs domain is
purged. Refer to the Graphics Processor Operators
Guide, Using the Real-Time Processor Selection
Display, Clear Button
CANNOT ARBITRATE FOR SCSI BUS RTP The Real-Time Processor cannot request the use of the
SCSI bus in order to communicate with its clients
(Applications or Graphics Processors). This is most likely
to be a hardware fault such as a lose SCSI connector, a
defective cable, etc.
CANNOT RE-SELECT SCSI INITIATOR RTP One of the Real-Time Processor's clients initiated a SCSI
transaction; when the response was ready, the client would
not respond. This can be caused by either hardware,
software, or a processor which is temporarily 'too busy'.
CMOS CLOCK VALUE IS INVALID YES NO 46 DHW During DPU startup, either the CMOS clock is not
running, or the value of the year stored in the clock is
before 1995.
CNTL LOG RESUMED nnn STATUS LOST RTP An overflow occurred in the memory buffer which stores
status broadcast messages; thus, some messages have been
lost.
CONFIGURATION ROLLBACK RTP There was an error during the database installation phase
of Install; thus, this Real-Time Processor has rolled back
to its previous configuration. The specific problem(s)
which caused the rollback are detailed in a log file which
is built by the Configuration Builder during Install.
CONFIGURED HDI CARD(S) MISSING RTP During startup, this Real-Time Processor's database called
for highway card(s) to be present which are not
responding to a startup request.
CONTROLLER OR DPU RELOADING NO NO 09 IOP,SLOT, A reload of this DPU is currently underway.
PFI
CONTROLLER PROCESS ALARM LOG RTP Controller process alarm logging has been suspended
SUSPENDED because of the overflow of the buffer containing the
status broadcast messages.
COULD NOT OPEN THE EVENT DISK RTP There has been a failure of the hard disk partition in
Metso Automation, Inc. 278558
III-6
Alarm Message Reference Guide System Alarms
Alarm Text Type Causes Activates DPU Reporting Description
DPU DPU Alarm Device
Failover Offline Severity
Contact
PARTITION which the events are stored.
CPU FAILURE DHWn The highway processor's periodic diagnostic test of its
CPU detected a fault.
CPU FAILURE YES NO 48 DHW The highway processors periodic diagnostic test of its
CPU detected a fault.
CURRENT RTP IS NOT A PREFERRED APPL GP A Graphics or Applications Processor is currently
SELECTION using a Real-Time Processor as a data server and that
Real-Time Processor is not on its preferred server list.
This alarm will persist until the station starts using a
preferred Real-Time Processor as its current server.
The switch to non-preferred server can happen either
as a result of failure of all preferred servers, or manual
switch via the RTP Selection Display.
CURRENT YEAR IS OUT OF CONFIGURED RTP The time configuration file which has been produced
RANGE and installed by the Configuration Builder is not
correct; thus, this Real-Time Processor will roll back
to its previous configuration. See the Install log file
which is built by the Configuration Builder.
DAQD OR IOP DEADMAN TIMER TIMED YES YES 18 IOP IOP timed out (periodic tasks not being scheduled).
OUT Millisecond interrupts have stopped.
DATA POINT RECEIVES IN LINKFAIL YES NO 25 IOP Data block receive in Linkfail condition; data is not
being received by Data Block.
DEADMAN TIMER NOT REFRESHED DHWn This highway processor is reporting that its own
deadman timeout circuitry has not been refreshed.
DH NEVER RECEIVED CP RESPONSE YES NO F0 DHW The highway CPU requested data from the CP in order to
respond to a highway request; but, after a timeout period,
the CP had not responded.
DMA TIMEOUT ON NETWORK SCSI RTP There is a fault in the SCSI bus of this WorkStation: a
OPERATION DMA operation was not completed within the required
timeout period. The most likely reason for this error is that
some Graphics Processors in this WorkStation have the
same SCSI ID (look at CONFIG.INI in the \VUE
subdirectory to see). There may also be a hardware fault
such as a lose SCSI connector, a defective SCSI cable, etc.
Metso Automation, Inc. 278558
III-7
Alarm Message Reference Guide System Alarms
Alarm Text Type Causes Activates DPU Reporting Description
DPU DPU Alarm Device
Failover Offline Severity
Contact
DPU BACKUP PAIR IS RUNNING ON NO NO 07 SLOT In a DPU backup pair, the Secondary is currently active.
SECONDARY After you determine that the Primary DPU is able to take
control, you can transfer control back via the pushbutton
on that DPU.
DPU EVENT QUEUE FLUSHED RTP The event queue of a DPU has been emptied; this event
was received from that DPU.
DPU EVENT QUEUE OVERFLOWED RTP The event queue of a DPU has not been emptied fast
enough by one or more Real-Time Processors; thus some
older events in the queue have been overwritten by newer
events, and the older ones will not be collected by those
Real-Time Processors.
DPU FAILURE: ILLEGAL RETURN THRU 0 YES YES FE SLOT An internal failure has occurred in the DPU; this is a fatal
error.
DPU FAILURE: SRAM CHECKSUM ERROR YES YES FF SLOT There is a checksum error in the static RAM (the RAM
which contains the operating system) of this DPU. This is
a fatal error (reported by model 555-2 only).
DPU IS OFFLINE NO NO 07 IOP The DPU is presently offline, so it is no longer updating
any process/control outputs. Check the state of the DPU
keylock and Interaction Page 9 to get the DPU back
online.

Alarm Text Type Causes Activates DPU Reporting Description


DPU DPU Alarm Device
Failover Offline Severity
Contact
DPU PROCESSOR FAN FAILURE NO NO 04 SLOT The cooling fan mounted on the CP of the PDP DPU has
failed. Replace or repair the fan immediately to avoid
overheating.
DRAM CODE CHECKSUM ERROR YES YES FD SLOT The CP background diagnostics has detected an incorrect
checksum in the program logic stored in dynamic RAM
(DRAM); the DPU will have to be reset.

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III-8
Alarm Message Reference Guide System Alarms
Alarm Text Type Causes Activates DPU Reporting Description
DPU DPU Alarm Device
Failover Offline Severity
Contact
DUPLICATE HIGHWAY STATION YES NO 46 DHW The highway processor received a message in which the
NUMBERS highway address of the sender was the same as its address.
DUPLICATE HIGHWAY STATION DHWn The highway processor received a message in which the
NUMBERS highway address of the sender was the same as its address.
ECC CORRECTED A ONE-BIT ERROR NO NO 11 DHW ECC logic detected and corrected a single-bit DRAM
error (reported by model 555-2 only).
EVENT BARREL OVERFLOW RTP The event barrel of a Real-Time Processor has not been
emptied fast enough by its client Applications Processor;
thus, some older events which had been stored in the
barrel will be lost.
EVENT DISK I/O ACCESS ERROR RTP This alarm indicates a problem occurred when the events
subsystem tried to access the hard drive of the Real-Time
Processor. If this alarm persists, then there might be a
problem with the hard drive.
EVENT QUEUE DATA LOSS QUE Event Queue overflow; dequeue rate is insufficient.
EVENT QUEUE HAS BEEN RESET YES NO E2 QUE Event Queue reset.
EVENTS BUFFER NEARLY FULL APPL The CURRENT volume is not mounted on the optical
drive, or the CURRENT volume is full and needs to be
closed out and replaced. The Event History buffer has
been storing data and is nearly full.
EVENTS DATA LOSS EMINENT APPL Same as above message, but this is a second-level warning
for the Event History buffer.

Alarm Text Type Causes Activates DPU Reporting Description


DPU DPU Alarm Device
Failover Offline Severity
Contact
EVENTS DATA LOST APPL Same as above, but Event History data has now been lost
and cannot be recovered.
ExCEL STACK CHECK ERROR NO NO 04 PFI As of the execution of a check command, the ExCEL
processor's stack was not empty (the check command tests
the state of the stack to permit debug of an ExCEL
program which is causing the alarm "User Stack no empty
Metso Automation, Inc. 278558
III-9
Alarm Message Reference Guide System Alarms
Alarm Text Type Causes Activates DPU Reporting Description
DPU DPU Alarm Device
Failover Offline Severity
Contact
at Restart" to be reported by PFI).
GENERIC SCSI I/O ERROR RTP There is a fault in the SCSI bus of this WorkStation. This
can be caused by either hardware, software, or a processor
which is temporarily too busy.
GLOBAL IGAP COMPLETED Highway HWYn An IGAP (Initialize Go-Ahead Pointers) was completed
Comm on this highway.
GP BECAME ACTIVE RTP The Real-Time Processor annunciates that the attached
Graphics Processor has become active.
GP HAS SWITCHED SERVERS APPL The Graphics Processor has either lost Control Room
Network communications with its current Real-Time
Processor or has determined that a different Real-Time
Processor in the same domain has a better data highway
status. This is a one shot alarm and does not persist.
HDI CARD(S) MISSING AND CARD(S) RTP An HDI card has failed during normal operation. This may
TIMEOUT be a temporary condition due to this station's being
IGAP'd out; if not, then the Real-Time Processor will have
to be reset.
HIGHWAY STATION # DISCREPANCY NO NO 04 DHW This highway processor is reporting that the periodic
check of its highway address is failing.
HIGHWAY STATION # DISCREPANCY DHWn This highway processor is reporting that the periodic
check of its highway address is failing.

Alarm Text Type Causes Activates DPU Reporting Description


DPU DPU Alarm Device
Failover Offline Severity
Contact
HWYn TIMED OUT OR COMMUNICATION RTP This highway processor either stopped refreshing its
CEASED deadman timer, or it failed to perform the periodic
highway query issued by DBRT. Will probably require the
Real-Time Processor to be reset.

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III-10
Alarm Message Reference Guide System Alarms
Alarm Text Type Causes Activates DPU Reporting Description
DPU DPU Alarm Device
Failover Offline Severity
Contact
I/O BUS ACCESS ERROR YES NO B0 PFI The DPUs programmed functions interpreter is unable to
communicate with one or more modules on the I/O bus.
ILLEGAL ALGORITHM CODE YES NO 40 SLOT A control block contains an algorithm code which is not
part of the standard algorithm set.
ILLEGAL BUFFER POINTER VALUE YES NO 30 DHW The highway processor does a periodic check of the buffer
pointers of its communication buffers; this alarm indicates
that one or more pointers were outside the allowed range.
Will require that the DPU be reset.
ILLEGAL BUFFER POINTER VALUE DHWn The highway processor does a periodic check of the buffer
pointers of its communication buffers; this alarm indicates
that one or more pointers were outside the allowed range.
Will require the Real-Time Processor to be reset.
ILLEGAL OR NO APPLICATION OBJECT YES NO 17 PFI The application program area of the DPU is either empty
because the DPU needs to be reloaded, or there is illegal
object code in that program area.
IOM CYCLE EXCEEDED 1 MSEC YES YES E8 QUE The IOM is unable to complete its scheduled processing
each millisecond. This condition occurs if either the IOM
stops running or if it is configured with too many digital
terminal boards (16 in model PSF SFP, 25 in model PDP).
LOSS OF COMM WITH A GRAPHICS RTP This Real-Time Processor could no longer communicate
PROCESSOR with one of its client Graphics Processors. The RTP's
timesync function generates this alarm if each GP does not
periodically issue time sync requests. This can be an
Ethernet communications problem, or a failure of a
Graphics Processor. This is a one-shot alarm and does not
persist.

Alarm Text Type Causes Activates DPU Reporting Description


DPU DPU Alarm Device
Failover Offline Severity
Contact
LOSS OF COMM WITH AN APPLICATIONS RTP This Real-Time Processor could no longer communicate
PROC with its client Applications Processor. The RTP's time

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III-11
Alarm Message Reference Guide System Alarms
Alarm Text Type Causes Activates DPU Reporting Description
DPU DPU Alarm Device
Failover Offline Severity
Contact
sync function generates this alarm if the AP does not
periodically issue time sync requests. This can be an
Ethernet communications problem, or a failure of the
Applications Processor. This is a one-shot alarm and does
not persist.
maxSTATION <stationName> LOST COMM max- A maxSTATION has lost communications with a DBM on
WITH DBM <dbm/name> ON NET A STATION Network A or B. DBMs regularly broadcast their status
Or on maxNET Networks A and B. All maxSTATIONs will
maxSTATION <stationName> LOST COMM receive all DBM broadcasts, even if the maxSTATION
WITH DBM <dbm/name> ON NET B and DBM are in different subsystems. When a
maxSTATION ceases to receive a broadcast from a DBM
on this network, it generates this alarm. This situation may
be caused by any number of failures, such as a bad
Ethernet card A or B in the maxSTATION, a bad cable, a
bad Ethernet card A or B in the DBM, a failed DBM, or a
failed frame switch or network hub.
MERGE COULD NOT READ Provider max- This alarm occurs when trying to connect to an alarm
STATION provides (Alarm Summary or LSS).
MERGE RCV BAD ALARM FROM Provider max- An error status was received from the provider, instead of
(_DBM_ALM) STATION alarm data.
MERGE RCV BAD SBP STAT FROM max- This alarm occurs when connected to a provider, but
Provider STATION unable to read alarm data.
MODEM JABBERHALT RELAY YES NO 31 DHW The highway modem logic deactivated the relays which
ACTIVATED connect the modem's receiver/transmitter to the data
highway. This action will be taken if the highway
processor will not cease transmitting.

Metso Automation, Inc. 278558


III-12
Alarm Message Reference Guide System Alarms

Alarm Text Type Causes Activates DPU Reporting Description


DPU DPU Alarm Device
Failover Offline Severity
Contact
MODEM JABBERHALT RELAY DHWn The highway modem logic deactivated the relays which
ACTIVATED connect the modem's receiver/transmitter to the data
highway. This action will be taken if the highway processor
will not cease transmitting.
NO CLEAR-TO-SEND AFTER NO NO 12 DHW The highway processor wanted to transmit, but its modem
REQUEST-TO-SEND would not activate CTS to permit transmission to begin.
NO CLEAR-TO-SEND AFTER DHWn The highway processor wanted to transmit, but its modem
REQUEST-TO-SEND would not activate CTS to permit transmission to begin.
NO TIME CONF DATA FOR CURRENT RTP The time configuration file which has been produced and
YEAR installed by the Configuration Builder is not correct; thus,
this Real-Time Processor will roll back to its previous
configuration. See the Install log file which is built by the
Configuration Builder.
NON-MASTER STN INITIATED A TOKEN Highway HWYn This system monitor detected that another station initiated a
PASS Comm token pass which was out of sequence. This may be
reported if there is a recovery from stallout.
OPTICAL DISK MOUNT REQUEST APPL A request for either Process History data or Event History
data has resulted in a request to mount an unmounted
WORM volume.
OPTICAL DISK REQUIRES ATTENTION APPL The optical disk which is currently being written to is either
full or there are write errors.
OTP FREE LIST EMPTY RTP There is no space left in the outstanding transaction packet
pool of memory. This alarm could be indicative of a
software operational problem within the Real-Time
Processor, but it could also occur as a side-effect of a SCSI
communication problem. The Real-Time Processor will
probably need to be rebooted.

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III-13
Alarm Message Reference Guide System Alarms

Alarm Text Type Causes Activates DPU Reporting Description


DPU DPU Alarm Device
Failover Offline Severity
Contact
PARALLEL I/O MODULE / DATA PT CONF. YES CONFIG. B0 IOP There is a discrepancy between the parallel I/O module
ERR DEP. assignments called for in this DPU's configuration and the
actual modules which are present. The module address is
displayed on Interaction Page 10 with a red background.
POINT TRANSFER DATABASE ERROR RTP There is a problem with the point transfer database file
which has been produced and installed by the
Configuration Builder; thus, this Real-Time Processor will
roll back to its previous configuration. See the Install
log file which is built by the Configuration Builder.
PRINTER 1 NEEDS ATTENTION APPL A printer fault has been detected on the reported printer.
PRINTER 2 NEEDS ATTENTION
PRINTER 3 NEEDS ATTENTION
PRINTER 4 NEEDS ATTENTION
PRINTER 5 NEEDS ATTENTION
PRINTER 6 NEEDS ATTENTION
PRINTER 7 NEEDS ATTENTION
PRINTER 8 NEEDS ATTENTION
PROCESS HISTORY BUFFER NEARLY APPL The CURRENT volume is not mounted on the optical
FULL drive, or the CURRENT volume is full and needs to be
closed out and replaced. The Process History buffer has
been storing data and is nearly full.
PROCESS HISTORY DATA LOSS EMINENT APPL Same as above message, but this is a second-level warning
for the Process History buffer.
PROCESS HISTORY DATA LOST APPL Same as above, but Process History data has now been
lost and cannot be recovered.
PROCESSOR BOARD LOCAL RAM ERROR YES NO 44 DHW DPU highway CPU local RAM read/write error found by
the on-line diagnostics.
PROCESSOR BOARD PROM CHECKSUM YES NO 45 DHW PROM checksum error found by on-line diagnostics.
ERROR

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III-14
Alarm Message Reference Guide System Alarms
Alarm Text Type Causes Activates DPU Reporting Description
DPU DPU Alarm Device
Failover Offline Severity
Contact
PROCESSOR EXECUTED ILLEGAL YES NO 35 DHW The highway processor executed an instruction reserved
INSTRUCTION for a fault condition. Will require that the DPU be reset.
PROCESSOR EXECUTED ILLEGAL DHWn The highway processor executed an instruction reserved
INSTRUCTION for a fault condition. Will probably require the Real-Time
Processor be reset.
PROCESSOR RESTART - RESET OR NO NO 10 IOP,SLOT, DPU has been reset, or reload has been completed.
RELOAD DHW,PFI
PROM CHECKSUM FAILURE DHWn The highway processor detected an error in its periodic
on-line test of the checksum of its software PROM.
REAL-TIME CLOCK CHIP ON 1ST DB YES NO 28 IOP Either a) the real-time clock hardware has failed; or b)
FAILED there was an error in the reception of the IRIG-B time
sync signal.
RECOVERY FROM STALLOUT YES NO 27 DHW A highway stallout (no highway activity for 500
ATTEMPTED ON HWY microseconds) condition was detected; this station
recovered by restarting the token.
RECOVERY FROM STALLOUT DHWn A highway stallout (no highway activity for 500
ATTEMPTED ON HWY microseconds) condition was detected; this station
recovered by restarting the token.
RESET (any) This station has been reset.
RTP CANNOT COMMUNICATE ON RTP The Real-Time Processor failed to successfully initialize
NETWORK A the NIC adapter card for Network A on start-up, or it
cannot communicate with an Applications Processor on
Network A. Communication failures can be caused by any
number of failures, such as a bad Ethernet card A in the
Real-Time Processor, a bad cable, a bad Ethernet card A
in the Applications Processors or a failed Applications
Processors.

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Alarm Message Reference Guide System Alarms
Alarm Text Type Causes Activates DPU Reporting Description
DPU DPU Alarm Device
Failover Offline Severity
Contact
RTP CANNOT COMMUNICATE ON RTP The Real-Time Processor failed to successfully initialize
NETWORK B the NIC adapter card for Network B on start-up, or it
cannot communicate with an Applications Processor on
Network B. Communication failures can be caused by any
number of failures, such as a bad Ethernet card B in the
Real-Time Processor, a bad cable, a bad Ethernet card B in
the Applications Processors or a failed Applications
Processors.
RTP DATABASE LOAD FAILURE RTP One or more configuration database files, which have been
produced and installed by the Configuration Builder, are
not correct; thus, this Real-Time Processor will roll back
to its previous configuration. See the Install log file which
is built by the Configuration Builder.
RTP TREND DATABASE LOAD FAILURE RTP The trend database files, which have been produced and
installed by the Configuration Builder, are not correct;
thus, this Real-Time Processor will roll back to its
previous configuration. See the Install log file which is
built by the Configuration Builder.
RTP TREND SCAN FAILURE RTP Trend scanning was disrupted, usually because of severe
highway communication problems.
SCAN NOT COMPLETED IN TIME RTP Trend scanning was not completed in its allotted time,
ALLOWED usually because the highway token rate is momentarily
below the level needed to permit timely completion of all
tasks, or because of hardware problems which prevent
highway communications.
SCSI BUS COMMUNICATIONS ERROR RTP There was an error in the operation of the SCSI bus which
runs among the Real-Time Processor and its clients (the
Applications and Graphics processors).

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Alarm Message Reference Guide System Alarms
Alarm Text Type Causes Activates DPU Reporting Description
DPU DPU Alarm Device
Failover Offline Severity
Contact
SCSI NETWORK CONFIGURATION ERROR RTP The Real-Time Processor's database of hardware devices
does not match the names and addresses of the SCSI
client(s) which are currently connected to that device.
SERIAL I/O COMMUNICATIONS ERROR NO NO 08 DHW The highway serial I/O chip is generating interrupts
which, in the CPU's opinion, are garbage.
SERIAL I/O COMMUNICATIONS ERROR DHWn The highway serial I/O chip is generating interrupts
which, in the CPU's opinion, are garbage.
SERIAL I/O DATA POINT ERROR YES NO 50 IOP Data has not been resent within the timeout period.
SERIAL PORT 1 COMMUNICATION NO NO 12 PFI An ExCEL program is communicating to an external
ERROR 13 device through a serial port. Either the ExCEL program
SERIAL PORT 2 COMMUNICATION cannot keep up with the incoming data stream, or the
ERROR ExCEL program is transmitting too fast for the selected
port and baud rate. You should check the RTS/CTS and
XON/XOFF interlocks, as well as the ExCEL program
running state.
SLOT #16 PARALLEL I/O MODULE YES NO D1 SLOT Any slot which is driving an Output Driver module will
TROUBLE B1-BF report this alarm if the Output Driver reports an output
SLOT #nn PARALLEL I/O MODULE C1-D0 fault. D1 is used for slot 16; B1 to BF are used for slots 1
TROUBLE to 15; C1 to D0 are used for slots 17 to 32.
SLOT #nn PARALLEL I/O MODULE
TROUBLE
SOE AND DIGITAL INPUT DATA LOSS YES NO E0 IOP Digital input barrel overflow caused by excessive input
state change activity. The SOE barrel has 3000 entries,
and is emptied at the rate of 5000 entries per second, so
the excessive activity would have to continue for an
extended period of time.
STACK OVERFLOW OR UNDERFLOW YES NO 38 DHW Stack underflow detected in local RAM.

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Alarm Message Reference Guide System Alarms

Alarm Text Type Causes Activates DPU Reporting Description


DPU DPU Alarm Device
Failover Offline Severity
Contact
STATION BECAME INACTIVE Highway HWYn The named highway station became inactive; normally
Comm (name) reported after an IGAP caused the removal of that device
from the system map.
STATION DIDN'T RESPOND TO A QUERY Highway HWYn A data highway query was made of a station, and that
Comm (name) station did not respond, perhaps because it failed.
STATION HAS SWITCHED RTP SERVER APPL GP A Graphics or Applications Processor has switched to a
new Real-Time Processor server either due to automatic
failover or manual request via the RTP Selection Display.
This is a one-shot alarm and does not persist.
STATION IS NO LONGER IGAP'D - RE- Highway HWYn A station on this data highway is not IGAP'd, probably
IGAP Comm because it was reset after the last IGAP command (a station
always comes up unIGAP'd).
STATION MISSED AN IGAP COMMAND Highway HWYn After an IGAP, a station did not correctly perform the
Comm (name) IGAP operation (consisting of trying each address after its
own until it finds a station, and then always giving the
token to that station).
STATION PRESENT BUT NOT RTP The Real-Time Processor has detected the presence of a
CONFIGURED SCSI device which is not defined in the RTPs hardware
database, or the SCSI device is not configured properly to
match the database information.
STN BECAME ACTIVE FOR THE FIRST Highway HWYn A station on HWYn became active for the first time; it will
TIME Comm be added to the highway map maintained by each token
monitor.
STN DIDN'T USE CORRECT LOW LOOP Highway HWYn The named station did not use the correct low-loop address
ADDRESS Comm (name) when passing the token from the high-traffic loop to the
low loop.
STN IS MASTER WHILE THIS STN IS Highway HWYn This station has the token, and therefore is the master at the
MASTER Comm (name) present moment. This station then detects that another
station is attempting to transmit (illegally).
STN RCVR PROBLEM / MONITOR MISSED Highway HWYn A station appeared to have missed the token pass, maybe
TOKEN Comm (name) because this station had a receiver problem and did not
hear the token being passed.

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Alarm Message Reference Guide System Alarms
Alarm Text Type Causes Activates DPU Reporting Description
DPU DPU Alarm Device
Failover Offline Severity
Contact
STN SKIPPED A STN ON SRCH FOR NEXT Highway HWYn During an IGAP procedure, a station was searching for
STN Comm stations with addresses greater than its own; during that
search, that station appeared to have skipped a station.
TASK OVERRUN YES NO 27 IOP Task overrun counters are non-zero: the CP couldnt keep
up with scheduled periodic tasks (control blocks, data
blocks, and analog input buffers).
THIS STATION STALLED OUT THE NO NO 13 DHW When this station had the token, it attempted to pass it on,
HIGHWAY but it got no response; so, it dropped the token to force a
stallout, thus permitting a system monitor to restart token
passing.
THIS STATION STALLED OUT THE DHWn When this station had the token, it attempted to pass it on,
HIGHWAY but it got no response; so, it dropped the token to force a
stallout, thus permitting a system monitor to restart token
passing.
TIME CONFIGURATION FILE LOAD RTP The time configuration file which describes timezone,
FAILURE standard or daylight savings, etc. was read correctly, but
when the file was to be used by this Real-Time Processor,
there was an error in the file. This Real-Time Processor
will 'roll back' to its previous configuration. See the Install
log file which is built by the Configuration Builder.
TIME CONFIGURATION FILE READ RTP The time configuration file which describes time zone,
ERROR standard or daylight savings, etc. was not read correctly by
this Real-Time Processor. This Real-Time Processor will
roll back to its previous configuration. See the Install
log file which is built by the Configuration Builder.

Alarm Text Type Causes Activates DPU Reporting Description


DPU DPU Alarm Device
Failover Offline Severity
Contact
TIME DIFF FROM TIME-SYNC-MSG BY 10 YES NO 29 IOP This station received a time sync message which was more
SEC than 10 seconds different from the current time being

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Alarm Message Reference Guide System Alarms
Alarm Text Type Causes Activates DPU Reporting Description
DPU DPU Alarm Device
Failover Offline Severity
Contact
maintained by this station.
TIME DIFFERS FROM TIME-SYNC-MSG RTP This station received a time sync message which was more
BY 4 SEC than 4 seconds different from the current time being
maintained by this station.
TOKEN LOST ON RETURN FROM A LOW Highway HWYn When the token was returned from a low-traffic loop to the
LOOP Comm high-traffic loop, the low-loop station did not use the
correct return address.
TOKEN NOT RECEIVED FROM HI LOOP YES NO 49 IOP,DHW The DPU did not receive the token from the high-traffic
loop for more than 1.5 seconds (a DPU is supposed to get
the token every 0.5 seconds).
TOKEN PASSING PROBLEMS Highway HWYn A generic message indicating that, on a particular data
Comm highway, token passing is not proceeding as it should.
TREND QUEUE HAS BEEN RESET YES NO E1 QUE The trend queue (which is not currently used) has been
reset.
TRH RAN OUT OF QUERY (INPUT) RTP There is no space left in the input buffers of the transaction
BUFFERS request handler pool of memory. This alarm could be
indicative of a software operational problem within the
Real-Time Processor, but it could also occur as a side-effect
of a SCSI communication problem. The Real-Time
Processor will probably need to be rebooted.
TRH RAN OUT OF RESPONSE (OUTPUT) RTP There is no space left in the output buffers of the
BUFFERS transaction request handler pool of memory. This alarm
could be indicative of a software operational problem
within the Real-Time Processor, but it could also occur as a
side-effect of a SCSI communication problem. The
Real-Time Processor will probably need to be rebooted.
TRH'S TRP FREE LIST IS EMPTY RTP There is no space left in the transaction request packet
pool of memory used by the transaction request handler.
This alarm could be indicative of a software operational
problem within the Real-Time Processor, but it could also
occur as a side-effect of a SCSI communication problem.
The Real-Time Processor will probably need to be
rebooted.

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Alarm Message Reference Guide System Alarms
Alarm Text Type Causes Activates DPU Reporting Description
DPU DPU Alarm Device
Failover Offline Severity
Contact
UNEXPECTED OR SPURIOUS CTC YES NO 32 DHW The highway processor received an unexpected interrupt
INTERRUPT from its counter-timer circuit.
UNEXPECTED OR SPURIOUS CTC DHWn The highway processor received an unexpected interrupt
INTERRUPT from its counter-timer circuit.
UNKNOWN SERIAL I/O FAILURE DHWn The highway processor has detected a fault in its serial I/O
interface circuit; the root cause of the fault cannot be
identified by the highway processor.
USER STACK NOT EMPTY AT RESTART NO NO 07 PFI At the restart command, the ExCEL processor's stack was
not empty. Check the ExCEL program running in that
DPU.

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Alarm Message Reference Guide System Alarms

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III-22

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