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Reference Guide
278558 Rev. A3
Use this publication as a source for complete and accurate information that helps you better operate or service
Metso Automation equipment. Your comments and suggestions are welcome.
Chapter 1 ........................................................................................................................................1-1
Introduction ....................................................................................................................................1-1
Chapter 2 ........................................................................................................................................2-1
How to Interpret .............................................................................................................................2-1
Process Alarms..............................................................................................................................2-1
Chapter 3 ........................................................................................................................................3-1
How to Interpret .............................................................................................................................3-1
Part II ...............................................................................................................................................II-1
Alarm Message...............................................................................................................................II-1
maxSTATION Installation
System Alarms....................................................................................................................................III -1
The Alarm Reference Message Guide contains listings of all the process
and system related alarm messages you are likely to encounter in the
operation of a maxDNA system.
Part I of this publication introduces you to all the maxDNA alarm types,
alarm-related displays and alarm message formats appearing on displays
and on hard copy reports.
This publication assumes you are familiar with the maxSTATION and
the various display environments.
Introduction
Process Alarms
System Alarms
Process Alarms
System Alarms
Alarm Configuration
You may set up alarms and events to be detected when you create
configurations using maxTOOLS. The system then automatically detects
the alarms and events, processes them, and identifies them for display
and acknowledgment, logging, analysis, and optional archiving.
At time of configuration, you may give alarms one of six severity levels.
(0 is the lowest prioritynot alarmed at alland 5 is the highest
priority.) Alarm severities can be used in conjunction with a temporary
filtering function that you may configure using maxVUE Runtime to
further classify, filter, and sort alarms for a more meaningful presentation
of alarm conditions on alarm-related displays. See "Alarm Summary
Display" for a listing of other filtering categories.
Alarm Summary
Alarm List
Note: By default, the Alarm Summary display lists all alarms without
filtering. Use the Temporary Filter Setting Display to set up and control
how alarms are seen on the actual Alarm Summary displays.
You may filter alarms by type, the state of acknowledgment, and the
severity. See Publication 278599, maxSTATION Operator's Guide,
"Filtering Alarms."
The Alarm List display shows the most recent acknowledged and
unacknowledged alarms (with the highest severity). By default, the
Alarm List displays up to 20 alarms, however, the window may be
configured to display from 1 to 40 alarms; the alarms appear inside a
window at the lower part of the Vertical Toolbar.
Because the Alarm List remains on the Vertical Toolbar display, you
never lose sight of highest priority alarms. Unacknowledged alarms are
displayed in their corresponding alarm severity color combination;
acknowledged alarms are in white text on a black background.
Defeat
Restore
Restores all alarms on the currently selected block so that it can alarm
again. On the PC keyboard, the equivalent key is <Ctrl-F5>. See next
section.
How to Interpret
Process Alarms
A process alarm indicates that some portion of the process has gone
beyond its specified limits. When a point goes into alarm, the system
adds its tagname to the Alarm List and Alarm Summary displays, and
indicates the alarm condition on appropriate point-related pop-up
displays.
Setpoint HI Deviation LO
The PID Control Block will display an alarm if any of the input alarm
conditions occur. (Refer to the next section.) This control block will also
set triggers for individual interlocks upon the following other conditions:
Output HI.
Output LO.
Displayed process limit alarms and process status alarms are also
somewhat different from each other. Process limit alarms report:
Alarm type.
The process status alarms format is similar to the process limit alarms
format as outlined above; however, because status alarms are associated
with digital type points, the Summary Display Limits field does not
apply and is not used.
18 3 2 3 16 16 38 32
Date/time
Time the process alarm occurred.
Severity
Alarm severity ranging from 0 to 5; the severity number appears in a
three-character field surrounded by asterisks: *5*
Type
When a process alarm is logged, the characters pa appear in this two-
character wide field.
Note: The format for process alarms and edit actions is the same. An Edit
Action occurs when an operator takes some action involving a point,
such as a mode change or a configuration. When a Edit Action is logged,
the characters ea appear.
Tagname
Tagname of associated point; the tagname is created when you
configure a point using maxTOOLS.
Alm/clr
When an unacknowledged process alarm is logged, the characters alm
appear in this three-character wide field. If the alarm is acknowledged
or otherwise clears, the characters clr appear. If the line applies to an
edit action, the field is blank.
Description
Process Alarm message text, such as HiHi LoLo; Range High; and so
forth.
When this field applies to an edit action, the message text describes an
attribute that was edited.
Value Limit
When this field applies to a process alarm, it reports the current value
of the point and the alarm limit value.
When this field applies to an edit action, it reports that the limit was
changed; the new limit value along with the previous value limit
appear in this field.
Long Title
Long name of point.
To troubleshoot process alarms, you may access Point Data, Control, and
Detail pop-up displays to learn more about points in alarm and to make
quick adjustments to your process. When a process alarm occurs, the
alarm message will also appear on these displays.
How to Interpret
System Alarms
System alarms appear along with process alarms on the Alarm Summary
Display and on the Alarm List. The format of displayed system alarms is
somewhat different from the format for process alarms; refer to the
previous chapter for a description of process alarm formats.
On the display, the subsystem reporting the fault and the message text
appear together under the Description field. The three fields to the right
of this field Type, Value, Limit apply to Process alarms.
Size of field 18 3 2 3 16 54
Date/time
Time the system alarm occurred.
Severity
Alarm severity ranging from 0 to 5; the severity number appears in a
three-character field surrounded by asterisks: *5*
Type
When a system alarm is logged, the characters sy appear in this two-
character wide field.
Tagname
Tagname of associated point; the tagname is created when you
configure a point using maxTOOLS.
Alm/clr
When an unacknowledged system alarm is logged, the characters alm
appear in this three-character wide field. If the alarm is acknowledged
or otherwise clears, the characters clr appear.
Description
Alarm message text.
When a system alarm occurs, read the message text to determine the
nature of the problem. For a better understanding of what the message
means, refer to Part III of this book which provides an alphabetized list
of all the maxDNA system messages and their meanings.
When you create or update a system, the tagnames used in the logical
configuration of the system should also appear on labels attached to the
actual physical device. This makes it easier to pinpoint the location of the
maxSTATION, DPU, I/O module, or DPU Bus reporting the problem.
Alarm Message
Reference Guide
Process Alarms
Part II consists of an alphabetic listing of all maxDNA Process Alarm
messages. The following pages contain the actual message text
(appearing here in all upper case characters), the point or points which
can generate the alarm, and a description of what each process alarm
message means.
Process alarm message text for any given point appears in three versions:
All three versions are listed for each process alarm message entry.
WorkStation Alarms
A number of programs in the workstation can produce alarms. The name
of the originating program is shown on the right. The text on the left will
appear in the Text field on the alarm summary display. All workstation
alarms are of type System.
The size of the files in the spool folder the hard disk has
exceeded the amount specified in the MCS registry (Max
Spooling Megabytes). Spool files are saved in the
c:\WinNT\System32\Spool\Printers folder.
The size of the report, event and spool files on the hard disk has
exceeded the amount specified in the MCS registry (Max Total
Megabytes).
This alarm will occur if the disk is full and has not yet
been trimmed.
Net Err: Station Lost Comm with DBM on Net A/B Realtimegateway
Text for this alarm could also indicate net B. name is the
workstation name. Status can display: CommLost,
CommRegained, CommOk. If the status sticks at
CommLost, no communication is occurring on the
failed network.
Controller/Datapoint Alarms
ALM INT'LOCK ALM INRLOCK ALARM INLK
DEVIATION DEVIATION DV
DV HL DV HL DV
DV RATE DV RATE DV R
PV HIGH PV HIGH PV
PV HL PV HL PV
PV LOW PV LOW PV
PV RATE PV RATE PV R
PV I1 HIGH PV I1 HIGH PV
PV I1 LOW PV I1 LOW PV
PV I2 HIGH PV I2 HIGH PV
PV I2 LOW PV I2 LOW PV
PV I3 HIGH PV I3 HIGH PV
PV I3 LOW PV I3 LOW PV
PV I4 HIGH PV I4 HIGH PV
PV I4 LOW PV I4 LOW PV
PV I5 HIGH PV I5 HIGH PV
PV I5 LOW PV I5 LOW PV
PV I6 HIGH PV I6 HIGH PV
PV I6 LOW PV I6 LOW PV
PV I7 HIGH PV I7 HIGH PV
PV I7 LOW PV I7 LOW PV
PV I8 HIGH PV I8 HIGH PV
PV I8 LOW PV I8 LOW PV
PV LIMIT PV LIMIT PV
RUNBACK RUNBACK DV
RUNDOWN RUNDOWN DV
RUNUP RUNUP DV
SETPT HI SETPT HI SP
SETPT LO SETPT LO SP
Alarm Message
Reference Guide
System Alarms
Part III consists of an alphabetic listing of all maxDNA System Alarm
messages. The following pages contain the actual message text (appearing
here in all upper case characters), how the alarm impacts the DPU, the
reporting device and a description of what each system alarm message
means.