Aes Design

FLOATING HEAD EXCHANGER DESIGN CREATED BY : PRADEEP NAYAK
Shell Tube
Design Pressure 15 15 kg/cm2
Design Temp. 100 100 C
Corrosion allowance 0 0
Material SA 182 F316L SA 182 F304L

Gasket Mineral fiber with suitable binder (CAF) 1/32 inch Shell
Mineral fiber with suitable binder (CAF) 1/16 inch Tube
Fastner SA193 Gr.7 Upto M65
119 Req. 88 Max 135 Req

28 120 22 M 40 Nos. 140
Thk 14
21
ID1398.76
1474.44
OD1558.24
GSK ID1440.44
GSK OD1470.44
BCD1507.44
1473.44
ID 1250
21
B Rh E Root Area
12 31.75 20.64 16 72.4 B
16 44.45 28.58 21 138 1 54
20 52.39 31.75 24 217 2 54
22 53.98 33.34 25.4 272 3
24 58.74 36.51 29 313
27 63.5 38.1 29 414
30 73.03 46.04 33 503
36 84.14 53.97 40 738
BODY FLANGE
DESIGN DATA
Outside diamA 0 mm
Inside diame B 0 mm
Bolt-circle d C 0 mm
Number of bon 0 set
Size of bolt Db 0 mm
Cross sectionAr ###mm2
Outside diamdo 0 mm
Width of gasket
N 0used
mmto determine the basic gasket seating
Thickness of Tg 5 mm
Thickness of go 0 mm
Thickness of g1 ###mm
Tub length h ###mm
Corrosion al CA 0 mm
Intermal des P 0 Kg/cm2G
Flange thic t ###mm
MATERIAL SPECIFICATION
FLANGE: 0
Max. allowabSfb 0 Kg/cm2
Max. allowabSfa###Kg/cm2
Gasket : 0
Gasket or joi y 0 Kg/cm2
Gasket facto m 0
BOLT: SA193-B7
Allowable boSb ###Kg/cm2
Allowable boSa ###Kg/cm2
CALCULATION
1.FACTOR
Ratio of outs K ###
Factor involv T ###
U ###
Y ###
Z ###
Factor ho=(Bgo) mm
ho ###0.5
g1 /go= ###
h / ho= ###
Factor for intergraltype
V ### flages ,V 8
Factor for intergraltype
F ### flages ,F 5
Hub stress corrosion
f ### factor integral type flanges , f 4
Factor d,d=(u/v)hogo
d ###mm3 2
Factor e,e=F e ###1/mm
Factor L,L=(te+1)/T+t
L ### 3
/d
2.BOLT LOADS(CNS9791-3.3)--
Basic gaskebo ###mm
Effective b ###mm
b=0.5(bo)0.5
? for###
bo>6.35mm(0.25in) or b=bo for bo<=6.35mm
Diameter at lG ###mm
Min requiredWm1###Kg
Wm1=0.785G2P+2b3.14159mP
Min requiredWm2###Kg
Wm2=3.14159bGy
3.FLANGE MOMENT(CNS9791-3.4)
For the operating conditions..
Total hydrostaH ###Kg
Hydrostatic end force
HD### Kg on area inside of flange ,HD=0.785B2P
Difference between total hydrostatic end force and the hydrostatic end force
HT###Kg
Gasket load HG###Kg
3.1For intergral f
Radial distan
R=(C-B)/2-g1 R ###mm
Hd###mm
Radial distance from the bolt circle to the circle on which HD acts=R+0.5g1
Ht ###mm
Radial distance from the bolt circle to the circle on which HT acts=(R+g1+hG)/2
Radial distanHg###mm
Componen MD###kg-mm
Componen MG###kg-mm
Component MT###kg-mm
Total flange moment
Mo 0 kg-mm
for the operating conditions Mo=MD+MG+MT
3.2For gasket seat
Am1###mm2
Total cross-sectional area of bolts at root of thread required for the operting conditions
Total cross-sectional area of bolts at root of thread required for gaster seating
Am2###mm2
Am###mm2
Total required cross-sectional area of bolts, taken as the greater of Am1 and Am2
Cross-sectionAb###mm2
Flang design Wbolt load , Wg=(Am+Ab)Sa/2
g ###kg
Total flange moment
Mg###kg-mmfor
4.CALCULATION OF FLAGE STRESSES(CNS9791-3.5)
LongitudinalSH1
hub
###stress
Kg/cm2,SH=fMo/(Lg12B)
LongitudinalSH2
hub
###stress
Kg/cm2,SH=fMg/(Lg12B)
Radial flangeSR1
stress
###Kg/cm2,SR=(1.33te+1)Mo/(Lt2B)
Radial flangeSR2
stress
###Kg/cm2,SR=(1.33te+1)Mg/(Lt2B)
Tangential flange
ST1###stress
Kg/cm,ST=YMo/(t
2 2
B)-ZSR1
Tangential flange
ST2###stress
Kg/cm,ST=YMg/(t B)-ZSR2
2 2
5.CHECKED CODITIONS(CNS9791-3.6)
SH H=######Sf=###Kg/cm2
SR R
i =### Sf=###Kg/cm2
STST=
i ### Sf=###Kg/cm2
(SH =### Sf=###Kg/cm2
(SH =### Sf=###Kg/cm2
#DIV/0!
6.MIX. USED THICK
The required t1 ###mm
The required t2 ###mm
Design thick Tm###mm
ge is ### mm.
ed of ### mm.#DIV/0!
NOTE
D BY : PRADEEP NAYAK FROM MUMBAI, INDIA
D I M E N S I O N S
ID go gi Rh E h BCD OD
Body Flange 1 1399 14 21 33.34 25.4 28 1507.44 1558.24
Body Flange 2 1250 14 21 33.34 25.4 28 1507.44 1558.24
Body Flange 3 1250 14 21 33.34 25.4 28 1358.68 1409.48
Body Flange 4 1250 14 21 33.34 25.4 28 1358.68 1409.48
Shell Shell ID 1250 M 12

Tube OTL 1200
108 Req 79 Max

28 28 110 22 M 40 Nos.
1324.68
BCD1358.68
GSK ID1291.68
GSK OD1321.68
GSK OD1321.68
GSK ID1291.68
OD1409.48
1324.68
14
21
THK
VISIT : www.pvtools.weebly.com
FACTORS
FACTOR VALUE SHEET

OD THK V F f g1/go h/ho
1558.24 120 0.3 0.8 1 1.5 0.2
1558.24 140 0.3 0.8 1 1.5 0.2
1409.48 110 0.3 0.8 1 1.5 0.2
1409.48 110 0.3 0.8 1 1.5 0.2
107 Req
110 28 28 110 22 M 40 Nos.
1324.68
BCD1358.68
OD1409.48
GSK OD1321.68
GSK ID1291.68
ID 1250
21
14
21
THK
Self energiz 0 0
Elastomer w 0.5 0
Elastomer w 1 14.06139
Mineral fib 2 112.4911
Mineral fib 2.75 260.1358
Mineral fib 3.75 456.9952
Elastomers 1.25 28.12278

Elastomers w 2.75 260.1358
Vegetable f 1.75 77.33766
Spiral woun 2.5 703.0696
Spiral woun 3 703.0696
Corrugated 2.5 203.8902
Corrugated m 3 316.3813
Corrugated 3 316.3813
Flat metal, 3.25 386.6883
Flat metal, 3.5 456.9952
Flat metal, 3.75 534.3329
Flat metal, 3.5 562.4557
Flat metal, 3.75 632.7626
Flat metal, 3.75 632.7626
Grooved me 3.25 386.6883
Grooved met 3.5 456.9952
Grooved me 3.75 632.7626
Solid flat 4 618.7012
Solid flat m 4.75 913.9905
Solid flat m 5.5 1265.525
Solid flat 6 1532.692
Solid flat 6.5 1827.981
Ring Joint: 5.5 1265.525
Ring Joint 6 1532.692
Ring Joint: 6.5 1827.981
PTFE 2 201
HE-CGI, HE-C 3 703
SA193 Gr.7 1757.7
SA193 Gr.B8 1757.7
SA193 Gr.B8 1406.1
SA193 Gr.B 1546.8
SA193 Gr.B 1406.1
Material
Spec No.
SA 336 LF1
SA 350 LF1
SA 182 F316L
FORGING
SA 182 F316
SA 182 F304L
SA 182 F304
SA 266 Gr.1
SA 266 Gr.2
SA 105
1.5 0.200089
1.5 0.200089
1.5 0.200089
1.5 0.200089
1200
Material Maximum Allowable Stress, Kg/cm
Grade -30 to 40 65 100 125 150 200 250
1407 1407 1407 1407 1407 1407 1407
1203 1203 1203 1203 1203 1203 1162
A 182 F316L 1173 1173 1173 1173 1173 1111 1050

A 182 F316 1407 1407 1407 1387 1366 1356 1285
A 182 F304L 1173 1173 1173 1173 1173 1122 1050
A 182 F304 1407 1285 1152 1091 1050 976 917
1203 1203 1203 1203 1203 1203 1162
1407 1407 1407 1407 1407 1407 1387

1407 1407 1407 1407 1407 1407 1387
um Allowable Stress, Kg/cm for Metal Temperature, C
300 325 350 375 400 425 450 475
1407 1407 1407 1407 1407 1397 1366 1091
1091 1061 1030 997 909 769 638 464
999 976 960 946 927 908 895 883

1213 1183 1162 1142 1132 1122 1101 1101
996 977 960 947 934 915 901 -
876 858 838 821 808 788 775 763
1091 1061 1030 997 909 769 638 464
1315 1275 1244 1193 1030 856 683 521

1315 1275 1244 1193 1030 856 683 521
BODY FLANGE 1
DESIGN DATA
Outside diameter of flange A 1,558
Inside diameter of flange(corroded) B 1,399
Bolt-circle diamter C 1,507
Number of bolt n 40
Size of bolt Db 22
Cross section area per a bolt Ar 272.42
Outside diameter of gasket do 1,470
Width of gasket used to determine the basicNgasket seating
15
Thickness of gasket Tg 3
Thickness of hub at small end go 14
Thickness of hub at back of flange g1 21.0
Tub length h 28.0
Corrosion allowance CA 0
Intermal design pressure P 15
Flange thickness t 120
FLANGE: SA 182 F316L
Max. allowable stress at design temprta Sfb 1173
Max. allowable stress at atm temprtatur Sfa 1173
Gasket : Mineral fiber with suitable binder (CAF) 1/32
Gasket or joint contact-surface unit seat y 4.569952
Gasket factor m 3.75
BOLT: SA193 Gr.7 Upto M65
Allowable bolt stress at design temperat Sb 1757.7
Allowable bolt stress at atm temperatur Sa 1757.7
CALCULATION
1.FACTOR
Ratio of outside diameter of alange to i K 1.114
Factor involvig K T 1.872
U 19.746
Y 17.969
Z 9.298
Factor ho=(Bgo)0.5 ho 139.938
g1 /go= 0.000
h / ho= 0.000
Factor for intergraltype flages ,V 8 V 0.300
Factor for intergraltype flages ,F 5 F 0.800
Hub stress corrosion factor integral type flanges
f , f 4
1.000
Factor d,d=(u/v)hogo 2
d 1805288.8
Factor e,e=F/ho e 0.006
Factor L,L=(te+1)/T+t /d
3
L 1.858
Basic gasket seating width , bo=N/2 bo 7.50
Effective gasket or joint conta b 6.90
b=0.5(bo) for bo>6.35mm(0.25in)
0.5
? or b=bo for bo<=6.35mm
6.90
Diameter at location of gasket load reac G 1456.64
Min required bolt load for the operating W m1 285370.20
Wm1=0.785G P+2b3.14159mP
2
Min required bolt load for gasket seating Wm2 144325.73

Wm2=3.14159bGy
Total hydrostatic end force, 249841.07 H
Hydrostatic end force on area inside of flange
HD,HD=0.785B
230495.81 2P
Diff
HT 19345.26
Gasket load HG 35529.14
3.1For intergral fange
500 Radial distance from BCD to point of int
694 R=(C-B)/2-g1 R 33.340
322 Hd
Radi 43.840
- Radial distance from the bolt circle to the circle on which HT acts=(R+g1+hG)/2 Ht 39.871
1091 Radial distance from gasket load reactio Hg 25.401
- Component of moment due to MD 10104936.31
751 Component of moment due to MG 902486.41
322 Component of moment due to MT 771307.96
343 Total flange moment for the operating conditions
Mo Mo=MD+MG+MT
11778731
343 3.2For gasket seating
Total cross-sectional area of bolts at root of thread required for the operting conditions Am1 16235.4
Total cross-sectional area of bolts at root of thread required for gaster seating Am2 8211.1
Total required cross-sectional area of bolts, taken as the greater of Am1 and Am2 Am 16235.4
Cross-section area of the bolts using the Ab 10896.8
Flang design bolt load , Wg=(Am+Ab)Sa/2 W g
238451.3
Total flange moment for gasket seating , M Mg
6056973.4
4.CALCULATION OF FLAGE STRESSES(CNS9791-3.5)
Longitudinal hub stress ,SH=fMo/(Lg12B)
SH1 1027.851
Longitudinal hub stress ,SH=fMg/(Lg1 B)
SH2
2
528.551
Radial flange stress ,SR=(1.33te+1)Mo/(Lt
SR1 B) 2
60.199
Radial flange stress ,SR=(1.33te+1)Mg/(Lt
SR2 2
B)
30.956
Tangential flange stress ,ST=YMo/(t2B)-ZSR1
ST1 (559.604)
Tangential flange stress ,ST=YMg/(t B)-ZSR2
2
ST2 (19.367)
SH is mot SH= ### < 1.5*Sf= 2636.55
SR is not g SR= 60.199 < Sf= 1757.7
ST is not g ST= (19.367) < Sf= 1757.7
(SH+SR)/2 = 544.025 < Sf= 1757.7
(SH+ST)/2 = 504.242 < Sf= 1757.7
#ALL CONDITIONS ARE SATISFACTORY#
6.MIX. USED THICKNEES OF FLANGE
The required for the not operting conditi t1 81.45
The required for the operting conditions t2 113.58
Design thickness of flange ,Tm=Mix.{t Tm 113.58
ness of fange is 114 mm.
thickness used of 120 mm. #SUFFICIENT#
NOTE
BODY FLANGE 2
DESIGN DATA
mm Outside diameter of flange A 1,558
mm Inside diameter of flange(corroded) B 1,250
mm Bolt-circle diamter C 1,507
set Number of bolt n 40
mm Size of bolt Db 22
mm2 Cross section area per a bolt Ar 272.42
mm Outside diameter of gasket do 1,470
mm Width of gasket used to determine the basicNgasket seating
15
mm Thickness of gasket Tg 3
mm Thickness of hub at small end go 14
mm Thickness of hub at back of flange g1 21.0
mm Tub length h 28.0
mm Corrosion allowance CA 0
Kg/cm2G Intermal design pressure P 15
mm Flange thickness t 140
Kg/cm2 Max. allowable stress at design temprta Sfb 1173
Kg/cm 2
able binder (CAF) 1/32 inch Gasket : Mineral fiber with suitable binder (CAF) 1/32
Kg/cm2 Gasket or joint contact-surface unit seat y 4.569952
Upto M65 BOLT: SA193 Gr.7 Upto M65
Kg/cm2 Allowable bolt stress at design temperat Sb 1757.7
Kg/cm2 Allowable bolt stress at atm temperatur Sa 1757.7
CALCULATION
1.FACTOR
U 9.820
Y 8.936
Z 4.610
mm Factor ho=(Bgo)0.5 ho 132.288
g1 /go= 0.000
h / ho= 0.000
f , f 4
1.000
mm3 Factor d,d=(u/v)hogo 2
d 848691.2
1/mm Factor e,e=F/ho e 0.006
3
L 4.248
mm Basic gasket seating width , bo=N/2 bo 7.50
mm Effective gasket or joint conta b 6.90
b=0.5(bo) for bo>6.35mm(0.25in)
0.5
6.90
mm Diameter at location of gasket load reac G 1456.64
Kg Min required bolt load for the operating W m1 285370.20
Wm1=0.785G P+2b3.14159mP
2
Kg Min required bolt load for gasket seating Wm2 144325.73

Wm2=3.14159bGy
Kg Total hydrostatic end force, 249841.07 H
Kg Hydrostatic end force on area inside of flange
HD,HD=0.785B
184075.78 2P
Diff
Kg HT 65765.28
Kg Gasket load HG 35529.14
Radial distance from BCD to point of int
mm R=(C-B)/2-g1 R 107.720
mm Radi Hd 118.220
mm Radial distance from the bolt circle to the circle on which HT acts=(R+g1+hG)/2 Ht 77.061
mm Radial distance from gasket load reactio Hg 25.401
kg-mm Component of moment due to MD 21761438.86
kg-mm Component of moment due to MG 902486.41
kg-mm Component of moment due to MT 5067915.71
kg-mm Total flange moment for the operating conditions
Mo Mo=MD+MG+MT
27731841
3.2For gasket seating
mm2 Total cross-sectional area of bolts at root of thread required for the operting conditions Am1 16235.4
mm2 Total cross-sectional area of bolts at root of thread required for gaster seating Am2 8211.1
mm 2
mm2 Cross-section area of the bolts using the Ab 10896.8
kg Flang design bolt load , Wg=(Am+Ab)Sa/2 W g
238451.3
kg-mm Total flange moment for gasket seating , M Mg
6056973.4
1-3.5) 4.CALCULATION OF FLAGE STRESSES(CNS9791-3.5)
Kg/cm2 Longitudinal hub stress ,SH=fMo/(Lg12B)
SH1 1184.278
Kg/cm 2
SH2
2
258.661
Kg/cm 2
SR1 B) 2
56.651
Kg/cm2 Radial flange stress ,SR=(1.33te+1)Mg/(Lt
SR2 2
B)
12.373
Kg/cm2 Tangential flange stress ,ST=YMo/(t2B)-ZSR1
ST1 (261.068)
Kg/cm 2
Tangential flange stress ,ST=YMg/(t B)-ZSR2
2
ST2 (40.253)
Kg/cm2 SH is mot SH= ### < 1.5*Sf= 2636.55
Kg/cm2 SR is not g SR= 56.651 < Sf= 1757.7
Kg/cm2 ST is not g ST= (40.253) < Sf= 1757.7
Kg/cm 2
(SH+SR)/2 = 620.464 < Sf= 1757.7
Kg/cm2 (SH+ST)/2 = 572.012 < Sf= 1757.7
RY# #ALL CONDITIONS ARE SATISFACTORY#
mm The required for the not operting conditi t1 60.76
mm The required for the operting conditions t2 130.00
mm Design thickness of flange ,Tm=Mix.{t Tm 130.00
# thickness used of 140 mm. #SUFFICIENT#
NOTE
BODY FLANGE 3
DESIGN DATA
15
82 F316L FLANGE: SA 182 F316L
Kg/cm 2
able binder (CAF) 1/32 inch Gasket : Mineral fiber with suitable binder (CAF) 1/32 in
Upto M65 BOLT: SA193 Gr.7 Upto M65
CALCULATION
1.FACTOR
U 17.785
Y 16.185
Z 8.368
g1 /go= 0.000
h / ho= 0.000
f , f 4
1.000
d 1537131.9
3
L 1.758
b=0.5(bo) for bo>6.35mm(0.25in)
0.5
6.90
Kg Min required bolt load for the operating W m1 ###
Wm1=0.785G P+2b3.14159mP
2
Kg Min required bolt load for gasket seating Wm2 ###

Wm2=3.14159bGy
HD,HD=0.785B
184075.78 2P
Diff
Kg HT 17340.69
mm R=(C-B)/2-g1 R 33.340
mm Radi Hd 43.840
kg-mm Component of moment due to MD ###
Mo Mo=MD+MG+MT
9571586
mm 2
212424.8
###
SH1 987.825
Kg/cm 2
SH2
2
556.874
Kg/cm 2
SR1 2
B)
67.855
SR2 2
B)
38.253
Kg/cm2 Tangential flange stress ,ST=YMo/(t B)-ZSR1
2
ST1 (567.709)
Kg/cm2 Tangential flange stress ,ST=YMg/(t2B)-ZSR2
ST2 9.574
Kg/cm2 SH is mot SH= 987.825 < 1.5*Sf= 2636.55
Kg/cm2 ST is not g ST= 9.574 < Sf= 1757.7
Kg/cm 2
(SH+SR)/2 = 527.840 < Sf= 1757.7
Kg/cm2 (SH+ST)/2 = 498.699 < Sf= 1757.7
RY# #ALL CONDITIONS ARE SATISFACTORY#
# thickness used of 110 mm. #SUFFICIENT#
NOTE
BODY FLANGE 4
DESIGN DATA
15
182 F316L FLANGE: SA 182 F304L
Kg/cm 2
table binder (CAF) 1/32 inch Gasket : Mineral fiber with suitable binder (CAF
7 Upto M65 BOLT: SA193 Gr.7 Upto M65
CALCULATION
1.FACTOR
U 17.785
Y 16.185
Z 8.368
g1 /go= 0.000
h / ho= 0.000
f , f 4
1.000
d 1537131.9
3
L 1.758
b=0.5(bo) for bo>6.35mm(0.25in)
0.5
6.90
Kg Min required bolt load for the operating W m1 ###
Wm1=0.785G P+2b3.14159mP
2
Kg Min required bolt load for gasket seating Wm2 73764.57

Wm2=3.14159bGy
HD,HD=0.785B
184075.78 2P
Diff
Kg HT 17340.69
mm R=(C-B)/2-g1 R 33.340
mm Radi Hd 43.840
kg-mm Component of moment due to MD ###
Mo Mo=MD+MG+MT
9355501
mm 2
208171.3
###
SH1 965.524
Kg/cm 2
SH2
2
545.724
Kg/cm 2
SR1 2
B)
66.324
SR2 2
B)
37.487
Kg/cm2 Tangential flange stress ,ST=YMo/(t B)-ZSR1
2
ST1 (554.892)
Kg/cm2 Tangential flange stress ,ST=YMg/(t2B)-ZSR2
ST2 10.831
Kg/cm2 SH is mot SH= 965.524 < 1.5*Sf= 2636.55
Kg/cm2 ST is not g ST= 10.831 < Sf= 1757.7
Kg/cm 2
(SH+SR)/2 = 515.924 < Sf= 1757.7
Kg/cm2 (SH+ST)/2 = 488.178 < Sf= 1757.7
ORY# #ALL CONDITIONS ARE SATISFACTORY#
T# thickness used of 110 mm. #SUFFICIENT#
NOTE
mm
mm
mm
set
mm
mm2
mm
mm
mm
mm
mm
mm
mm
Kg/cm2G
mm
182 F304L
Kg/cm2
Kg/cm2
with suitable binder (CAF) 1/16 inch
Kg/cm2
Upto M65
Kg/cm2
Kg/cm2
mm
mm3
1/mm
mm
mm
mm
Kg
Kg
Kg
Kg
Kg
Kg
mm
mm
mm
mm
kg-mm
kg-mm
kg-mm
kg-mm
mm2
mm2
mm2
mm2
kg
kg-mm
91-3.5)
Kg/cm2
Kg/cm2
Kg/cm2
Kg/cm2
Kg/cm2
Kg/cm2
Kg/cm2
Kg/cm2
Kg/cm2
Kg/cm2
Kg/cm2
ORY#
mm
mm
mm
T#
1 4
2 4
3 4
4 4
5 4
6 4
7 4
8 4
9 4
10 4
11 4
12 4
13 4
14 4
15 4
16 4
17 4
18 4
19 4
20 4
21 4
22 4
23 4
24 4
25 4
26 4
27 4
28 4
29 4
30 4
31 4
32 4
33 4
34 4
35 4
36 4
37 4
38 4
39 4
40 4
41 4
42 4
43 4
44 4
45 4
46 4
47 4
48 4
49 4
50 4
51 4
52 4
53 4
54 4
55 4
56 4
57 4
58 4
59 4
60 4
61 4
62 4
63 4
64 4
65 4
66 4
67 4
68 4
69 4
70 4
71 4
72 4
73 4
74 4
75 4
76 4
77 4
78 4
79 4
80 4
81 4
82 4
83 4
84 4
85 4
86 4
87 4
88 4
89 4
90 4
91 4
92 4
93 4
94 4
95 4
96 4
97 4
98 4
99 4
100 4
101 4
102 4
103 4
104 4
105 4
106 4
107 4
108 4
109 4
110 4
111 4
112 4
113 4
114 4
115 4
116 4
117 4
118 4
119 4
120 4
121 4
122 4
123 4
124 4
125 4
126 4
127 4
128 4
129 4
130 4
131 4
132 4
133 4
134 4
135 4
136 4
137 4
138 4
139 4
140 4
141 4
142 4
143 4
144 4
145 4
146 4
147 4
148 4
149 4
150 4
151 4
152 4
153 4
154 4
155 4
156 4
157 4
158 4
159 4
160 4
161 4
162 4
163 4
164 4
165 4
166 4
167 4
168 4
169 4
170 4
171 4
172 4
173 4
174 4
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2987 20
2988 20
2989 20
2990 20
2991 20
2992 20
2993 20
2994 20
2995 20
2996 20
2997 20
2998 20
2999 20
3000 20
3001 20
3002 20
3003 20
3004 20
3005 20
3006 20
3007 20
110 Req.
22 110 THK
THK
1213 R 1213 1247 1216 ID 1236
B Rh E Root Area
12 31.75 15.88 15.88 72.398
16 44.45 20.64 20.64 138.324
20 52.39 23.81 23.81 217.051
22 53.98 25.4 25.4 272.419
24 58.74 28.58 28.58 312.748
27 63.5 29 29 413.852
30 73.03 33.34 33.34 502.965
36 84.14 39.69 39.69 738.015
48.4 Max
67 36 M 30 Nos.
OTL
Tubesheet
OD
Race Face
12
55
OD OD 1375 1244 1212 1295.4 BCD
E Rh 39.69
B 84.14
DESIGN DATA
Outside diameter of flange
Inside diameter of flange(corroded)
Bolt-circle diamter
1200 Number of bolt
Size of bolt
Cross section area per a bolt
Outside diameter of gasket
1244 Width of gasket used to determine th
1210 Thickness of gasket
Thickness of hub at small end
Thickness of hub at back of flange
Tub length
Corrosion allowance
Intermal design pressure
Flange thickness
FLANGE:
Max. allowable stress at design temp
Max. allowable stress at atm temprta
Gasket :
Gasket or joint contact-surface unit s
Gasket factor
BOLT:
Allowable bolt stress at design tempe
Allowable bolt stress at atm tempera
CALCULATION
1.FACTOR
Ratio of outside diameter of alange t
Factor involvig K
Factor ho=(Bgo)0.5
g1 /go=
h / ho=
Factor for intergraltype flages ,V
Factor for intergraltype flages ,F
Hub stress corrosion factor integral t
Factor d,d=(u/v)hogo2
Factor e,e=F/ho
Factor L,L=(te+1)/T+t3/d
2.BOLT LOADS(CNS9791-3.3)-
Basic gasket seating width , bo=
Effective gasket or joint contact
b=0.5(bo)0.5 for bo>6.35mm(0.25in)
Diameter at location of gasket load r
Min required bolt load for the operati
Wm1=0.785G2P+2b3.14159m
Min required bolt load for gasket sea
Wm2=3.14159bGy
3.FLANGE MOMENT(CNS9791-3
Total hydrostatic end force,
Hydrostatic end force on area inside
Difference betw
Gasket load
Radial distance from BCD to point of
R=(C-B)/2-g1
Radial distance
Radial dis
Radial distance from gasket load rea

Component of moment due to H
Component of moment due to H
Component of moment due to HT
Total flange moment for the operatin
Total cross-sectional area of bolts at root of thread required for the operting
Total cross-sectional area of bolts at root of thread required for gas
Total requ
Cross-section area of the bolts using

Flang design bolt load , Wg=(Am+Ab
Total flange moment for gasket seati
4.CALCULATION OF FLAGE STRES
Longitudinal hub stress ,SH=fMo/(L
Longitudinal hub stress ,SH=fMg/(
Radial flange stress ,SR=(1.33
Radial flange stress ,SR=(1.33
Tangential flange stress ,ST=YMo/(t
Tangential flange stress ,ST=YMg/(t
5.CHECKED CODITIONS(CNS979
SH is mot g SH=
SR is not gr SR=
ST is not gr ST=
(SH+SR)/2 i =
(SH+ST)/2 i =
~~ALL CONDITIONS A
6.MIX. USED THICKNEES OF FLAN
The required for the not operting con
The required for the operting conditi
Design thickness of flange ,Tm=Mix.
ckness of fange is
thickness used of
NOTE
BODY FLANGE 1
DESIGN DATA
meter of flange A 1,375 mm
eter of flange(corroded) B 1,213 mm
C 1,295 mm
n 30 set
Db 36 mm
n area per a bolt Ar 738.02 mm2
meter of gasket do 1,236 mm
sket used to determine the basic gasket
N seating10 mm
Tg 3 mm
hub at small end go 3 mm
hub at back of flange g1 3.0 mm
h 3.0 mm
CA 0 mm 2
sign pressure P 15 Kg/cm G
t 110 mm
ERIAL SPECIFICATION
ble stress at design temprtature Sfb 1173 Kg/cm2
ble stress at atm temprtature Sfa 1173 Kg/cm2
Gasket : Mineral fiber with suitable binder (CAF) 1/16 inch
int contact-surface unit seating y 2.601358 Kg/cm2
m 2.75
BOLT: SA193 Gr.7 Upto M65
olt stress at design temperature Sb 1757.7 Kg/cm2
olt stress at atm temperature Sa 1757.7 Kg/cm2
CALCULATION
side diameter of alange to insid K 1.133

T 1.865
U 17.072
Y 15.535
Z 8.030
ho 60.324 mm
0.000
0.000
tergraltype flages ,V 8 V 0.100
tergraltype flages ,F 5 F 0.100
orrosion factor integral type flanges f, f 41.000
u/v)hogo2 d 92686.4 mm3
e 0.002 1/mm
te+1)/T+t3/d L 14.994
ADS(CNS9791-3.3)--
et seating width , bo=N/2 bo 5.00 mm
sket or joint contact b 5.63 mm
for bo>6.35mm(0.25in) or ? b=bo for bo<=6.35mm
5.00
location of gasket load reaction G 1226.00 mm
d bolt load for the operating con W m1 ### Kg
G P+2b3.14159mP
2
d bolt load for gasket seating Wm2 50096.81 Kg

59bGy
MOMENT(CNS9791-3.4)
ating conditions..
tatic end force, H 176987.20 Kg
end force on area inside of flange ,HD=0.785B
HD 2
P Kg
173339.77
HT 3647.42 Kg
HG 17905.21 Kg
rgral fange
nce from BCD to point of inters
R 38.190 mm
Hd 39.690 mm
Ht 37.940 mm
nce from gasket load reaction to Hg 34.690 mm
of moment due to H MD ### kg-mm
of moment due to H MG 621131.80 kg-mm
of moment due to HT MT 138383.27 kg-mm
moment for the operating conditions
MoMo=MD+MG+MT
7639371 kg-mm
ket seating
of bolts at root of thread required for the operting conditions Am1 11087.9 mm2
rea of bolts at root of thread required for gaster seating Am2 2850.1 mm2
Am 11087.9 mm2
n area of the bolts using the ro Ab 22140.5 mm2
n bolt load , Wg=(Am+Ab)Sa/2 292027.6 Wg kg
moment for gasket seating , Mg=WgM
(C-G)/2
g ### kg-mm
TION OF FLAGE STRESSES(CNS9791-3.5)
hub stress ,SH=fMo/(Lg12B) SH1 4666.921 Kg/cm2
hub stress ,SH=fMg/(Lg12B) SH2 6188.722 Kg/cm2
e stress ,SR=(1.33te+1)Mo/(Lt
SR1 2B) 4.313 Kg/cm2
e stress ,SR=(1.33te+1)Mg/(Lt
SR2 2B) 5.720 Kg/cm2
ange stress ,ST=YMo/(t2B)-ZSR1
ST1 (34.554) Kg/cm2
ange stress ,ST=YMg/(t2B)-ZSR2
ST2 1037.642 Kg/cm2
D CODITIONS(CNS9791-3.6)
6188.722 > 1.5*Sf= 2636.55 Kg/cm2
5.720 < Sf= 1757.7 Kg/cm2
1037.642 < Sf= 1757.7 Kg/cm2
3097.221 > Sf= 1757.7 Kg/cm2
3613.182 > Sf= 1757.7 Kg/cm2
~~ALL CONDITIONS ARE UNSATISFACTORY~~
D THICKNEES OF FLANGE
d for the not operting conditions t1 105.17 mm
d for the operting conditions t2 t2 91.33 mm
ness of flange ,Tm=Mix.{t1,t2 Tm 105.17 mm
105 mm.
110 mm. #SUFFICIENT#
g1/go h/ho V F f
BF1 1.5 0.200089 0.3 0.8 1
BF2 1.5 0.200089 0.3 0.8 1
BF3 1.5 0.200089 0.3 0.8 1
BF4 1.5 0.200089 0.3 0.8 1

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FLOATING HEAD EXCHANGER DESIGN CREATED BY : PRADEEP NAYAK

Material SA 182 F316L SA 182 F304L

119 Req. 88 Max 135 Req

Shell Shell ID 1250 M 12

108 Req 79 Max

FACTOR VALUE SHEET

Elastomers 1.25 28.12278

A 182 F316L 1173 1173 1173 1173 1173 1111 1050

1407 1407 1407 1407 1407 1407 1387

999 976 960 946 927 908 895 883

1315 1275 1244 1193 1030 856 683 521

Min required bolt load for gasket seating Wm2 144325.73

Kg Min required bolt load for gasket seating Wm2 144325.73

Kg Min required bolt load for gasket seating Wm2 ###

Kg Min required bolt load for gasket seating Wm2 73764.57

1213 R 1213 1247 1216 ID 1236

OD OD 1375 1244 1212 1295.4 BCD

Radial distance from gasket load rea

Total cross-sectional area of bolts at root of thread required for gas

Cross-section area of the bolts using

side diameter of alange to insid K 1.133

d bolt load for gasket seating Wm2 50096.81 Kg

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