Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Objectives are:
1. Understand SAP SCM planning functionalities,
with focus on CPG relevant functionality.
2. Understand SAP SCM integration with other (SAP) systems
3. Understand SAP SCM data exchange
2 Predict , Plan and Perform using SAP SCM Copyright Teknokret Services, 2005
Agenda SAP SCM Awareness Session for CPG
Item
1. Introduction / Overview Key Functions of SAP SCM
1. SAP and SAP SCM overview
2. SCM solution architecture, focus on DP & SNP
2. SCM Master Data and ERP Integration
2.1 SCM Master Data and Transaction Data
2.2 CIF (Core Interface) for SAP ERP Integration
2.3 SCM Integration into non-SAP environment
3 Predict , Plan and Perform using SAP SCM Copyright Teknokret Services, 2005
1 Introduction Short Introduction into SAP
4 Predict , Plan and Perform using SAP SCM Copyright Teknokret Services, 2005
SAP Business Suite 7: Architectural Advances
5 Predict , Plan and Perform using SAP SCM Copyright Teknokret Services, 2005
SAP SCM an integrated solution
DP
DP SNP PP/DS TM gATP SAP EM
Supply Chain
Event Management
SEM
SAP SNC
Supply Network
BW SC Cockpit Collaboration
7 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
What are the major differences vs. previous versions?
Value Scenarios and Step-by-Step Guides
Sales Trade
Demand
Sales Forecast Promotion
Analysis
Collaboration Planning
Procurement Supplier
Operations: Procurement Planning Collaboration
Finance
Finance & Budget
Planning
8 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
SAP SCM Structure
9 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
1 Introduction
Open Questions
10 Predict , Plan and Perform using SAP SCM Copyright Teknokret Services, 2005
SCM Master Data Main Elements
11 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Integration of Master Data via Core Interface (CIF)
CIF is an online SAP R/3 SCM
transaction that defines
active data channel(s) in
SAP ERP for data transfer Plants, DC
between SAP ERP systems
and SCM. It has the Customer Initial
following features:
Suppliers Transfer
Real Time Interface
Supplies SCM with Purchasing Info Rec
defined master data and CIF
transaction data Scheduling Agreement
Forwards Data Changes Change
(Transaction Data) Material Master Transfer
Returns Planning Results
Routing, BOM
to SAP R/3
Initial transfer, change Capacity Data
tranfer Model 000
12 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
SCM Transaction Data Main Elements
13 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Integration of Transaction Data via Core Interface (CIF)
Material
Logistic model,
CIF
logistical structure Production Version Production Process
Model (PPM)
and master data
structure define the Bill of Material PP Task List
CIF
integration between
Work Center
SCM and R/3. R/3
hereby is the leading Cost Center
system.
15 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
SCM integration with non-SAP ERP systems
Build custom data transfer (flat file, .xls) to SCM for input data and output data
Setup manual maintenance processes of supply chain model related data in SCM
product master
Ensure Data Integrity and Data Quality by
the custom interfaces itself
an additional integration layer
the source systems
SCM does not include specific tools for ensuring data consistency between SCM and
non-SAP systems
However, one common SCM product master ensures consistent data for DP and
SNP
16 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
1 Introduction
17 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Demand Planning - Overview
With Demand Planning a consistent and accurate forecast that incorporates historical
information, internal and external intelligence, and promotional plans is generated that
can be used to ensure product availability and drive operational efficiencies..
Consensus
Historical data
Demand Plan
Market intelligence
Phase in/phase out info
Promotions
18 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Demand Planning Process Flow
Multi-dimensional Hierarchies
Integration and Visibility
Cross- functional Collaboration
Interactive Planning
Ease of Use Pick-best Statistical Modeling functions
Alerts based Manage-by-exception process
Quality of Forecast
Demand Sensing
De- promotionalize historical sales
and Shaping
Promotional Planning
Key Planning functions
Life Cycle Planning
Consensus Forecast generation
20 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Multi Dimensional Planning Hierarchy in SCM
Key
Basic
Planning Object
Attribute
SALES MAJOR
DISAGGREGATION
DIVISION CATEGORY
Product
Status
AGGREGATION
KEY SOLD -
BASE PRODUCT ALTERNATE
MONTH MARKET TO
UOM (Lbs)
CUSTOMER
21 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Multi-dimensional Hierarchies Enable Planning for all
Functions in a Single Tool
Finance Sales
22 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Planning Books and Data Views
Planning horizon
Time buckets profile
Data View 1 Subset of key figures
Data View 2
Makros
Key Figures Layout Key figures
Key Figures Characteristics
Functions and Applications
+
Planning Book Online Simulation
Consistent Planning
Drill up and Drill down
Characteristics Key Figures Aggreagtion and Disagregation
Slice and Dice
Planning Area
23 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Flexible Planning Books Provide a View for all Functions
24 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Interactive Planning Table Portlet for all Information
4
7
25 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Advanced Statistical Analytics Capabilities in a Single Package
Pick-best options
26 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Advanced Statistical Analytics Capabilities provides Multiple Pick
Best Forecast Modeling Options
Options Functionalities
1: Auto Model 1 Evaluates trend, seasonality, sporadicity etc against the set
parameter thresholds and generates the best forecast
Option 1 and Option 2 can be used in combination with the other 2 options
27 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Product Life Cycle Planning
Like modeling with Phase in & Phase out for a product line extension:
New product = Instant Adhesive CA4 (New)
New Product = Instant Adhesive CA4(New)
Current Month = 02/2010
Phase in date of new product = 07/2010
Phase out date of new product = 12/2011
Existing/ Like product = Classico T&B Sauce 3x150G
Combination of multiple existing products can be used to like model the new product.
28 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Real time Aggregation & Disaggregation ensures consistent data at
all Hierarchical Levels
29 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Aggregration Supports Bottom-up Planning
Data
aggregated to
higher
planning level
(Base Product
Sold to
Customer)
Data entered at
Lowest
planning level
(Item- Ship to
Customer level)
30 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Disaggregation Supports Top-down Planning
Data entered at
Higher planning level
(Base Product Sold
to Customer level)
Data
disaggregated
to lowest
planning level
(Item- Ship to
Customer
level)
31 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Promotional Planning in SCM
Maintain all trade promotional programs ( Ads., Displays, Demos and Slotting)
32 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
DePromotionalizing History
Options Functionalities
1: Automated Outlier Correction Once the tolerance is set, no user intervention required
Capability to control specific historical events
Flexible outlier correction tolerance to get desired baseline
2: Manual History Correction Can make ad-hoc history corrections
Can over-lay demand planner intelligence
33 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Univariate Forecasting
Constant:
Demand varies very little from a stable mean value
Moving Average Model
Weighted moving average
Trend:
Demand falls or rises constantly over a long period of time with only occasional
deviations
First-order exponential smoothing
Second-order exponential smoothing
Seasonal demand:
Periodically recurring peaks and troughs differ significantly from a stable mean
value
Seasonal model based on Winters' method
Seasonal linear regression
Seasonal trend:
Periodically recurring peaks and troughs, but with a continual increase or
decrease in the mean value
First-order exponential smoothing
Second-order exponential smoothing
Intermittent demand:
Demand is sporadic
Croston Method
34 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Causal Analysis
35 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Ex-Post-Forecast
Forecast Values
Historical
Demand
Ex-Post-Forecast is calculated for past periods for which actual demand history
is also available. Forecast Accuracy can be improved by applying this
procedure to demand history.
36 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Outlier Correction
Median Method
The system uses the median method to determine the ex-post forecast values for the basic
value, trend value, and the seasonal index. It can thus calculate an expected value
for each historical period
37 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Forecast Accuracy Measurements
38 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Consensus Forecast One Number Forecast in a Single Tool
Demand Review Meeting
We can sell Our customers can
400 consume 500
One-number
Unconstrained
Forecast
Sales Consumption Forecast (Retail)
We have a
The promotion will sell
We forecast 250 budget for
200
450
while still maintaining complete ownership, accountability, and data security of the
numbers
39 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Forecast Consumption (Forecast Netting)
Backward Consumtion only (Forward Consumption only works in the same way)
Planned
Independent
Requirements Time
Customer
Requirements
Customer
Requirements
PB PF
40 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
SAP ERP SOP - Missing Functionality
Only one period type is supported at the same time therefore no time-based
disaggregation possible
Only limited Forecast Models available
Only limited Forecast Accuracy Measurements available
Only limited Automatic Model Selection functionality available
No Lifecycle Planning available
No Causal Analysis available
No Promotion Planning available
Insufficient methods for consolidating and validating complex demand plans
No Collaborative Planning possible
No Exception based Management supported / No Alert Monitor available
No Central Memory based Planning available
41 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
1 Introduction
42 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Supply Network Planning - Standard Functionality
43 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
SNP Planning Cycle typical and optional workflows
44 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
2. SNP Safety Stock Calculation Methods
45 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
2. SNP Safety Stock Calculation
46 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
2.Inventory Policy Practices
47 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
3. SNP Planning Methods : SNP Heuristic
48 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
3. SNP Heuristic Variants (1/2)
Location Heuristic
Network Heuristic
49 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
3. SNP Heuristic Variants (2/2)
Multi-Level Heuristic
50 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
3. SNP Planning Methods : SNP Optimization
51 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
3. Algorithm : SNP Optimization
52 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
3. SNP Planning Methods : Capable to Match
53 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
3. Comparison of the SNP Algorithms
54 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
3. Comparison of the SNP Algorithms Contd
55 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
4. Planning Book A One Stop tool for Supply Planner
56 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
4. Interactive Planning Book Capacity View
57 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
4. Interactive SNP Planning Book Exception Based Management
58 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
3. Comparison of the SNP Algorithms Contd
59 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Comparison of MRP II (SAP R/3) and mySAP SCM
Exceptions
60 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
1 Introduction
61 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Deployment Overview (Heuristics)
Deployment
Planned stock transfers
ATD Quantity
Supply Profile
Demand Profile
Fair Share
(Demand > Supply)
Demand
On-Hand Stock
Safety Stock
Lot Size Profiles Push
(Demand < Supply)
62 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Deployment ATD Quantity Calculation
Stock
Production Orders
Purchase Orders ATR
ATD
Sales Orders ATI
Independent Requirements
Dependent Requirements
SAP SCM
SAP ECC
Planned Stock Transfer (SNP)
Stock Transfer Requisition
Confirmed Stock Transfer (Deployment)
Stock Transfer Order
VMI Sales Order
TLB-Confirmed Shipmend
65 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Deployment Pull / Push Rules
Pull
Deployment only
fulfills the demand
within the Pull
Deployment Horizon
Pull-Push
All Supply is
distributed
immediately to the
demand locations to
fulfill all demand
within the Pull
Deployment Horizon
Push
All Supply is
distributed
immediately to the
demand locations
66 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Transport Load Builder
The Transport Load Builder (TLB) groups transport loads for certain means of
transport whilst ensuring that the capacity of the means of transport is utilized as
much as possible.
It groups
Products
Time (Pull-In Horizon)
Transportation Zones
The TLB converts Stock Transfer from the Deployment run into TLB Shipments
67 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
1 Introduction
68 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Reporting
Planning results can be downloaded (xls) from the DP and SNP planning book
No standard reports in DP and SNP available
Custom macros can be programmed to analyze
DP specific data
SNP specific data
DP & SNP data (complex!)
Dedicated SAP application which contains plan data and actual data from SAP SCM
and ERP systems (e.g. SAP R/3)
Standard integration tools (extractors) to SAP SCM and SAP R/3
69 Predict , Plan and Perform using SAP SCM Copyright Teknokret Services, 2005
KPIs supported by SCM DP and SCM SNP
Demand
Improved Customer Service Planning
70 Predict , Plan and Perform using SAP SCM | 8/25/2012 | Copyright Teknokret Services, 2005
Thank You
71 Predict , Plan and Perform using SAP SCM Copyright Teknokret Services, 2005