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LI12 LIGHTING HEADLIGHT ASSEMBLY

ADJUSTMENT
1. VEHICLE PREPARATION FOR HEADLIGHT AIM
ADJUSTMENT
(a) Prepare the vehicle:
Ensure there is no damage or deformation to the
body around the headlights.
Fill the fuel tank.
Make sure that the oil is filled to the specified
level.
Make sure that the coolant is filled to the
specified level.
Inflate the tires to the appropriate pressure.
Place the spare tire, tools, and jack in their
LI original position.
Unload the trunk.
Seat a person of average weight (68 kg, 150 lb)
in the driver's seat.
2. PREPARATION FOR HEADLIGHT AIMING (Using a
tester)
(a) Prepare the vehicle for headlight aim check.
(b) Adjust in accordance with headlight tester
instructions.
3. PREPARATION FOR HEADLIGHT AIMING (Using a
screen)
(a) Prepare the vehicle according to the following
conditions:
Place the vehicle in a location that is dark
90 enough to clearly observe the cutoff line. The
cutoff line is a distinct line, below which light from
the headlights can be observed and above which
7.62 m (25 ft.) it cannot.
I043700E01 Place the vehicle at a 90 angle to the wall.
Create a 7.62 m (25 ft.) distance between the
vehicle (headlight bulb center) and the wall.
Place the vehicle on a level surface.
Bounce the vehicle up and down to settle the
suspension.
NOTICE:
A distance of 7.62 m (25 ft.) between the vehicle
and the wall is necessary for proper aim
adjustment. If unavailable, secure a distance of
exactly 3 m (9.84 ft.) for check and adjustment.
(The target zone will change with the distance so
follow the instructions in the illustration.)
(b) Prepare a piece of thick white paper (approximately
2 m (6.6 ft.) (height) x 4 m (13.1 ft.) (width)) to use
as a screen.
(c) Draw a vertical line down the center of screen (V
line).
(d) Set the screen as shown in the illustration.
HINT:
Stand the screen perpendicular to the ground.
LIGHTING HEADLIGHT ASSEMBLY LI13

Align the V line on the screen with the center of


the vehicle.

Aligning distance is 7.62 m (25 ft.) Aligning distance is 3 m (9.84 ft.)

V RH Line V RH Line

90 90
V Line V Line
7.62 m (25 ft.) 3 m (9.84 ft.)

V LH Line V LH Line
LI

H Line H Line
90 90

7.62 m (25 ft.) 3 m (9.84 ft.)

I042055E01

(e) Draw base lines (H line, V LH, V RH lines) on the


V LH Line V Line V RH Line screen as shown in the illustration.
HINT:
The base lines differ for ''low-beam inspection''
H Line and ''high-beam inspection''.
Follow the same procedures for ''high-beam
inspection''.
Mark the headlight bulb center marks on the
Ground screen. If the center mark cannot be observed on
I033423E09 the headlight, use the center of the headlight
bulb or the manufacturer's name marked on the
headlight as the center mark.
(1) H Line (Headlight height): Draw a horizontal
line across the screen so that it passes through
the center marks. The H line should be at the
same height as the headlight bulb center marks
of the low-beam headlights.
(2) V LH Line, V RH Line (Center mark position of
left - hand (LH) and right-hand (RH)
headlights): Draw two vertical lines so that they
intersect the H line at each center mark
(aligned with the center of the low-beam
headlight bulbs).
LI14 LIGHTING HEADLIGHT ASSEMBLY

4. INSPECT HEADLIGHT AIMING


(a) Cover or disconnect the connector of the headlight
on the opposite side to prevent light from the
headlight not being inspected from affecting
headlight aiming inspection.
NOTICE:
Do not keep the headlight covered for more than
3 minutes. The headlight lens is made of
synthetic resin, and may easily melt or be
damaged due to heat.
HINT:
When checking the aim of the high-beam, cover the
low-beam or disconnect the connector.
LI (b) Start the engine.
NOTICE:
Engine rpm must be 1,500 or more.
(c) Turn on the headlight and make sure that the cutoff
line falls within the specified area, as shown in the
illustration.

Aligning distance is 7.62 m (25 ft.) Aligning distance is 3 m (9.84 ft.)

Low Beam: V LH Line Low Beam: V LH Line


V RH Line V RH Line
101 mm 40 mm
(3.97 in.) 53 mm (1.57 in.)
(2.08 in.)
H Line H Line
101 mm 40 mm
(3.97 in.) (1.57 in.)
101 mm 101 mm 40 mm 40 mm
Cutoff Line (3.97 in.) (3.97 in.) Cutoff Line (1.57 in.) (1.57 in.)

High Beam V LH Line High Beam V LH Line


V RH Line V RH Line
101 mm 40 mm
(3.97 in.) (1.57 in.)
H Line H Line
13 mm 5 mm
101 mm (0.51 in.) 40 mm (0.19 in.)
(3.97 in.) (1.57 in.)
101 mm 101 mm 40 mm 40 mm
(3.97 in.) (3.97 in.) (1.57 in.) (1.57 in.)
I044376E01

HINT:
Alignment distance is 7.62 m (25 ft.):
The cutoff line is 101 mm (3.97 in.) above and
below the H line as well as left and right of the V
line with low-beam (SAE J599).
Alignment distance is 3 m (9.84 ft.):
LIGHTING HEADLIGHT ASSEMBLY LI15

The cutoff line is 40 mm (1.57 in.) above and


below the H line as well as left and right of the V
line with low-beam (SAE J599).
Alignment distance is 7.62 m (25 ft.):
The cutoff line is 101 mm (3.97 in.) above and
below the H line as well as left and right of the V
line with high-beam (SAE J599).
Alignment distance is 3 m (9.84 ft.):
The cutoff line is 40 mm (1.57 in.) above and
below the H line as well as left and right of the V
line with high-beam (SAE J599).
Alignment distance is 7.62 m (25 ft.):
The cutoff line is 53 mm (2.08 in.) below the H
line with low-beam. LI
Alignment distance is 3 m (9.84 ft.):
The cutoff line is 21 mm (0.82 in.) below the H
line with low-beam.
Since the low-beam light and the high-beam light
are a unit, if the aim on one is correct, the other
should also be correct. However, check both
beams just to make sure.
5. ADJUST HEADLIGHT AIMING
Aiming Screw (a) Adjust the aim vertically.
(b) Adjust the headlight aim into the specified range by
turning the aiming screw with a screwdriver.
NOTICE:
The final turn of the aiming screw should be
made in the clockwise direction. If the screw is
tightened excessively, loosen it and then
retighten it, so that the final turn of the screw is
I043296E01 in the clockwise direction.
HINT:
Perform low-beam aim adjustment.
The headlight aim moves up when turning the
aiming screw clockwise, and moves down when
turning the aiming screw counterclockwise.
GENUINE FOG LIGHT BEZEL

INSTALLATION INSTRUCTIONS

Thank you for purchasing a genuine Mazda accessory.


Before removal and installation, be sure to thoroughly read these instructions.
Please read the contents of this booklet in order to properly install and use the fog
light bezel. Your safety depends on it.
Keep these instructions with your vehicle records for future reference.

WARNING
There are several WARNING and CAUTION sections in this booklet concerning
safety when installing or removing the rear spoiler. Always read and follow them in
order to prevent injuries, accidents, and possible damage to the vehicle.
WARNING: Indicates a situation in which serious injury or death could result if
the warning is ignored.
CAUTION : Indicates a situation in which bodily injury or damage to the vehicle
could result if the caution is ignored.
Do not modify the fog light bezel.
Do not install the fog light bezel in any way other than described in the following
instructions.
If in any doubt, please ask your Mazda dealer to install the accessory in order to
prevent errors in installation.
If you have any questions about the use of the accessory, ask your Mazda dealer for
proper advice before using it.
Mazda and its suppliers are not responsible for injuries, accidents, and damage to
persons and property that arise from the failure of the dealer or installer to follow these
instructions.
To ensure safety and reliability of the work, installation, removal and disposal work
must carried out by an Authorized Mazda Dealership.
Be careful not to lose removed parts, and be sure that they are kept free from
scratches, grease or other dirt.

PART NAME: FOG LIGHT BEZEL


PART NUMBER: N121 V7 247F
N123 V7 247F
VEHICLE: MX-5
NOTE
To the dealer
Please turn over these instructions to the customer after installation.
To the customer
Keep these instructions after installation. The instructions may be necessary
for installing other optional parts or removal of this accessory.
Should the vehicle or this accessory be resold, always leave these instructions
with it for the next owner.

0000 00 000

PARTS
Parts list
NOTE
Before installation, verify that the kit includes all the following parts and that they are free of dirt, scratches,
or damage.

Fog light bezelSilver N121 V7 247F


Part Part name Qty

Fog light bezelSilver N121 V7 248


1ea.
N121 V7 249

Installation instructions 1

Fog light bezelBlack N123 V7 247F


Part Part name Qty

Fog light bezelBlack NE55 50 C11


1ea.
NE55 50 C21

Installation instructions 1

CAUTION
Fog lights are not included in this kit. For vehicles without fog lights, it is necessary to purchase them
separately.
Separate purchase
GENUINE FOG LIGHT N121 V7 220 N122 V7 220 N123 V7 220
Clear Blue Multi coating

Installation view

Fog light bezel


REQUIRED TOOLS
Screwdriver (Phillips) Torque wrench Fastener remover Round file

BEFORE INSTALLATION

WARNING
When the negative battery cable is Do not pull the harness When connecting/disconnecting
connected during operation, it may With excessive force. Doing so connectors, grasp the
cause electric shock or other can cause a breakage or a connectors, not the wires.
personal injuries. Disconnect the short-related accident, as well as Otherwise a short, an accident
negative battery cable before an electrical short or fire. from poor contact or fire may
removal/installation. occur.

CAUTION
Be sure to cover the vehicle body Use the most appropriate Place the removed parts and kit
With protectors or mats to prevent (size, use) tool for each task and accessories on a protective sheet
stains, scratches and damage when perform the may be damaged. to prevent scratches.
removing/installing the vehicle parts

WARNING
Park the vehicle on a flat, level surface, set the selector lever to P (AT vehicles) or the shift lever to 1st or R
(MT vehicles), apply the parking brake and block the wheels so that the vehicle does not move during

CAUTION
When the negative battery cable is removed, the clock, radio, trip, meters and other memories will be
erased. Before performing work, record the content of the memory.
Always tighten bolts, nuts and screws with a torque wrench, and tighten to the specified torque. If tightened
outside the specified torque, it could result in poor fit, damage to installed parts or other damage.

NOTE
Refer to the Workshop Manual for removal and installation of vehicle parts.
Not following the procedures for removal/installation in the Workshop Manual could result in an accident or
vehicle malfunction.


PART REMOVAL

Front bumper removal


Bolt B
Remove screws A (10) and fasteners A (10).
Nut
Remove the cover, and then remove bolts A (2).
Peel back the mudguard, and remove the nuts (4) and bolts B
(2).
B Remove bolts C (8), then pull the front cover outward to
remove it.
Disconnect the fog light harness connector.
A
Screw A Fog light equipped vehicles only
Fastener A
CAUTION
Bolt C
The removed parts will be reused. Store the removed
parts in a manner that facilitates remembering their
installation positions, and be careful not to damage or lose
them.
B Placed the removed bumper on a protective sheet to
Bolt A A prevent scratches.
Cover Front bumper

Hole cover removalFog light not equipped vehicles


Hole cover Remove the screw (1), detach the tabs (3 locations) by
Tab pressing them to the outside, and then remove the hole cover
in the direction of the arrow.

Cross section CAUTION


The removed hole cover are not used to install this
Screw accessory.

Tab NOTE
The figure shows the right side, however, perform the
same procedure for the left side.
Hole cover

Fog light bezel removalFog light equipped vehicles


Remove the screws (2), detach the tabs (3 locations) by
pressing them to the outside, and remove the fog light and fog
Screw light bezel in the direction of the arrow as a single unit.
Remove the bolt (1) and the screw (1), and then remove the
Fog light
fog light and fog light bezel.

CAUTION
The removed fog light bezel are not used to install this
Screw accessory.
The removed fog light, bolt (1) and screws (2) are to
be reused. Be careful not to damage or lose them.
Fog light bezel
Adjusting
Tab bolt NOTE
Fog light bezel The figure shows the right side, however, perform the
same procedure for the left side.
Cross section


FOG LIGHT INSTALLATION
NOTE
The figure shows the right side, however, perform the same procedure for the left side.

Fog light bezel processing


Filing area File the areas around the hole indicated in the figure on the
left using a round file.

CAUTION
Be careful not to scratch the surface of the fog light bezel.

Round file

Fog light bezel

Fog light equipped vehicles, Fog light bezel installation


or separately purchased fog light Assemble the kit fog light bezel with the fog light (fog light
Fog light bezel equipped vehicles, or separately purchased fog light) using
the screw (1) and bolt (1).

CAUTION
Only partially tighten the fog light adjusting bolt at this point
in the procedure, as it will be completely tightened after
completing the aiming adjustment.
Screw
Adjusting bolt

Secure the fog light bezel to the front bumper using the
Front bumper
Screw screws (2) and the tabs (3 locations).

Tightening torque
Screw0.31.5 Nm {3.015.0 kgfcm2.6 13.2 inlbf }

CAUTION
Tighten the screw securely
Make sure to tighten to the specified torque. If tightened
Screw
outside the specified torque, the front fog light bezel or
front bumper could be damaged or fall off.


PART INSTALLATION
Front bumper installation
Peel off the tape wrapped around the vehicle wiring harness.
(When installing fog lights on a vehicle not equipped with fog lights)

Vehicle wiring harness


Headlight
Peel off tape

Fog light equipped vehicles, Connect the fog light wiring harness connector to the fog light.
or separately purchased fog light
Front bumper CAUTION
Make sure that the fog light wiring harness connector is
securely inserted until it locks.

Fog light harness connector


Install the front bumper in the reverse order of removal.
Bolt B
Nut Bolt C8 Locations
Tightening torque7.811.8 Nm
{80.0120.0 kgfcm70.0 104.0 inlbf }
Bolt B2 Locations
B
Tightening torque4.97.9 Nm
{50.080.0 kgfcm43.0 69.0 inlbf }
A Nut4 Locations
Screw A
Fastener A Tightening torque6.99.8 Nm
{70.0100.0 kgfcm61.0 86.0 inlbf }
Bolt C

Bolt A2 Locations
Tightening torque7.811.8 Nm
{80.0120.0 kgfcm70.0 104.0 inlbf }
B
Bolt A A
CAUTION
Cover Front bumper After completing the aiming adjustment, install fastener A
and screw A.
Tighten the bolt and nut securely
Make sure to tighten to the specified torque. If tightened
outside the specified torque, the front bumper could be
damaged or fall off.


OPERATION CHECK
Disconnect the negative battery cable
WARNING
Before starting the engine, make sure nobody is in front or back of the vehicle, or in the engine compartment. If
the vehicle were to move suddenly it could cause a serious accident.
Do not start the engine in a place such as a garage or other location with poor air ventilation. Otherwise,
poisoning or asphyxiation could result from accumulation of exhaust gas.

CAUTION
Disconnecting the battery causes the DSC indicator light to become inoperable.
At this point, the DSC OFF indicator light flashes and the TCS/DSC indicator light is illuminated.
To restore the DSC to an operable condition, perform the following procedures:
Turn the ignition switch to the ON position.
Turn the steering wheel completely to the right and then completely to the left.
Verify that the DSC OFF indicator light goes out.
Turn the ignition switch off and then turn it to the ON position again.
Verify that the TCS/DSC indicator light goes out.
If the TCS/DSC or DSC OFF indicator lights do not go out after turning the ignition switch to the ON
position, consult your Mazda dealer.
When the battery is disconnected, the windows will not fully open and close automatically.
Perform the following procedure to resume operation:
Turn the ignition switch to the ON position.
Press the switch and fully open the window.
Pull up the switch and continue holding for about 2 seconds to fully close the window.

FOG LIGHT AIMING


Adjust the tire pressure to the specification.
Position the unloaded vehicle on a flat, level surface.
3m {9.8ft} Seat one person in the drivers seat.
Line up the headlights with the white screen at a distance of
3m {9.8ft} apart.

Place an object in front of the fog light not being adjusted to


block its light beam.
Start the engine so that the battery remains charged.
Turn the front fog light on.
Bend back the undercover, loosen the aiming adjustment bolt
below the fog light, adjust the center of the fog light to the position
Downward shown in the figure, and tighten the bolt.

Tightening torque
Upward Adjusting bolt1.03.4 Nm
{10.034.0 kgfcm8.9 30.0 inlbf }

Adjusting bolt CAUTION


Same for both Tighten the aiming adjustment bolt securely. Otherwise the
Center of fog light
Right and left aiming could deviate if the bolt loosens.
Make sure to tighten to the specified torque. If tightened
outside the specified torque, the fog light bezel could be
60mm{2.4in}
damaged or fall off.
Brightness
borderline


INSTALLATION
MX-5 FOG LIGHT BEZEL
INSPECTION
SHEET N121 V7 247FSILVER
N123 V7 247FBLACK

Inspection after installation


Inspect the installed / reinstalled parts for the following items.
Check Item
Inspection Parts Scratches/Dirt/ Installation/ Operation
Clearance/Fit Harness Tightening/ Adjustment
check
interference Engagement
Fog light bezel
Fog light
Front bumper

Installation inspection sheet for fog light bezel


Date , ,
VIN.
Person in
Approved

Checked

charge

The term of validity for this sheet: 3 months


65-28
LIGHTING - FOG LAMP ASSY LH
651CQ-01

ADJUSTMENT
1. VEHICLE PREPARATION FOR FOG LAMP AIM ADJUSTMENT
(a) Prepare the vehicle:
 Ensure that there is no damage or deformation to the body around the fog lamps.
 Fill the fuel tank.
 Make sure that the oil is filled to the specified level.
 Make sure that the coolant is filled to the specified level.
 Inflate the tires to the appropriate pressure.
 Place the spare tire, tools, and jack in their original positions.
 Unload the trunk.
 Sit a person of average weight (68 kg, 150 lb) in the driver seat.

2. PREPARATION FOR FOG LAMP AIMING


(a) Prepare the vehicle according to the following conditions:
 Place the vehicle in a location that is dark enough
to clearly observe the cutoff line. The cutoff line is
a distinct line, below which light from the headlamps
90 can be observed and above which it cannot.
 Place the vehicle at a 90 angle to the wall.
7.62 m (25 ft)  Keep a 7.62 m (25 ft) distance between the center
3 m (9.84 ft) E76102 of the fog lamp bulb and the wall.
 Place the vehicle on a level surface.
 Bounce the vehicle up and down to settle the sus-
pension.
NOTICE:
A distance of 7.62 m (25 ft) between the vehicle (center of
the fog lamp bulb) and the wall is necessary for proper aim
adjustment. If unavailable to secure a distance of 7.62 m
(25 ft), secure a distance of exactly 3 m (9.84 ft) to check
and adjust the fog lamp aim. (Since the target zone will
change with the distance, follow the instructions shown in
the illustration.)
(b) Prepare a piece of thick white paper (approximately 2 m
(6.6 ft) (height) x 4 m (13.1 ft) (width)) to use as a screen.
(c) Draw a vertical line down the center of screen (V line).

2005 TOYOTA TACOMA REPAIR MANUAL


(RM1162U)
Author: Date: 4286
65-29
LIGHTING - FOG LAMP ASSY LH

(d) Set the screen as shown in the illustration.


HINT:
 Stand the screen perpendicular to the ground.
 Align the V line on the screen with the center of the ve-
hicle.

Aligning distance 7.62 m (25 ft): Aligning distance 3 m (9.84 ft):

V RH Line V RH Line
90 90
V Line V Line
7.62 m (25 ft) 3 m (9.84 ft)

V LH Line V LH Line

H Line H Line
90 90

7.62 m (25 ft) 3 m (9.84 ft)

E76103

(e) Draw base lines (H line, V LH, V RH lines) on the screen


V LH Line V Line V RH Line as shown in the illustration.
HINT:
Mark the fog lamp bulb center marks on the screen. If the center
H Line
mark cannot be observed on the fog lamp, use the center of the
fog lamp bulb or the manufacturers name marked on the fog
lamp as the center mark.
Ground (1) H Line (Fog lamp height):
I33423 Draw a horizontal line across the screen so that it
passes through the center marks. The H line should
be at the same height as the fog lamp bulb center
marks of the low-beam fog lamps.
(2) V LH Line, V RH Line (Center mark position of left-
hand (LH) and right-hand (RH) fog lamps):
Draw two vertical lines so that they intersect the H
line at each center mark.

2005 TOYOTA TACOMA REPAIR MANUAL


(RM1162U)
Author: Date: 4287
65-30
LIGHTING - FOG LAMP ASSY LH

3. FOG LAMP AIMING INSPECTION


(a) Cover the fog lamp or disconnect the connector of the fog lamp on the opposite side to prevent light
from the fog lamp not being inspected from affecting fog lamp aiming inspection.
(b) Start the engine.
NOTICE:
Engine rpm must be 1,500 or more.
(c) Turn on the fog lamp and make sure that the cutoff line falls within the specified area, as shown in the
illustration.

Aligning distance 7.62 m (25 ft): Aligning distance 3 m (9.84 ft):

V LH Line 133 mm V LH Line 52 mm


V RH Line (5.23 in.) V RH Line (2.04 in.)

H Line H Line

I41221

4. FOG LAMP AIMING ADJUSTMENT


(a) Adjust the fog lamp aim into the specified range by turning
the aiming screw with a screwdriver.
NOTICE:
The final turn of the aiming screw should be made in the
clockwise direction. If the screw is tightened excessively,
loosen it and then retighten it, so that the final turn of the
screw is in the clockwise direction.
E76104

2005 TOYOTA TACOMA REPAIR MANUAL


(RM1162U)
Author: Date: 4288

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