RENR6393

March 2008 FLUID POWER SYMBOLS

FRONT BASIC COMPONENT SYMBOLS
20 60 47 48
MAIN AUX.
PUMP: VARIABLE and

27 19 2 36 22 58 32 40 37 23 33 34 7 3-13 15 51 16 43 46
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

46 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT

51 NORMAL POSITION SHIFTED POSITION INFINITE POSITION

FLUID STORAGE RESERVOIRS

SYMBOL LOADED CONTROLLED

3
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

28
854K Wheel Dozer
MEASUREMENT ROTATING SHAFTS

29
Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

221 1-UP
40 SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

MANUAL CONTROL SYMBOLS

1
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

PILOT CONTROL SYMBOLS

RELEASED PRESSURE REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

57 21 56 55 52 24 59 53 31 25 24 1 26 14 28 29 44 45 52 18 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

30 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

COMPONENT LOCATIONS DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL

57
UNIDIRECTIONAL

REAR BIDIRECTIONAL BIDIRECTIONAL

FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW ALLOWED IN
EITHER DIRECTION

Volume 1 of 2: Steering and Braking

COMPONENT LOCATIONS TAP LOCATIONS
Steering and Braking Tap No.
Schematic
Description 2008 Caterpillar Printed in U.S.A.
Location:
SCHEMATIC All Rights Reserved
ITEM NO. PART NO. DESCRIPTION REMOTE DIAGNOSTIC PLATE (40)
LOCATION
A F-6 STR RIGHT CYL
1 A-5 282-3057 TANK GP
B F-6 STR LEFT CYL
2 B-6 216-4826 PUMP GP-STRG
C F-6 STR PUMP DISCHARGE
3 E-8 301-4616 VALVE GP-STR
D F-6 STR PILOT SUPPY
4 D-7 100-4335 VALVE GP-RELIEF
E F-6 BRAKE PUMP DISCHARGE
5 E-8 6E-3985 VALVE GP-RELIEF
F F-6 REAR BRAKE ACCUM
6 E-7 4T-1860 VALVE GP-SHUTTLE
G F-6 FRONT BRAKE ACCUM
7 D-7 6E-4286 VALVE GP-PRESS. REDUCING
REMOTE DIAGNOSTIC PLATE (62)
8 D-7 1T-0936 PLUG-PIPE
N F-1 AXLE MOTOR SUPPLY G D F Electrical Symbols Table
9
10
D-7, E-7
E-5
4B-9782
2U-7345
VALVE GP - CHECK
VALVE GP-DIVERTER
P
Q
F-1
F-1
REAR PUMP DISCHARGE
FRONT PUMP DISCHARGE
A J
Hydraulic Symbols (Electrical)
11
12
D-6
E-6
6E-3780
7J-7423
VALVE GP - CHECK
VALVE GP - CHECK
PRESSURE TAPS P L
H B-6 STR PUMP SIGNAL
13 E-5 6E-3986 VALVE GP-RELIEF
I E-4 ACCUMULATOR REAR SERVICE BRAKES
G
14 C-5 101-4007 PUMP GP-SUPPLEMENTAL
15
16
B-8
C-7, C-8
249-5615
146-7571
VALVE GP-PILOT
VALVE GP-NEUTRALIZER
J
L
E-4
E-4
ACCUMULATOR FRONT SERVICE BRAKES
FRONT SERVICE BRAKES
TORQUE CONV IMPELLER
CLUTCH CONTROL PRESS I M
17 D-8 111-7775 VALVE GP-CHECK
M E-4 REAR SERVICE BRAKES
TAPS
Q Transducer Transducer Generator Electric Motor
18 F-8 157-1352 CYL GP (Fluid) (Gas / Air)
R B-6 PUMP CASE AIR BLEED

(Dimensions: 39 inches x 28 inches)

19
20
A-4
C-4
136-3965
190-7625
PUMP GP-PILOT
COOLER SOS
B-4, D-1
OIL SAMPLING PORTS
BRK-(R) BRK-ACC-(F) BRK-ACC-(R) R-STR
B

RENR6393 VOL 1
21 C-4 6E-1454 VALVE GP-CHECK
F-1
M
22 B-5 166-4647 FILTER GP
BRK-(F) STR-PILOT-S IC L-STR
23 C-4 115-2129 FILTER GP BRAKE SHUTTLE
24 C-6 6E-3078 VALVE GP-SELECTOR
25 C-4 224-5741 VALVE GP-RELIEF
26 C-7 9T-3096 VALVE GP-CHECK ACC-(R) STR-P LUC BRK-SHTL Pressure Switch Pressure Switch Temperature Switch Electrical Wire
27 A-3 164-5486 PUMP GP-BRAKE TRANSMISSION LUBE
(Adjustable)
28 C-3 273-8751 MANIFOLD GP-CONTROL PRESSURE
29 C-3, D-3 220-2718 ACCUMULATOR ACC-(F) FAN-D ACC-S LUBE
30
31
A-5
B-6
306-6875
174-4502
SWITCH AS.-LIQUID LEVEL
SCREEN GP C 51
Electrical Symbols (Electrical)
32 B-5 253-2673 SWITCH AS.-PRESS.
33 A-4 220-0812 VALVE-BREATHER RELIEF
34 A-4 288-8390 SENSOR GP-TEMP
35 C-6 222-6869 CONNECTOR AS. 2 T

36 C-6 221-3406 SENSOR GP-PRESS. Pressure Temperature Level Flow

37 C-4 224-8497 SENSOR GP-PRESS. Symbol Symbol Symbol Symbol
38 B-3, C-5 288-5769 SCREEN GP
39 B-6 6V-3965 NIPPLE AS.
DISCHARGE FOR THE N TORQUE CONV LOCKUP
CLUTCH CONTROL PRESS
51
40 F-6 185-6250 NIPPLE AS.
HYD FAN PUMP
Wire Number Identification Codes
41 B-4 8C-3446 VALVE GP-FLUID SAMPLING
42 C-6 3E-6450 SWITCH AS.
43 F-3 8R-5518 PARKING BRAKE Electrical Schematic Example Hydraulic Schematic Example
44 F-3 3E-5181 PARKING BRAKE / XMSN INTERLOCK OVERIDE SWITCH
45 F-3 174-4312 PARKING BRAKE PRESSURE SWITCH Current Standard Current Standard
46 F-3 100-8941 BRAKE VALVE Harness identification code
47 F-3 6E-5444 PARKING BRAKE RETURN OIL CHECK VALVE This example indicates

30 Page,
wire 135 in harness "AG". Wire
112-9779 BRAKE PRESSURE SENSOR (FRONT) Circuit Number Wire Color
48 E-3
112-9779 BRAKE PRESSURE SENSOR (REAR) Identification
49 F-4 112-2273 FOOT BRAKE CONTROL 325-AG135 PK-14
50 F-4 129-7673 TANDEM BRAKE VALVE
325-PK
51 E-4 115-8035 BRAKE MANIFOLD
Circuit Identification Wire Color Wire Gauge
E-1 100-3055 REAR AXLE OIL TEMP SENSOR (FRONT) Number
52
C-1 100-3055 REAR AXLE OIL TEMP SENSOR (REAR)
53
54
E-4
E-1
257-5613
301-9799
MANIFOLD
PUMP GP - MOTOR AND GEAR
47 Previous Standard
E-1 230-3633 FILTER GP - SCREEN (FRONT) Wire Color
55 Wire
D-1 230-3633 FILTER GP - SCREEN (REAR)
F-2 260-3789 VALVE GP - THERMAL BYPASS (FRONT)
56
D-2 260-3789 VALVE GP - THERMAL BYPASS (REAR) 325-PK-14
PUMP CONTROL VALVE
57
F-2
D-2
115-4831
115-4831
COOLER ASSEMBLY (FRONT)
COOLER ASSEMBLY (REAR)
2 19 23 B A
Circuit Number Wire Gauge
58 C-1 201-0950 VALVE GP - SOLENOID Identification (EXAMPLE VALVE)
59 C-1 166-8497 VALVE GP - DIVERTER
60
61
B-1
E-1
287-0426
8C-3446
VALVE GP - SEQUENCE
VALVE GP - FLUID SAMPLING
STREERING PUMPS DIAGNOSTIC PLATE MANIFOLD
62 F-1 185-6250 NIPPLE ASSEMBLY
PRESSURE TAPS SERVICE BRAKES

SOS 3
45
23 ITEM
SCHENATIC
LOCATION
PART NO. DESCRIPTION

VALVE GROUP
3 E-8 301-4616 VALVE GP-STR
INTERNAL COMPONENTS
4 D-7 100-4335 VALVE GP-RELIEF
5 E-8 6E-3985 VALVE GP-RELIEF
6
7
8
E-7
D-7
D-7
4T-1860
6E-4286
1T-0936
VALVE GP-SHUTTLE
VALVE GP-PRESS. REDUCING
PLUG-PIPE
29
9 D-7, E-7 4B-9782 VALVE GP - CHECK
10
11
E-5
D-6
2U-7345
6E-3780
VALVE GP-DIVERTER
VALVE GP - CHECK
REAR 29
12
13
E-6
E-5
7J-7423
6E-3986
VALVE GP - CHECK
VALVE GP-RELIEF 46
FRONT

PILOT OIL FILTER STREERING VALVE PARKING BRAKE ACCUMULATOR

CONTROL VALVE SERVICE BRAKS
 8 7 6 5 4 3 2 1

44 43
STEERING CYLINDERS 49
A B C D E F G 50
18 RIGHT
TURN

F F

N P Q
45 56 62
40
46
DIAGNOSTIC PLATE UNDER THE
DIAGNOSTIC PLATE
PLATFORM BEHIND THE CAB
I J 47 SOS UNDER THE PLATFORM

55
BEHIND THE CAB

REAR BRAKE SUPPLY 57

3
FRONT BRAKE SUPPLY 54

10
E L 61 E
6
12 48
51
M
FRONT
BRAKE SYSTEM
5 9 4 13
52
11

AXLE OIL COOLING RETURN

D 56 D
7
57
8 55

17 20
SOS
38 25
29
36 35
(Dimensions: 39 inches x 28 inches)
RENR6393 VOL 1

21
37
LEFT RIGHT
24
14
NEUTRALIZER NEUTRALIZER

C C
52
42 WARNING 59 58
SWITCH
PS 23 REAR

26
WARNING SWITCH

HS

16

32 28
31
30 Page, Color,

60
38
H
2
SOS
AXLE OIL COOLING SUPPLY
53

32 22
AXLE OIL COOLING MOTOR CASE DRAIN
B B
15
STIC STR AXLE OIL COOLING SYSTEM
PUMP CASE
AIR BLEED

R 33

34
30 19 27
LINE PATTERNS
Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines

Component Group

Attachment
A A
1
Air Line
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Steer Pump Output.
CALLOUTS
Brake Supply Pump Output. YY Taps (Pressure, Sampling,Sensor) by letter
Steer Pilot & Cooling Pump Output.
52 Components by number
Supply Line.
Drain / Return Line.
THIS SCHEMATIC IS FOR THE 854K WHEEL DOZER (STEERING and BRAKING)
Secondary Steer Pump Output.
PART NUMBER: 274-1908, CHANGE: 02
Steer Cylinder Control Circuit.
Components are shown installed on a fully operable machine.
Brake Control System Circuit.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Axle Oil Cooling Pump Output.

8 7 6 5 4 3 2 1
 RENR6393
March 2008 FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

26 27 29 36 37 38 19
MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

9 10 42 32 30 7 G 42 8 B 2 4 20 21 5 6 15 23 43 22 41 33 34 35 18 31 25 14 13 VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED
ATTACHMENT

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

854K Wheel Dozer

Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

221 1-UP
SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

PILOT CONTROL SYMBOLS

RELEASED PRESSURE REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

28 12 11 40 15 42 3 A D C 7 15 44 F 24 16 17 39
E SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

DIRECTION FLOW FLOW EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL

Volume 2 of 2: Implement and Demand Fan

COMPONENT LOCATIONS 2008 Caterpillar Printed in U.S.A.
All Rights Reserved

COMPONENT LOCATIONS TAP LOCATIONS

Implement and Demand Fan Schematic
Tap No. Description
Location:
SCHEMATIC
ITEM NO.
LOCATION
PART NO. DESCRIPTION PRESSURE TAPS
Electrical Symbols Table
A B-8 IMPL PILOT SUPPLY
1 B-8 287-8402 FILTER GP B A-3 FAN PUMP SIGNAL 4 Hydraulic Symbols (Electrical)
2 A-8 4Z-6291 PUMP GP-PILOT DIAGNOSTIC PLATE TAPS
3 B-8 114-4672 VALVE GP-RELIEF
M
C F-5 IMPL RELIEF-LIFT
4 B-5 227-9383 PUMP GP-IMPL
D F-5 IMPL RELIEF-TILT
G
5 A-6 276-8951 TANK GP
6 A-5 220-0812 VALVE GP-BREAKER
E
F
F-5
A-8
FAN PUMP SIGNAL
SOS
10 Transducer Transducer Generator Electric Motor
7 A-4 277-5566 PUMP GP- FAN (Fluid) (Gas / Air)
28
G A-4 PUMP CASE AIR BLEED

(Dimensions: 39 inches x 28 inches)

8 B-3 191-8735 VALVE GP

RENR6393 VOL 2
9 B-3 101-9012 VALVE GP-MAKE-UP
10 B-4 159-7166 MOTOR GP
11 B-4 261-3853 COOLER
12 B-4 6E-1454 VALVE GP-CHECK
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
13 D-2 153-9938 CYL GP-LIFT (RH)
(Adjustable)
14 D-2 153-9939 CYL GP-LIFT (LH)
15 A-5, A-8 253-2673 SWITCH AS.-PRESSURE TORQUE CONV IMPELLER
CLUTCH CONTROL PRESS
16 E-2 308-2462 CYL GP-TILT (LH)
Electrical Symbols (Electrical)
17 E-2 308-2464 CYL GP-TILT (RH)
BRK-(R) BRK-ACC-(F) BRK-ACC-(R) R-STR
E
TORQUE CONV LOCKUP
18 F-3 225-2321 VALVE GP-DUAL TILT
CLUTCH CONTROL PRESS
19 F-3 3E-9205 VALVE GP-SOLENOID
20 C-6 3G-8607 VALVE GP-AIR BLEED BRK-(F) STR-PILOT-S IC L-STR 18 T

21 C-5 143-9176 SENSOR GP-PRESSURE BRAKE SHUTTLE Pressure Temperature Level Flow
22 F-7 260-7491 VALVE GP-PILOT Symbol Symbol Symbol Symbol
23 A-7 288-8390 SENSOR GP-TEMP ACC-(R) STR-P LUC BRK-SHTL

24 C-6 112-1817 VALVE GP-BALL TRANSMISSION LUBE Wire Number Identification Codes
PRESSURE
25 D-1 9J-0520 PLUNGER
26
27
A-4
C-5
166-4647
174-4502
FILTER GP
SCREEN
ACC-(F) FAN-D ACC-S LUBE
33 Electrical Schematic Example Hydraulic Schematic Example

28 B-4 288-5769 SCREEN Current Standard Current Standard

29 A-5 306-6875 SWITCH AS. Harness identification code

C D
This example indicates

IMPLEMENT PUMP
30 A-3 167-1709 SENSOR GP-PRESSURE

30 Page,
wire 135 in harness "AG". Wire
Circuit Number Wire Color
31 D-3 249-7805 VALVE GP-SHUTTLE Identification
32 A-3 127-9015 ELBOW 325-AG135 PK-14
33 E-7 310-5654 VALVE GP-CONT 325-PK
34 D-7 9T-8685 VALVE GP-CHECK Circuit Identification
Number
Wire Color Wire Gauge

35 D-7 9T-5982 VALVE GP-CHECK

36 D-6 9T-8684 VALVE GP-CHECK Previous Standard
37 D-7, E-7 6J-2561 VALVE-POPPET Wire Color
Wire
38 C-7 4T-4073 VALVE GP-SHUTTLE
39 F-2 164-6426 PLUNGER 8 325-PK-14
40 B-5 280-3444 FILTER GP
41 F-6 152-2698 VALVE GP-SOLENOID B A
Circuit Number Wire Gauge

DIAGNOSTIC PLATE
B-8, A-4,
42 6V-3965 NIPPLE AS. Identification (EXAMPLE VALVE)
A-3
43 F-5 185-6250 NIPPLE AS.
PRESSURE TAPS
44 A-8 8C-3446 VALVE GP-FLUID

10

33

2 18 7 40 7 8 26

PILOT PUMP CONTROL AND DUAL TILT FAN PUMP FAN CIRCUIT
 8 7 6 5 4 3 2 1

RAISE TILT/TIP SINGLE TILT

4 3 2 1 C D E
22 DIAGNOSTIC PLATE DUAL TILT
ELEC. DET.
UNDER THE PLATFORM
BEHIND THE CAB
43
TIP
18
F 41 39
HE
F

19 RE

4 S 3 2 S 1

RAISE

LOWER AND FLOAT

16
33
37
E E

TILT LEFT
TIP BACK TILT RIGHT
TIP FORWARD 24560
17

34 14

31

D D
HE
HOLD
37 RAISE
LOWER FLOAT
RE
22675

36 25
27 13
(Dimensions: 39 inches x 28 inches)

35
38
RENR6393 VOL 2

24

C C

20
21
28

4 11
30 Page, Color,

9
15

A 15 10
B 12 B
3
8
26
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
E1
1 28 Implement Pump Output.

30 Pilot Pump Output.

40 Cooling Fan Pump Control Circuit.

Supply Line.
Drain / Return Line.

6
Lift Control Circuit.

Tilt Control Circuit.

5 LINE PATTERNS
15 Pressure Line

Pilot / Load Sensing Pressure

F 26 32 Drain / Return Lines

29 Component Group

23 15 Attachment
A Air Line
A
2 G 7 CALLOUTS

PUMP CASE B YY Taps (Pressure, Sampling,Sensor) by letter

AIR BLEED 52 Components by number

THIS SCHEMATIC IS FOR THE 854K WHEEL DOZER (IMPLEMENT and FAN DRIVE SYSTEM)
PART NUMBER: 274-1908, CHANGE: 02
Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1