InteliDrive

IPU
Industrial Power Unit
Controller

SW version 1.0.2
1 General information 2
2 Changes in the version 1.0.2 3
3 Changes in the version 1.0.1 4
4 Changes in the version 1.0.0 5
5 Related information 17
6 Notes 18

Copyright 2016 ComAp a.s.

Written by Petr Weinfurt
Prague, Czech Republic
ComAp a.s., U Uranie 14a/1612,
170 00 Prague 7, Czech Republic
Tel: +420 246 012 111
E-mail: info@comap.cz, www.comap.cz New Features List
1 General information
1.1 Version information
ID-FLX-Lite-IPU is a new controller branch developed from ID-FLX-Lite fw v2.1.0 witch is designed to meet the
requirements for control industrial power unit. The controller provides complete functionality for control,
monitoring and protection for mechanical and electronic diesel/gas engines. You can find description in
Changes in the version 1.0.0 (page 5). InteliDrive IPU fw can be installed on ID-FLX-Lite or ID-FLX-Lite-IPU
hardware only.
Version 1.0.1 is fixing behaviour of controller which was remaining in stop state with specific version of HW and
repairs FLSprotection for analog inputs configured as TriState, see Changes in the version 1.0.1 (page 4). In
FWversion 1.0.2 there is fixed a potentioal isse with Speed Up and Speed Down buttons see Changes in the
version 1.0.2 (page 3).

1.2 Clarification of notation

Note: This type of paragraph calls readers attention to a notice or related theme.

IMPORTANT: This type of paragraph highlights a procedure, adjustment etc., which can cause a
damage or improper function of the equipment if not performed correctly and may not be clear at
first sight.

Example: This type of paragraph contains information that is used to illustrate how a specific function
works.

InteliDrive IPU New Features List 2

2 Changes in the version 1.0.2
2.1 Repair
Fixed malfunction of keys Speed Up and Speed Down which remained in active state if pressed after
display back-light time out.

InteliDrive IPU New Features List 3

3 Changes in the version 1.0.1
3.1 Repairs
Repaired behaviour with specific HWController's remaining in stop state with specific HWversions.
FLSprotection for analog inputs configured as TriState which wasn't announced was repaired.

InteliDrive IPU New Features List 4

4 Changes in the version 1.0.0
4.1 New features
4.1.1 New controller hardware
InteliDrive IPU hardware contains several significant improvements:
New modernized controller design

New Speed Up and Speed Down buttons

New button for Final Tier 4 control
There are used just two LEDs - green Running and red Alarm
Optimized number of inputs and outputs for IPU application:
4x binary inputs
4x binary outputs
3x analog resistive (0 .. 2500 ) inputs

4.1.2 New structure of controller screens

The basic structure of the controller screens remains unchanged. The displayed information is structured into
pages: Measurement, Setpoints and History. But there were modified the contents of screens, displayed are
only really necessary values and parameters.

InteliDrive IPU New Features List 5

 Measurement screens:
Main values Analog and binary inputs and outputs values

Engine values Statistics

Remote communication values Aftertreatment

Note: Displayed only if is used remote comm. module Note: Displayed only if is connected Tier 4 engine

ECU alarm list Alarm list

Note: Displayed only if is configured ECU

InteliDrive IPU New Features List 6

 Setpoints screens:
Setpoints groups

History log:

All values and parameters are available from PCtools LiteEdit and InteliMonitor.

4.1.3 Sd Override
Created new setpoint Sd Override (group: Engine Protect) for disable all configured protections, except
Overspeed and Emergency Stop. New setpoint can be set:
ENABLED - all configured protections except Overspeed and Emergency Stop are inactive. They are just
displayed on alarm list and recorded to historry, but they have no influence to running engine. The setting
ENABLEDis indicated in tha alarm list by warning SdOverride Act. It is recorded in history too.
DISABLED - all configured protections are active.

4.1.4 Modification of setting BINon AIN

There was unified method for evaluating measured value of all binary inputs configured on physical binary inputs
(BIN1 .. BIN4) and on all physical analog inputs AIN1 .. AIN3. Measured value log. 0 always means open
contact, log. 1 always means close contact. The setting NO (normally opened) and NC(normally closed) has no
influence for this evaluation. The setting NO/NC is used just for protection activation/deactivation:
NO: open contact => inactive protection, close contact => active protection.
NC: open contact => active protection, close contact => inactive protection.
BINconfigured on physical binary inputs and on resistive analog inputs (AIN1 .. AIN3) can be activated directly
by connection to groud.

InteliDrive IPU New Features List 7

4.1.5 Modification of setting controller buttons
For setting of new controller buttons Speed Up and Speed down function were created two new setpoints I/O-R-
Button and I/O-L-Button. There are just two possibilities:
None - the button has no function
SpeedDown/SpeedUp - the button is used for simple change of engine speed in MANmode.

4.1.6 Modification of engine running detection condition

Running engine is detected by fulfillment of min. one condion: actual RPM> Starting RPM or actual oil pressure
> Starting POil or D+ > 80% of battery voltage. There were implemneted modifications:
Created new setpoint Start POil Del - the condition oil pressure > Starting POil is considered fulfilled after
Start POil Del.
IMPORTANT: This new parameter can be used for complete disabling of oil pressure engine
running condition. Therefore, this adjustment must be done very carefully.

Setting of setpoint Starting POil for AIN1 configured as binary input means:
Starting POil = 0 - the engine is considered as running if pressure switch is open (AIN1 = log.0).
Starting POil = 1 - the engine is considered as running if pressure switch is closed (AIN1 = log.1).

4.1.7 LBO Glow plugs modification

Logical binary output Glow plugs is closed prior to every attempt the engine start for time set in setpoint
Preglow.

InteliDrive IPU New Features List 8

4.1.8 Running Timer modification
Running Timer only works in MANmode, was completely canceled in AUT mode. Increased range of setpoint
Running Timer to 0,0 .. 99,9 hours (original range was 0 .. 1000 min.). The value of the active Running Timer is
now displayed as value Running timer in hours.

4.1.9 Added indication of Idle state

Added indication of Idle state during engine start sequence. Actual start sequence includes:
Prestart - starts by command start the engine (e.g. button Start or LBIRemoteStart), time is set by setpoint
Prestart time and Preglow time before start cranking.
Cranking - cranking time, LBOStarter is on, finished by reaching Starting RPM or after maximum period
set by setpoint MaxCrank time.
Starting - started by reaching Starting RPM, finish by reaching Idle RPM.
Idle - started by reaching Idle RPM, finish after Idle time.
Running - started after Idle time.

4.1.10 Unification of behaviour of input protection delay

There were unified functionality protection delay for all binary and analog inputs.
The protection type "All the time" means the alarm is evaluated all the time (engine is stopped or running), alarm
is activated after protection delay.
The protection type "Engine running only" means alarm is evaluated only if the engine is running. The setpoint
Eng prot del and concrete BIN/AIN delay is started to calculate when running engine is detected. The
protection delay starts counting down after expiration of EngProtDelay. E.g. EngProtDelay = 10s., AIN1 Delay
= 5s. -> Protection is activated 15s after start of the engine.

InteliDrive IPU New Features List 9

4.1.11 New setpoints
I/O-L-Button
Setpoint group Basic Settings Related fw 1.0.2
Range [units] None/SpeedDown
Default value SpeedDown
Step
Description
Decrease of engine speed request - short press changes the speed of 1 RPM, long press change the speed
according to set Speed ramp (setpoint in group Engine Param2). This button has exactly same functionality
as existing LBI Speed Down.

I/O-R-Button
Setpoint group Basic Settings Related fw 1.0.2
Range [units] None/SpeedUp
Default value SpeedUp
Step
Description
Increase of engine speed request - short press changes the speed of 1 RPM, long press change the speed
according to set Speed ramp (setpoint in group Engine Param2). This button has exactly same functionality
as existing LBI Speed Up.

Sd Override
Setpoint group Engine Protect Related fw 1.0.2
Range [units] ENABLED / DISABLED
Default value DISABLED
Step
Description
The setting ENABLED disables all engine protections. They are just displayed on alarm list and recorded to
historry, but they have no influence to running engine. The setting ENABLEDis indicated in tha alarm list as
warning SdOverride Act and recorded to history as record SdOverride Act.

Start POil Del

Setpoint group Start POil Del Related fw 1.0.2
Range [units] 0 .. 60 [s]
Default value 0
Step 1
Description
The condition oil pressure > Starting POil is considered fulfilled after Start POil Del. This new parameter
can be used for complete disabling of oil pressure engine running condition. Therefore, this adjustment
must be done very carefully.

InteliDrive IPU New Features List 10

4.1.12 New values
Running timer
Value group ID Info Related FW 1.0.2
Resolution [units] 0.1 hour
Description
Actual value of Running Timer.

Day hrs
Value group Statistics Related FW 1.0.2
Resolution [units] 0.1 hour
Description
Counts the number of engine running hours. It is reseted by LBIClear DayStat together with statistics value
DayCons.

4.2 Accessibility of setpoints and values

The controller is designed for easy use without too many parameters and values accessible from the controller
screen which would be affecting clarity. You can see all available setpoints and values with information if they
are accessible from Controller/LiteEdit/WebSupervisor in following tables.

4.2.1 Available setpoints

Available setpoints
Accessible from
Setpoints Group Setpoint Name Default Value Dimension
Controller LiteEdit, InteliMonitor

Basic Settings Engine name InteliDrive-IPU * *

Basic Settings Gear teeth 120 * *

Basic Settings RPMbyWterminal 1 * *

Basic Settings Nominal RPM 2000 RPM * *

Basic Setting2 GearTeethBI3 0 *

Basic Setting2 RPM Source Pickup *

Basic Setting2 ControllerMode OFF *

Basic Setting2 FltResGoToMAN DISABLED *

Basic Setting2 DispBaklightTO 15 min *

Basic Setting2 I/O-R-Button SpeedUp *

Basic Setting2 I/O-L-Button SpeedDown *

Basic Setting2 Main Screen1 AIN2 *

Basic Setting2 Main Screen2 RunHrs *

Basic Setting2 RunHoursSource AUTO *

Comms Settings ControllerAddr 1 * *

Comms Settings COM1 Mode DIRECT * *

InteliDrive IPU New Features List 11

 Available setpoints
Comms Settings COM2 Mode DIRECT * *
Comms Settings ModemIniString * *

Comms Settings ModbusComSpeed 9600 bps * *

Comms Settings IBLite IP Addr 192.168.1.254 * *

Comms Settings IBLite NetMask 255.255.255.0 * *

Comms Settings IBLite GateIP 192.168.1.1 * *

Comms Settings IBLite DHCP ENABLED * *

Comms Settings ComAp Port 23 * *

Comms Settings APN Name * *

Comms Settings APN User Name * *

Comms Settings APN User Pass * *

Comms Settings AirGate ENABLED * *

Comms Settings AirGate IP airgate.comap.cz * *

Comms Settings SMTP User Name * *

Comms Settings SMTP User Pass * *

Comms Settings SMTP Server IP * *

Comms Settings Contr MailBox * *

Comms Settings Time Zone GMT+2:00 * *

Comms Settings DNS IP Address 8.8.8.8 * *

Engine Params Prestart time 10 s * *

Engine Params Preglow time 0 s * *

Engine Params MaxCrank time 5 s * *

Engine Params CrnkFail pause 10 s * *

Engine Params Crank attempts 3 * *

Engine Params Start POil Del 0 s * *

Engine Params Idle time 30 s * *

Engine Params Idle speed 800 RPM * *

Engine Params Cooling speed IDLE * *

Engine Params Cooling time 30 s * *

Engine Params Stop time 10 s * *

Engine Params Running Timer 0 h * *

Engine Param2 Starting RPM 350 RPM *

Engine Param2 Starting POil 10 Bar *

Engine Param2 AfterCool time 0 s *

Engine Param2 Fuel solenoid DIESEL *

Engine Param2 FuelSol Offset 0,5 s *

Engine Param2 D+ function DISABLED *

Engine Param2 ECU FreqSelect DEFAULT *

Engine Param2 ECU Control ENABLED *

Engine Param2 ECU SpeedAdj 1000 RPM *

Engine Param2 RetToSpeedAdj DISABLED *

Engine Param2 MinSpeedLim 1000 RPM *

Engine Param2 MaxSpeedLim 2000 RPM *

Engine Param2 BI Speed Sel1 1250 RPM *

Engine Param2 BI Speed Sel2 1300 RPM *

Engine Param2 BI Speed Sel3 1450 RPM *

Engine Param2 Speed Ramp 50 1/s *

InteliDrive IPU New Features List 12

 Available setpoints
Engine Param2 0%ofSpeedReq 0 RPM *

Engine Param2 100%ofSpeedReq 2400 RPM *

Engine Param2 Conveyor horn 7 s *

Engine Param2 FuelTankVolume 0 L *

Engine Param2 MaxFuelDrop 0 %/h *

Regulator LAI SpdRequest OFF *

Regulator Reg Input CU: AI1 *

Regulator Reg Bias 0 *

Regulator Request 1 0 *

Regulator Request 2 0 *
Regulator Reg Gain 10 % *

Regulator Reg Integral 10 % *

Regulator Reg CMP Input CU: AI1 *

Regulator Reg CMP On 0 *

Regulator Reg CMP Off 0 *

LoadLimit Load Input RPM *

LoadLimit Load Bias 1000 *

LoadLimit LoadRequest 1 90 *
LoadLimit LoadRequest 2 80 *

LoadLimit LoadReq Ramp 1000 1/s *

LoadLimit LoadUpLimit 10000 *

LoadLimit LoadDnLimit 0 *
LoadLimit Load Gain 10 % *

LoadLimit Load Integral 10 % *

LoadLimit Load CMP Input RPM *

LoadLimit Load CMP On 95 *

LoadLimit Load CMP Off 90 *

Engine Protect Overspeed 115 % * *

Engine Protect Underspeed 25 % * *

Engine Protect Sd Overide DISABLED * *

Engine Protect AIN1 Level 1 2 Bar * *

Engine Protect AIN1 Level 2 1 Bar * *

Engine Protect AIN1 Del 3 s * *

Engine Protect AIN2 Level 1 90 C * *

Engine Protect AIN2 Level 2 95 C * *

Engine Protect AIN2 Del 5 s * *

Engine Protect AIN3 Level 1 20 % * *

Engine Protect AIN3 Level 2 10 % * *

Engine Protect AIN3 Del 10 s * *

Engine Protect Batt overvolt 36 V * *

Engine Protect Batt undervolt 18 V * *

Engine Protect Batt volt del 5 s * *

Engine Protect NextServTime 65535 h * *

Engine Protec2 Eng prot del 5 s *

Engine Protec2 BIN1 delay 1 s *

Engine Protec2 BIN2 delay 1 s *

Engine Protec2 BIN3 delay 1 s *

InteliDrive IPU New Features List 13

 Available setpoints
Engine Protec2 BIN4 delay 1 s *
Engine Protec2 Horn timeout 0 s *

Engine Protec2 StartOverspeed 120 % *

Engine Protec2 Flow SwitchDel 5 s *

Engine Protec2 UnderspeedSd ENABLED *

Engine Protec2 GearBoxRatio 0 RPM *

Engine Protec2 RPMdiff Sd 1000 RPM *

Engine Protec2 RPMdiff Wrn 1000 RPM *

Engine Protec2 RPMdiff delay 5 s *

Engine Protec2 DEF Level Min 10 % *

Engine Protec2 DEF Level Max 90 % *

ATT Settings Regen Inhibit OFF % * *

ATT Settings Regen Force OFF % * *

Date/Time Time 0:00:00 * *

Date/Time Date 1.1.2006 * *

Date/Time2 Time stamp per 60 min *

Date/Time2 SummerTimeMod DISABLED *

Date/Time2 Timer1Function No Func *

Date/Time2 Timer1 repeat NONE *

Date/Time2 Timer1 ON time 5:00:00 *

Date/Time2 Timer1Duration 5 min *

Date/Time2 Timer2Function No Func *

Date/Time2 Timer2 repeat NONE *

Date/Time2 Timer2 ON time 5:00:00 *

Date/Time2 Timer2Duration 5 min *

Sensors Spec Calibr AI 1 0 Bar *

Sensors Spec Calibr AI 2 0 C *

Sensors Spec Calibr AI 3 0 % *

Sensors Spec Calibr AIO1 0 U8 *

Sensors Spec Calibr AIO2 0 9 *

Sensors Spec Calibr AIO3 0 U10 *

Sensors Spec Calibr AIO4 0 U11 *

Sensors Spec CounterConst 1 1 - *

Sensors Spec Counter mode 1 OFF *

Sensors Spec CounterConst 2 1 - *

Sensors Spec Counter mode 2 OFF *

AIO module AnlInAIO1 lev1 0 U8 *

AIO module AnlInAIO1 lev2 0 U8 *

AIO module AnlInAIO1 del 5 s *

AIO module AnlInAIO2 lev1 0 U9 *

AIO module AnlInAIO2 lev2 0 U9 *

AIO module AnlInAIO2 del 5 s *

AIO module AnlInAIO3 lev1 0 U10 *

AIO module AnlInAIO3 lev2 0 U10 *

AIO module AnlInAIO3 del 5 s *

AIO module AnlInAIO4 lev1 0 U11 *

AIO module AnlInAIO4 lev2 0 U11 *

InteliDrive IPU New Features List 14

 Available setpoints
AIO module AnlInAIO4 del 5 s *

SMS/E-Mail Yel Alarm Msg OFF *

SMS/E-Mail Red Alarm Msg OFF *

SMS/E-Mail TelNo/Addr Ch1 *

SMS/E-Mail TelNo/Addr Ch2 *

4.2.2 Available values

Available values
Accessible from
Values Group Value
Controller LiteEdit, InteliMonitor WebSupervisor

LoadLimit LoadLimitAout *
Engine Values RPM * * *

Engine Values RPM-BI3 *

Engine Values ECU State *

Engine Values SpeedReq Abs * *

Engine Values SpeedReq Rel *

Engine Values ECU-BIN-EXT 1 *

Statistics Day hrs * * *

Statistics Run hrs * * *

Statistics Num starts * * *

Statistics NextServTime * * *
Statistics E-Stop *

Statistics ShutDown *
Statistics DayCons * * *

Statistics TripCons * * *
Statistics Total 1 *

Statistics Total 2 *
Analog CU Ubat * * *

Analog CU D+ * * *
Analog CU Oil Press * * *

Analog CU Eng. Temp * * *

Analog CU Fuel level * * *

Binary I/O BIN * *

Binary I/O IL-NT-BIO8 *

Binary I/O BOUT * *

Binary I/O BOutRA15 *

Binary I/O RemoteControl *

Date/Time Time *

Date/Time Date *
ID Info Engine state * * *

ID Info Timer text * *

ID Info Timer val * *

ID Info SW version * * *
ID Info Application * *

ID Info SW branch * *
ID Info PasswordDecode * *

InteliDrive IPU New Features List 15

 Available values
ID Info GSM SignalLvl * *
ID Info GSM ErrorRate * *

ID Info GSM Diag Code: * *

ID Info AirGate Diag: * *

ID Info AirGate ID: * *

ID Info Modem Status: * *

ID Info Running timer * *

Iveco Values DEF Level * * *

Iveco Values DEF TankLevel *

Iveco Values DEF Tank Temp *

Iveco Values DEF Quantity *

Iveco Values Catal UpTemp *

Iveco Values CatalDownTemp *

Iveco Values DEF Pressure *

Iveco Values Catalyst Level *

Aftertreatment DPF1 Soot Load * * *

Aftertreatment DPF1 Ash Load *

AIO module AnInAIO 1 * *

AIO module AnInAIO 2 * *

AIO module AnInAIO 3 * *

AIO module AnInAIO 4 * *

InteliDrive IPU New Features List 16

5 Related information
5.1 Available files

Firmware (*.mhx)
For InteliDrive IPU
ID-FLX-Lite-IPU-1.0.2.mhx

Table 2.1 Available firmware

Archives (*.ail)
For InteliDrive IPU
ID-FLX-Lite-IPU-1.0.2.ail

5.2 Available related documentation

Documents Description

InteliDrive-IPU InteliDrive IPU Data Sheet

Data Sheet.pdf http://www.comap.cz/support/downloads/InteliDrive-IPU Datasheet.pdf
InteliDrive-IPU
InteliDrive-IPU Application Notes
Application
http://www.comap.cz/support/downloads/InteliDrive-IPU Application Notes.pdf
Notes.pdf
ID-FLX-Lite-1.9
ID-FLX-Lite-1.9 Reference guide
Reference
http://www.comap.cz/support/downloads/ID-FLX-Lite-1.9 Reference guide.pdf
guide.pdf
LiteEdit 5.0.0 Global Guide of PC tool LiteEdit
Global Guide.pdf http://www.comap.cz/support/downloads/LiteEdit+5.0.0+Global+Guide.pdf/
InteliMonitor-3.0-
Reference guide of PC tool InteliMonitor-3.0
Reference
http://www.comap.cz/support/downloads/Intelimonitor-3.0-Reference+Guide.pdf
Guide.pdf
InteliDrive Communication guide for the InteliDrive controllers
Communication http://www.comap.cz/support/downloads/InteliDrive+Communication+Guide+08-
Guide.pdf 2015.pdf

Table 2.2 Available documentation

InteliDrive IPU New Features List 17

6 Notes
6.1 Document history
Revision number Related sw. version Date Author
4 1.0.2 r2 4.10.2016 Petr Weinfurt
3 1.0.2 15.9.2016 Petr Weinfurt
2 1.0.1 20.5.2016 Petr Weinfurt
1 1.0.0 27.4.2016 Zdenek Rojka

InteliDrive IPU New Features List 18