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Effluent Analyzer (Comparison)

Anodyne Real
Anodyne Real Tech Real
Anodyne Trios Anodyne Tethys Anodyne Tethys Tech Real Spectrum
Description Opus UV300 UV500 Spectrum PL2020 GL2020

Attenuation,
Spectral
Analysis(UV-Vis UV-Vis Dual UV-Vis Dual UV-Vis Dual Beam
MEASURING Double Beam Beam Beam Spectroscopy(Sens UV/Vis Spectral
PRINCIPLE Spectroscopy) Spectroscopy Spectroscopy e Pro Technology) Measurement

200-380 nm (200
-750 nm with
Platinum Visible
WAVELENGTH 190-720 nm 180-800 nm 180-800 nm Plus option) 200-750 nm
Deuterium Lamp
(Deuterium
+Tungsten with
Xenon Flash Platinum Visible Xenon Flash
LIGHT SOURCE Xenon Flash Lamp Xenon Flash Lamp Lamp Plus option) Lamp

5 sec (except PO4, 5 sec (except


NO2, Fe, Cr(VI) : PO4, NO2, Fe,
3min; Cl2, Al : Cr(VI) : 3min;
SAMPLING 2min; SiO2 : 6 Cl2, Al : 2min;
TIME 1 Minute min) SiO2 : 6 min) 1 minute 1 minute

300 - 800 mL /
FLOW RATE 0.1-10 m/s 0-5 L/Min 0-5 L/Min 300 - 800 mL / min min
Measuring
Wavelengths(Cha Single/Double/Mul 550 up to 40
nnels) 256 Channels ti Wavelength Wavelengths 512 wavelengths Wavelengths

5000 Lines of
measurements
5000 Lines of for each
measurements for parameter (upto
each parameter 16 Parameters) Can store Data
(upto 16 Channels) with date and Can store Data for for more than 1
Memory 2 GB with date and time time more than 1 year year

Page 1
Effluent Analyzer (Comparison)

Zero
Calibration : An
auto zero is
performed at
Zero Calibration : every cleaning
An auto zero is cycle. Span:
performed at every Factory Global
cleaning cycle. calibrated. It is calibration and
Span: Factory capable of custom
calibrated. It is weekly Global calibration calibration
capable of weekly calibration for and custom options.
calibration for COD, BOD and calibration Exclusive
COD, BOD and TSS parameters options. Exclusive technologies(Spl
TSS parameters with keeping all technologies(Split it Sense pro
with keeping all calibration data Sense pro technology)
calibration data points in technology) allow allow
points in memory memory for continuous continuous
for matrix change matrix change automatic automatic
Auto/Manual adaption adaption calibration during calibration
CALIBRATION Calibration interpretation. interpretation. operation during operation

Automatic, Automatic,
Automatic, Chemical Chemical
Chemical Cleaning Cleaning ; Cleaning;
; Chemical Chemical Chemical
compressed air Consumption: 220 Consumption: Consumption:200 Automatic,
cleaning; Auto Air ml Sulfuric Acid 220 ml Sulfuric ml Lactic Acid per Chemical
CLEANING Blast Cleaning Per Day Acid Per Day day Cleaning

Continuous Continuous
detection of leaks, detection of
lamp leaks, lamp
output,humidity, output,humidity,
SELF temperature and temperature and
DIAGNOSTICS Available Available Available electrical fault electrical fault

Page 2
Effluent Analyzer (Comparison)

Colour TFT
LCD, Size :
10.4, Backlit LCD
Colour TFT LCD, Resolution: 640 Backlit LCD with with LED alarm
Size : 5.7, x 480 pixels LED alarm indicator
7 inch capacitive Resolution: 320 x LED backlight indicator (optional (optional 10"
touch screen (800 x 240 pixels LED with screen 10" colour LCD colour LCD
480 pixels); 5 x backlight Resistive saver Resistive 800x600 with 800x600 with
DISPLAY status LED touch screen touch screen Touch Panel) Touch Panel)

Windows7, Windows7,
with Internet with Internet
Explorer version 9, Explorer
Nexus 7 tablet version 9, Nexus
under Android 7 tablet under
with Android with
Opera version Opera version
12.10, Apple I- 12.10, Apple I-
OPERATOR User Friendly with phone 4S with phone 4S with
INTERFACE Touch/ Push Button Safari Safari Windows 7 Windows 7
Onscreen
alarms and dry Onscreen alarms Onscreen alarms
contacts to and dry contacts and dry contacts
signal alarm to signal alarm to signal alarm
ALARMS Available Available condition condition condition
Humidity
sensor with
Humidity sensor large plug-in Humidity sensor Humidity sensor
with large plug-in regeneratable with large plug-in with large plug-
HUMIDITY regeneratable desiccant regeneratable in regeneratable
CONTROL Not Applicable desiccant system system desiccant system desiccant system

Page 3
Effluent Analyzer (Comparison)

RS 232 with
MODBUS Most common
RS 232 with protocol;HTTP/ communication
MODBUS Web interface, Most common protocols
protocol;HTTP/We RS 485 for communication available ie.
b interface, RS 485 external probes, protocols available MODBUS,
for external USB, WIFI, ie. MODBUS, Datalogging via
probes, USB, Ethernet;Comp Datalogging via RS232, RS485,
RS-232 or RS-485 WIFI, atible with RS232, RS485, 4- 4-20mA
(Modbus RTU, Ethernet;Compatib windows 7, 20mA (Ethernet (Ethernet and
ASCII, TriOS, le with windows 7, Nexus Tablet, and USB drive USB drive with
(SCPI));ethernet Nexus Tablet, Apple Iphone 4 with Touch Panel Touch Panel
OUTPUTS (TCP/IP) Apple Iphone 4 S S option) option)

470 mm x 48 mm
(with 10 mm path)
having Depth Range 525 x 345 x 260 16h x 20w x
DIMENSIONS 300 m 420 x 360 x 200 mm mm 16h x 20w x 8d 8d

Stainless Steel
with Epoxy
IP68, Stainless steel IP65/NEMA4X , Coating, IP65,
(1.4571/1.4404) or Steel with epoxy wall mounting IP66, NEMA 4, IP66, NEMA 4,
ENCLOSURE titanium (3.7035) coating Brackets wall mountable wall mountable

Double ring
Double ring fittings for semi-
fittings for semi- rigid plastic
rigid plastic tubing tubing :External
:External diameter diameter (OD)
(OD) 9.6 mm 9.6 mm
(3/8);Internal (3/8);Internal
FLUID diameter (ID) 6.4 diameter (ID) 1/4 tube push-in 1/4 tube push-
CONNECTIONS Not Applicable mm (1/4) 6.4 mm (1/4) fittings in/out in fittings in/out

Power
Consumption
(Analyzer +
Controller) 8 W + 30 W (Max) 40 W 80 W 120 W 120 W

90-264 VAC 24 VDC 120W 24 VDC 120W


50/60 Hz 40 VA- power adapter power adapter
12 V DC 3 A included (power included (power
12-24 VDC ( 10 90 - 264 VAC maxi; 90-264 adapter accepts adapter accepts
%), with power 50/60 Hz 40 VA VAC 50/60 Hz 90-250 VAC 50/60 90-250 VAC
ELECTRICAL consumption 8 W 12 V DC 3A maxi 80 VA Hz) 50/60 Hz)

Page 4
Effluent Analyzer (Comparison)

STORAGE Storage Temp:-20 to Storage Temp:-20 Storage Temp:- -20 to 60C (-4 to -20 to 60C (-4
TEMP +80 C to +80 C 20 to +80 C 140F) to 140F)
0-60 C; 0-80
OPERATING C; 0-30 C for 0 to 55C (32 to 0 to 55C (32 to
TEMP 0 to 45 C 0 C to 80 C H2S and NH4 113F) 113F)

2 Years Limited 3 year limited 3 year limited 2 year limited 3 year limited
WARRANTY Warranty warranty warranty warranty warranty

Automatic
Automatic Zero Zero calibration
calibration Validation of
Validation of the the analyser is
analyser is possible The
possible due to patented flow
Cabinet type cell allows very
design The high level of
patented flow cell suspended solid
allows very high without
level of suspended clogging. The
solid without turbidity is
clogging. The automatically
turbidity is compensated by
automatically a dual
compensated by a wavelength Dual Feed
dual wavelength Optional multi Dual Feed Real Real Clean
Optional multi streaming Clean System System Pump
Extended Warranty streaming facility facility is Pump Systems Systems Touch
Added Advantage Options is available available Touch Panel Panel
ACCURACY 2% 2% 2% 0.5 % FS 2 % FS

2 - 5 years
4000 hrs(6 (dependant on
LAMP LIFE up to 10 Years up to 10 Years up to 10 Years months) application)

Page 5
Effluent Analyzer (Comparison)

COD, BOD,
TSS, colour, pH,
COD, BOD, TSS, ORP, DO,
colour, pH, ORP, Conductivity,
DO, Conductivity, Temperature,
Temperature, Cr, Cr, H2S, NO3,
H2S, NO3, Cl2, Cl2, PO4,
COD, BOD, TSS, PO4, Chlorophyll Chlorophyll A, TOC, DOC, COD, TOC, DOC,
PARAMETERS TOC, DOC, SAC, A, Aromatic Aromatic BOD, BTX, COD, BOD,
ANALYSIS UV254, NO2, NO3, Hydrocarbons(PA Hydrocarbons(P Colour, BTX, Colour,
/MULTI- HS,NH2CL,BTX, H), NO2, NH4, Oil AH), NO2, NH4, Turbidity,NO2, Turbidity,NO2,
PARAMETER Colour & Grease Oil & Grease NO3 NO3

compensation for compensation for compensation compensation for compensation


COMPENSATIO interferences and interferences and for interferences interferences and for interferences
N turbidity turbidity and turbidity turbidity and turbidity

PRESSURE
RESISTANCE 30 Bar(Max) 10 Bar(Max) 10 Bar(Max) 10 Bar(Max) 10 Bar(Max)

4 bar (4000 hPa or


60 psi) without
sampling pump or
1 bar (1000 hPa or
Operating 15 psi) with the 0-80 PSI; 5.5 0-80 PSI; 5.5
Pressure 0-3 Bar sampling pump 0-4 Bar Bar(Max) Bar(Max)

Supports
Light Source Supports Only Supports Only Deuterim-
Support Xenon Xenon Supports Xenon Tungstun Supports Xenon

Reference KHP/formazane KHP/formazane KHP/formazane KHP/formazane


Standard Distilled Water equivalent equivalent equivalent equivalent

System Type Inline Online Online Online Online

Probe Style Cabinet style for Cabinet style Cabinet style for Cabinet style for
Optics Housing constrained optics larger optics for larger optics larger optics larger optics

upto 40
wavelengths can
Wavelength be configured in
Resolution 2.2 nm 254 nm 1nm 1nm entire spectrum

Page 6
Effluent Analyzer (Comparison)

On site as the On site as the


On site as the entire design is On site as the entire design is
entire design is modular in entire design is modular in
modular in nature. nature. This modular in nature. nature. This
This reduces reduces This reduces reduces
downtime due to downtime due downtime due to downtime due to
shipping back to to shipping back shipping back to shipping back to
Repair Factory factory. to factory. factory. factory.
Software Cloud Cloud Cloud Cloud Cloud
Logicladder/Glens/ Logicladder/Glens/ Logicladder/Gle Logicladder/Glens Logicladder/Gle
Software Support Anodyne Anodyne ns/Anodyne /Anodyne ns/Anodyne

Server Cloud Cloud Cloud Cloud Cloud

Highly Secured , Highly Secured , Highly Secured , Highly Secured , Highly Secured ,
Professionally Professionally Professionally Professionally Professionally
Managed; Data Managed; Data Managed; Data Managed; Data Managed; Data
secured over two secured over two secured over secured over two secured over two
Software Security continents continents two continents continents continents

SSL encryption SSL encryption SSL encryption SSL encryption


SSL encryption from from equipment to from equipment from equipment to from equipment
Data Storage equipment to server server to server server to server
M2M (Machine
to Machine) M2M (Machine to
Communication M2M GPRS M2M GPRS GPRS Machine )GPRS M2M GPRS

Software Class Enterprise Enterprise Enterprise Enterprise Enterprise


Time Stamp
Accuracy NTP NTP NTP NTP NTP
Two way
Communication Yes Yes Yes Yes Yes
Audit Logs Yes Yes Yes Yes Yes

Data Flagging Yes Yes Yes Yes Yes

Map Integration Yes Yes Yes Yes Yes

Change Request
Management Yes Yes Yes Yes Yes

Direct Direct
Measurement, Direct Measurement,
Direct No correlation, Measurement, No No Correlation,
Measurement, No Direct Entire Correlation, Full upto 40
Correlation, 256 Measurement, Spectrum Spectrum wavelength
Technology wavelengths Single Wavelength Scanning Scanning scanning

Page 7
Effluent Analyzer (Comparison)

Costly Competitively
Competitively equipment with priced
priced equipment Robust design, Costly equipment equipment with
with Robust Low with Robust Robust design,
design, Low maintenance, design, Low Low
Costly Equipement maintenance, Auto Auto Chemical maintenance, Auto maintenance,
with Robust design , cleaning and cleaning and Chemical cleaning Auto cleaning
Low maintenance, calibration, No calibration, No and calibration, and calibration,
No Human Human Human No Human No Human
Intervention and Intervention and Intervention Intervention and Intervention and
Cost long life long life and long life long life long life

I::Scan(Aaxis Carbovis/Nicavi
Equivalent Nano);(OPSA 150) s(Xylem);
Instruments for Horiba; Spectro::Lyzer( Carbo::lyser(Aa
Techno- Carbo::lyser(Aaxis Aaxis nano); PL Spectro::lyser( Aa xis Nano);
commercial Spectro::lyzer(Aaxis Nano);Carbovis(X Series( Real xis nano); Spectro::lyzer(A
comparison Nano) ylem) Tech) UV500(Tethys) axis Nano);
Best Instrument
Rating Based on
comparison 4 8 1 2 7

Page 8
Effluent Analyzer (Comparison)

Xylem Xylem
CarboVis CarboVis Aaxis nano Aaxis Nano Horiba OPSA
705 IQ 701 IQ Spectro::Lyser
UV-Vis I::Scan 150
spectrometry 190 - UV
720 nm;UV Absorbance/Vis
spectrometry 190 - Absorbance(2
Uv/Vis optical- 390 nm two beam light path 2
UV/Vis based measurement, wavelength cell
Spectral spectrophotom complete length
Measurement eter spectrum absorption modulation)

Light Emitting
Diode(LED)
UV-Vis Technology ,
spectrometry 190 - Dual Beam
720 nm;UV Compensated
UV-VIS range UV-VIS range spectrometry 190 - optics;200 nm - UV: 253.7 nm,
(200 - 720 nm) (200 - 720 nm) 390 nm 800 nm VIS: 546.1 nm
Light source:
Low pressure
mercury lamp /
Xenon Flash Xenon Flash Detector: Silicon
Lamp Lamp xenon flash lamp LED photo cell

T 90 within 1
minute (flow
1 Minute 1 Minute 1 Minute 1 Minute rate of 5 L/min)
Minimum 2
L/min,
< 3 m/s (~1 < 3 m/s (~1 Maximum 20
ft/s) ft/s) 3 m/s(Max) 3 m/s(Max) L/min
2
Wavelengths(U
Single V: 253.7 nm,
256 Channels 256 Channels 256 Channels Wavelength VIS: 546.1 nm)
Provision must
be there for 1
year data
Can store data storage.1 minute
Provision must Provision must Can store data for for more than 1 intervals for 10
be there for 1 be there for 1 more than 1 year year with days data, 1 hour
year data year data with Con::cube (4 Con::cube (4 intervals for 1
storage storage GB) GB) year s data

Page 9
Effluent Analyzer (Comparison)

Solution
calibration
(calibration
solution inserted
in ampule) via
zero solution,
span solution
Auto/Manual Auto/Manual Auto/Manual Auto/Manual (single touch
Calibration Calibration Calibration Calibration calibration)

ultrasonic ultrasonic
cleaning,comp cleaning,compr
ressed air essed air compressed air Automatic
cleaning cleaning compressed air cleaning ; Auto cleaning via
available available cleaning brush wipers

Available Available Available Available Available

Page 10
Effluent Analyzer (Comparison)

LCD display:
320 x 240
monochrome
crystal display
with backlight
(touch panel
type) Display
details: UV
absorbance, VIS
absorbance, UV-
VIS absorbance
Graphic Graphic (Absorbance can
display; display; be changed to
resolution 320 resolution 320 absorption
x 240 pixels; x 240 pixels; constant (SAC:
visible area visible area m-1), Converted
114 x 86 mm 114 x 86 mm COD level,
(4.49 x 3.39 (4.49 x 3.39 Converted
in); backlit in); backlit Graphic Display LCD; 2x LED turbidity level

User Friendly User Friendly User Friendly with User Friendly User Friendly
with Touch/ with Touch/ Touch/ Push with Touch/ with Touch/
Push Button Push Button Button Push Button Push Button

Available Available Available Available Available

Not
Applicable Not Applicable Not Applicable Not Applicable Not Applicable

Page 11
Effluent Analyzer (Comparison)

Communicatio Communicatio
ns via modem, ns via modem,
Bluetooth, Bluetooth,
radio radio
transmission, transmission, Interface to
PROFIBUS, PROFIBUS, Interface to S::Can S::Can RS-232,
MODBUS, MODBUS, terminals: RS 485 , terminals: RS MODBUS,Ether
RS-232 RS-232 MODBUS 485 , MODBUS net, USB

optical path length


100 mm:44 x 612 RS-232C
Length 802 Length 802 mm / 656 mm Compatible
Sensor with
mm (31.5 in); mm (31.5 in); optical path length Communication
SACIQ
diametercable
59.9 Sensor with
diameter 59.9 35 ... 0.5 mm:44 x speed: 19200
connected: SACIQ cable
mm (2.35 in) mm (2.35 in) 547 mm / 591 mm 38.5 x 295 mm bps
IP68 connected: IP 68,optical path
;Housing: IP68 ;Housing: length 15 ... 0.5
Titanium Titanium mm:sapphire
3.7035, 3.7035, optional;
PEEK PEEK optical path length 200 (W) x 180
;Window: ;Window: 100 ... 5 mm: fused IP 68, PEEK, (D) x 404 (H)
Sapphire glass Sapphire glass silica (UV-grade) POM-C (units: mm)

Not
Applicable Not Applicable Not Applicable Not Applicable Rc-1/2 socket

20 W + 60 W
8 W + 30 W 8 W + 30 W (Max) 1 W + 30 W 60 W + 20 W
Power
Consumption: Power
8 W, Two wire Consumption: AC 100 V to AC
shielded IQ 8 W, Two wire 120 V: 45 VA
cable provides shielded IQ 11-15 VDC; with 10 -18 VDC; maximum AC
power and cable provides power with power 200 V to AC 230
communicatio power and consumption 20 consumption V: 60 VA
n communication W(max) 200 mA @ 12V maximum

Page 12
Effluent Analyzer (Comparison)
32 to 113F (0
to 45C) for 32 to 113F (0
sensor andC-4
-10 to 50 to
-1045C)
to 50for
C Storage temp:-10 Storage temp:-
to 131 F (-20
(14 to 122 F) sensor and F)
(14 to 122 -4 to 50 C 10 to 50 C 0 to 50C
to 55C) for to 131 F (-20
controller / to 55C) for
display controller /
module display module 0 to 45 C 0 to 45 C 2 to 40C

2 Years 2 Years
Limited Limited 3 Years Limited 3 Years Limited 1 Years Limited
Warranty Warranty Warranty Warranty Warranty

Extended Warranty
- - Options - -
2% 2% 2% 2% 2%

up to 10 Years up to 10 Years up to 10 Years up to 10 Years 2-5 years

Page 13
Effluent Analyzer (Comparison)

COD, BOD, TSS, COD, BOD,


COD, BOD, COD, BOD, TOC, DOC, SAC, TSS, TOC,
TSS, TOC, TSS, TOC, UV254, NO2, COD, TSS, DOC, SAC,
DOC, SAC DOC, SAC NO3,BTX,Colour, SAC, UV254, UV254, NO2,
,UV254 ,UV254 AOC, HS,O3 Colour NO3
compensation compensation
for for compensation for compensation compensation
interferences interferences interferences and for interferences for interferences
1and
barturbidity
(14.5 and turbidity turbidity and turbidity and turbidity
psi); 1 bar (14.5
maximum psi); maximum
immersion immersion
depth = 10 depth = 10
meters meters 10 bar(Max) 10 bar(Max) 10 bar(Max)

1 Bar 1 Bar 0-3 Bar 0-6 Bar 0-3 Bar

Supports Only Supports Only Supports Only Supports


Xenon Xenon Xenon Supports LED Mercury

Distilled Water Distilled Water Distilled Water Distilled Water Distilled Water

Inline Inline Inline Inline Inline

Probe Style Probe Style Probe Style Probe Style


constrained constrained Probe Style constrained constrained
optics optics constrained optics optics optics

UV: 253.7 nm,


2.2 nm 2.2 nm 2.2 nm 254 nm VIS: 546.1 nm

Page 14
Effluent Analyzer (Comparison)

Factory Factory Factory Factory Factory


Physical Physical Physical Physical Physical

HydroQ HydroQ
Physical
Server Physical Server Physical Server Physical Server Physical Server

Less secured Less secured Less secured than Less secured Less secured
than cloud; than cloud; cloud; than cloud; than cloud;

Not Known Not Known Not Known Not Known Not Known

GPRS GPRS GPRS GPRS GPRS

SCADA SCADA SCADA SCADA SCADA

Not Known Not Known Not Known Not Known Not Known

Yes Yes Yes Yes Yes

Yes Yes Yes Yes Yes

Yes Yes Yes Yes Yes

Not Available Not Available Not Available Not Available Not Available

Direct
Measurement,
Direct Direct Correlated
Measurement, Measurement, Direct Measurement for Direct
256 256 Measurement, 256 BOD, Single Measurement,
Wavelengths Wavelengths wavelengths Wavelength Two Wavelength

Page 15
Effluent Analyzer (Comparison)

Competitively Competitively Competitively


priced priced Very Low priced priced
Equipement Equipement Equipement with Equipement with
with Robust with Robust Costly Equipement Robust design , Robust design ,
design , Low design , Low with Robust design Low Low
maintenance, maintenance, , Low maintenance, maintenance, No maintenance, No
No Human No Human No Human Human Human
Intervention Intervention Intervention and Intervention and Intervention and
and long life and long life long life long life long life
OPSA
150(Horiba); OPSA
Carbo::lyser(A 150(Horiba);
axis Nano); Carbo::lyser(A
GL axis Nano); GL
Series(Real Series(Real UV300(Tethys);
Tech); Tech); Trios Carbovis(Xylem
Trios(Anodyn Trios(Anodyne Opus(Anodyne);PL UV300(Tethys); );
e);UV300(Tet );UV300(Tethy Series(Real Tech); OPSA Carbo::lyzer(Aa
hys) s) UV500( Tethys); 150( Horiba) xis Nano)

5 6 3 10 9

Page 16
Effluent Analyzer (Comparison)

CPCB Guideleines
Both Online as well as Inline UV-Vis Dual Beam Entire Spectrum Scanning with Full
Wavelength recommended for measuring BOD,COD and TSS. Industry is free to choose
the instrument but in case of variation in data and incorrect measurement, it is the
responsibility of industry to submit correct data without delay. Industry will have to
calibrate the instrument and have to pass the performance audit test. In case of failure,
Industry will have to discard the installed instrument and re-install relevant instruments
with UV-Vis Dual Beam Entire Spectrum Scanning to serve the desired purpose(COD,
BOD & TSS measurement with single instrument without correlation).

CPCB guideline states that Instrument must have inbuilt feature of water matrix
adaption change with UV Vis Dual beam multi wavelength entire spectrum scanning,
library of matrices as Factory Calibration with onboard finger-print spectra and addition
of unlimited multi-calibration local water matrix points without any deletion of previous
matrix calibration.

UV-Vis light Source is Xenon, Dueterium-Tungesten, Mercury, etc. Xenon has very good
lamp life.

CPCB requires data submission at every 15 minutes interval. Sampling time must be
within 1 minute for in situ (inline) probe system instrument.

CPCB Asked for entire spectrum Full wavelength.Industry must go for full
wavelength( 750 nm- 200 nm = 550 wavelengths/Spectra/Fingerprints/Photodiodes). Probe
Style is limited to 256 photodiodes.

CPCB required local data storage on the equipment for a period of minimum one year.

Page 17
Effluent Analyzer (Comparison)

Instrument must be capable of weekly calibration for COD, BOD and TSS parameters
with keeping all calibration data points in memory for matrix change adaption
interpretation. During new point addition, previous matrices are kept in library to achieve
better &precise results.(CPCB Guideline see page no. 17, point # 4.1 Quantification)

Most common challenge that most UV Vis spectrometry equipment is fouling of Optics.
Fouling can rapidly increase error in reading or can cause equipment to not function.
Mostly air and ultrasound cleaning is the only option for probes while chemical cleaning
system can be used in case of bypass analyzers. Chemical cleaning is the best system and
gives the best cleaning. Air and ultrasound cleaning will still require manual cleaning
every month. Chemical cleaning system automatically cleans itself at a specified
frequency (4 hrs, 8 hrs, 12 hrs) reduces headache of periodic cleaning.

CPCB requires complete diagnostic of instruments.

Page 18
Effluent Analyzer (Comparison)

CPCB requires alarms generations and sms alert to be sent for corrective actions. It is a
feature of software.

Page 19
Effluent Analyzer (Comparison)

Communication interface should be up to date with latest available configuration.

Industry can choose any instrument but ultimately the responsibility for data
transmission and submission lies with industry. So industry must choose best with
available options.

Page 20
Effluent Analyzer (Comparison)

Page 21
Effluent Analyzer (Comparison)

Required parameters could be configured in to the system based on selected system


measuring range/parameters. Only Few Analyzers like Tethys allow analysis of Oil &
Grease which is also required by Dairy,Petroleum and other Industries without any
addition of hardware with only software/Configuration updation.
Instrument must provides compensation to Color and TSS with compensated spectra in
visible region during UV-Vis scanning. Absence of TSS and Color change gives erratic
analysis of COD & BOD parameters.(see page no. 14, point # 3.11, table 2, suitability of
technologies for different matrices point # 4)

Light source also affects the analyzer accuracy. Xenon is good for most applications
where accuracy is not a big concern or the effluent matrix is mostly stable.
Instruement should be well capable of system validation with known buffers and
traceable standards LIKE APHA and such as KHP for COD & TOC and formazan
equivalent standard for TSS with pH buffers for pH parameter.

CPCB Recommends both Online and Inline Instruments.

More constrained the optics are , example in case of probes, more difficult it is to get more
accurate values.

For most ETP the effluent is complex as compared to STPs. But this depends more on the
chemical composition that make us the effluent. So the safest bet is to use an analyzers
that provides high resolution. Most UV vis equipment manufacturers will only provide a
resolution of 5-10 nm in the spectrum band of 200-750 nm. Which are good for freshwater
or trending purpose but will not meet your requirement when you need to meet
compliance. Specially designed Single Wavelength system also has limitations.

Page 22
Effluent Analyzer (Comparison)

Probe styles are not modular in design so cannot be repaired at site.

CPCB requires 5 years data to be retained at the servers. Data coming from many
analyzers would require a storage system that can scale.

M2M GPRS provides more reliable and secure communication than the normal GPRS
connectivity.
Where multiple entities have to consume data (SPCB, CBCB and Industry) you require
an enterprise sytem.

Required by CPCB to trace calibration changes. Audit logs to trace calibration changes.
Data points which are send after delay should be flagged by server. Required by CPCB.

Change request and workflow management. Required by CPCB

CPCB guideline for technology selection Clearly states that for direct measurement UV-Vis Dual
Beam Entire Spectrum Scanning( 550 Wavelengths) instrument is ideal for measuring BOD, COD
and TSS in wastewater with varying water matrix.

Page 23
Effluent Analyzer (Comparison)

Page 24
Aaxis Nano ABB EL 3000
Specifications Anodyne Uniphos Analyzer Series

Type Of
Instrument Extractive Extractive

Single Pass (Single Instrument) as well


as Multi-Pass(Separate Instrument for Single Pass(Single instrument
Analyzer separate gases) for Multi gases)

NDIR(NOx, SOx, CO),


Chemiluminescence (NOx), UV
Fluorescence(SOx), NDIR(CO),
GFR(CO2), Electrochemical(SOx, NOx,
Technologies CO, O2, etc.) NDIR(SOx, NOx,CO)
No.of
Instruments Comes in rack with complete set Single

Heated Not required if patented Peltier Probe Required Heated Sampling line
Sampling Line system will be used. along with sample cooler

Chemiluminescence (Nox), UV
Fluorescence(SO2), NDIR(CO);
NDIR(Multi Parameters like SO2, NOx,
Technologies for CO, etc.);Electrochemical(SOx,Nox, CO,
different Gases O3 etc.) NDIR(SO2, NOx,CO)
(i) Measurement Method:
Chemiluminescence
(ii) Measuring Range: 0-2000 ppm
(iii) Display: Large OLED display
(iv) Resolution: 1 ppm
(v) Auto / Remote calibration with
calibration gas cylinder
(vi) Internal ozone generation.
(vii) Communication Port: RS-485 / RS-
232 & USB
(viii) Data Logging: Supports internal
data logging.
1. NOx: Not Available

(i) Measurement Method:


Fluorescence (ii) Measuring Range:
0-2000 ppm (iii) Display: Large OLED
display (iv) Resolution: 1 ppm (v)
Auto / Remote calibration with
calibration gas cylinder. (vi) Inbuilt
zero air generator for instrument
zeroing. (vii) Comes with moisture and
hydrocarbon removal system
(viii)Communication Port: RS-485 / RS-
232 & USB (ix) Data Logging:
2. SO2: Supports internal data logging. Not Available

(i) Measurement Method: NDIR


technique. (ii) Measuring Range: 0-
2000 ppm.
(iii) Display: Large OLED display.
(iv) Resolution: 1 ppm
(v) Auto / Remote calibration with
calibration gas cylinder.
(x) Communication Port: RS-485 /
RS-232 & USB
(xi) Data Logging: Supports internal
data logging.
3. CO: Available
(i) Measuring Objects: Solid particles
in gas flow. (ii) Measurement
Principle: Inductive Electrification.
(iii) Measuring Range: From 0.1 mg
per m3. (iv) Signal dumping
time(mA): 0-300 second. (v) Relay
delay time: 0-180 second (vi) Particle
Size: 0.3 m or larger. (vii) Relay
Alarm Setting: Automatic.
(viii) Offset Trim: Automatic Drift
Compensation. (ix) Gas velocity:
Minimum 4 m/s. (x) Probe Length:
4. SPM: As required. Available

Cleaning System Compressed Air Compressed Air


Air Pressure
Required: up to 4 kg/cm2 up to 4 kg/cm2
Auto, manual and Remote
calibration with zero and span
Calibration calibration Auto and manual calibration
Remote Available (Can be
Calibration In-built Remote calibration. configured)
Warranty 1 year 1 Year

High
Maintenance( maintenance
interval recommended 4 weeks,
please refer USEPA/Mcert
Maintenance Low Maintenance evaluation certificate)

Rugged, Robust, Low maintenance,


High-End Technology, with lowest
operational cost per annum, No Heated Rugged, Robust, High
sampling line required with petlier Maintenance with Heated
system, Patented Design, TUV/USEPA sampling Line, TUV/USEPA
Technology Certified, Made-in India Certified, Imported

High Cost(Chemiluminescence, UV
Fluroscence); Moderate Cost(Multi-pass
Cost of NDIR), Low Cost( Single Pass Multi Gas Low Cost( Single Pass Multi
Instrument NDIR) Low Cost(Electrochemical) Gas NDIR)
Forbes Marshall Codel
Xylem Emission Analyzer Horiba Stack Gas Analyzer GCEM4000

Extractive Extractive In-Situ

Single Pass(Single
Single Pass(Single Single Pass(Single instrument for various
instrument for various gases) instrument for various gases) gases)

NDIR(SOX, NOx, CO) NDIR NDIR, FTIR

Single Single Single

Required Heated Sampling Required Heated Sampling No Heated Sampling


line along with sample line along with sample Required because it is
cooler cooler mounted on stack

NDIR(SOx, NOx, CO, O3


NDIR(SO2, NOx, CO) etc.) NDIR(SO2,NOx, CO)
Available for ambient Air
Not Available Monitroing Not Available

Available for ambient Air


Not Available Monitroing Not Available

Available Available Available


Available Available Available

Compressed Air Compressed Air Compressed Air

up to 4 kg/cm2 up to 4 kg/cm2 up to 4 kg/cm2

Auto and manual Auto and manual Auto and manual


calibration calibration calibration
Available (Can be Available (Can be Available (Can be
configured) configured) configured)
1 Year 1 Year 1 Year

High maintenance High Maintenance High maintenance

Rugged, Robust, High


cost, High Maintenance
Rugged, Robust, High Rugged, Robust, High insitu intrument which
Maintenance with Heated Maintenance with Heated directly mounted on
sampling Line, TUV/USEPA sampling Line, TUV/USEPA stack, TUV/USEPA
Certified, Imported Certified, Imported Certified, Imported

Low Cost( Single Pass Multi High Cost( Single Pass Multi High Cost (Single Pass
Gas NDIR) Gas NDIR) Multi-gas Analyzer)
CPCB Guidelines

Extractive system has advantage over


In-situ system. Maintenance is very
difficult in In-Situ system and it
requires plant shut down.

Single Pass Instrument has


meaurement limitations and
possibilities of interference and cross
sensititivity. Individual Gas Analyzer
has advantage that if one analyzer
went under maintenance rest
parameters will be submitted
simultaneously on real time basis.

CPCB has also recommended


technologies for CEMS in their Draft
Guidelines: Chemiluminscence for
NOx; Fluroscence for SO2; NDIR for
CO; GFR(CO2);FTIR etc.

CPCB follows USEPA norms for


umblical gas meaurement for
preventing condensation of gases for
that heated sample line is required with
sample gas cooler before analyzer.
Where as only few supplier in the
world has patented technologies for
preventing such heated sample line
which follows the USEPA guidelines.
One of Such instrument is Uniphos
Peltier Drier & Cooling system which
drastically reduces the operational cost
and also saves the natural resources in
generating that electricity.
Highly Recommended by CPCB for
NOx measurement

Highly Recommended by CPCB for


SO2 measurement

Highly Recommended by CPCB for


CO measurement
CPCB recommends
Triboelectric/Opacity. Triboelectric has
advantage over opacity Analyzer.
Auto Probe Cleaning is required for
efficient functioning of instrument.

CPCB requires Remote calibration as a


mandatory feature for CEMS.
Operational Cost of Complete High-End System (Anodyne Water Engg. Co. Pvt.Ltd.)
Units/Annum
Electricity Units/Day (Considering Total
consumption/ (Considering 24 365 Days in a Unit Cost/Annum(
(A) Electricity Consumption: Hour Hrs in a day) year) Price(Rs.) Rs.)
1. Effluent :
(i) UV-Vis Analyzer with HMI
Controller (Tethys UV500) 80 W 1.92
(ii) pH Electrode (+GF+)
(iii) Ultrasonic Flow Meter
(+GF+/Siemens) 8W 0.192 770.88 10 7708.8
2. Emission :
(i) SPM (Triboelectric S303) 50 W 1.2
(ii) Peltier Probe System
(Uniphos) 80 W 1.92
(iii) Chemiluminscence NOx
Analyzer (Uniphos) 250 W 6
(iv) UV fluroscence SO2
Analyzer (Uniphos) 60 W 1.44
(v) Non Dispersive Infra Red
CO Analyzer (Uniphos) 40 W 0.96 4204.8 10 42048
(Note: No Heated Sample Line
required Due to Patented Peltier
system)
3. Air Compressor
Average Electricity
Consumption 5W 0.12 43.8 10 438

(Note: Compressed Air


Required for cleaning of SPM
& Gas Analyzer Probes/ If
industry Provide required
compressed air upto 4 Bar) it is
not required)
4. Data Logger (EnvirologiciQ/Glens/Anodyne data):
Average Electricity
Consumption 5W 0.12 43.8 10 438

(Note: Data Logger required for


Data Transmission over cloud
without any intermediate PC)
Total cost of Electricity
consumed: 50632.8

(B) Cloud Server Data


Transmission & Submission
annual Cost: 60000
(Approx Rs. 30000/Annum for
Each: Emission & Effluent)
(C) Cleaning Chemical
Consumption:
Annual Cost of Sulfuric Acid
Consumption 220 ml/Day x 365 Days = 80.3 Ltrs/Annum @ Rs. 35/Ltr 2810.5
Total Cost: 113443.3
(In Words: One Lac Thirteen Thousand Four Hundred Forty Three Rupees Only)
Operational Cost of Complete Cost Effective High-End System (Anodyne Water Engg. Co. Pvt.Ltd.)
Units/Day Units/Annum
Electricity (Considering (Considering
(A) Electricity consumption/ 24 Hrs in a 365 Days in a Unit Total
Consumption: Hour day) year) Price(Rs.) Cost/Annum(Rs.)
1. Effluent :
(i) UV-Vis Analyzer with
HMI Controller (Tethys
UV500) 80 W 1.92
(ii) pH Electrode
(+GF+)
(iii) Ultrasonic Flow
Meter (+GF+/Siemens) 8W 0.192 770.88 10 7708.8
2. Emission :
(i) SPM
(Triboelectric/Opacity) 50 W 1.2
(ii) Peltier Probe System
(Uniphos) 80 W 1.92
(iii)NDIR Multi-Gas
Analyzer for SOx, NOx,
and CO(Uniphos) 150 W 3.6 2452.8 10 24528

(Note: No Heated
Sample Line required
Due to Patented Peltier
system)
3. Air Compressor
Average Electricity
Consumption 5W 0.12 43.8 10 438

(Note: Compressed Air


Required for cleaning of
SPM & Gas Analyzer
Probes/ If industry
Provide required
compressed air upto 4
Bar) it is not required)
4. Data Logger (EnvirologiciQ/Glens/Anodyne data):
Average Electricity
Consumption 5W 0.12 43.8 10 438

(Note: Data Logger


required for Data
Transmission over cloud
without any intermediate
PC)
Total cost of Electricity
consumed: 33112.8
(B) Cloud Server Data
Transmission &
Submission annual
Cost: 60000
(Approx Rs.
30000/Annum for Each:
Emission & Effluent)

(C) Cleaning Chemical


Consumption:
Annual Cost of Sulfuric
Acid Consumption 220 ml/Day x 365 Days = 80.3 Ltrs/Annum @ Rs. 35/Ltr 2810.5
95923.3
(In Words: Ninety Five Thousand Nine Hundred and Twenty Three Rupees Only)
Operational Cost of Complete System (Xylem)
Units/Day Units/Annum
Electricity (Considering (Considering Total
(A) Electricity consumption/ 24 Hrs in a 365 Days in a Unit Cost/Annum
Consumption: Hour day) year) Price(Rs.) (Rs.)
1. Effluent :
(i) UV-Vis Analyzer
(Carbovis) 8W 0.192
(ii) pH Electrode - -
(iii) Ultrasonic Flow Meter
(ABB/Siemens) 8W 0.192
(iv) HMI Controller (IQ
Sensor 2020) 30 W 0.72 402.96 10 4029.6
2. Emission :
(i) SPM 50 W 1.2
(ii) NDIR Multi-Gas
Analyzer for SOx, Nox and
CO 250 W 6
(iii) Heated Sample Line
(Considering for 25 meters) 2500 W 600
(iv) Sample Gas Feed Unit 185 W 4.44
(v) Sample Gas Cooler 200 W 4.8
(vi) NO2/NO Converter 560 W 13.44 229906.2 10 2299062
(Note: Heated Sample Line
consumes typically 100 VA
per meter)
3. Air Compressor
Average Electricity
Consumption 5W 0.12 43.8 10 438

(Note: Compressed Air


Required for cleaning of SPM
& Gas Analyzer Probes/ If
industry Provide required
compressed air upto 4 Bar) it
is not required)
4. Data Logger:
Average Electricity
Consumption 5W 0.12 43.8 10 438
(Note: Data Logger required
for Data Transmission without
any intermediate PC)
Total cost of Electricity
consumed: 2303967.6
(B) Physical Server Data
Transmission & Submission
annual Cost: 60000
(Approx Rs. 30000/Annum
for each: Emission &
Effluent )
Total Cost: 2363967.6

(In words: Twenty Three Lacs Sixty Three Thousand Nine hundred and Sixty Seven Rupees only)
Operational Cost of Complete High-End System (Aaxis Nano Pvt.Ltd.)
Units/Annum
Electricity Units/Day (Considering Total
(A) Electricity consumption/H (Considering 24 365 Days in a Unit Cost/Annum(
Consumption: our Hrs in a day) year) Price(Rs.) Rs.)
1. Effluent :
(i) UV-Vis Analyzer
(Spectro::lyser) 20 W 0.48
(ii) pH Electrode (pH::lyzer) - -
(iii) Ultrasonic Flow Meter
(ABB) 8W 0.192
(iv) HMI Controller
(Con::Cube) 60 W 1.44 770.88 10 7708.8
2. Emission :
(i) SPM (Shreetec/Sintrol) 50 W 1.2
(ii) EL 3000 Series NDIR
Multi-Gas Analyzer (ABB) 187 W 4.488
(iii) Heated Sample Line
(Considering for 25 meters) 2500 W 600
(iv) Sample Gas Feed
Unit(ABB) 185 W 4.44
(v) Sample Gas
Cooler(ABB) 200 W 4.8
(vi) NO2/NO Converter
(ABB) 560 W 13.44 229354.32 10 2293543.2
(Note: Heated Sample Line
consumes typically 100 VA
per meter)
3. Air Compressor
Average Electricity
Consumption 5W 0.12 43.8 10 438

(Note: Compressed Air


Required for cleaning of
SPM & Gas Analyzer
Probes/ If industry Provide
required compressed air upto
4 Bar) it is not required)
4. Data Logger (HydroQ):
Average Electricity
Consumption 5W 0.12 43.8 10 438

(Note: Data Logger required


for Data Transmission
without any intermediate
PC)
Total cost of Electricity
consumed: 2302128

(B) Physical Server Data


Transmission &
Submission annual Cost: 60000
(Rs. 30000/Annum each)
Total Cost: 2362128
(In words: Twenty Three Lacs Sixty Two Thousand One hundred and Twenty Eight Rupees only)
Operational Cost of Complete Low-End System (Aaxis Nano Pvt.Ltd.)
Units/Day Units/Annum(
Electricity (Considering Considering Total
(A) Electricity consumption/ 24 Hrs in a 365 Days in a Unit Cost/Annum
Consumption: Hour day) year) Price(Rs.) (Rs.)
1. Effluent :

(i) UV-Vis Analyzer (I::Scan) 1 W 0.024


(ii) pH Electrode (pH::lyzer) - -
(iii) Ultrasonic Flow Meter
(ABB) 8W 0.192
(iv) HMI Controller
(Con::lyte) 20 W 0.48 254.04 10 2540.4
2. Emission :
(i) SPM (Shreetec/Sintrol) 50 W 1.2
(ii) EL 3000 Series NDIR
Multi-Gas Analyzer (ABB) 187 W 4.488
(iii) Heated Sample Line
(Considering for 25 meters) 2500 W 600
(iv) Sample Gas Feed
Unit(ABB) 185 W 4.44
(v) Sample Gas
Cooler(ABB) 200 W 4.8
(vi) NO2/NO Converter
(ABB) 560 W 13.44 229354.32 10 2293543.2
(Note: Heated Sample Line
consumes typically 100 VA
per meter)
3. Air Compressor
Average Electricity
Consumption 5W 0.12 43.8 10 438

(Note: Compressed Air


Required for cleaning of
SPM & Gas Analyzer
Probes/ If industry Provide
required compressed air upto
4 Bar) it is not required)
4. Data Logger (HydroQ):
Average Electricity
Consumption 5W 0.12 43.8 10 438

(Note: Data Logger required


for Data Transmission
without any intermediate PC)
Total cost of Electricity
consumed: 2296959.6

(B) Physical Server Data


Transmission &
Submission annual Cost: 60000
(Approx Rs. 30000/Annum
each: Emission & Effleunt)
Total Cost: 2356959.6
(In words: Twenty Three Lacs Fifty Six Thousand Nine Hundred Fifty Nine Rupees only)
Operational Cost of Complete System (Horiba India Pvt.Ltd.)
Units/Day Units/Annum(
Electricity (Considering Considering Total
(A) Electricity consumption/ 24 Hrs in a 365 Days in a Unit Cost/Annum(
Consumption: Hour day) year) Price(Rs.) Rs.)
1. Effluent :
(i) UV-Vis Analyzer with
HMI Controller (OPSA
150) 60 W 1.44
(ii) pH Electrode - -
(iii) Ultrasonic Flow Meter 8W 0.192 595.68 10 5956.8
2. Emission :
(i) SPM (Triboelectric) 50 W 1.2

(ii) VA-3000/VS-3000
NDIR Multi component
Gas Analyzer for SOx,
NOx & CO (Horiba) 300 W 7.2
(iii) Heated Sample Line
(Considering for 25
meters) 2500 W 600
(iv) Sample Gas Feed Unit 185 W 4.44
(v) Sample Gas Cooler 200 W 4.8 225438.6 10 2254386
(Note: Heated Sample Line
consumes typically 100 VA
per meter)
3. Air Compressor
Average Electricity
Consumption 5W 0.12 43.8 10 438

(Note: Compressed Air


Required for cleaning of
SPM & Gas Analyzer
Probes/ If industry Provide
required compressed air
upto 4 Bar) it is not
required)
4. Data Logger:
Average Electricity
Consumption 5W 0.12 43.8 10 438

(Note: Data Logger


required for Data
Transmission without any
intermediate PC)
Total cost of Electricity
consumed: 2261218.8
(B) Physical Server Data
Transmission &
Submission annual Cost: 60000
(Rs. 30000/Annum each)
Total Cost: 2321218.8

(In words: Twenty Three Lacs Twenty Two Thousand Two hundred and Eighteen Rupees only)

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