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5
E
22129
index
Table of Contents
Page
Important information . . . . . . . . . . . . . . . . . . . . . 5E-1
Testing Dual Power Trim System . . . . . . . . . . . 5E-1
Relay Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5E-1
Diode Module Test . . . . . . . . . . . . . . . . . . . . . . . 5E-1
Trailer Switch Test . . . . . . . . . . . . . . . . . . . . . 5E-2
Starboard Trim Switch Test . . . . . . . . . . . . . 5E-2
Port Trim Switch Test . . . . . . . . . . . . . . . . . . . 5E-2
Dual Power Trim System Component
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5E-2
Important Information . . . . . . . . . . . . . . . . . . 5E-2
Relay Replacement . . . . . . . . . . . . . . . . . . . . 5E-2
Diode Module Replacement . . . . . . . . . . . . . 5E-3
Trim Control Panel Switch(es)
Replacement . . . . . . . . . . . . . . . . . . . . . . . . 5E-4
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5E-0 - DUAL POWER TRIM CONTROL 90-12934--2 1097
Important information 2. Testing Relay No. 2
When testing this Dual Power Trim system, take spe- a. Test for continuity between terminals 13 and
cial note of the following: 9.
• Continuity Indicated: proceed to “b.”
1. Control box harness connectors must be discon-
• No Continuity Indicated: replace relay.
nected and key switch must be “OFF.”
b. Connect a jumper wire between terminals 3
2. Make certain that the jumper lead used between and 5. Test for continuity between terminals
terminal 3 and 5 is used only when specified. 13 and 9.
The tests, listed following, are in a sequence accord- • No Continuity Indicated: relay ok.
ing to probability of component failure. It is recom-
• Continuity Indicated: replace relay.
mended, however, that all tests be performed even
if a faulty component is detected early in the se-
quence. This precaution will guard against repeat
failure if there is more than one failed component.
Diode Module Test
Perform the following diode tests using an ohmmeter
set on Rx1 scale. When testing diodes, take 2 read-
Testing Dual Power Trim ings. Note first reading; then, reverse meter leads
again noting reading.
System
If diode is good, meter should indicate a high or infi-
nite resistance (no meter movement) when con-
nected one way and a low reading (below 60 ohms)
when connected the other way.
If both readings are high or infinite, diode is open. Re-
place diode module.
If both readings are low, diode is shorted. Replace
diode module.
Diode No. 1
Connect a jumper wire between terminals 3 and 5.
22129 Test diode between terminals 9 and 10.
Dual Trim Control Panel Wiring Diagram Diode No. 2
a - Relay No. 1
Connect a jumper between terminals 3 and 5. Test
b - Relay No. 2
c - Diode Module diode between terminals 10 and 13.
d - Terminal Block
e - Control Panel ! CAUTION
Before proceeding with further diode testing, re-
Relay Test move fuse from red/purple harness lead so that
1. Testing Relay No. 1 it will not be possible to short either control box
or VOA meter.
a. Test for 12 volts at terminal 2, using only ter-
minal 4 as a ground. Diode No. 3
Test diode between terminals 6 and 12.
• Voltage Indicated: proceed to “b.”
Diode No. 4
• No Voltage Indicated: replace relay. Test diode between terminals 12 and 7.
b. Connect a jumper wire between terminals 3 Diode No. 5
and 5. Test for 12 volts at terminal 2, using Test diode between terminals 8 and 11.
only terminal 4 as a ground. Diode No. 6
• No Voltage Indicated: relay ok. Test diode between terminals 14 and 15.
Diode No. 7
• Voltage Indicated: replace relay. Test diode between terminals 8 and 5.
Diode No. 8
Test diode between terminals 5 and 15.
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90-12934--2 1097 DUAL POWER TRIM CONTROL - 5E-1
Trailer Switch Test Dual Power Trim System
! CAUTION Component Repair
Remove fuse from red/purple harness lead be-
fore proceeding with test. Important Information
1. Set ohmmeter on Rx1 scale. Use care when removing and installing components.
Do not force or pull wiring during replacement. Use
2. Push down on “TRAILER” switch and check for care to prevent wiring from stretching, pinching or
continuity between terminals 10 and 3. chafing. Coat all terminal connections with Liquid
• Continuity Indicated: proceed to step 3. Neoprene.
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5E-2 - DUAL POWER TRIM CONTROL 90-12934--2 1097
4. Install new relay. Diode Module Replacement
IMPORTANT: Use 63/67 (Tin/Lead) alloy solder. 1. Remove control box cover.
DO NOT use acid core solder as damage to relay
can result. Coat terminal connections with
Quicksilver Liquid Neoprene (92-25711).
22216
a - Relay No. 1
b - Relay No. 2
c - Terminal Block 22086
a - Diode Module
7. Install control box cover. b - Nuts
c - Screws
22086
a - Screws
b - Cover
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90-12934--2 1097 DUAL POWER TRIM CONTROL - 5E-3
Trim Control Panel Switch(es) 4. With new switch properly positioned in control
panel, loop leads through their respective termi-
Replacement
nal eyelets. (Refer to Wiring Diagram)
1. Remove trim control panel from dash.
5. Using 60-40 tin-lead alloy rosin core solder, sol-
2. Cut leads (from switch to be replaced) as close to der leads to terminals.
switch terminals as possible.
6. Secure trim control panel to dash.
22086
22086
a - Bezel Nut (1 Per Switch)
b - Switch (1 Per Switch)
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5E-4 - DUAL POWER TRIM CONTROL 90-12934--2 1097
STBD TRIM PORT TRIM
PUMP PUMP
BLK BLACK
BLU BLUE
BRN BROWN
GRY GRAY
GRN GREEN
ORN ORANGE
PNK PINK
PUR PURPLE
RED RED
TAN TAN
WHT WHITE
YEL YELLOW
LIT LIGHT
DRK DARK
22123
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90-12934--2 1097 DUAL POWER TRIM CONTROL - 5E-5
CONTROL BOX WIRING 22129
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5E-6 - DUAL POWER TRIM CONTROL 90-12934--2 1097