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Higher quality
Increased productivity
Lean six sigma combines the strengths of the two approaches into
one. It takes Lean's elimination of waste and Six Sigma's
methodology for the solving of performance issues. There are
several advantages to its use in a quality management system.
First and foremost, there is the elimination of the 8 wastes
mentioned previously. There is a focus on the improvement of
process flow, identification of Key process Indicators, methods of
ordering key factors, sustaining key factors, advantage of linking
together Lean and Six Sigma tools, and the advantages of tying
all advantages into the overall financial health of the organization.
The Lean Six Sigma objective is making the organization superior
in its day to day processes and results, which align with the
objectives all organizations aim for.
6. Define Benchmarking
9. Collect data.
JIT stands for Just in Time. The system only produces products
right as they are needed with resources available from suppliers
as required. JIT manufacturers often let their suppliers keep the
materials inventory until materials are needed. It became
synonymous with Toyota Production System and was known as a
highly efficient manufacturing system since the 1950's. JIT has
also been described as a management philosophy that seeks the
elimination of all wastes in all aspects of the organization.
JIT/Lean and automation are compatible, but one should look long
and hard at the need and companys readiness for it, before
automating processes. There are many examples of very
successful automated plants, especially for high-volume
manufacturing. Automation and JIT/Lean are completely
compatible. Probably the best example of that is in todays auto
industry. Automation may be advantageous in many applications,
but if companies have not solved the problems in the human
operated versions of those same applications, they are not ready
to automate them effectively. It is more meaningful to discuss the
processes that use humans and manual machines than the same
processes powered by robots. In these plants, JIT/Lean is at least
as valuable as it is in plants with less automation. Its pull system
prevents overproduction of any manufacturing element, and
supplies materials at the front end of the process when needed,
and does it without the massive inventories of the pre-JIT/Lean
era. Whether the processes are operated by humans or robots
makes no difference in this regard.