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QUALITROL-IRIS POWER IS THE WORLDS LARGEST PROVIDER OF MONITORING AND

TESTING EQUIPMENT FOR MOTOR AND GENERATOR WINDINGS

Iris Power BusTracIITM


Continuous On-Line Partial Discharge Monitoring for
Small Turbine Generators

IRIS POWER ON-LINE PRODUCTS


IRIS POWER BusTracII

IRIS POWER BusTracII SYSTEM


The Iris Power BusTracII System is Facilities that have existing bus Like its predecessors, the monitor
an economical means of providing coupler installations can easily includes our unique and rigorously
automated, continuous partial install the Iris Power BusTracII researched methods to overcome
discharge (PD) measurement monitor by connecting the monitor the electrical interference
in turbine generators and to the existing coupler termination (noise) typical in most plant
isolated phase bus equipped panel. The installation of the Iris environments. This ensures reliable
with Bus couplers. The system Power BusTracII monitor does not and repeatable measurements
consists of permanently installed require an outage. Qualitrol-Iris with a low probability of false
capacitive couplers (2 per Power field service specialists can alarms. The collected data
phase), a dedicated Iris Power install and/or commission your can be easily interpreted by
BusTracII monitor, plus digital Iris Power BusTracII monitor so maintenance professionals after
communications for configuring that alarm thresholds are set to participating in a 2-day training
the monitor and downloading the the best levels for that particular seminar offered by Qualitrol-Iris
stored PD data. machine. Powers experienced engineering
staff. The users assessment of
The Iris Power BusTracII is a New users of the Iris Power
motor and generator insulation
second generation continuous BusTracII monitor technology
systems using on-line PD testing
online monitor that provides must first permanently install
is greatly enhanced by access to
maintenance professionals with 80pF capacitive couplers during a
Qualitrol-Iris Powers extensive
an opportunity to automate PD suitable machine outage.
PD database of over 272,000 test
testing. The Iris Power BusTracII
The Iris Power BusTracII monitor results. The collective experience
monitor also allows for the
is the product of Qualitrol-Iris and results of our clients are
possibility of integrating important
Powers many years of experience regularly summarized in statistical
operating conditions needed
developing on-line PD measuring tables, available to all users. This
for trending PD activity, and will
systems for high voltage motors, is a service unique to Qualitrol-
trigger a remote alarm, indicating
turbine generators, and hydro Iris Power and its clients and
the need for a more detailed
generators. ensures objective interpretation of
analysis
insulation condition.

Iris IID Database


Application
Manager

Alarm Relay Out

Local
Humidity
and Analog
Temperature Outputs of
Sensors Summary
Iris Power Iris Power Data
TRSC II Plant
Remote
Monitoring SCADA
I/O
Unit Module Analog
Inputs for
Monitored PD Input Operating
Equipment from Conditions
Couplers Summary Data
via MODBUS
over TCP/IP
MODBUS Full
Over Measurement
TCP/IP Data
To Other
Iris Power
Monitoring
Plant Ethernet TCP/IP Network Units

IRIS POWER ON-LINE PRODUCTS


IRIS POWER BusTracII

BENEFITS OF CONTINUOUS
MONITORING
Motors, generators and iso-
phase bus are highly reliable.
However, studies indicate
that approximately 40% of
all failures can be attributed
to the gradual aging and
deterioration of the stator
winding insulation. On-line,
periodic partial discharge
testing has been successfully
Installed
Capacitive employed 1951 in diagnosing
Couplers accumulated winding related
problems in different types of
generators. Unlike periodic on-
Features line PD testing, the Iris Power
Sophisticated monitoring and analysis system reduces false indications BusTracII monitor provides
by digitally separating partial discharges from electrical noise, on a maintenance professionals with
pulse-by-pulse basis. the opportunity to:
Proven filtering and pattern recognition enhances noise separation, automate the measurement
allowing for a reliable and objective detection of poor impregnation, (on site or remotely)
overheated windings, coil movement in the slot, ineffective or integrate the key trending
deteriorating grading/semi-conductive material problems and parameters within the plant
contamination. SCADA
The systems compatibility with the Iris Power TGA-BTM technology trigger a remote alarm
allows users with existing sensor installations to commission the system indicating the need for a
without an additional outage. Data can be easily confirmed and further more detailed review of the
analyzed with Iris Powers TGA-B portable monitor. collected data
Ensures a consistent testing interval, thereby improving the quality of maximize collection of PD
the trends. The Iris Power BusTracII instrument continuously collects PD activity
data and archives data which are used to produce 2D and 3D (phase
resolved) plots as well as summary numbers (Qm and NQN), which maximize warning of pending
are used for trending and comparison with similar machines. Using the problems
Windows-based software, the archived PD data can be downloaded create a smoother trend
locally over a USB port, or remotely using Ethernet (TCP/IP) network curve
communication.
lower testing cost.
Important operating conditions such as humidity, stator winding or
equipment temperature, stator voltage, and real and reactive power can The monitor uses the same
be recorded and stored with the archived PD data. These parameters are sensors that have been
useful for in-depth analysis and trending of the partial discharge activity. permanently installed on over
12,000 motors and generators
Qualitrol-Iris Power has extensive experience with continuous on-line around the world over the last
PD monitoring. Over 2,000 continuous PD monitors have been installed. three decades; and provides
Networking with an Ethernet port for remote diagnostics, downloading, the reliability that comes with
configuration with Iris Power software. over 2000 installed continuous
PD monitors.
Modbus over Ethernet protocol included for interfacing to third party
applications to obtain machine operating state and provide summary
PD data.

IRIS POWER ON-LINE PRODUCTS


IRIS POWER BusTracII

Options - Remote I/O over Ethernet CONNECTION


WHAT IS PARTIAL
Remote inputs with up to 8 analog points proportional to operating DISCHARGE?
conditions such as stator winding temperature, voltage, current, or
power. These conditions are recorded for trending and analysis. Partial discharges (PD) are small
electrical sparks that occur
Remote outputs with 6 analog within the high voltage electrical
outputs proportional insulation in stator windings

Pulse Magnitude (mV)


to the level of PD activity and iso-phase bus. PD occurs
(+Qm and Qm) of whenever there are small air
the machine couplers. gaps or voids in or on the surface
This is applicable in of the insulation. Normally, well
situations where the made stator windings that are in
Pulse Count Rate [pps] (log)

user is interested in good condition display very little


having the real-time PD activity. However, over 60
PD activity from their years experience has shown that
machine acquired by as a stator winding deteriorates
their DCS or control from winding vibration,
system. operation at high temperatures,
or contamination from oil,
moisture and other chemicals,
the PD activity will increase by
Phase-resolved
PD output a factor of ten or more. Thus,
Phase Angle [deg] on-line PD monitoring detects
the main root causes of winding
failure. Since PD monitoring can
be performed during normal
equipment operation, and
generally gives two or more
years of warning indicating a risk
of failure, on-line PD monitoring
has become a very powerful tool
for predictive maintenance.
Some benefits of PD monitoring
of the apparatus are:
increased availability of
machines
plan maintenance based on
actual conditions
PD Pulse Magnitude Output
significant reduction of in-
Iris Power BusTracII and Iris Power TGA-B are trademarks of Qualitrol-Iris Power. service failures.
Windows is a registered trademark of Microsoft Corporation in the United States and other countries.

QUALITROL-IRIS POWER HAS BEEN THE WORLD LEADER IN MOTOR AND GENERATOR WINDING DIAGNOSTICS SINCE 1990,
PROVIDING A FULL LINE OF ON-LINE AND OFF-LINE TOOLS, AS WELL AS COMMISSIONING AND CONSULTING SERVICES.

Iris Power LP
3110 American Drive
Mississauga, ON, Canada L4V 1T2
Phone: +1-905-677-4824
Fax: +1-905-677-8498
Sales.iris@qualitrolcorp.com

Qualitrol Company LLC


1385 Fairport Road
www.irispower.com Fairport, NY, USA 14450
Phone: +1-585-586-1515
www.qualitrolcorp.com Fax: +1-585-377-0220
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