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Front. Chem. Sci. Eng.

DOI 10.1007/s11705-015-1546-y

RESEARCH ARTICLE

Preparation and swelling properties of a starch-g-poly(acrylic


acid)/organo-mordenite hydrogel composite

Yan Zhang1,3, Pingqiang Gao3, Lin Zhao ()1,2, Yizhong Chen2


1 School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072, China
2 School of Environment Science and Engineering, Tianjin University, Tianjin 300072, China
3 School of Chemistry and Chemical Engineering, Yulin University, Shaanxi 719000, China

Higher Education Press and Springer-Verlag Berlin Heidelberg 2016

Abstract A novel hydrogel composite was prepared via 1 Introduction


inverse suspension polymerization using starch, acrylic
acid and organo-mordenite micropowder with the cross-
linker, N,N-methylenebisacrylamide and the initiator, Hydrogels are crosslinked hydrophilic polymers that
potassium persulfate. Fourier transform infrared spectro- absorb water, salt solutions, or other liquids [1]. By virtue
scopy, X-ray diffraction spectroscopy, scanning electron of their unique three-dimensional network structure and
microscopy, and energy dispersive spectroscopy conrmed their various functional groups, hydrogels have become an
that the acrylic acid was grafted onto the backbone of the important polymeric material and they have been applied
corn starch, that the organo-mordenite participated in the to various elds, such as agriculture [2], horticulture [3],
polymerization, and that the addition of organo-mordenite wastewater treatment [4], and adult incontinence products
improved the surface morphology of the hydrogel [5]. When added to soil, hydrogels help speed absorption,
composite. The swelling capacity of the hydrogel compo- prolong the retention of water, and improve the fertilizer
site was evaluated in distilled water, and solutions with retention capacity, which promotes the germination of
different pH values, and various salt solutions. It was found seeds and plant growth [6,7].
that the incorporation of 10 wt-% organo-mordenite The conventional methods for hydrogel synthesis are
enhanced the water absorbency by 144% (from 268 to solution polymerization [2,8] and inverse suspension
655 g$g1) and swelling was extremely sensitive to the pH polymerization [9,10] methods. The extreme solution
values, the concentration of the salt solution and cation viscosity generated by solution polymerization leads to
type. Swelling kinetics and water diffusion mechanism of problems, such as difculties with stirring and heat
the hydrogel composite in distilled water were also transfer. In addition, heat elimination during these
discussed. Moreover, the hydrogel composite showed polymerization reactions is challenging. There are also
excellent reversibility of water absorption even after ve some challenges during post-treatment, and the resin that is
repetitive cycles and the hydrogel composite exhibited obtained is a lump which must be cut, dried, and
signicant environmental-responsiveness by changing the pulverized prior to use.
swelling medium from distilled water to 0.1 mol$L1 NaCl Inverse suspension polymerization is a widely used
solution. In addition, the loading and release of urea by the method for the preparation of polymers. Here a dispersion
hydrogel composite were tested and the nutrient-slow- consisting of a water-soluble monomer in an organic
release capability of this material was found to be suitable matrix is maintained by vigorous stirring during the
for many potential applications. reaction. The advantage of an inverse suspension is that
a ne powdery product is obtained, and the particle size
Keywords hydrogel composite, environmental-respon- can be easily modulated by controlling the reaction
siveness, organo-mordenite, starch, acrylic acid conditions. The inverse-suspension polymerization
method has been successfully employed to prepare water
soluble/swellable products, such as occulating agents
[11] and superabsorbent hydrogels [12].
Most hydrogels are made with synthetic poly(acrylic
Received April 20, 2015; accepted September 5, 2015 acid). These hydrogels have poor biodegradability in soil
E-mail: zhaolin@tju.edu.cn and pose an environmental problem. In addition, the
2 Front. Chem. Sci. Eng.

increasing prices of petrochemical feedstocks, waste acteristics cause poor compatibility which can affect the
disposal issues as well as the desire to use renewable and nal properties of the composite. Therefore, prior to
environmentally friendly resources have fueled the search incorporation into a polymer, zeolite need to rst be
for alternative materials. For decades, starch, which is a chemically modied.
natural carbohydrate biopolymer, has received much Surfactants are water-soluble organic molecules that
interest from both academic and industrial groups due to have hydrophilic and hydrophobic properties. Cationic
its biodegradability, low cost, and versatility of use [13]. In surfactants with positively charged head groups, such as
addition, different monomers can be easily grafted onto the alkyl ammonium compounds, attached to a hydrocarbon
starch backbone to increase the hydrophilicity, hydro- moiety have been utilized to form organic-modied clays
phobicity or polyelectrolyte properties of the starch [14]. [18].
Much research has focused on developing starch-grafted Recently, hydrogels with a slow-release property for use
copolymers with specic properties such as thermal as fertilizers have attracted much attention [26,27]. The
stability, high viscosity, biodegradability, and high water water-absorbing abilities and the slow-release properties of
absorption capacity [1517]. These copolymers have been these hydrogels may make them useful in agricultural
applied as occulants, ion exchangers, and superabsorbent applications especially in the area of water-management
hydrogels. [28]. Urea is the most widely used nitrogen fertilizer due to
In recent years, the design and development of organic- its high N content (46%) and comparatively low cost.
inorganic hydrogel composites, especially ones containing Therefore, urea is commonly used to test the release
clay minerals, have attracted increasing attention. This type properties of superabsorbents [2932].
of hydrogel composite can substantially reduce the nal In this study, a low cost starch zeolite composite was
cost of the product and improve its properties (e.g., prepared and its potential applications were studied. The
mechanical and thermal stability). Polyethylene-g-poly swelling behaviors of the hydrogel composites were
(acrylic acid) composites with 3 wt-% organo-montmor- investigated in distilled water, various cationic salt
illonite clay exhibit better water absorbency and gel solutions, and the solutions with different pH values,
strength than composites without organo-montmorillonite respectively. The kinetics of the swelling behaviors and the
clay. The thermal properties of hydrogel composites have reversibility of water absorption in distilled water were
also been improved by introducing montmorillonite which examined. In addition, the environmental-responsiveness
created a crosslinking effect and improved the nanostruc- of the hydrogel composites was tested in terms of their
ture [18]. In addition, the inclusion of inorganic clays into swelling and deswelling in distilled water and 0.1 mol$L1
hydrogels has been shown to decrease their nutrient- NaCl solutions. Finally the loading and release of urea by
release rate in distilled water [19]. the hydrogel composites were also evaluated.
Zeolites, which have been used as a clay material, are
highly crystalline aluminosilicates represented by the
x
general formula Mn x=n AlO2 x SiO2 y  $zH2 O (where 2 Materials and methods
M is a metal cation, a proton or less frequently a charged
molecule). Zeolites are characterized by a three-dimen- 2.1 Materials
sional, regular intracrystalline array. Mordenite, which is a
natural zeolite, has been widely used in agricultural The starch used in this work was corn starch, which was
applications due to its large surface area, large ion obtained from Ding Yan Trading & Property Co. Ltd.
exchange capability, and low cost. The unique physical (Tianjin, China). Mordenite obtained from Nankai Uni-
and chemical properties of mordenite makes it suitable as a versity Catalyst Company (Tianjin, China) was milled
fertilizer carrier to promote efcient nutrient use [20], as a through a 320-mesh screen. The cationic surfactant,
soil additive to increase crop yields [21], and as an hexadecyltrimethyl ammonium bromide (CTAB), and the
absorbent in the removal of heavy metals from soil [22]. initiator potassium persulfate, were obtained from the Ke
The controlled release of ammonium, potassium, and Wei Chemical Reagent Company (Tianjin, China). Potas-
calcium has been achieved using mordenite as an additive sium persulfate was puried by recrystallization in distilled
to attract, retain, and slowly release critical plant nutrients water and dried at 50 C in a vacuum oven. The reactive
[23]. However, little information on the effect of mordenite monomer, acrylic acid (AA) and hydrochloric acid were
on the water absorption of hydrogel composites has been purchased from the Da Mao Chemical Reagent Factory
reported. (Tianjin, China). Acrylic acid was puried with distilled
Due to their surface structures and surface interactions, water under vacuum. The crosslinker N,N-methylenebi-
nanosized zeolite has a strong tendency to aggregate sacrylamide (MBA), sodium hydroxide, acetone, and
[24,25]. Therefore, when zeolite is directly added to a anhydrous ethanol were supplied by Kermel Chemical
polymer system, it tends to irregularly disperse. The Reagent Company (Tianjin, China). Polyglyceryl fatty acid
differences in the zeolite and polymer interfacial char- ester (PGFE), a suspension stabilizer, was purchased from
Yan Zhang et al. Preparation and swelling properties of a hydrogel composite 3

the Da He Foods and Technologies Co., Ltd. (Zhengzhou, temperature. The hydrogels (0.1 g) were immersed in
China). distilled water (400 mL) for 24 h to reach swelling
equilibrium. Residual water was removed by placing the
2.2 Organo-mordenite water-saturated hydrogel on a 200-mesh screen and
allowing the excess water to drip off for 5 min. The
Organo-mordenite was prepared using the procedure water absorbencies for the hydrogels were determined
reported by Zhang et al. [33]. Briey, 2 g of mordenite from:
and 25 mL of CTAB aqueous solution (31 mmol$L1) were m m0
placed in a 100-mL conical ask. The ask was kept in a W , (1)
m0
water bath at 70 C while sonicating for 60 min. The
reaction product was then ltered and washed several where W is the mass of the gained water (g) per gram of
times with anhydrous ethanol to ensure the complete hydrogel, m is the mass of the swollen absorbent, and m0 is
removal of the Br. The product was then dried to a the mass of the dry material. All of the procedures were
constant weight at 60 C. performed in triplicate, and the reported value is the
average of the three replicates.
2.3 Synthesis of starch-g-poly(acrylic acid)/organo- The water absorbencies of the samples in various salt
mordenite hydrogel composite solutions (i.e., NaCl, CaCl2, and AlCl3) with different
concentrations (0.1, 0.3, 0.5, 0.7, 0.9, and 1.2 wt-%) were
The starch-g-poly(acrylic acid)/organo-mordenite hydro- also tested using the same procedure.
gel composite was prepared by inverse suspension The water absorbencies of the hydrogels in the solutions
polymerization according to the following steps. First of different pH values were analyzed. The solutions with
4.8 g of starch was solubilized in 50 mL of distilled water acidic and basic pH were prepared by dilution of
at 95 C for 30 min using a 500-mL four-neck ask hydrochloric acid (pH 1.0) and sodium hydroxide solution
equipped with a condenser, stirrer, thermometer, and (pH 13.0), respectively, to get pH levels of 1.0, 2.0, 3.0,
nitrogen line. Next, the ask was cooled to 3540 C, 7.0, 9.0, 11.0, and 12.0. The water absorbencies of the
and 300 mL of cyclohexane and 0.12 g of suspension hydrogels were measured in each case according to Eq. (1).
stabilizer (PGFE) were added to the system. The slurry was Kinetic swelling behaviors of hydrogel composite in
stirred for 15 min, and 8.7 mL of the potassium persulfate distilled water were measured by the following procedure:
initiator (5 g$L1) was added. This solution was then stirred 0.1 g sample was immersed in 400 mL of distilled water for
for 15 min. After that 80% neutralization degrees of AA set period of time. Then, the swollen gels was ltered using
solution (14.4 g of AA was pre-neutralized using 32 mL of a 200-mesh screen, and the water absorption (Wt) of
20 wt-% NaOH solution in an ice bath) , organo-mordenite hydrogel composite at a given time (t) can be measured by
(the mass ratio of organo-mordenite to AA were 5 and 10 weighing in the swollen and dry sample, and calculated
wt-%, respectively) , and 2.5 mL of the MBA crosslinking according to Eq. (1). In all cased three parallel samples
agent (5 g$L1) were successively added to the system. The were used and the average are reported in the paper.
water bath was heated slowly to 70 C and the ask was
maintained at this temperature for 3 h to carry out the 2.5 Environmental-responsiveness of the hydrogel
polymerization reaction. The system was mechanically
stirred (400600 r$min1) throughout the entire process. The environmental-responsiveness of the hydrogel com-
After the polymerization was complete, the reaction posites were tested in terms of their swelling and
mixture was rst immersed in anhydrous ethanol to deswelling in distilled water and 0.1 mol$L1 NaCl
remove the residual reactants. Next, the product was solutions. Typically, the hydrogel composites (0.1 g)
fully washed with distilled water. In the end, the crude were immersed in 400 mL of distilled water for a set
products were then oven-dried at 70 C to a constant period of time intervals until reaching equilibrium. Then,
weight. The starch-g-polymer composite was extracted the swollen samples were soaked in 0.1 mol$L1 NaCl
from the crude products with acetone for 10 h to obtain the solutions for set time intervals. Finally, the swollen
pure hydrogels. A control sample with no organo- samples were ltered, weighted and then calculated to
mordenite was also prepared according the above the mass change of samples before and after swelling. The
procedure. This sample is referred to as starch-g-poly same procedure was repeated for three cycles. After every
(acrylic acid) hydrogel. cycle, each solution was renewed.

2.4 Evaluation of the water absorbency and swelling 2.6 Reversibility of the absorption by the hydrogels
kinetics of the hydrogels
The reversibility of the water absorption was determined
The water absorbency was determined at ambient by repeatedly swelling and drying the hydrogels. The
4 Front. Chem. Sci. Eng.

swollen samples were dried in an oven at 80 C and then samples after the samples were coated with a gold lm.
re-immersed in distilled water until the gel reverted to its Energy-dispersive spectroscopy (EDS) combined with
swollen state. The wn (where n is the nth absorption/drying scanning electron microscopy (SEM) was used to analyze
cycle) were calculated using Eq. (1). All the procedures the elements in the samples. The applied voltage was
were performed in triplicate, and the reported value is the 15.0 kV with a current of 20.0 A.
average of the three replicates.

2.7 Loading of urea 3 Results and discussion


Urea was loaded onto the hydrogels by immersing the dry 3.1 Preparation and characterization of the hydrogels
gels (1.0 g) in various urea solutions for 20 h to achieve
swelling equilibrium. Thereafter, the mixture was washed 3.1.1 Hydrogel preparation
with distilled water to remove any unloaded and free urea.
Then the swollen gels were dried at 60 C for 6 days. The hydrogel samples were prepared by the inverse
Finally, the dried products were milled and screened [34]. suspension polymerization of acrylic acid onto corn starch
The loading percentage was calculated using: with organo-mordenite as an inorganic clay using MBA as
m2 m1 a crosslinker. The proposed mechanism for the formation
Loading%  100% (2) of starch-g-poly(acrylic acid)/organo-mordenite is shown
m2 in Fig. 1. In the rst step, potassium persulfate, a free
where m1 and m2 are the weights of the unloaded and radical initiator, was decomposed by heating to generate
loaded dry gels respectively. All of the procedures were sulfate anion-radicals. The anion-radicals then abstracted
performed in triplicate, and the reported value is the mean hydrogen from the starch hydroxyl groups to form macro
of the three replicates. radicals. These macro radicals were on the starch backbone
chains and can initiate the grafting of the acrylic acid
2.8 Release of urea from samples in water monomer molecules. Then, the monomer molecular
became free radical donors to neighboring molecules,
A Unico Model UV-2800 spectrophotometer with matched resulting in the growth of polymer chains. After that, MBA
Corex cells was used to measure the transmittance of the as a bi-functional crosslinker [36] reacted with the polymer
samples. A loaded dry hydrogel (0.1 g) was placed in a chains during chain progagation. In this way, a cross-
tapered bottle, which was lled with 400 mL of distilled linked structure was formed. Finally, the organo-mordenite
water (release medium). The amount of urea in the aqueous was then dispersed throughout the polymeric system.
solution was then determined at 3, 6, 15, 24, and 48 h, and
a urea release curve was then prepared from this data. The 3.1.2 FTIR analysis
amount of urea released was determined by a spectro-
photometric method using p-dimethylaminobenzaldehyde FTIR spectroscopy is an important technique for exploring
in a hydro-alcoholic medium with hydrochloric acid as the intermolecular interactions between certain functional
reagent [35]. The percent release was calculated using: groups [37]. The formation of hydrogen bonds in a
Mt copolymer hydrogel, such as starch-g-poly(acrylic acid), is
Re lease%  100% (3) one kind of molecular interaction that can be studied using
Me FTIR spectroscopy. The FTIR spectra of the organo-
where Mt is the weight of urea released into distilled water mordenite, starch, starch-g-poly(acrylic acid) and starch-g-
at time t (min), and Me is the weight of the urea loaded onto poly(acrylic acid)/organo-mordenite (10 wt-% organo-
the hydrogel. mordenite) are shown in Fig. 2.
Figure 2(a) displays a broad peak at 3473 cm1 which is
2.9 Characterization of the hydrogels due to the mordenite (Al OH Al) and (Si OH Si)
hydroxyl stretching vibrations [38]. The peaks at 1643 and
Fourier transform infrared (FTIR) spectra of the hydrogels 1034 cm1 correspond to H O H bending vibrations and
pressed into KBr pellets were recorded on a NICOLET- Si O (Si) or Si O (Al) stretches, respectively. The peak
6770 FTIR instrument from 4004000 cm1. Powder X-ray at 453 cm1 is due to internal (Si, Al) O vibrations [39].
diffraction spectra of the samples was performed on a The absorption bands at 2922 and 2848 cm1 correspond to
Bruker X-ray diffractometer with Cu K radiation ( = the asymmetric and symmetric stretching vibration of the
0.15406 nm). A FEI (USA) Nanosem 430 Scanning CTAB methylene groups [39,40], which conrm the
electron microscope operated at an acceleration voltage modication of mordenite.
of 10.0 kV was used to obtain surface micrographs of the Figure 2(b) shows the characteristic spectrum of
Yan Zhang et al. Preparation and swelling properties of a hydrogel composite 5

Fig. 1 Proposed mechanism for the synthesis of the starch-g-poly(acrylic acid)/organo-mordenite hydrogel composite

cornstarch. The peak at 1647 cm1 is due to the carbonyl 824 and 453 cm1 respectively although with weakened
stretching mode of glucomannan [41]. The broad band at intensities. These results prove that the organo-mordenite
3421 cm1 is due to polysaccharide hydroxyl group participated in the grafted copolymerization through its
stretches. The C O C stretching bands are at 1158 and active silanol groups [4345].
1080 cm1. After grafting acrylic acid onto the starch
(starch-g-poly(acrylic acid), new peaks appeared in the 3.1.3 X-ray diffraction (XRD) analysis
spectrum, as shown in Fig. 2(c). These include a C = O
stretching band at 1710 cm1, symmetric and asymmetric XRD was employed to investigate the structure and
COO bands at 1415 and 1560 cm1, respectively, and a crystallinity of the samples. Figure 3 shows the XRD
medium peak at 3512 cm1 which is due to water patterns of starch-g-poly(acrylic acid), organo-mordenite,
molecules. The peak at 2934 cm1 is due to C H and starch-g-poly(acrylic acid)/organo-mordenite. The
symmetric stretching. These results conrm that acrylic XRD pattern of the starch-g-poly(acrylic acid) hydrogel
acid was grafted onto the starch. Earlier studies on the (Fig. 3(a)) exhibits a weak broad peak at 2 = 22. This
copolymerization of starch with acrylic acid support this peak indicates an amorphous structure with low crystal-
result [42]. linity. Similar results have been previously reported by
The spectrum for starch-g-poly(acrylic acid)/oragno- Kaur et al. [42].
mordenite is shown in Fig. 2(d). Compared with the The XRD spectrum for organo-mordenite is shown in
spectrum for starch-g-poly(acrylic acid), the C = O Fig. 3(b). The spectrum contains diffraction peaks at 2 =
stretching band at 1710 cm1 shifted to 1720 cm1, and 6.5, 8.6, 9.7, 13.5, 15.1, 21.5, 24.6, 26.1, 27.8,
the asymmetrical stretching band at 1560 cm1 shifted to and 30.3 which correspond to Miller indices of [110],
1566 cm1. The organo-mordenite Si O stretching band at [020], [200], [111], [310], [330], [420], [202], [350], and
1093 cm1 became much weaker and shifted to 1027 cm1 [511], respectively [46]. Figure 3(c) shows the XRD
for the composite. In addition, the external and internal (Si, patterns of the starch-g-poly(acrylic acid)/organo-morde-
Al) O vibrational peaks are also seen in the composite at nite hydrogel composite. This spectrum contains the same
6 Front. Chem. Sci. Eng.

hydrogel, the organo-mordenite and the starch-g-poly


(acrylic acid)/organo-mordenite hydrogel composites (5
and 10 wt-%) are shown in Fig. 4. The starch-g-poly
(acrylic acid) hydrogel microspheres (Fig. 4(a)) had a
diameter of less than 0.8 m and the surface morphologies
are compact and smooth. The organo-mordenite showed a
correspondingly coarse and sheet surface morphology
(Fig. 4(b)). After doping organo-mordenite into the starch-
g-poly(acrylic acid), the surface roughness and the particle
size were obviously increased and some folds can be
observed (Fig. 4(c)). As the amount of organo-mordenite
in the composite increased, the number of surface folds
also increased (compare Fig. 4(c) (5 wt-%) with Fig. 4(d)
(10 wt-%)). When the surface of the hydrogel composite is
folded, the material has a higher specic surface area.
These folds may be regions where water or other external
stimuli can permeate and interact with the hydrophilic
groups of the grafted copolymers, which facilitated the
Fig. 2 FTIR spectra of (a) organo-mordenite, (b) starch, permeation of water into the polymeric network [47]. In
(c) starch-g-poly(acrylic acid) and (d) starch-g-poly(acrylic acid)/ addition, it should be pointed out no bulk mordenite was
organo-mordenite hydrogel composite with 10 wt-% of organo- observed in the hydrogel composites, indicating that the
mordenite organo-mordenite was well dispersed in the hydrogel
composite.
Figure 5 shows the EDS spectra of starch-g-poly(acrylic
acid), organo-mordenite, and starch-g-poly(acrylic acid)/
organo-mordenite (5 and 10 wt-%), corresponding to the
surface of samples shown in (Figs. 4(a)4(d)). In the EDS
spectrum of starch-g-poly(acrylic acid) (Fig. 5(a)), only
peaks for C, O and Na are observed and the weight
percentage of these elements were 68.1%, 27.7%, and
3.31%, respectively. The organo-mordenite (Fig. 5(b)) was
consisted of C, O, Si, Al, and Na. The weight percentages
of these elements were 14.8 %, 37.9%, 39.05%, 2.7%, and
5.3%, respectively. The spectra of the starch-g-poly(acrylic
acid)/organo-mordentie composites (Figs. 5(c)5(d)),
showed peaks for C, O, Si, Al, and Na. Here, Si and Al
can all be attributed to the presence of organo-mordenite
(Fig. 5(b)). The C, O, and Na of the hydrogel composites
(with 5 and 10 wt-% organo-mordnite) were attributed to
the hydrogel and the organo-mordenite. The C, O, and Na
of the hydrogel composites (with 5 wt-% organo-mordnite)
were 48.6%, 24.7%, and 24.6%, respectively. The C, O,
Fig. 3 XRD spectra of (a) starch-g-poly(acrylic acid) hydrogel, and Na of the hydrogel composites (with 10 wt-% organo-
(b) organo-mordenite, and (c) starch-g-poly(acrylic acid)/organo-
mordnite) were 49.4%, 26.2%, and 20.51%, respectively.
mordenite with 10 wt-% organo-mordenite
This indicated that organo-mordenite was distributed in the
polymer matrix.
crystallite peaks as the mordenite spectrum conrming the
presence of mordenite in the hydrogel composite. Due to 3.2 Effect of the amount of organo-mordenite on the water
the existence of the starch-g-poly(acrylic acid) hydrogel on absorbency of the hydrogel composites
the outer and inner surfaces of the mordenite lattice
channels, the intensity of the peaks associated with The effect of the amount of organo-mordenite on the water
mordenite decreased. absorbency of the hydrogel composite is shown in Fig. 6.
The addition of any amount of mordenite increased the
3.1.4 SEM and EDS analysis amount of water absorbed by the hydrogel composite. This
phenomenon could be attributed to the organo-mordenite,
The SEM micrographs of the starch-g-poly(acrylic acid) which participates in the polymerization reaction. Zhang
Yan Zhang et al. Preparation and swelling properties of a hydrogel composite 7

Fig. 4 SEM micrographs of (a) starch-g-poly(acrylic acid), magnication 50000, (b) organo-mordenite, magnication 6000, (c) starch-
g-polyacrylic aicd)/organo-mordenite (5 wt-%), magnication 5000, and (d) starch-g-polyacrylic aicd)/organo-mordenite (10 wt-% ),
magnication 5000

et al. [48] observed similar proles for hydrogel compo- 10 wt-%, the maximum water absorbency (655 g$g1) was
sites with and without attapulgite. In addition, when obtained.
organo-mordenite is below 10 wt-%, water absorbency
increased with the increase in organo-mordenite content. 3.3 Swelling kinetics of the hydrogels
The repulsive forces between the COO groups of the
hydrogel and the negative surface charges of mordenite The swelling behavior of a hydrogel is inuenced by
results in an expansion of the hydrogel network which in various factors, such as the composition of the absorbent,
turn results in higher water absorbency [49]. However, the the size, and the surface area [51]. Therefore, the effect of
water absorbency of the hydrogel composite decreased for introduction of organo-mordenite into the polymeric
higher organo-mordenite. This is probably due to some system on the swelling behavior in distilled water was
reasons. On the one hand, the generation of more studied and the results are shown in Fig. 7.
crosslinking points may produce fewer network voids It was observed that the synthesized hydrogels reached
[50], which could restrict the movement of the polymer their equilibrium swelling values after 150 min and 300
chains. On another hand, excessive organo-mordenite may min for hydrogel and hydrogel composite. Also, it can be
physically stack inside the network voids which plug them seen that the water absorbency for the hydrogel composite
[44]. Besides that, starch-g-poly(acrylic acid) is respon- was always higher than that of pure hydrogel without
sible for the water absorbency of the hydrogel composites, organo-mordenite.
so a higher zeolite content results in less starch-g-poly The swelling curves were used to evaluate the swelling
(acrylic acid) which decreases the water absorbency. mechanism and the effect of incorporating organo-
Finally, when the amount of the organo-mordenite was mordenite on the swelling kinetics of hydrogels. The
8 Front. Chem. Sci. Eng.

Fig. 5 EDS spectra of (a) starch-g-poly(acrylic acid), (b) organo-mordenite, (c) starch-g-polyacrylic aicd)/organo-mordenite (5 wt-%),
and (d) starch-g-polyacrylic aicd)/organo-mordenite (10 wt-%)

Fig. 6 Effect of the amount of organo-mordenite on the swelling Fig. 7 Swelling behavior of starch-g-poly(acrylic acid) hydrogel
capacity of starch-g-poly(acrylic acid)/organo-mordenite hydrogel and starch-g-poly(acrylic acid)/organo-mordenite hydrogel com-
composite (10 wt-%) in distilled water posite (10 wt-%) as a function of time in distilled water

experimental data was tted using Schotts pseudo second t 1 t


, (6)
order swelling kinetic model [52]. The model can be Wt ks W12 W1
expressed as:
Yan Zhang et al. Preparation and swelling properties of a hydrogel composite 9

where Wt is the swelling absorbency (g$g1) at swelling Wt


time t (min), W1 is the theoretical equilibrium swelling kt n , (5)
W1
absorbency, and ks is the swelling rate constant ((g$g1)
$min1). Since  
Wt
ln lnk nlnt, (6)
kis ks W1
2
, (7) W1

where kis is the initial swelling rate constant ((g$g1) where Wt and W1 are the quantities of equilibrium water
$min1) The equation can be also be expressed as: uptake and maximum water uptake at time t, respectively, k
is a proportionality constant, and the exponent n describes
t 1 t the type of diffusion mechanism. For Fickian diffusion, n is
: (8)
Wt kis W1 less than 0.5 [36], and for non-Fickian or anomalous
diffusion, n is between 0.5 and 1.0. For case-II diffusion
The plots of t/Wt versus t are shown in Fig. 8(a). The
(relaxation-controlled transport), n = 1.0 and for supercase-
slopes and intercepts of the best t lines were determined
II diffusion, n is greater than 1.0 [54]. A plot of ln (Wt/W1)
and are shown in the gure. The theoretical swelling value
as a function of lnt was used to obtain the values of n for
(W1), the rate constant for swelling (ks), the initial
the hydrogel and hydrogel composite samples in distilled
swelling rate constant (kis), and the kinetic tting
water and is shown in Fig. 8(b). The swelling exponents
parameters are given in Table 1. As shown in Fig. 8(a),
(n) are equal to the slope of the lines. As shown in Table 1,
the plot of t/Wt versus t for both starch-g-poly(acrylic acid)
the n values were 0.30 and 0.38 for the hydrogel and
and starch-g-poly(acrylic acid)/organo-mordenite gave
hydrogel composite, respectively. Since these values are
straight lines with high linear correlation coefcients
less than 0.5, this indicates that the transport mechanism
(R2 > 0.98). The theoretical values for W1 are in good
followed Fickian diffusion.
agreement with the experimental data, which indicates that
the swelling process followed Schotts swelling kinetic
3.4 Effect of pH values on the water absorbencies of the
model.
hydrogels
To determine the nature of the diffusion of the water into
the hydrogels, the following equation was used for the rst The pH sensitivity of hydrogels has gained much attention
60% of the fractional liquid uptake [53]. on various applications in the biomedical elds [55].

Fig. 8 Swelling behavior of the starch-g-poly(acrylic acid) hydrogel and the starch-g-poly(acrylic acid)/organo-mordenite hydrogel
composite (10 wt-%) in distilled water (a) t/Wt versus t and (b) ln(Wt/W1) versus lnt.

Table 1 Swelling kinetics and diffusion parameters for starch-g-poly(acrylic acid) and starch-g-poly(acrylic acid)/organo-mordenite (10 wt-%)
Kinetics parameters Diffusion parameters
Sample a
We
b
W1
c
ks
d
kis R 2 ne) R2

Starch-g-ploy (acrylic acid) 268 278 2.9104 22.5 0.9993 0.30 0.8158
5
Starch-g-poly(acrylic acid)/ organo-mordenite 655 943 1.310 11.5 0.9801 0.38 0.9325
1 1 1 1
a) Equilibrium swelling (gwater gabsorbent ); b) equilibrium theoretical swelling (gwater gabsorbent ); c) constant rate for swelling [(gwater gabsorbent )$min ]; d) initial swelling
1
constant [(gwater gabsorbent )$min1]; e) diffusion parameters (gwater gabsorbent
1
)
10 Front. Chem. Sci. Eng.

swelling behavior has been observed in another ionic


hydrogel system [56].
The water absorbency of the hydrogel composite was
higher than that of the pure hydrogel at pH 7. On the one
hand, most of the COOH groups were tend to converted
to COO at this pH value, and this resulted in high
electrostatic repulsion that may cause an enhancement in
the swelling absorbency. On another hand, the deprotona-
tion of surface silanols and disruption of hydrogen bonds
occur at pH values close to neutral. The repulsion of the
SiO centers and COO groups resulted in the high
absorbency ability of the hydrogel composite [57]. There-
fore, the introduction of mordenite into the polymeric
network improved the pH sensitivity of the hydrogel
composite.
Fig. 9 Effect of pH values on the water absorption of hydrogels
3.5 Effect of salt solution on water absorbency of the
Figure 9 shows the swelling prole for the hydrogel hydrogels
composite (with 10 wt-% organo-mordenite) and the pure
hydrogel in all pH solutions ranging from 1 to 12. From Salinity is an inuence on the swelling properties of
this investigation, it was shown that the swelling behavior hydrogels. When hydrogels are used in hygienic products
of the hydrogels was dependent on the pH value. The or agricultural applications, the liquid that interacts with
swelling behavior of the hydrogels was increased with the hydrogel contains a variety of electrolyte ions or salts.
increasing pH from 1 to 7, and further increasing of pH Therefore, the effect of the samples to absorbing different
from 7 to 12 signicantly decreased the swelling concentrations of different salt solutions has to be known.
absorbency. When the pH value of the swelling medium The effect of the concentration of the chloride salt
increased from pH 2, the COOH groups dissociated into solutions (NaCl, CaCl2, and AlCl3 aqueous solutions) on
COO anions that caused the enhancement of the anion- the swelling behavior of the hydrogel composite (with 10
anion repulsive. This in turn led to relaxation of the wt-% organo-mordenite) and the pure hydrogel were
network and then more water could diffuse into the investigated. As shown in Fig. 10, respectively, the
network, thereby could increment the swelling absorbency. experimental results indicated that the water absorbencies
When the pH values of the swelling medium was greater decreased with increasing the concentration of the salt
than 7, the Na+ cations from NaOH solutions shielded the solutions for all the samples. A screening effect of the
COO groups and prevented perfect anion-anion repul- additional cations from the salt solutions caused a non
sion in the cross-link hydrogels. This resulted in a efcient anion-anion electrostatic repulsion. This led to the
reduction in the expansion of the network and a decrease reduction of the osmotic pressure difference between the
in the swelling absorbency. A similar pH-dependent hydrogel network and external solution [41,58]. And then,

Fig. 10 Absorption of various salt solutions by hydrogels (a) starch-g-poly(acrylic acid)/organo-mordenite hydrogel composite
(10 wt-% organo-mordenite) and (b) starch-g-poly(acrylic acid)
Yan Zhang et al. Preparation and swelling properties of a hydrogel composite 11

the decreasing swelling driving force induced a decrease in


the water absorbency.
The absorbencies of the hydrogels in various salt
solutions were measured to determine the resistance to
salts. For a given conectration of salt solution from the Fig.
10, the water absorbency in NaCl solution was higher than
that in CaCl2 and AlCl3 solutions. This result may due to
the ability of carboxylate groups in the hydrogels to form
complexes with the cations from the salt solutions. Based
on their formation constants with ethylenediaminetetraa-
cetic acid, the ability of the hydrogel carboxylate group to
complex with the three studied cations should be in the
order Na+ < Ca2 + < Al3+ [43] and this order is in good
agreement with the absorption results.
The introduction of the organo-mordenite also affected
the water absorbencies of the hydrogels in salt solutions.
Fig. 11 Environmental-responsiveness of starch-g-poly(acrylic
Because The long alkyl chains of CTAB can interfere with
acid)/mordenite hydrogel composite: swelling in distilled water
the formation of a complex between the carboxylate and deswelling in NaCl (0.1 mol$L1)
groups and the cations, which weakens the screening effect
of the cations [59]. Therefore, the introduction of
in Fig. 12. For the pure hydrogel, the water retention
mordenite into the polymeric network was apt to the
signicantly decreased with repetitive absorptions. The
generate a salt-resistant hydrogel composite.
water absorbency was only 145 g$g1 in the fth repetitive
cycle. In comparison, the hydrogel composite had a water
3.6 Environmental-responsiveness of the hydrogel
absorbency of 580 g$g1 even after the fth cycle. This
composite
improvement may be due to the presence of organo-
mordenite in the hydrogel composite which is responsible
Figure 11 depicts the circular swelling-deswelling beha-
for the better network of the hydrogel composite. The
vior of the hydrogel composite (with 10 wt-% organo-
better network prevented the decrease of the water
mordenite ) in distilled water and a 0.1 mol$L1 NaCl
absorption during the repeated swellings of the hydrogel
solution. As can be seen, the water-swollen hydrogel
composite [61].
composite can shrink and loss the absorbed water when it
was soaked into the NaCl solution, but the shrunken gel
can be recovered in distilled water. The switching salt
stimuli-responsive property was achieved. The dramatic
decrease of water absorbency in NaCl solution could be
due to the fact that Na+ ions from the NaCl solution and the
carboxylate groups from the hydrogel composite could
form the intra- and intermolecular complexes, leading to
deswelling of the hydrogel composite. After three circles
of swelling (On)-deswelling (Off), the hydrogel composite
still keeps excellent water absorbency, indicating the
swelling is switched and reversible. This environmental-
responsiveness (i.e., reversible swelling and deswelling)
has been reported for other hydrogels [60]. The sharp
swelling-deswelling behavior of the hydrogel composite
makes it suitable candidates for controlled systems.

3.7 Reversibility of water absorption


Fig. 12 Reversibility of the hydrogels in distilled water
Many practical elds, such as architecture and agriculture,
require hydrogels with good repeated absorbencies after 3.8 Swelling of the hydrogel composite in aqueous
they are used a few times for economic purpose. In this solutions of urea
work, the reversibilities of water absorption for the
hydrogel composite (with 10 wt-%) and the pure hydrogel To load urea, the hydrogel composite (10 wt-% organo-
were investigated and their experimental results are given mordenite) was swollen in aqueous solutions of urea with
12 Front. Chem. Sci. Eng.

the concentrations of 0.02, 0.04, 0.08, and 0.12 mol$L1, 3.9 Release of urea from loaded hydrogel composite in
respectively. As shown in Fig. 13, the swelling capacity of distilled water
the hydrogel composite is dependent on the concentration
of the urea solution. The swelling absorbency increases Figure 14 depicts the releasing proles of urea from loaded
with the concentration of urea solution increasing from hydrogel composite with 10 wt-% organo-mordenite (urea
0.02 to 0.04 mol$L1, but slightly decreases when this loading percentage: 46.5%) in distilled water. In the case of
concentration further increases from 0.04 to 0.12 mol$L1. the hydrogel composite, the releasing rate is initially high
A possible reason for the behavior might be as follows. (up to 24 h), and then gradually decreases. The releasing
When the concentration of the urea solution was less than percentage of urea in the starch-g-poly(acrylic acid)/
0.04 mol$L1, urea does not affect the electrostatic organo-mordenite is 93% for 48 h.
repulsion force of COO on the polymer chain and has
hydrophilic sites, such as NH2, which may improve the
interaction between water and the polymer network.
Therefore, with the concentration of the urea solution
increasing, the swelling absorbency of the hydrogel
composite increases. However, when concentration of the
urea solution is greater than 0.04 mol$L1, the existence of
the excessive urea leads to osmotic pressure differentials in
the hydrogel composite, which may facilitate water
molecules to move in the direction of the electrolyte
dilution concentration [62]. Thus, a decrease in the
swelling absorbency with increasing the concentration of
the urea solution was observed.

Fig. 14 Release of urea from loaded starch-g-poly(acrylic acid)/


organo-mordenite (with 10 wt-% organo-mordenite)

The release mechanism of urea from the loaded hydrogel


composite can be explained as follows. The slow release of
urea may be due to the signicant dissolution of urea in the
distilled water. When the hydrogel composites swell in
distilled water, the soluble urea dissolved into the distilled
water from the hydrogel composite network. The encap-
sulated urea in the network of the hydrogel composite is
released quickly. Then, a relatively quick increase of the
urea content was initially observed. When this process
ends, the soluble urea chemically bonded to the chains of
Fig. 13 The equilibrium swelling capacity of the hydrogel the composite hydrogel is slowly released from the
composites (10 wt-% organo-mordenite) in urea solutions with network of the hydrogel composite, resulting in a slow
different concentrations (0.02, 0.04, 0.08, and 0.12 mol$L1) increase in the urea content. This result indicates that the
hydrogel composite is endowed with an additional slow-
The loading percentages of urea are 17.2%, 36.5%, release property for fertilizer.
46.5%, and 48.6% for aqueous urea of the hydrogel
composite with various concentrations of 0.02, 0.04, 0.08,
and 0.12 mol$L1, respectively, indicating that the con- 4 Conclusions
centration of the urea solution affects the urea loading
percentage of the hydrogel composite. This may be A novel hydrogel composite (starch-g-poly(acrylic acid)/
because when hydrogels are in the urea solution with a organo-mordenite) was synthesized by inverse suspension
high concentration, more urea molecules enter into the copolymerization. The analyses by FTIR, XRD, SEM, and
polymer network and remain in the three-dimensional EDS conrm that the organo-mordenite has been incorpo-
network after drying, leading to the high loading rated into the polymeric matrix of the hydrogel. The
percentage of urea [56]. incorporation of the organo-mordenite increases the
Yan Zhang et al. Preparation and swelling properties of a hydrogel composite 13

swelling capabilities of the novel hydrogel composite (the 789794


maximum water absorbency is 655 g$g1 when 10 wt-% 12. Zhang Y, Gu Q, Yin J, Wang Z, He P. Effect of organic
organo-mordenite is incorporated). The water absorbency montmorillonite type on the swelling behavior of superabsorbent
of the hydrogel composite is affected by the pH, species nanocomposites. Advances in Polymer Technology, 2014, 33(2):
and concentration of the salt solutions. The swelling 2140021407
behavior of the hydrogel composite is Fickian transport, 13. Karlsson M E, Leeman A M, Bjrck I M, Eliasson A C. Some
and the swelling process ts the Schotts model. In physical and nutritional characteristics of genetically modied
addition, the hydrogel composite exhibits excellent potatoes varying in amylose/amylopectin ratios. Food Chemistry,
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and 0.1 mol$L1 NaCl solutions and signicant water 14. Pereira A G B, Paulino A T, Nakamura C V, Britta E A, Rubira A F,
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Muniz E C. Superabsorbent hydrogel nanocomposites based on
Acknowledgements The authors would like to acknowledge National Key starch-g-poly (sodium acrylate) matrix lled with cellulose nano-
Technology R&D Program of the Ministry of Science and Technology, China whiskers. Cellulose, 2012, 19(4): 12251237
(No. 2012BAC07B02) for support and for providing the funds to make this
16. Al E, Gl G, yim T B, Emik S, zgm S. Synthesis and
study possible.
properties of starch-graft-acrylic acid/Na-montmorillonite super-
absorbent nanocomposite hydrogels. Journal of Applied Polymer
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