Design of Nozzle Remark

Design Pressure 10.8 bar

Design Pressure+Liquid head 10.87358 bar
Design temperature 100 C
MOC of shell SA-516 Gr. 70
2
Allowable stress of material at design temperature SV 138 N/mm
2
Allowable stress of material at ambient temperature Sva 138 N/mm
Corrosion allowance CA 3 mm
Inside diameter of vessel Di 750 mm
Required thickness of shell w/o CA as per UG-27 trc 2.945 mm
Required thickness of shell with CA tr 5.945 mm
Provided shell thickness t 8 mm
Joint Efficiency E 1
MOC of nozzle SA-106 B
2
Allowable stress of material at design temperature Sn 118 N/mm
2
Allowable stress of material at ambient temperature Sna 118 N/mm
Size of nozzle 6 inch
Nozzle schedule 40
Outside projection of nozzle 200 mm B 36.10
OD of nozzle 168.3 mm B 36.10
Nozzle thickness tn 7.11 mm B 36.10
Nozzle thickness with mill undertolerance of 12.5% 6.221 mm
Corroded thickness of nozzle 3.221 mm
Corroded inside diameter of nozzle d 161.8575 mm
Radius of nozzle w/o CA d/2 80.929 mm
Required thickness of nozzle as per UG-27 without CA trn 0.641 mm
Required thickness of nozzle as per Table UG-45 tUG-45 6.22 mm
min(tUG-45,trc) 2.945 mm
Minimum required thickness of nozzle with CA tb 5.945 mm
SINCE PROVIDED THK 7.11mm IS MORE THAN REQUIRED THK 5.945mm HENCE SAFE
Minimum required thickness of nozzle projecting inward ti 0 mm
Inside projection of nozzle h 0 mm
MOC of nozzle pad SA-516 Gr. 70
2
Allowable stress of material at design temperature Sp 138 N/mm
Pad width provided w 40 mm
Nozzle pad OD D 249 mm
Nozzle pad thickness te 8 mm
Correction factor F 1
Strength reduction factor fr1 Sn/Sv 0.855
Strength reduction factor fr2 Sn/Sv 0.855
Strength reduction factor fr3 min(Sn,Sp)/Sv 0.855
Strength reduction factor fr4 Sp/Sv 1
2
Area required to be compensated A d*tr*F+2*tn*tr*F(1-fr1) 479.43 mm
2
Area available in shell A1 d(E*t-F*tr)-2*tn(E*t-F*tr)(1-fr1) 330.689 mm
2
Area available in nozzle outward A2 = min( 5(tn-trn)fr2*t , 2(tn-trn)*(2.5tn+te)fr2) 138.293 mm
2
Area available in nozzle inward A3 0 mm
2
Area available in element A5 (Dp-d-2*tn)te*fr4 645.6 mm
2
Total area available A1+A2+A3+A5 1114.582 mm
SINCE AREA PROVIDED 1114.582mm IS GREATER THAN AREA REQUIRED 479.43mm HENCE DESIGN IS SAFE