Maintenance Card

Table 1:

CODE OPERATION COMPONENT

01-51-2000 Visually inspect Frame

06-23-2001 Lubricate transfer wheel arm direc- Transfer
tion cam
02-81-2002 Change gear motor oil Drives
06-30-2003 Removal/refitting Premold collec-
tion chute
02-51-2004 Check gear motor oil level Drives
02-51-2005 Check drive belt play and overall Drives
conditions
02-51-2006 Check integrity of transmission Drives
wheel teeth
02-23-2007 Lubricate manual drive shaft Drives
02-81-2008 Replace transmission wheel car- Drives
tridge
03-60-2009 Clean fibre optics Preform feeding
03-60-2010 Clean guides Preform feeding
03-51-2011 Check belt play Preform feeding
04-81-2012 Replace oven wheel lubrication car- Loading/unloading
tridge
04-23-2013 Lubricate pitch change rollers Loading/unloading
04-60-2014 Clean optic pyrometer lens Loading/unloading
05-60-2015 Clean camera lens Oven
05-51-2016 Visually inspect Oven
06-60-2017 Clean fibre optics Transfer
06-23-2018 Lubricate transfer wheel arm direc- Transfer
tion cam
07-81-2019 Replace fifth wheel lubrication car- Stretching/blowing
tridge

1
 Table 1:

CODE OPERATION COMPONENT

07-81-2020 Replace mold opening/closing cam Stretching/blowing

cartridge
07-81-2021 Replace stretching cam lubrication Stretching/blowing
cartridge
07-51-2022 Visually inspect brakes Stretching/blowing
07-81-2023 Replace turning fitting lubrication Stretching/blowing
cartridge
09-51-2024 Visually inspect Cabin
07-51-2025 Visually inspect Stretching/blowing
02-51-2026 Check manual drive shaft Drives
05-60-2054 Clean camera illuminator Oven

2
 Maintenance Card

01-51-2000
MAINTENANCE OPERATION 01-51-2000

FRAME

VISUALLY INSPECT

1 INPUT CONDITION

Required condition

- Operator interface panel: push-button UNLOAD MACHINE pressed and released (green
light on).

- Wait for the machine to discharge completely.

- Operator interface panel: push-button MANUAL pressed and released (light on).

- Machine push-button panel: switch BRAKE BYPASS turn clockwise and released.

Maintenance Level
Level I - Operator

Special Tool
Not required.

Consumables
Not required.

Safety Conditions
None.

Other recommendations
None.

01-51-2000
1
 2 PROCEDURE (Figure 1)

1. Open hinged doors (2) and (5).

2. Check general conditions of machine frame.

3. Check inside cabin for preforms and/or rejected bottles in the stretching/blowing area.

4. Remove preforms and/or rejected bottles, where relevant.

5. Remove PET powder or dirt with a jet of compressed air. Then clean the mechanical
parts with a clean, lint-free cloth.

6. Close the hinged doors (2) and (5).

7. Open the sliding doors (10).

8. Check general conditions of machine frame.

9. Check inside cabin for preforms and/or rejected bottles in the stretching/blowing area.

10. Remove preforms and/or rejected bottles, where relevant.

11. Remove PET powder or dirt with a jet of compressed air. Then clean the mechanical
parts with a clean, lint-free cloth.

12. Close the sliding doors (10).

13. Open the window (1).

14. Check general conditions of machine frame.

15. Check inside cabin for preforms in the stretching/blowing area.

16. Remove preforms, where relevant.

17. Remove PET powder or dirt with a jet of compressed air. Then clean the mechanical
parts with a clean, lint-free cloth.

18. Close the window (1).

19. Remove the rejected preform trolley (3).

20. Empty the rejected preform trolley (3).

21. Check general conditions of machine frame.

22. Check inside cabin for preforms and/or rejected bottles in the drive area.

23. Remove preforms and/or rejected bottles, where relevant.

24. Remove PET powder or dirt with a jet of compressed air. Then clean the mechanical

01-51-2000
2
 Maintenance Card

parts with a clean, lint-free cloth.

25. Refit the rejected preform trolley in its original position (3).

3 FINAL OPERATION

1. Make sure the work area is clean and clear of objects.

2. Make sure that the cabin is closed.

3. Supervisor: ALARMS page, press (select) RESET ALARMS.

4. Operator interface panel: press and release AUTOMATIC (green light on).

5. Operator interface panel: press START CYCLE button for five seconds and release
when the machine starts turning after the acoustic warning (green light on).

01-51-2000
3
 Figure 1. Frame/Visually inspect

01-51-2000
4
 Maintenance Card

06-23-2001
MAINTENANCE OPERATION 06-23-2001

TRANSFER

LUBRICATE TRANSFER WHEEL ARM DIRECTION CAM

1 INPUT CONDITION

Required condition

- Operator interface panel: push-button UNLOAD MACHINE pressed and released (green
light on).

- Wait for the machine to discharge completely.

- Operator interface panel: push-button MANUAL pressed and released (light on).

- Machine push-button panel: switch BRAKE BYPASS turn clockwise and released.

Maintenance Level
Level I - Operator

Special Tool
Not required.

Consumables

REF DESCRIPTION PRODUCT Q.TY

M0019 Grease Foodlube grease - AGIP CR

Safety Conditions
None.

Other recommendations
None.

06-23-2001
1
 2 PROCEDURE (Figure 1)

1. Open the windows (1).

2. Fit the handwheel (6) for manual operation in its housing.

3. Apply a piece of adhesive tape on the preform transfer wheel at the base of the torsion
spring support (3) indicating the lubrication starting point.

4. Operate on the support arm (2) to open the spring (4).

5. Apply a thin layer of M0019 grease with a paintbrush between the spring turns (4).

6. Turn the preform transfer wheel slowly (5) by means of the handwheel (6) to repeat
operations in points 4 and 5 on the other springs.

7. Remove the previously applied adhesive tape.

8. Repeat the operations in points from 3 to 7 for the bottle transfer wheel torsion springs
(3).

9. Close the windows (1).

3 FINAL OPERATION

1. Make sure the work area is clean and clear of objects.

2. Make sure that the cabin is closed.

3. Supervisor: ALARMS page, press (select) RESET ALARMS.

4. Operator interface panel: press and release AUTOMATIC (green light on).

5. Operator interface panel: press START CYCLE button for five seconds and release
when the machine starts turning after the acoustic warning (green light on).

06-23-2001
2
 Maintenance Card

Figure 1. Transfer - Lubricaten transfer wheel arm direction cam

06-23-2001
3
 PAGE LEFT BLANK INTENTIONALLY

06-23-2001
4
 Maintenance Card

02-81-2002
MAINTENANCE OPERATION 02-81-2002

DRIVES

CHANGE GEAR MOTOR OIL

1 INPUT CONDITION

Required condition

- Operator interface panel: push-button UNLOAD MACHINE pressed and released (green
light on).

- Wait for the machine to discharge completely.

- Operator interface panel: push-button MANUAL pressed and released (light on).

- Machine push-button panel: switch BRAKE BYPASS turn clockwise and released.

Maintenance Level
Level I - Operator

Special Tool

RIF DENOMINAZIONE CODICE SIPA

A0001 Oil suction pump -

02-81-2002
1
 Consumables

REF DESCRIPTION PRODUCT Q.TY

M0026 Mineral oil AGIP Blasia, ARAL Degol BG, BP-Energol CR

GR-XP, ESSO Spartan EP, IP Mellona oil,
MOBIL Mobilgear 600, SHELL Omala,
TEXACO Meropa, TOTAL Carter EP

M0027 Synthetic oil KLUBER LUBRICATION Syntheso D...EP, CR

MOBIL Glygoyle, SHELL Tivela oil, MOBIL
SHC

Safety Conditions
None.

Other recommendations
None.

2 PROCEDURE (Figure 1)

1. Open the window (1)

2. Remove the rejected preform trolley (2).

3. Remove the rejected preform chute (06-30-2003).

4. Arrange a suitably sized container under the oil drain cap (2). Keep the container in this
position.

5. Remove the oil filler cap (3).

6. Insert flexible tube in oil suction pump (A0001) in the oil filler cap (3) position.

7. Check that the end of the flexible tube touches the bottom of the geared motor.

8. Start the oil suction pump (A0001).

9. Wait for all the oil to drain out.

10. Remove the flexible tube.

NOTE
Dispose of hydraulic oil in accordance with the standards and di-
rectives in force in the country where the machine is used.

02-81-2002
2
 Maintenance Card

11. Fill with an amount of oil (M0026 or M0027) to ensure adequate cleaning of reservoir.

12. Repeat the operations from 5 to 9.

NOTE
Using M0027 oil will allow 25000 hours of work before the next
change.

13. Fill with oil (M0026 or M0027).

14. Fit the oil filler cap (4) in its original position.

15. Fit the rejected preform chute (06-30-2003).

16. Fit the rejected preform trolley (2).

17. Close the window (1).

3 FINAL OPERATION

1. Make sure the work area is clean and clear of objects.

2. Make sure that the cabin is closed.

3. Supervisor: ALARMS page, press (select) RESET ALARMS.

4. Operator interface panel: press and release AUTOMATIC (green light on).

5. Operator interface panel: press START CYCLE button for five seconds and release
when the machine starts turning after the acoustic warning (green light on).

02-81-2002
3
 Figure 1. Drives - Change gear motor oil

02-81-2002
4
 Maintenance Card

06-30-2003
MAINTENANCE OPERATION 06-30-2003

PREMOLD COLLECTION CHUTE

REMOVAL/REFITTING

1 INPUT CONDITION

Required condition

- Operator interface panel: push-button UNLOAD MACHINE pressed and released (green
light on).

- Wait for the machine to discharge completely.

- Operator interface panel: push-button MANUAL pressed and released (light on).

- Machine push-button panel: switch BRAKE BYPASS turn clockwise and released.

Maintenance Level
Level I - Operator

Special Tool
Not required.

Consumables
Not required.

Safety Conditions
None.

Other recommendations
None.

06-30-2003
1
 2 PROCEDURE (Figure 1)

Removal

1. Open the sliding door (1).

2. Loosen the bolt fastening the preform collection chute (2) to the machine frame by
means of the handle (3).

3. Operate the pin (4) and remove the preform collection chute by lifting it. Remove it
being careful not to knock the surrounding mechanical parts.

4. Arrange the preform collection chute on a flat surface or on the floor outside the cabin.

Refitting

WARNING
Be careful not to damage the machine mechanical parts while po-
sitioning the preform collection chute.

1. Lift the preform collection chute (2) and arrange it inside the cabin, centring with
respect to the fixed terminal (5) (drive side) and the machine frame fastening housing.

2. Operate the pin (4) and return it to its original position.

3. Tighten the bolt fastening the preform collection chute (2) to the machine frame by
means of the handle (3).

1. Close the sliding door (1)

06-30-2003
2
 Maintenance Card

3 FINAL OPERATION

1. Make sure the work area is clean and clear of objects.

2. Make sure that the cabin is closed.

3. Supervisor: ALARMS page, press (select) RESET ALARMS.

4. Operator interface panel: press and release AUTOMATIC (green light on).

5. Operator interface panel: press START CYCLE button for five seconds and release
when the machine starts turning after the acoustic warning (green light on).

06-30-2003
3
 Figure 1. Premold collection chute - removal/refitting

06-30-2003
4
 Maintenance Card

02-51-2004
MAINTENANCE OPERATION 02-51-2004

DRIVES

CHECK GEAR MOTOR OIL LEVEL

1 INPUT CONDITION

Required condition

- Operator interface panel: push-button UNLOAD MACHINE pressed and released (green
light on).

- Wait for the machine to discharge completely.

- Operator interface panel: push-button MANUAL pressed and released (light on).

- Machine push-button panel: switch BRAKE BYPASS turn clockwise and released.

Maintenance Level
Level I - Operator

Special Tool
Not required.

Consumables

REF DESCRIPTION PRODUCT Q.TY

M0026 Mineral oil AGIP Blasia, ARAL Degol BG, BP-Energol CR

GR-XP, ESSO Spartan EP, IP Mellona oil,
MOBIL Mobilgear 600, SHELL Omala,
TEXACO Meropa, TOTAL Carter EP

M0027 Synthetic oil KLUBER LUBRICATION Syntheso D...EP, CR

MOBIL Glygoyle, SHELL Tivela oil, MOBIL
SHC

02-51-2004
1
 Safety Conditions
None.

Other recommendations
None.

02-51-2004
2
 Maintenance Card

2 PROCEDURE (Figure 1)

1. Open the window (1)

2. Remove the rejected preform trolley (2).

3. Remove the rejected preform chute (06-30-2003).

4. Check that the oil level reaches approximately the middle line of the gauge (3).

5. Proceed as follows if the oil level is considerably under the middle line of the gauge (3):

6. Check for leakage. Call the closest service centre if leakage is found (oil stains on the
floor).

7. Remove the oil filler cap (4).

8. Fill with oil (M0026) or (M0027) until the oil levels reaches the middle line of the gauge
(3).

9. Fit the oil filler cap (4).

10. Fit the rejected preform collection chute (06-30-2003).

11. Fit the rejected preform trolley.

12. Close the window (1).

3 FINAL OPERATION

1. Make sure the work area is clean and clear of objects.

2. Make sure that the cabin is closed.

3. Supervisor: ALARMS page, press (select) RESET ALARMS.

4. Operator interface panel: press and release AUTOMATIC (green light on).

5. Operator interface panel: press START CYCLE button for five seconds and release
when the machine starts turning after the acoustic warning (green light on).

02-51-2004
3
 Figure 1. Drives - Check gear motor oil level

02-51-2004
4
 Maintenance Card

02-51-2005
MAINTENANCE OPERATION 02-51-2005

DRIVES

CHECK DRIVE BELT PLAY AND OVERALL CONDITIONS

1 INPUT CONDITION

Required condition

- Operator interface panel: push-button UNLOAD MACHINE pressed and released (green
light on).

- Wait for the machine to discharge completely.

- Operator interface panel: push-button MANUAL pressed and released (light on).

- Machine push-button panel: switch BRAKE BYPASS turn clockwise and released.

Maintenance Level
Level I - Operator

Special Tool
Not required.

Consumables
Adhesive tape.

Safety Conditions
Be very careful when manually operating the pulley (3). Crushing hazard due to unguarded
moving mechanical parts.

Other recommendations
None.

02-51-2005
1
 2 PROCEDURE (Figure 1)

NOTE
Two people are required to carry out the following maintenance
operation: one person will operate the geared motor and the oth-
er will carry out the inspections.

1. Open the window (1)

2. Remove the rejected preform trolley(2).

3. Remove the rejected preform chute (06-30-2003).

4. Fit the handwheel (3) for manual operation in its housing.

5. Apply a piece of adhesive tape to indicate the visual inspection starting position on the
pulley (4).

6. Visually check that there is no play between the pulley tong (4) and the corresponding
drive belt tong (5), with a thickness gauge, if required.

7. Turn the pulley (4) slowly by means of the handwheel (3) and repeat the operation
described in point 5 on the other tongs of the pulley (4) and the drive belt (5).

8. Immediately report the presence of play between a pulley tong (4) and the correspond-
ing drive belt tong (5), if found. The intervention of maintenance personnel will be
required.

9. Remove the previously applied adhesive tape.

10. Fit the rejected preform chute (06-30-2003).

11. Fit the rejected preform trolley (2).

12. Close the window (1).

3 FINAL OPERATION

1. Make sure the work area is clean and clear of objects.

2. Make sure that the cabin is closed.

3. Supervisor: ALARMS page, press (select) RESET ALARMS.

4. Operator interface panel: press and release AUTOMATIC (green light on).

5. Operator interface panel: press START CYCLE button for five seconds and release
when the machine starts turning after the acoustic warning (green light on).

02-51-2005
2
 Maintenance Card

Figure 1. Drives - Check drive belt play and overall conditions

02-51-2005
3
 PAGE LEFT BLANK INTENTIONALLY

02-51-2005
4
 Maintenance Card

02-51-2006
MAINTENANCE OPERATION 02-51-2006

DRIVES

CHECK INTEGRITY OF TRANSMISSION WHEEL TEETH

1 INPUT CONDITION

Required condition

- Operator interface panel: push-button UNLOAD MACHINE pressed and released (green
light on).

- Wait for the machine to discharge completely.

- Operator interface panel: push-button MANUAL pressed and released (light on).

- Machine push-button panel: switch BRAKE BYPASS turn clockwise and released.

Maintenance Level
Level I - Operator

Special Tool
Not required.

Consumables
Adhesive tape.

Safety Conditions
Be very careful when manually operating the transmission wheel (3). Crushing hazard due
to unguarded moving mechanical parts.

Other recommendations
None.

02-51-2006
1
 2 PROCEDURE (Figure 1)

NOTE
Two people are required to carry out the following maintenance
operation: one person will operate the geared motor and the oth-
er will carry out the inspections.

1. Open the window (1).

2. Remove the rejected preform trolley (2).

3. Remove the rejected preform chute (06-30-2003).

4. Fit the handwheel (3) for manual operation in its housing.

5. Apply a piece of adhesive tape to indicate the visual inspection starting position on the
wheel (4).

6. Inspect the general conditions of the transmission wheel (4) teeth (5) on the right and
left sides. Check for cracks, evident deformation and uneven wear.

7. Turn the transmission wheel (4) slowly by means of the handwheel (3) and repeat the
operation described in point 6 on the other teeth of the wheel (4).

8. Immediately report the presence of cracks, evident deformation or uneven wear. The
intervention of maintenance personnel will be required.

9. Remove the previously applied adhesive tape.

10. Fit the rejected preform chute (06-30-2003).

11. Fit the rejected preform trolley (2).

12. Close the window (1)

3 FINAL OPERATION

1. Make sure the work area is clean and clear of objects.

2. Make sure that the cabin is closed.

3. Supervisor: ALARMS page, press (select) RESET ALARMS.

4. Operator interface panel: press and release AUTOMATIC (green light on).

5. Operator interface panel: press START CYCLE button for five seconds and release
when the machine starts turning after the acoustic warning (green light on).

02-51-2006
2
 Maintenance Card

Figure 1. Drives - Check integrity of transmission wheel teeth

02-51-2006
3
 PAGE LEFT BLANK INTENTIONALLY

02-51-2006
4
 Maintenance Card

02-23-2007
MAINTENANCE OPERATION 02-23-2007

DRIVES

LUBRICATE MANUAL DRIVE SHAFT

1 INPUT CONDITION

Required condition

- Operator interface panel: push-button UNLOAD MACHINE pressed and released (green
light on).

- Wait for the machine to discharge completely.

- Operator interface panel: push-button MANUAL pressed and released (light on).

- Machine push-button panel: switch BRAKE BYPASS turn clockwise and released.

Maintenance Level
Level I - Operator

Special Tool
Not required.

Consumables

REF DESCRIPTION PRODUCT Q.TY

M0019 Grease Foodlube grease - AGIP CR

Safety Conditions
None.

Other recommendations
None.

02-23-2007
1
 2 PROCEDURE (Figure 1)

1. Open the sliding door (1).

2. Inject grease (M0019) into grease dispenser (2) until some is let out from the plate (3).

3. Clean the grease dispenser (2) with a clean, lint-free cloth.

4. Close the sliding door (1).

3 FINAL OPERATION

1. Make sure the work area is clean and clear of objects.

2. Make sure that the cabin is closed.

3. Supervisor: ALARMS page, press (select) RESET ALARMS.

4. Operator interface panel: press and release AUTOMATIC (green light on).

5. Operator interface panel: press START CYCLE button for five seconds and release
when the machine starts turning after the acoustic warning (green light on).

02-23-2007
2
 Maintenance Card

Figure 1. Drives - Lubricate manual drive shaft

02-23-2007
3
 PAGE LEFT BLANK INTENTIONALLY

02-23-2007
4
 Maintenance Card

02-81-2008
MAINTENANCE OPERATION 02-81-2008

DRIVES

REPLACE TRANSMISSION WHEEL CARTRIDGE

Required condition
Not required.

Maintenance Level
Level I - Operator

Special Tool
Not required.

Consumables

REF DESCRIPTION PRODUCT Q.TY

M0029 Lubrication cartridge PERMA Classic CR

M0030 Activation key Activator CR

Safety Conditions
None.

Other recommendations
None.

02-81-2008
1
 1 PROCEDURE (Figure 1)

1. Remove (loosen) the lubrication cartridge (2) from the manifold (3).

2. Clean the manifold (3) with a clean, lint-free cloth.

3. Remove the cap (5) from the new cartridge (6) (M0029).

WARNING
The activation key color (8) indicates how long the cartridge
charge will last. Check that the color of the new activation key (8)
corresponds to that of the key (4) used for the removed lubrication
cartridge (2).

4. Fit (fasten) the activation key (8) (M0030) in the housing (9) in the upper part of the new
cartridge (6) (M0029) to break the fastening ring (7).

5. Fit (fasten) the new cartridge (6) in the housing on the manifold (2).

02-81-2008
2
 Maintenance Card

Figure 1. Drives - Replace transmission wheel cartridge

02-81-2008
3
 PAGE LEFT BLANK INTENTIONALLY

02-81-2008
4
 Maintenance Card

03-60-2009
OPERAZIONE DI MANUTENZIONE 03-60-2009

PREFORM FEEDING

CLEAN FIBRE OPTICS

1 INPUT CONDITION

Required condition

- Operator interface panel: push-button UNLOAD MACHINE pressed and released (green
light on).

- Wait for the machine to discharge completely.

- Operator interface panel: push-button MANUAL pressed and released (light on).

- Machine push-button panel: switch BRAKE BYPASS turn clockwise and released.

Maintenance Level
Level I - Operator

Special Tool
Not required.

Consumables

REF DESCRIPTION PRODUCT Q.TY

M0028 Denaturated alcohol Marketed CR

Safety Conditions
None.

Other recommendations
None.

03-60-2009
1
 2 PROCEDURE (Figura 1)

1. Open the sliding door (1).

2. Clean the fibre optics (2) with a clean, lint-free cloth and detergent (M0028).

3. Close the sliding door (1).

3 FINAL OPERATION

1. Make sure the work area is clean and clear of objects.

2. Assicurarsi che la cabina sia chiusa.

3. Supervisore: pagina ALLARMI, premere (selezionare) RESET ALLARMI.

4. Pannello interfaccia operatore: pulsante AUTOMATICO premuto e rilasciato (ludce

verde accesa).

5. Pannello interfaccia operatore: pulsante START CICLO premuto per 5 secondi e rila-
sciato dopo l'inizio della rotazione della macchina e al termine della segnalazione acu-
stica (luce verde accesa).

03-60-2009
2
 Maintenance Card

Figure 1. Premold feeding - Clean fibre ptics

03-60-2009
3
 PAGE LEFT BLANK INTENTIONALLY

03-60-2009
4
 Maintenance Card

03-60-2010
MAINTENANCE OPERATION 03-60-2010

PREFORM FEEDING

CLEAN GUIDES

1 INPUT CONDITION

Required condition

- Operator interface panel: push-button UNLOAD MACHINE pressed and released (green
light on).

- Wait for the machine to discharge completely.

- Operator interface panel: push-button MANUAL pressed and released (light on).

- Machine push-button panel: switch BRAKE BYPASS turn clockwise and released.

Maintenance Level
Level I - Operator

Special Tool
Not required.

Consumables
Not required.

Safety Conditions
None.

Other recommendations
None.

03-60-2010
1
 2 PROCEDURE (Figura 1)

1. Open the sliding door (1).

2. Blow compressed air on the guide (2) and clean it with a clean, lint-free cloth.

3. Close the sliding door (1).

4. Open the window (3).

5. Blow compressed air on the guides (4) and (5) clean them with a clean, lint-free cloth.

6. Close the window (3).

3 FINAL OPERATION

1. Make sure the work area is clean and clear of objects.

2. Make sure that the cabin is closed.

3. Supervisor: ALARMS page, press (select) RESET ALARMS.

4. Operator interface panel: press and release AUTOMATIC (green light on).

5. Operator interface panel: press START CYCLE button for five seconds and release
when the machine starts turning after the acoustic warning (green light on).

03-60-2010
2
 Maintenance Card

Figure 1. Premold feeding - clean guides

03-60-2010
3
 PAGE LEFT BLANK INTENTIONALLY

03-60-2010
4
 Maintenance Card

03-51-2011
MAINTENANCE OPERATION 03-51-2011

PREFORM FEEDING

CHECK BELT PLAY

1 INPUT CONDITION

Required condition

- Operator interface panel: push-button UNLOAD MACHINE pressed and released (green
light on).

- Wait for the machine to discharge completely.

- Operator interface panel: push-button MANUAL pressed and released (light on).

- Machine push-button panel: switch BRAKE BYPASS turn clockwise and released.

Maintenance Level
Level I - Operator

Special Tool
Not required.

Consumables
Adhesive tape.

Safety Conditions
Be very careful when manually operating the pulley (8). Crushing hazard due to unguarded
moving mechanical parts.

Other recommendations
None.

03-51-2011
1
 2 PROCEDURE (Figure 1)

NOTE
Two people are required to carry out the following maintenance
operation: one person will operate the geared motor and the oth-
er will carry out the inspections.

1. Open the window (1)

2. Remove the rejected preform chute (06-30-2003).

3. Fit the handwheel (2) for manual operation in its housing.

4. Remove the screws (4) and the washers (3).

5. Remove the screws (6) and the washers (7).

6. Remove the guard (5).

7. Apply a piece of adhesive tape to indicate the visual inspection starting position on the
pulley (8).

8. Visually check that there is no play between the pulley tong (8) and the corresponding
drive belt tong (9), with a thickness gauge, if required.

9. Turn the pulley (8) slowly by means of the handwheel (2) and repeat the operation
described in point 8 on the other tongs of the pulley (8) and the drive belt (9).

10. Immediately report the presence of play between a pulley tong (8) and the correspond-
ing drive belt tong (9), if found. The intervention of maintenance personnel will be
required

11. Remove the previously applied adhesive tape.

12. Position the guard (5) in its original position and fasten it with screws (4) and (6) and
the respective washers.

13. Fit the rejected preform chute (06-30-2003).

14. Close the window (1).

3 FINAL OPERATION

1. Make sure the work area is clean and clear of objects.

2. Make sure that the cabin is closed.

3. Supervisor: ALARMS page, press (select) RESET ALARMS.

4. Operator interface panel: press and release AUTOMATIC (green light on).

03-51-2011
2
 Maintenance Card

5. Operator interface panel: press START CYCLE button for five seconds and release
when the machine starts turning after the acoustic warning (green light on).

03-51-2011
3
 Figure 1. Premold feeding - Check belt play

03-51-2011
4
 Maintenance Card

04-81-2012
MAINTENANCE OPERATION 04-81-2012

LOADING/UNLOADING

REPLACE OVEN WHEEL LUBRICATION CARTRIDGE

1 INPUT CONDITION

Required condition

- Operator interface panel: push-button UNLOAD MACHINE pressed and released (green
light on).

- Wait for the machine to discharge completely.

- Operator interface panel: push-button MANUAL pressed and released (light on).

- Machine push-button panel: switch BRAKE BYPASS turn clockwise and released.

Maintenance Level
Level I - Operator

Special Tool
Not required.

Consumables

REF DESCRIPTION PRODUCT Q.TY

M0029 Lubrication cartridge PERMA Classic CR

M0030 Activation key Activator CR

Safety Conditions
None.

04-81-2012
1
 Other recommendations
None.

2 PROCEDURE (Figure 1)

1. Open the window (7).

2. Remove (loosen) the lubrication cartridge (1) from the manifold (2).

3. Clean the manifold (2) with a clean, lint-free cloth.

4. Remove the cap (3) from the new cartridge (4) (M0029).

WARNING
The activation key color (5) indicates how long the cartridge
charge will last. Check that the color of the new activation key (5)
corresponds to that of the key used for the removed lubrication
cartridge (1)

5. Fit (fasten) the activation key (5) (M0030) in the housing in the lower part of the new
cartridge (4) (M0029) to break the fastening ring (6).

6. Fit (fasten) the new cartridge (4) in the housing on the manifold (2).

7. Close the window (7).

3 FINAL OPERATION

1. Make sure the work area is clean and clear of objects.

2. Make sure that the cabin is closed.

3. Supervisor: ALARMS page, press (select) RESET ALARMS.

4. Operator interface panel: press and release AUTOMATIC (green light on).

5. Operator interface panel: press START CYCLE button for five seconds and release
when the machine starts turning after the acoustic warning (green light on).

04-81-2012
2
 Maintenance Card

Figure 1. Loading/Unloading - Replace oven wheel lubrication cartridge

04-81-2012
3
 PAGE LEFT BLANK INTENTIONALLY

04-81-2012
4
 Maintenance Card

04-23-2013
MAINTENANCE OPERATION 04-23-2013

LOADING/UNLOADING

LUBRICATE PITCH CHANGE ROLLERS

1 INPUT CONDITION

Required condition

- Operator interface panel: push-button UNLOAD MACHINE pressed and released (green
light on).

- Wait for the machine to discharge completely.

- Operator interface panel: push-button MANUAL pressed and released (light on).

- Machine push-button panel: switch BRAKE BYPASS turn clockwise and released.

Maintenance Level
Level I - Operator

Special Tool
Not required.

Consumables

REF DESCRIPTION PRODUCT Q.TY

M0019 Grease Foodlube grease - AGIP CR

M0021 Lubricant spray Foodlube spray - AGIP CR

Safety Conditions
None.

04-23-2013
1
 Other recommendations
None.

2 PROCEDURE(Figure 1)

1. Check whether the hand-held portable keyboard is connected to the respective con-
nector on the machine push-button panel.

2. Proceed as follows if the hand-held portable keyboard is not connected. If it is, go to

point 3:

- Machine push-button panel: turn PUSH-BUTTON BY-PASS switch clockwise and

keep in this position.

- Connect the hand-held portable push-button panel to the connector on the machine
push-button panel.

- Machine push-button panel: release PUSH-BUTTON BY-PASS switch.

3. Open the window (1).

4. Apply a thin layer of M0019 grease, using a paintbrush in points (2), (3) and (4) of the
pitch change cam (5).

5. Alternatively, M0021 lubricant can be used.

6. Close the window (1).

7. Hand-held push-button panel: control 18, button + hold pressed until the blowing wheel
turns a few times.

3 FINAL OPERATION

1. Make sure the work area is clean and clear of objects.

2. Make sure that the cabin is closed.

3. Supervisor: ALARMS page, press (select) RESET ALARMS.

4. Operator interface panel: press and release AUTOMATIC (green light on).

5. Operator interface panel: press START CYCLE button for five seconds and release
when the machine starts turning after the acoustic warning (green light on).

04-23-2013
2
 Maintenance Card

Figure 1. Loading/Unloading - Lubricate pitch change rollers

04-23-2013
3
 PAGE LEFT BLANK INTENTIONALLY

04-23-2013
4
 Maintenance Card

04-60-2014
MAINTENANCE OPERATION 04-60-2014

LOADING/UNLOADING

CLEAN OPTIC PYROMETER LENS

1 INPUT CONDITION

Required condition

- Operator interface panel: push-button UNLOAD MACHINE pressed and released (green
light on).

- Wait for the machine to discharge completely.

- Operator interface panel: push-button MANUAL pressed and released (light on).

- Machine push-button panel: switch BRAKE BYPASS turn clockwise and released.

Maintenance Level
Level I - Operator

Special Tool
Not required.

Consumables

REF DESCRIPTION PRODUCT Q.TY

M0028 Denaturated alcohol Marketed CR

Safety Conditions
None.

Other recommendations
None.

04-60-2014
1
 2 PROCEDURE (Figure 1)

1. Open the window (1).

2. Clean the optical pyrometer (3) lenses (2) with a clean, lent-free cloth and detergent
(M0028).

3. Close the window (1).

3 FINAL OPERATION

1. Make sure the work area is clean and clear of objects.

2. Make sure that the cabin is closed.

3. Supervisor: ALARMS page, press (select) RESET ALARMS.

4. Operator interface panel: press and release AUTOMATIC (green light on).

5. Operator interface panel: press START CYCLE button for five seconds and release
when the machine starts turning after the acoustic warning (green light on).

04-60-2014
2
 Maintenance Card

Figure 1. Loading/Unloading - Clean optic pyrometer lens

04-60-2014
3
 PAGE LEFT BLANK INTENTIONALLY

04-60-2014
4
 Maintenance Card

05-60-2015
MAINTENANCE OPERATION 05-60-2015

OVEN

CLEAN CAMERA LENS

1 INPUT CONDITION

Required condition

- Operator interface panel: push-button UNLOAD MACHINE pressed and released (green
light on).

- Wait for the machine to discharge completely.

- Operator interface panel: push-button MANUAL pressed and released (light on).

- Machine push-button panel: switch BRAKE BYPASS turn clockwise and released.

Maintenance Level
Level I - Operator

Special Tool
Not required.

Consumables

REF DESCRIPTION PRODUCT Q.TY

M0028 Denaturated alcohol Marketed CR

Safety Conditions
None.

Other recommendations
None.

05-60-2015
1
 2 PROCEDURE (Figure 1)

1. Open the window (1).

2. Remove the rejected preform trolley (2).

3. Open the opto-electronic system flap (3).

4. Clean the camera lens (5) and the screen (4) with a clean, lint-free cloth and detergent
(M0028).

5. Close the opto-electronic system flap (3).

6. Fit the reject preform trolley (2).

7. Close the window (1).

3 FINAL OPERATION

1. Make sure the work area is clean and clear of objects.

2. Make sure that the cabin is closed.

3. Supervisor: ALARMS page, press (select) RESET ALARMS.

4. Operator interface panel: press and release AUTOMATIC (green light on).

5. Operator interface panel: press START CYCLE button for five seconds and release
when the machine starts turning after the acoustic warning (green light on).

05-60-2015
2
 Maintenance Card

Figure 1. Oven - Clean camera lens

05-60-2015
3
 PAGE LEFT BLANK INTENTIONALLY

05-60-2015
4
 Maintenance Card

05-51-2016
MAINTENANCE OPERATION 05-51-2016

OVEN

VISUALLY INSPECT

1 INPUT CONDITION

Required condition

- Operator interface panel: push-button UNLOAD MACHINE pressed and released (green
light on).

- Wait for the machine to discharge completely.

- Operator interface panel: push-button MANUAL pressed and released (light on).

- Machine push-button panel: switch BRAKE BYPASS turn clockwise and released.

Maintenance Level
Level I - Operator

Special Tool
Not required.

Consumables
Not required.

Safety Condition
Be very careful when opening the oven doors (3) and (4). Electrocution and burning hazard
due to unguarded electrical parts.

Other recommendations
None.

05-51-2016
1
 2 PROCEDURE (Figure 1)

1. Open the windows (1) and check the manifolds and the pipes (2) for leakage.

2. Close the windows (1).

3. Open the oven doors (5).

4. Moving along the oven unit, check the metal sections (3) and the manifold fittings (4)
for leakage and/or dripping of water.

5. Immediately report the presence of leakage and/or dripping of water. The intervention
of maintenance personnel is required.

6. Close the oven doors (5).

3 FINAL OPERATION

1. Make sure the work area is clean and clear of objects.

2. Make sure that the cabin is closed.

3. Supervisor: ALARMS page, press (select) RESET ALARMS.

4. Operator interface panel: press and release AUTOMATIC (green light on).

5. Operator interface panel: press START CYCLE button for five seconds and release
when the machine starts turning after the acoustic warning (green light on).

05-51-2016
2
 Maintenance Card

Figure 1. Oven - Visually inspect

05-51-2016
3
 PAGE LEFT BLANK INTENTIONALLY

05-51-2016
4
 Maintenance Card

06-60-2017
MAINTENANCE OPERATION 06-60-2017

TRANSFER

CLEAN FIBRE OPTICS

1 INPUT CONDITION

Required condition

- Operator interface panel: push-button UNLOAD MACHINE pressed and released (green
light on).

- Wait for the machine to discharge completely.

- Operator interface panel: push-button MANUAL pressed and released (light on).

- Machine push-button panel: switch BRAKE BYPASS turn clockwise and released.

Maintenance Level
Level I - Operator

Special Tool
Not required.

Consumables

REF DESCRIPTION PRODUCT Q.TY

M0028 Denaturated alcohol Marketed CR

Safety Conditions
None.

Other recommendations
None.

06-60-2017
1
 2 PROCEDURE (Figure 1)

1. Open the sliding doors (1).

2. Clean the fibre optics (2) with a clean, lint-free cloth and detergent (M0028).

3. Close the sliding doors (1).

3 FINAL OPERATION

1. Make sure the work area is clean and clear of objects.

2. Make sure that the cabin is closed.

3. Supervisor: ALARMS page, press (select) RESET ALARMS.

4. Operator interface panel: press and release AUTOMATIC (green light on).

5. Operator interface panel: press START CYCLE button for five seconds and release
when the machine starts turning after the acoustic warning (green light on).

06-60-2017
2
 Maintenance Card

Figure 1. Transfer - Clean fibre optics

06-60-2017
3
 PAGE LEFT BLANK INTENTIONALLY

06-60-2017
4
 Maintenance Card

06-23-2018
MAINTENANCE OPERATION 06-23-2018

TRANSFER

LUBRICATE TRANSFER WHEEL ARM DIRECTION CAM

1 INPUT CONDITION

Required condition

- Operator interface panel: push-button UNLOAD MACHINE pressed and released (green
light on).

- Wait for the machine to discharge completely.

- Operator interface panel: push-button MANUAL pressed and released (light on).

- Machine push-button panel: switch BRAKE BYPASS turn clockwise and released.

Maintenance Level
Level I - Operator

Special Tool
Not required.

Consumables

REF DESCRIPTION PRODUCT Q.TY

M0019 Grease Foodlube grease - AGIP CR

Safety Conditions
None.

Other recommendations
None.

06-23-2018
1
 2 PROCEDURE (Figure 1)

1. Open the windows (1).

2. Locate the preform (2) and bottle (3) transfer wheel arm direction cams, apply a thin
layer of M0019 grease on the edges of the cams.

3. Close the windows (1).

3 FINAL OPERATION

1. Make sure the work area is clean and clear of objects.

2. Make sure that the cabin is closed.

3. Supervisor: ALARMS page, press (select) RESET ALARMS.

4. Operator interface panel: press and release AUTOMATIC (green light on).

5. Operator interface panel: press START CYCLE button for five seconds and release
when the machine starts turning after the acoustic warning (green light on).

06-23-2018
2
 Maintenance Card

Figure 1. Transfer - lubricate transfer wheel arm direction cam

06-23-2018
3
 PAGE LEFT BLANK INTENTIONALLY

06-23-2018
4
 Maintenance Card

07-81-2019
MAINTENANCE OPERATION 07-81-2019

STRETCHING/BLOWING

REPLACE FIFTH WHEEL LUBRICATION CARTRIDGE

1 INPUT CONDITION

Required condition
Not required.

Maintenance Level
Level I - Operator

Special Tool
Not required.

Consumables

REF DESCRIPTION PRODUCT Q.TY

M0029 Lubrication cartridge PERMA Classic CR

M0030 Activation key Activator CR

Safety Conditions
None.

Other recommendations
None.

07-81-2019
1
 2 PROCEDURE (Figure 1)

1. Remove (loosen) the lubrication cartridge (1) from the manifold (2).

2. Clean the manifold (2) with a clean, lint-free cloth.

3. Remove the cap (3) from the new cartridge (4) (M0029).

WARNING
The activation key color (8) indicates how long the cartridge
charge will last. Check that the color of the new activation key (8)
corresponds to that of the key used for the removed lubrication
cartridge (1).

4. Fit (fasten) the activation key (8) (M0030) in the housing (9) in the upper part of the new
cartridge (4) (M0029) to break the fastening ring (7).

5. Fit (fasten) the new cartridge (6) in the housing on the manifold (2).

3 FINAL OPERATION

1. Make sure the work area is clean and clear of objects.

2. Make sure that the cabin is closed.

3. Supervisor: ALARMS page, press (select) RESET ALARMS.

4. Operator interface panel: press and release AUTOMATIC (green light on).

5. Operator interface panel: press START CYCLE button for five seconds and release
when the machine starts turning after the acoustic warning (green light on).

07-81-2019
2
 Maintenance Card

Figure 1. Stretching/Blowing - Replace fifth wheel lubrication cartridge

07-81-2019
3
 PAGE LEFT BLANK INTENTIONALLY

07-81-2019
4
 Maintenance Card

07-81-2020
MAINTENANCE OPERATION 07-81-2020

STRETCHING/BLOWING

REPLACE MOLD OPENING/CLOSING CAM CARTRIDGE

1 INPUT CONDITION

Required condition

- Operator interface panel: push-button UNLOAD MACHINE pressed and released (green
light on).

- Wait for the machine to discharge completely.

- Operator interface panel: push-button MANUAL pressed and released (light on).

- Machine push-button panel: switch BRAKE BYPASS turn clockwise and released.

Maintenance Level
Level I - Operator

Special Tool
Not required.

Consumables

REF DESCRIPTION PRODUCT Q.TY

M0029 Lubrication cartridge PERMA Classic CR

M0030 Activation key Activator CR

Safety Conditions
None.

Other recommendations
None.

07-81-2020
1
 2 PROCEDURE (Figure 1)

1. Open the hinged door (8).

2. Remove (loosen) the lubrication cartridge (1) from the manifold (2).

3. Clean the manifold (2) with a clean, lint-free cloth.

4. Remove the cap (3) from the new cartridge (4) (M0029).

WARNING
The activation key color (5) indicates how long the cartridge
charge will last. Check that the color of the new activation key (5)
corresponds to that of the key used for the removed lubrication
cartridge (1).

5. Fit (fasten) the activation key (5) (M0030) in the housing in the upper part of the new
cartridge (4) (M0029) to break the fastening ring (6).

6. Fit (fasten) the new cartridge (4) in the housing on the manifold (2).

7. Repeat points from 2 to 6 on cartridge (7)

8. Close the hinged doors (8).

3 FINAL OPERATION

1. Make sure the work area is clean and clear of objects.

2. Make sure that the cabin is closed.

3. Supervisor: ALARMS page, press (select) RESET ALARMS.

4. Operator interface panel: press and release AUTOMATIC (green light on).

5. Operator interface panel: press START CYCLE button for five seconds and release
when the machine starts turning after the acoustic warning (green light on).

07-81-2020
2
 Maintenance Card

Figure 1. Stretching/Blowing - Replace mold opening/closing cam cartridge

07-81-2020
3
 PAGE LEFT BLANK INTENTIONALLY

07-81-2020
4
 Maintenance Card

07-81-2021
MAINTENANCE OPERATION 07-81-2021

STRETCHING/BLOWING

REPLACE STRETCHING CAM LUBRICATION CARTRIDGE

1 INPUT CONDITION

Required condition

- Operator interface panel: push-button UNLOAD MACHINE pressed and released (green
light on).

- Wait for the machine to discharge completely.

- Operator interface panel: push-button MANUAL pressed and released (light on).

- Machine push-button panel: switch BRAKE BYPASS turn clockwise and released.

Maintenance Level
Level I - Operator

Special Tool
Not required.

Consumables

REF DESCRIPTION PRODUCT Q.TY

M0029 Lubrication cartridge PERMA Classic CR

M0030 Activation key Activator CR

Safety Conditions
None.

07-81-2021
1
 Other recommendations
None.

2 PROCEDURE (Figure 1)

1. Open the hinged door (7).

2. Remove (loosen) the lubrication cartridge (1) from the manifold (2).

3. Clean the manifold (2) with a clean, lint-free cloth.

4. Remove the cap (3) from the new cartridge (4) (M0029).

WARNING
The activation key color (5) indicates how long the cartridge
charge will last. Check that the color of the new activation key (5)
corresponds to that of the key used for the removed lubrication
cartridge (1).

5. Fit (fasten) the activation key (5) (M0030) in the housing in the lower part of the new
cartridge (4) (M0029) to break the fastening ring (6).

6. Fit (fasten) the new cartridge (4) in the housing on the manifold (2).

7. Close the hinged doors (7).

3 FINAL OPERATION

1. Make sure the work area is clean and clear of objects.

2. Make sure that the cabin is closed.

3. Supervisor: ALARMS page, press (select) RESET ALARMS.

4. Operator interface panel: press and release AUTOMATIC (green light on).

5. Operator interface panel: press START CYCLE button for five seconds and release
when the machine starts turning after the acoustic warning (green light on).

07-81-2021
2
 Maintenance Card

Figure 1. Stretching/Blowing - Replace stretching cam lubrication cartridge

07-81-2021
3
 PAGE LEFT BLANK INTENTIONALLY

07-81-2021
4
 Maintenance Card

07-51-2022
MAINTENANCE OPERATION 07-51-2022

STRETCHING/BLOWING

VISUALLY INSPECT BRAKES

1 INPUT CONDITION

Required condition

- Operator interface panel: push-button UNLOAD MACHINE pressed and released (green
light on).

- Wait for the machine to discharge completely.

- Operator interface panel: push-button MANUAL pressed and released (light on).

- Machine push-button panel: switch BRAKE BYPASS turn clockwise and released.

Maintenance Level
Level I - Operator

Special Tool
Not required.

Consumables
Not required.

Safety Conditions
None.

Other recommendations
None.

07-51-2022
1
 2 PROCEDURAE (Figure 1)

1. Open the hinged doors (1).

2. Check general conditions of brakes (4).

3. Check wear of upper (2) and lower (3) braking element.

4. The intervention of maintenance personnel will be required if the braking elements (2)
and (3) are unevenly worn. Otherwise, go to point 5.

5. Repeat the operations in points from 2 to 4 on the other brakes which can be reached
from the hinged door.

6. Close the hinged doors (1).

7. Open the window (5).

8. Remove the rejected preform trolley (6).

9. Remove the preform collection chute (06-30-2003).

10. Repeat the operations in points from 2 to 4 on the other brakes (which cannot be
reached from the hinged doors).

11. Fit the preform collection chute (06-30-2003).

12. Fit the rejected preform trolley (6).

13. Close the window (5).

3 FINAL OPERATION

1. Make sure the work area is clean and clear of objects.

2. Make sure that the cabin is closed.

3. Supervisor: ALARMS page, press (select) RESET ALARMS.

4. Operator interface panel: press and release AUTOMATIC (green light on).

5. Operator interface panel: press START CYCLE button for five seconds and release
when the machine starts turning after the acoustic warning (green light on).

07-51-2022
2
 Maintenance Card

Figure 1. Stretching/Blowing - Visually inspect brakes

07-51-2022
3
 PAGE LEFT BLANK INTENTIONALLY

07-51-2022
4
 Maintenance Card

07-81-2023
MAINTENANCE OPERATION 07-81-2023

STRETCHING/BLOWING

REPLACE TURNING FITTING LUBRICATION CARTRIDGE

1 INPUT CONDITION

Required condition

- Operator interface panel: push-button UNLOAD MACHINE pressed and released (green
light on).

- Wait for the machine to discharge completely.

- Operator interface panel: push-button MANUAL pressed and released (light on).

- Machine push-button panel: switch BRAKE BYPASS turn clockwise and released.

Maintenance Level
Level I - Operator

Special Tool
Not required.

Consumables

REF DESCRIPTION PRODUCT Q.TY

M0029 Lubrication cartridge PERMA Classic CR

M0030 Activation key Activator CR

Safety Conditions
None.

07-81-2023
1
 Other recommendations
None.

2 PROCEDURE (Figure 1)

1. Check whether the hand-held portable keyboard is connected to the respective con-
nector on the machine push-button panel.

2. Proceed as follows if the hand-held portable keyboard is not connected. If it is, go to

point 3:

- Machine push-button panel: turn PUSH-BUTTON BY-PASS switch clockwise and

keep in this position.

- Connect the hand-held portable push-button panel to the connector on the machine
push-button panel.

- Machine push-button panel: release PUSH-BUTTON BY-PASS switch.

3. Go to the fixed windows in the hinged doors (1).

4. Hand-held push-button panel: control 18, button + hold pressed until the lubrication
cartridge (2) can be reached from the hinged door area (1).

5. Open the hinged doors (7).

6. Remove (loosen) the lubrication cartridge (1) from the manifold (2).

7. Clean the manifold (2) with a clean, lint-free cloth.

8. Remove the cap (3) from the new cartridge (4) (M0029).

WARNING
The activation key color (5) indicates how long the cartridge
charge will last. Check that the color of the new activation key (5)
corresponds to that of the key used for the removed lubrication
cartridge (1)

9. Fit (fasten) the activation key (5) (M0030) in the housing (4) in the lower part of the new
cartridge (4) (M0029) to break the fastening ring (6).

10. Fit (fasten) the new cartridge (4) in the housing on the manifold (2).

11. Close the hinged door (7).

3 FINAL OPERATION

1. Make sure the work area is clean and clear of objects.

07-81-2023
2
 Maintenance Card

2. Make sure that the cabin is closed.

3. Supervisor: ALARMS page, press (select) RESET ALARMS.

4. Operator interface panel: press and release AUTOMATIC (green light on).

5. Operator interface panel: press START CYCLE button for five seconds and release
when the machine starts turning after the acoustic warning (green light on).

07-81-2023
3
 Figure 1. Stretching/Blowing - replace turning fitting lubrication cartridge

07-81-2023
4
 Maintenance Card

09-51-2024
MAINTENANCE OPERATION 09-51-2024

CABIN

VISUALLY INSPECT

1 INPUT CONDITION

Required condition

- Operator interface panel: push-button UNLOAD MACHINE pressed and released (green
light on).

- Wait for the machine to discharge completely.

- Operator interface panel: push-button MANUAL pressed and released (light on).

- Machine push-button panel: switch BRAKE BYPASS turn clockwise and released.

Maintenance Level
Level I - Operator

Special Tool
Not required.

Consumables
Not required.

Safety Conditions
None.

Other recommendations
None.

09-51-2024
1
 2 PROCEDURE (Figure 1)

1. Check general conditions of the following cabin parts:

- panels;

- hinged doors (2) and (5);

- fixed windows (7) and (11);

- opening window (1);

- upper tipping cover (8);

- sliding doors (10);

- rejected preform flap (3) and trolley (4);

- oven doors (6) and (9).

2. Check whether the hinged doors (2) and (5) open and close freely; check that an
appropriate open door warning appears whenever each door is opened.

3. Check whether the upper tipping cover (8) opens and closes freely.

4. Check whether the fixed windows (7) and (11) are solidly fastened to the cabin struc-
ture.

5. Check whether the window (1) opens and closes freely; check that an appropriate open
door warning appears whenever each door is opened.

6. Check whether the sliding doors (10) open and close freely; check that an appropriate
open door warning appears whenever each door is opened.
7. Check whether the rejected preform door (3) opens and closes freely; check that an
appropriate open door warning appears whenever each door is opened.

8. Remove and refit the rejected preform trolley (4). Check whether is moves freely.

9. Check whether the oven doors (6) and (9) open and close freely; check that an appro-
priate open door warning appears whenever each door is opened.

10. Clean the points required for visual inspections with a clean, lint-free cloth and cabin
exterior detergent, namely:

- hinged doors (2) and (5);

- sliding doors (10);

- fixed windows (7) and (11);

- window (1).

09-51-2024
2
 Maintenance Card

3 FINAL OPERATION

1. Make sure the work area is clean and clear of objects.

2. Make sure that the cabin is closed.

3. Supervisor: ALARMS page, press (select) RESET ALARMS.

4. Operator interface panel: press and release AUTOMATIC (green light on).

5. Operator interface panel: press START CYCLE button for five seconds and release
when the machine starts turning after the acoustic warning (green light on).

09-51-2024
3
 Figure 1. Cabin - Visually inspect

09-51-2024
4
 Maintenance Card

07-51-2025
MAINTENANCE OPERATION 07-51-2025

STRETCHING/BLOWING

VISUALLY INSPECT

1 INPUT CONDITION

Required condition

- Operator interface panel: push-button UNLOAD MACHINE pressed and released (green
light on).

- Wait for the machine to discharge completely.

- Operator interface panel: push-button MANUAL pressed and released (light on).

- Machine push-button panel: switch BRAKE BYPASS turn clockwise and released.

Maintenance Level
Level I - Operator

Special Tool
Not required.

Consumables
Not required.

Safety Conditions
None.

Other recommendations
None.

07-51-2025
1
 2 PROCEDURE (Figure 1)

1. Check whether the hand-held portable keyboard is connected to the respective con-
nector on the machine push-button panel.

2. Proceed as follows if the hand-held portable keyboard is not connected. If it is, go to

point 3:

- Machine push-button panel: turn PUSH-BUTTON BY-PASS switch clockwise and

keep in this position.

- Connect the hand-held portable push-button panel to the connector on the machine
push-button panel.Hand-held push-button panel

- Machine push-button panel: release PUSH-BUTTON BY-PASS switch.

3. Hand-held push-button panel: control 44, button + pressed and released.

NOTE
Control 44 is used to position press #1 at the mold change gate
(1) allowing a good view of the mold through the hinged door
fixed windows.

4. Check the blowing mold (2) for unblown preforms.

5. Proceed as follows if an unblown preform is found inside the mold. Otherwise, go to

point 6:

- Open the hinged door (1).

- Remove the unblown preform from the mold.

- Close the hinged door (1).

- Supervisor: ALARMS page, press (select) RESET ALARMS.

- Machine push-button panel: turn BRAKE BY-PASS switch clockwise and release.

6. Hand-held push-button panel: control 30, button + pressed and released.

7. Check whether the stretching rod moves straight and smoothly.

8. Hand-held push-button panel: control 30, button - pressed and released.

9. Hand-held push-button panel: control 32, button + pressed until the following press
reaches the mold change gate.

10. Repeat the operations from point 4 to 9 on the other presses.

07-51-2025
2
 Maintenance Card

3 FINAL OPERATION

1. Make sure the work area is clean and clear of objects.

2. Make sure that the cabin is closed.

3. Supervisor: ALARMS page, press (select) RESET ALARMS.

4. Operator interface panel: press and release AUTOMATIC (green light on).

5. Operator interface panel: press START CYCLE button for five seconds and release
when the machine starts turning after the acoustic warning (green light on).

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 Figure 1. Stretching/Blowing - Visually inspect

07-51-2025
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 Maintenance Card

02-51-2026
MAINTENANCE OPERATION 02-51-2026

DRIVES

CHECK MANUAL DRIVE SHAFT

1 INPUT CONDITION

Required condition

- Operator interface panel: push-button UNLOAD MACHINE pressed and released (green
light on).

- Wait for the machine to discharge completely.

- Operator interface panel: push-button MANUAL pressed and released (light on).

- Machine push-button panel: switch BRAKE BYPASS turn clockwise and released.

Maintenance Level
Level I - Operator

Special Tool
Not required.

Consumables
Not required.

Safety Conditions
None.

Other recommendations
None.

02-51-2026
1
 2 PROCEDURE (Figure 1)

1. Check the noise level generated by the manual rotation shaft (1).

WARNING.
A high noise may be caused by insufficient shaft lubrication.

2. Proceed with maintenance operation 02-23-2007 if the level of noise generated by the
manual rotation shaft (1) is very high.

3. Operator interface control panel: UNLOAD MACHINE button pressed and released
(green light on).

4. Wait for the machine to fully unload.

5. Operator interface control panel: MANUAL button pressed and released (light on).

6. Machine push-button panel: BRAKE BY-PASS switch turned clockwise and released.

7. Place one hand on the plate (2) fastening the manual rotation shaft terminal part (1)
and check the temperature.

WARNING
High temperature of plate (2) may be caused by insufficient lubri-
cation of the shaft.

8. Proceed with maintenance operation 02-23-2007 if the plate (2) is very hot.

3 FINAL OPERATION

1. Make sure the work area is clean and clear of objects.

2. Make sure that the cabin is closed.

3. Supervisor: ALARMS page, press (select) RESET ALARMS.

4. Operator interface panel: press and release AUTOMATIC (green light on).

5. Operator interface panel: press START CYCLE button for five seconds and release
when the machine starts turning after the acoustic warning (green light on).

02-51-2026
2
 Maintenance Card

Figure 1. Drives - Check manual drive shaft

02-51-2026
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 PAGE LEFT BLANK INTENTIONALLY

02-51-2026
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 Maintenance card

05-60-2054
MAINTENANCE OPERATION 05-60-2054

OVEN

CLEAN CAMERA ILLUMINATOR

1 INPUT CONDITION

Required condition

- Operator interface panel: push-button UNLOAD MACHINE pressed and released (green
light on).

- Wait for the machine to discharge completely.

- Operator interface panel: push-button MANUAL pressed and released (light on).

- Machine push-button panel: switch BRAKE BYPASS turn clockwise and released.

Maintenance Level
Level I - Operator

Special Tool
Not required.

Consumables

REF DESCRIPTION PRODUCT Q.TY

M0024 Denaturated alcohol Marketed CR

Safety Conditions
None.

Other recommendations
None.

05-60-2054
1
 2 PROCEDURE (Figure 1)

1. Open the window (1).

2. Remove the rejected preform trolley (2).

3. Open the opto-electronic system flap (3).

4. Clean the camera illuminator (4) with a clean, lint-free cloth and detergent (M0024).

5. Close the opto-electronic system flap (3).

6. Fit the reject preform trolley (2).

7. Close the window (1).

3 FINAL OPERATION

1. Make sure the work area is clean and clear of objects.

2. Make sure that the cabin is closed.

3. Supervisor: ALARMS page, press (select) RESET ALARMS.

4. Operator interface panel: press and release AUTOMATIC (green light on).

5. Operator interface panel: press START CYCLE button for five seconds and release
when the machine starts turning after the acoustic warning (green light on).

05-60-2054
2
 Maintenance card

Figura 1. Carico/scarico - Pulitura obbiettivo telecamera

05-60-2054
3
 PAGE LEFT BLANK INTENTIONALLY

05-60-2054
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