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Article history: Lime is pointed out as an effective catalyst for biodiesel production by oil methanolysis. Several Ca phases
Received 18 November 2015 are formed during reaction. Each Ca phase has different contribution to the catalyzed process.
Received in revised form Using CaO as a catalyst, S shape kinetics curve was observed and the induction period can be ascribed
1 June 2016
to the Ca(OH)2 formation. When Ca(OH)2, prepared by contacting CaO with H2O, is used as catalyst the
Accepted 15 July 2016
initial period with a slow rate of transesterication has almost vanished. Besides, if the catalyst surface is
totally converted into methoxide species the induction period is longer than the analogous obtained with
CaO. This is an indication that the methoxide species strongly bonded to Ca are less reactive.
Keywords:
Biodiesel
The calcium diglyceroxide material (CaO_diglyc), prepared by contacting CaO with a mixture of
Lime methanol and glycerol, displays a totally different kinetics curve with no induction period. The faster
Calcium hydroxide kinetics and the Ca species detected in the glycerin phase seem to underline a non-negligible homo-
Calcium methoxide geneous process contribution.
Calcium diglyceroxide The characterization of the post-reaction catalysts underlines the relevance of the surface and bulk
Active phase catalyst modications. Calcium hydroxide can be pointed out as the active phase whereas calcium
diglyceroxide is responsible for the catalyst deactivation due to calcium leaching.
2016 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.renene.2016.07.033
0960-1481/ 2016 Elsevier Ltd. All rights reserved.
A.P. Soares Dias et al. / Renewable Energy 99 (2016) 622e630 623
Table 1
Characteristics of the rapeseed oil provided by Iberol (local biodiesel industry).
FFA (%)
C14:0 C16:0 C16:1 C18:0 C18:1 C18:2 C18:3 C20:0 C20:1 C22:0 C24:0 C24:1
0.1 4.2 0.3 2.1 62.8 19.2 9.0 0.7 1.2 0.3 0.2 0.1
Iodine value: 112
Acidity: 0.55 mg KOH/g oil
Water: 334 ppm
624 A.P. Soares Dias et al. / Renewable Energy 99 (2016) 622e630
Fig. 4. XRD patterns of post reaction CaO and CaO_MeOH catalysts (62 C; Wcat/Woil 5%; MeOH/Oil 12 molar ratio; 4 h).
calcium carbonate (calcite). Regarding the samples prepared by characterized by FTIR using HATR mode. The collected IR spectra
contacting the CaO with water, methanol and glycerin/methanol are displayed in Figs. 6 and 7. The HATR-FTIR spectrum of bare CaO
the expected diffraction lines were present, except for the CaO_- material, after drying overnight at 120 C, presented a low intense
methanol sample, with the main XRD lines belonging to Ca(OH)2. band around 3660 cm1, characteristic of the stretching vibration of
The Ca_Diglyc sample presents a XRD pattern which can be due to the OH group, ascribable to CaeOH species thus showing partial
the overlay of lines ascribable to calcium diglyceroxide and calcium surface hydroxylation [23]. The intensity of CaeOH band increased
methoxide. The catalyst prepared by contacting the bare CaO with in the post reaction CaO samples, but this band becomes less
methanol only displays the lines ascribable to portlandite intense with the catalyst deactivation. This result seems to indicate
(Ca(OH)2). Surprising well crystallized Ca methoxide product, using the CaeOH surface species has active sites for the CH3OH activation.
similar preparation procedure, is reported by several authors The methanol activation, over the catalyst surface, is referred to be
[12,23]. Possibly, the absence of bulk calcium methoxide is due to the rst step of the reaction mechanism [24e26]. Concerning the
the water content of methanol. Lines belonging to calcium meth- other catalysts, only the CaO_diglyc presented a dissimilar spec-
oxide, in addition to calcium diglyceroxide lines, are well visible for trum ascribable to calcium diglyceroxide [27,28].
the catalyst prepared in the presence of methanol/glycerin mixture. The post reaction CaO catalysts showed complex IR spectra
The post reaction CaO samples showed patterns mainly ascrib- (Fig. 6), with reectance bands belonging to surface Ca species
able to calcium hydroxide (Fig. 4). Similar results were observed for formed during reaction and to adsorbed oil or/and FAME. They
catalysts prepared by hydration and by contacting the CaO with ascribed the IR features to chelating carboxylated species. The
methanol (Fig. 5). The catalysts prepared by contacting the com- intense band at 1750 cm1, characteristic of the carbonyl C]O
mercial CaO with a mixture of glycerol and methanol showed a XRD stretching, belongs to oil or FAME species on the catalyst surface.
pattern (Fig. 5), attributable to calcium methoxide and diglycer- The intensity of this band decreases with increasing number of
oxide unchanged during the reaction. From the crystallinity point catalyst reutilizations, following the same trend of the catalyst ac-
of view, the hydrated calcium seems to be highly stable in reaction tivity: lower catalyst activity corresponds to a lower intensity of
conditions. Recently Sa nchez-Cant et al. [11] reported a high this band. Additionally, post reaction CaO samples showed bands in
active hydrated lime catalyst, but observed crystallinity changes the range 3000e2750 cm1 ascribable to eCH3 vibrations from the
after the rst 60 min of reaction. They noticed a lattice expansion, surface adsorbed FAME, since the relative intensity of this band has
with displacement of the XRD lines towards small Bragg angles, the same trend of the band at 1750 cm1. Analogous IR reectance
which they ascribed to the leaching of catalyst components (Ca spectra in the range 1800e800, with exception for the band at
species). 1750 cm1, were observed by Le on-Reina et al. [28] for CaO cata-
The surface of fresh and post reaction catalysts was lysts prepared by contacting lime with glyceroxides. The intensity
626 A.P. Soares Dias et al. / Renewable Energy 99 (2016) 622e630
which will react with the oil molecules. In the literature calcium kinetics.
methoxide is reported to be a good catalyst for oil methanolysis [12] The inuence of the operating variables on the quality of the
showing a sigmoid kinetics curve [23] by the above stated reasons. glycerine phase is a very important issue that can affect the eco-
Surprisingly, the Ca_MeOH sample presented a catalytic behavior nomics of the global process and, as reported in the literature [32],
similar to that of glycerolate reported by Reyero et al. [15]. the glycerin obtained using heterogeneous catalysts presents a
Fig. 8 also shows that calcium diglyceroxide presents a behavior higher purity than the one obtained in homogeneous catalyzed
similar to that reported for CaO_H2O catalyst with no induction processes. Thus, the glycerin phases obtained using the prepared
period. In fact, as discussed above, calcium diglyceroxide catalysis catalysts were evaluated in order to outwit the possible contribu-
involves an important contribution of the homogeneous process, tion of homogeneous catalyzed processes.
with the correspondent Ca leaching, and has therefore a faster The image in Fig. 9 shows the glycerin phases obtained using the
628 A.P. Soares Dias et al. / Renewable Energy 99 (2016) 622e630
Fig. 7. HATR-FTIR spectra of fresh and post reaction CaO_MeOH and CaO_Diglyc catalysts.
fresh catalysts after 3 h of reaction. The dark color of glycerine measurable inorganic residue.
phase produced when CaO_Diglyc was used as catalyst conrms Finally, the stability of the different catalysts in the reaction
the homogeneous mechanism above reported. Furthermore, the medium was assessed by its reutilization in consecutive reaction
thermogravimetry analysis of this glycerin conrmed its contami- batches without any intermediate reactivation procedure. Data in
nation with inorganic materials since a solid residue was obtained Table 1 show that CaO_Diglyc catalyst suffers a fast deactivation
after combustion at 1100 C (Fig. 10). This white solid residue was that led to the signicant decrease of the FAME yield in the 2nd
analyzed by XRD and as shown in Fig. 10, the difractogram shows reaction batch. This activity decay can be attributed to the catalyst
the lines ascribable to lime. The glycerin obtained using the bare dissolution in the reaction medium accompanied by the loss of
CaO was contaminated with MONG (non-glycerin organic material) crystallinity of the insolubilized material. For the other catalysts,
[33], which is responsible for its dark color, but with non- the deactivation process is slower and can also be related to the
A.P. Soares Dias et al. / Renewable Energy 99 (2016) 622e630 629
4. Conclusions
Table 2
FAME yields (%) for fresh and post reaction catalysts without intermediate As reported before lime catalyst presents good catalytic per-
regeneration. formances during the methanolysis of rapeseed oil allowing to
Catalyst PR#1 PR#2 PR#3 PR#4 PR#5 PR#6 obtain a FAME yield of 97% after 3 h of reaction at atmospheric
pressure and 60 C. The characterization of post reaction catalysts
CaO 97 97 96 96 97 62
CaO_H2O 98 98 98 e e e clearly shows that CaO is totally converted into calcium hydroxide
CaO_MeOH 98 96 96 95 e e during reaction being this phase the active phase. In fact when
CaO_Diglyc 95 85 e e e e calcium hydroxide is used as catalyst the initial induction period,
observed for CaO, vanished. Calcium methoxide and diglyceroxide
are also formed during reaction and behave differently from CaO.
Thus, the complex kinetics of oil methanolysis over lime catalyst is
due to the presence of several Ca phases. Each Ca phase presents a
different contribution to the global catalytic process as revealed by
the different kinetics curves obtained when the pure Ca phases
were used as catalyst.
The absence of S-shape kinetics curve, when calcium diglycer-
oxide was used as catalyst, appears to indicate an important
contribution of a homogeneous catalyzed process which was
conrmed by the presence of Ca in the glycerin phase. The glycerin
phase appearance is correlated with the reaction mechanism: dark
glycerin is obtained by homogeneous mechanism whereas het-
erogeneous one leads to a clear glycerin phase.
The results pointed out that the formation of calcium diglycer-
oxide is responsible for Ca leaching.
The characterization of the post reaction catalysts underlined
the relevance of the surface and bulk catalysts dynamics during
methanolysis.
Fig. 9. Glycerin phases obtained after 3 h of reaction using catalysts.
Fig. 10. Thermogram of the glycerin phase obtained using CaO_Diglyc catalysts (Commercial glycerin was used as standard). XRD diffractogram of the solid residue collected from
the ceramic pan after thermogravimetry.
630 A.P. Soares Dias et al. / Renewable Energy 99 (2016) 622e630
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