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Scripta Materialia 63 (2010) 725730


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Eect of rare earth additions on microstructure and texture


development of magnesium alloy sheets
K. Hantzsche,a J. Bohlen,a,* J. Wendt,b K.U. Kainer,a,b S.B. Yia and D. Letziga
a
GKSS Research Centre, Magnesium Innovation Centre MagIC, Max-Planck-Strasse 1, D-21502 Geesthacht, Germany
b
Hamburg University of Technology, Institute of Materials Science and Technology, Eiendorfer Strasse 42,
D-21073 Hamburg, Germany
Received 13 November 2009; revised 16 December 2009; accepted 18 December 2009
Available online 23 December 2009

AbstractRare earth elements or yttrium can weaken the strong basal textures of magnesium sheets and are of interest for the
improvement of sheet formability. The weakening of magnesium sheet textures with increasing content of Ce, Nd and Y is connected
to the solid solubility of the respective element. A relationship is drawn between the weak textures and the appearance of deforma-
tion bands with compression and double twins during rolling and a grain growth restriction during annealing of the sheets.
2010 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

Keywords: Magnesium; Rare earth; Texture; Recrystallization; Twinning

1. Introduction more dilute concentrations of RE elements together with


zinc, such as ZE10, ZEK100, ZW41, exhibit weaker tex-
The use of magnesium sheets, increasingly favored tures, and the orientation spread of the basal planes is
due to the weight-saving possibilities, in technical appli- broader towards the sheets transverse direction (TD)
cations requires improved formability at lower tempera- rather than towards the rolling direction (RD) [57].
tures and reduced anisotropy of mechanical properties Generally, the weakening of the textures is attributed
compared to conventionally available sheets, e.g. from to the recrystallization of those alloys which are aected
alloy AZ31 [1]. It is recognized that the hexagonal by the presence of RE elements. Although the principal
close-packed (hcp) lattice structure of magnesium limits eect of the RE elements on the texture development
the number of active deformation mechanisms, with ba- during recrystallization is well established, the mecha-
sal slip and tensile twinning playing an important role in nisms responsible for these changes in texture are cur-
the plasticity of magnesium alloys. Strong crystallo- rently still under discussion.
graphic textures evolve during rolling such that the For alloy WE54, Ball and Prangnell [4] suggested
majority of grains are oriented with their basal planes particle-stimulated nucleation (PSN) of recrystallization
in the sheet plane. Recrystallization and grain growth ef- as the main mechanism weakening the texture where the
fects do not signicantly change the texture of these high content of alloying elements corresponds to the
sheets (e.g. [2]). These strong textures are responsible appearance of a broad distribution of particles. Mac-
for an intrinsic plastic anisotropy, low elongation and kenzie et al. [8] conrmed that PSN is an active mecha-
limited formability. Materials with weaker and more nism that contributes to the development of a weaker
random textures, however, promise improved formabil- texture during extrusion of WE43. However, this mech-
ity [3]. anism does not appear to dominate the nal texture.
Ball and Prangnell [4] were apparently the rst Alloys with a more dilute content of RE or Y exhibit
authors who observed a weaker and more random tex- shear bands as a result of plastic deformation as shown
ture after extrusion of alloy WE54. This alloy is charac- by Senn and Agnew [9,10]. Within shear bands, grain
terized by a high content of rare earth (RE) elements nuclei growing into the band exhibit a more random tex-
including yttrium. Even magnesium sheet alloys with ture compared to the surrounding unrecrystallized area.
Mackenzie and Pekguleryuz [7] found a non-basal tex-
ture component along TD in the shear bands that
* Corresponding author. E-mail: jan.bohlen@gkss.de evolved during rolling which becomes dominant in the

1359-6462/$ - see front matter 2010 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.
doi:10.1016/j.scriptamat.2009.12.033
726 K. Hantzsche et al. / Scripta Materialia 63 (2010) 725730

fully recrystallized microstructure. A very similar eect Table 1. Alloy nomenclature and composition of the cast billets.
was shown by Stanford and Barnett [11], who used bin- Alloy nomenclature Ce [at.%] Nd [at.%] Y [at.%]
ary MgLa and MgGd extrusions in which shear bands MgCe0.006 0.0056
contributed to a randomization of the texture or to for- MgCe0.01 0.013
mation of a new texture component, respectively. On the MgCe0.03 0.03
other hand, typical magnesium sheet alloys (e.g. AZ31) MgCe0.2 0.18
also exhibit shear banding during rolling without signif- MgCe0.5 0.53
icant texture change or texture weakening during recrys- MgNd0.006 0.0056
tallization [12]. MgNd0.01 0.0102
Mackenzie et al. [8] showed that the RE elements in MgNd0.04 0.041
WE43 change the orientation relationship for high MgNd0.08 0.08
MgNd0.2 0.17
boundary mobility, leading to a non-basal texture. This
MgNd0.3 0.34
is consistent with a selected growth of preferred orienta- MgY0.003 0.003
tions causing signicant changes in the nal texture. MgY0.03 0.027
Such eects have been associated with solute drag or MgY0.2 0.17
particle pinning [1,10,13,14]. None of these eects have MgY0.3 0.28
been clearly veried. Stanford and Barnett [11] did not MgY0.8 0.84
nd signicant dierences in the texture development
of magnesium extrusions whether they added La as a
largely insoluble element or Gd as a soluble element in based on picric acid [16], which reveals grains, grain
magnesium. It is generally known from other metals boundaries and twins.
that even very small amounts of additional elements Texture measurements were performed on the sheet
can have a remarkable eect on the texture development mid-planes. A Panalytical X-ray diractometer setup
during recrystallization [15]. using Cu Ka radiation was employed to measure pole g-
The investigation of single RE elementsCe, Nd, ures to a sample tilt of 70. The (0 0 0 2), {1010}, {10
Yin magnesium allows the eect of each element on 11}, {1120} and {1013} pole gures were measured
the texture development during rolling to be separately and used to calculate the complete orientation distribu-
identied. These elements exhibit quite dierent solid sol- tion, which allows the recalculation and presentation of
ubilities in magnesium, with Ce having the lowest and Y complete pole gures. Local orientation patterns were
the highest. Dierent concentrations of the respective measured by electron backscatter diraction (EBSD)
elements provide alloys with the RE element in solid on a eld emission gun scanning microscope (Zeiss, Ultra
solution as well as alloys that form precipitates. This al- 55, EDAX/TSL EBSD system with Hikari detector).
lows the eects of the elements on the sheet microstruc- Samples were taken from longitudinal sections of the
ture and texture development during deformation as sheets and prepared by mechanical polishing using alu-
well as during recrystallization to be investigated. mina powder, followed by electrochemical polishing.

2. Experimental 3. Results

High-purity magnesium, pure RE elements and Y Figure 1a and b shows the microstructures of two
were used in various compositions (see Table 1) and sheets, MgNd0.01 and MgNd0.2, as representative re-
gravity cast into billets. Slabs 20 mm thick, 280 mm sults for the as-rolled condition. A deformed microstruc-
wide 50 mm long were cut for rolling experiments. A ture with twins and grains that are partly elongated
homogenization heat treatment of 15 h at 350 C was along the rolling direction is visible as result of the com-
carried out for pure Mg and the MgY alloys and at plex rolling procedure, especially of the nal rolling
550 C for the MgCe and MgNd alloys prior to roll- pass. In the sheet with the low concentration of Nd,
ing. The rolling experiments were performed using a grains appear to be larger compared to the higher-al-
rolling stand with a maximum load of 50 tons and a roll loyed sheet, and areas of small recrystallized grains are
diameter of 400 mm. Experiments were carried out at found next to large deformed grains.
400 C and a rolling rate of 16 m min 1. The rolling pro- After the additional heat treatment, completely
cedure consisted of 14 passes with an increasing degree recrystallized microstructures are formed as shown in
of deformation /. The degree of deformation for the Figure 1c and d. Again, there is a signicant dierence
rst four passes was 0.1 followed by seven passes with in the grain size of the two sheets as a function of the
/ = 0.2. A nal gauge of 1.1 mm was reached after three Nd content. In general, the grain size of the recrystal-
further passes with / = 0.3. After each pass, the sheets lized sheets depends on the alloying content of the
were reheated for 20 min to keep the rolling temperature respective elements Nd, Ce and Y. Figure 2 shows the
at 400 C. After the rolling experiments the sheets were average grain size of the heat-treated sheets vs. the alloy-
cooled down in air. Samples of the nal sheets also re- ing content. In all three series of alloys a signicant de-
ceived a heat treatment for 20 min at the same crease in the average grain size is found with increasing
temperature. alloying content. A content of each element as low as
Optical microscopy was used to analyse the micro- 0.05 at.% leads to a maximum reduction of the grain
structure of the sheets. Standard metallographic sample size, which then does not distinctively change with high-
preparation techniques were applied using an etchant er element content. It is notable that the average grain
K. Hantzsche et al. / Scripta Materialia 63 (2010) 725730 727

Figure 1. Microstructures in as-rolled condition: (a) MgNd0.01; (b) MgNd0.08; and after annealing for 20 min at 400 C: (c) MgNd0.01; (d)
MgNd0.08.

signicance of the texture. For all three alloy series, as


well as for pure magnesium, there is a high intensity at
low concentrations of 15 m.r.d. (multiples of random
distribution). At high concentrations a signicantly low-
er intensity of 6 m.r.d. is found for all the alloy series.
The concentration at which the intensity starts to de-
crease diers from element to element and is found to
be lowest for Ce (0.01 at.%), higher for Nd (0.04
at.%) and highest for Y (0.17 at.%). It is worthwhile
repeating that this tendency also reects the dierent so-
lid solubilities of the respective elements in magnesium:
at the rolling temperature of 400 C applied in this
study, the solubility is lowest for Ce (0.014 at.%), higher
Figure 2. Average grain size of all sheets after annealing vs. the for Nd (0.12 at.%) and highest for Y (1.87 at.%) [18].
element content. Figure 3c shows that the drop in intensity with increas-
ing element content is not aected by the additional heat
size of 33 lm of a pure Mg sheet is not the largest com- treatment. However, there is an increase in the intensity
pared to alloys with a very low content of additional at low concentrations of elements and in pure magne-
alloying element. However, it is still larger compared sium. Furthermore, there is a decrease of the intensity
to the grain sizes in alloys with higher alloying element at higher concentrations.
content. Figure 4a and b shows EBSD orientation maps from
In Figure 3a the recalculated (0 0 0 2)-basal pole g- longitudinal sections of the as-rolled sheets from
ures represent the texture of the rolled sheets for dier- MgNd0.01 with low element content and a strong basal
ent element contents. For all three series of alloys an texture, and from MgNd0.04 with higher element con-
example with relatively low and relatively high element tent and a weak texture. The selected areas cover regions
content is selected. In all cases, a typical basal texture with high local misorientations that are characteristic of
evolved during the rolling experiments, which orients the microstructures. Dierent types of twin boundaries
the majority of grains parallel to the sheet plane or, at are highlighted in dierent colours. In the MgNd0.01
higher element content, tilted towards the RD. The lat- sheet small recrystallized grains are observed sur-
ter textures are typically found for magnesium sheets in rounded by large deformed grains that contain a small
a deformed rather than in a recrystallized condition [17]. number of dierent twins. {1012}-tensile twins are
Moreover, the textures become signicantly weaker with more frequently found than, for example, {1011}- or
higher element content for all three series of alloys. {1013}-compression twins or {1011}/{1012}- or
Figure 3b shows the maximum intensity taken from {1013}/{1012}-double twins. In contrast, the de-
the (0 0 0 2)-pole gures as a function of the element formed region in the MgNd0.04 reveals a higher amount
content for the three alloy series in the as-rolled condi- of twins, especially compression and double twins. The
tion. Since the textures obviously do not change qualita- twins are concentrated along deformation bands in di-
tively, this intensity is taken as a measure of the rect correspondence to newly formed small grains.
728 K. Hantzsche et al. / Scripta Materialia 63 (2010) 725730

twins). The observed distribution of grain misorienta-


tions accounts for the weak texture of this sheet.

4. Discussion

The development of a texture during rolling of mag-


nesium alloys typically leads to a strong alignment of
basal planes in the sheet plane as a result of hot working.
This is well explained by the preference for basal slip
and twinning during the working of magnesium alloys
[19]. Strain-hardened sheets that reveal a partly recrys-
tallized but deformed microstructure tend to exhibit
strong basal textures that weaken signicantly if a fur-
ther heat treatment is applied (e.g. [20]). A well-recrys-
tallized sheet from alloy AZ31, however, tends to
strengthen its texture again if exposed to heat treatment
that can lead to an overall grain growth: this is also fre-
quently observed for cubic metals and alloys [21]. The
same behaviour is found in this study for pure magne-
sium and for binary alloys containing only a very small
amount of RE element. Such grain growth is likely to
cause growth selection of grains with the predominant
orientation of basal planes in the sheet plane. For those
alloys of this study that contain a higher amount of Ce,
Nd or Y, two major dierences are observed: (i) weak
textures appear already in the as-rolled state; and (ii) a
further weakening of these textures is caused by heat
treatment. These results are connected with two major
changes in the microstructure:
(1) Sheets with a high content of RE elements show a
larger number of compression and double twins than the
sheets with a low RE content in the as-rolled condition.
It is notable that these twins are mainly found in defor-
mation bands in close proximity to newly formed grains.
These twins apparently contribute to the development of
orientations in the overall weak texture. Cottam et al.
[22] observed that the texture of newly nucleated,
dynamically recrystallized (DRX) grains does not essen-
tially change the original texture of unrecrystallized par-
ent grains in MgY alloys. This supports the assumption
that new orientations formed by twins in the deforma-
Figure 3. Textures of binary MgRE sheets: (a) recalculated (0 0 0 2)- tion bands persist in neighbouring new DRX grains
pole gures of sheets with a low and high alloying content in as-rolled and therefore contribute to the texture development of
condition and after annealing; (b) maximum (0 0 0 2)-pole gure the sheet. The signicance of these orientations in the
intensity in as-rolled condition and (c) after annealing (accuracy of the
overall texture is then related to the grain growth mech-
texture measurements is 0.2.).
anisms during a subsequent heat treatment.
It has also been noted by Cottam et al. [22] that the
deformation texture changes at higher Y content, which
Figure 4c and d shows the number fractions of mis- they related to an increasing activity of <c + a> slip. In
orientation angles for both sheets. In Figure 4c a domi- addition, Agnew et al. [23] showed that the balance of
nant misorientation angle of 30 appears, which is deformation mechanisms during plastic deformation
typically found for magnesium sheets with a strong tex- can be changed by alloying, e.g. with Y or Li. In sum-
ture. A corresponding number of tensile twins is likely to mary, a change in the activity of deformation mecha-
cause a higher number fraction of misorientations be- nisms is known to occur and is likely to change the
tween 85 and 90. In Figure 4d the distribution of mis- texture of the sheets.
orientation angles between grains appears quite (2) All annealed sheets are completely recrystallized
dierent. In particular, larger misorientation angles are and changes in the microstructure can be related to
more signicant and peak number fractions are found grain growth. The average grain size of the sheets de-
at orientations that correspond to compression twins creases with increasing element content and therefore
(e.g. 56 for {1011}-twins and 64 for {1013}- with increasing concentration of the element in solid
twins) and double twins (i.e. 22 for {1013}/{10 solution or amount of precipitates. Such a grain growth
12}-twins and especially 38 for {1011}/{1012}- restriction accompanied by texture weakening is consis-
K. Hantzsche et al. / Scripta Materialia 63 (2010) 725730 729

Figure 4. EBSD orientation maps in as-rolled condition with highlighted twin boundaries (red: {1012}-tensile twins; blue: {1011}- and {1013}-
compression twins; yellow: {1011}/{1012}- and {1013}/{1012}-double twins): (a) MgNd0.01; (b) MgNd0.04; and corresponding misorientation
angles: (c) MgNd0.01; (d) MgNd0.04.

tent with grain boundary pinning eects caused by sol- and Jason Hadorn at the University of Virginia, Char-
ute segregation or particles. lottesville, VA, USA. The authors appreciate the
It is worthwhile to note that both eects described nancial support of this study by the Deutsche Fors-
above were repeated in all passes throughout the entire chungsgemeinschaft (Grant Nos. KA 1053/10-1 and LE
rolling process, nally leading to a weak sheet texture. 1395/3-1) as part of the World Materials Network.

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