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Analysis of Allowable Load Calculations & Load Tables

Analysis of E-Z Line Pipe Supports for Maximum Allowable Loads


Explanation of Calculations
C.A. Hammond, P.E., 3/3/2014

The design of the E-Z Line adjustable The maximum in-line side load is The orientation of bending is about the
pipe support consists of an I-beam derived by calculating the in-line side Y-Y axis with respect to the I-beam.
mounted vertically on a support base load associated with the maximum The smaller of these two loads are
with an all thread spindle mounted verti- allowable bending stress for the then selected for each beam length.
cally into the top of the web by means of VSLQGOHDWDH[WHQVLRQDQGWKH Shear loads are not limiting with
two female threaded support bushings. I-beam of the length being analyzed. respect to in-line side loads.
The pipe cradle is mounted on top of the
spindle. See sketches EZ-Figure 204E
through 2632E on pages 13-17. The stress formulas, materials and associated maximum allowable stresses
used are as follows:
This analysis is aimed at finding the
maximum load limit for the vertical load, Compressive Stress on the Spindle:
perpendicular side load (horizontal load Vertical Load = Allow. Comp. Stress x Cross-sectional Area of the Spindle.
perpendicular to the axis of the pipe)
and in-line side load (horizontal load Allowable Compressive Stress from Applicable AISC Equation E2-1 or
parallel with the axis of the pipe). The E2-2.
maximum load limits are calculated with Spindle Material: AISI 1018.
DVSLQGOHH[WHQVLRQDWEHDPOHQJWKV
RIWKURXJKLQLQFUHPHQWV Yield Strength: 50,000 psi.

The maximum vertical load is derived by Compressive Stress on the I-Beam:


calculating the vertical load associated
Vertical Load = Allow. Comp. Stress x Cross-Sectional Area of the Beam
with the maximum allowable compres-
Allowable.
sive stress on the spindle in the highest
SRVLWLRQRQO\  DQGWKHYHUWLFDOORDG Allowable Compressive Stress From Applicable AISC Equation E2-1 or
associated with the maximum allowable E2-2. kl/r > 200.
compressive stress for the I-beam of
I-Beam Material: ASTM A-992.
the length being analyzed; the lowest
of these two loads is then selected for Yield Strength: 50,000 psi.
each beam length. Both of these loads
are calculated using AISC Manual Steel Bending on the Spindle:
Construction Allowable Stress Design,
Side Load = Bending Stress x Section Modulus/Length.
9th Edition.
Spindle Material: AISI 1018.
The maximum perpendicular side load is
derived by calculating the perpendicular Yield Strength: 50,000 psi.
side load associated with the maximum Maximum Allowable Bending Stress: 30,000 psi.
allowable bending stress for the spindle
DWDH[WHQVLRQDQGWKH,EHDPRIWKH Bending on the I-Beam:
length being analyzed. The orientation
of vending is about the X-X axis with Side Load = Bending Stress x Section Modulus/Length.
respect to the I-beam. The smaller of I-Beam Material: ASTM A-992.
these two loads are then selected for
each beam length. Shear loads are not Yield Strength: 50,000 psi.
limiting with respect to perpendicular Maximum Allowable Bending Stress: 30,000 psi.
side loads.

12 | 2014 E-Z Line Pipe Support Co., LLC. All rights reserved 2014 Catalog
Model 204 Load Capacity Table (C.A. Hammond, P.E.)
Lateral Lateral Axial
Beam Length Vertical Axial Limit
Limit X-X Deflection Deflection
(in) Limit (lbs) Y-Y (lbs)
(lbs) X-X (in) Y-Y (in)
10 12768 277 277 0.001 0.001
15 12768 277 277 0.002 0.004
20 12768 277 277 0.004 0.009
25 12768 277 277 0.008 0.017
30 12768 277 277 0.014 0.029
35 10156 277 277 0.023 0.046
40 7776 277 277 0.034 0.068
45 6144 277 277 0.048 0.097
50 4976 277 277 0.066 0.133
55 4113 277 275 0.088 0.176
60 3456 277 254 0.114 0.211
65 2945 277 237 0.144 0.250
70 2539 277 221 0.180 0.291
75 2212 277 208 0.222 0.336
80 1944 277 195 0.269 0.384
85 1722 277 185 0.323 0.436
90 1536 277 175 0.384 0.491
95 1379 277 167 0.451 0.548
100 1244 277 159 0.526 0.610
105 1128 277 152 0.609 0.674
110 1028 277 145 0.700 0.742
115 941 277 139 0.800 0.812
120 864 277 134 0.909 0.887

Notes:
1) Load capacities are static; user must apply appropriate safety factors to account for
dynamics, impact, cyclic, or other loads as appropriate for the application.
2) Capacities are based on unidirectional loading; combined loadings must be
analyzed on a case-by-case basis.
3) Adequate foundation for applied loads must be provided by user.
4) The user shall determine if horizontal deflections are acceptable. The deflections
given above are at the maximum horizontal loads. Lateral deflections are calculated
as free end cantilevers; axial deflections are calculated as guided end cantilevers.
5) Horizontal load capacities in the above table are applied at the center of the pipe.
6) Interpretation of vertical limits: a constant vertical limit indicates it is controlled by the
spindle. A decreasing vertical limit as height increases indicates it is controlled by
the column.
7) Interpretation of horizontal limits: a constant horizontal limit indicates it is controlled
by the spindle. A decreasing horizontal limit as height increases indicates it is
controlled by the column.

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Analysis of Allowable Load Calculations & Load Tables (cont.)

Model 510 Load Capacity Table (C.A. Hammond, P.E.)


Lateral Lateral Axial
Beam Vertical Limit X-X Axial Limit Deflection Deflection
Length (in) Limit (lbs) (lbs) Y-Y (lbs) X-X (in) Y-Y (in)
10 37085 752 752 0.000 0.001
15 37085 752 752 0.001 0.004
20 37085 752 752 0.003 0.010
25 37085 752 752 0.006 0.019
30 33252 752 752 0.011 0.032
35 24430 752 730 0.017 0.050
40 18704 752 656 0.025 0.067
45 14779 752 596 0.036 0.087
50 11971 752 546 0.049 0.109
55 9893 752 503 0.065 0.134
60 8313 752 467 0.085 0.161
65 7083 752 436 0.108 0.191
70 6108 752 408 0.135 0.224
75 5320 752 384 0.166 0.259
80 4676 752 363 0.201 0.296
85 4142 752 343 0.241 0.337
90 3695 752 326 0.286 0.379
95 3316 752 310 0.337 0.425
100 2993 752 296 0.393 0.473
105 2714 752 283 0.455 0.524
110 2473 752 271 0.523 0.577
115 2263 752 261 0.597 0.632
120 2078 752 250 0.679 0.691

Notes:
1) Load capacities are static; user must apply appropriate safety factors to account for
dynamics, impact, cyclic, or other loads as appropriate for the application.
2) Capacities are based on unidirectional loading; combined loadings must be
analyzed on a case-by-case basis.
3) Adequate foundation for applied loads must be provided by user.
4) The user shall determine if horizontal deflections are acceptable. The deflections
given above are at the maximum horizontal loads. Lateral deflections are calculated
as free end cantilevers; axial deflections are calculated as guided end cantilevers.
5) Horizontal load capacities in the above table are applied at the center of the pipe.
6) Interpretation of vertical limits: a constant vertical limit indicates it is controlled by the
spindle. A decreasing vertical limit as height increases indicates it is controlled by
the column.
7) Interpretation of horizontal limits: a constant horizontal limit indicates it is controlled
by the spindle. A decreasing horizontal limit as height increases indicates it is
controlled by the column.

14 | 2014 E-Z Line Pipe Support Co., LLC. All rights reserved 2014 Catalog
Model 1218 Load Capacity Table (C.A. Hammond, P.E.)
Lateral Lateral Axial
Beam Vertical Limit X-X Axial Limit Deflection Deflection
Length (in) Limit (lbs) (lbs) Y-Y (lbs) X-X (in) Y-Y (in)
10 53706 907 907 0.000 0.001
15 53706 907 907 0.001 0.002
20 53706 907 907 0.001 0.006
25 53706 907 907 0.003 0.011
30 53706 907 907 0.005 0.019
35 50024 907 907 0.008 0.030
40 38300 907 907 0.012 0.045
45 30261 907 907 0.017 0.064
50 24512 907 876 0.023 0.085
55 20258 907 812 0.030 0.105
60 17022 907 756 0.039 0.127
65 14504 907 708 0.050 0.151
70 12506 907 665 0.062 0.178
75 10894 907 627 0.076 0.206
80 9575 907 594 0.093 0.237
85 8482 907 563 0.111 0.269
90 7565 907 536 0.132 0.304
95 6790 907 511 0.155 0.341
100 6128 907 488 0.181 0.380
105 5558 907 468 0.210 0.422
110 5064 907 449 0.241 0.465
115 4634 907 431 0.276 0.511
120 4256 907 415 0.313 0.559

Notes:
1) Load capacities are static; user must apply appropriate safety factors to account for
dynamics, impact, cyclic, or other loads as appropriate for the application.
2) Capacities are based on unidirectional loading; combined loadings must be
analyzed on a case-by-case basis.
3) Adequate foundation for applied loads must be provided by user.
4) The user shall determine if horizontal deflections are acceptable. The deflections
given above are at the maximum horizontal loads. Lateral deflections are calculated
as free end cantilevers; axial deflections are calculated as guided end cantilevers.
5) Horizontal load capacities in the above table are applied at the center of the pipe.
6) Interpretation of vertical limits: a constant vertical limit indicates it is controlled by the
spindle. A decreasing vertical limit as height increases indicates it is controlled by
the column.
7) Interpretation of horizontal limits: a constant horizontal limit indicates it is controlled
by the spindle. A decreasing horizontal limit as height increases indicates it is
controlled by the column.

ezline.com 2014 E-Z Line Pipe Support Co., LLC. All rights reserved | 15
Analysis of Allowable Load Calculations & Load Tables (cont.)

Model 2024 Load Capacity Table (C.A. Hammond, P.E.)


Lateral Lateral Axial
Beam Vertical Limit X-X Axial Limit Deflection Deflection
Length (in) Limit (lbs) (lbs) Y-Y (lbs) X-X (in) Y-Y (in)
10 73246 1142 1142 0.000 0.001
15 73246 1142 1142 0.001 0.003
20 73246 1142 1142 0.002 0.007
25 73246 1142 1142 0.004 0.014
30 68088 1142 1142 0.006 0.024
35 50024 1142 1082 0.010 0.036
40 38300 1142 986 0.015 0.049
45 30261 1142 905 0.021 0.064
50 24512 1142 836 0.029 0.081
55 20258 1142 777 0.038 0.101
60 17022 1142 726 0.049 0.122
65 14504 1142 681 0.063 0.146
70 12506 1142 642 0.078 0.171
75 10894 1142 607 0.096 0.199
80 9575 1142 575 0.117 0.229
85 8482 1142 547 0.140 0.261
90 7565 1142 521 0.166 0.296
95 6790 1142 497 0.196 0.332
100 6128 1142 476 0.228 0.371
105 5558 1142 456 0.264 0.411
110 5064 1142 438 0.304 0.454
115 4634 1142 421 0.347 0.499
120 4256 1142 406 0.395 0.546

Notes:
1) Load capacities are static; user must apply appropriate safety factors to account for
dynamics, impact, cyclic, or other loads as appropriate for the application.
2) Capacities are based on unidirectional loading; combined loadings must be
analyzed on a case-by-case basis.
3) Adequate foundation for applied loads must be provided by user.
4) The user shall determine if horizontal deflections are acceptable. The deflections
given above are at the maximum horizontal loads. Lateral deflections are calculated
as free end cantilevers; axial deflections are calculated as guided end cantilevers.
5) Horizontal load capacities in the above table are applied at the center of the pipe.
6) Interpretation of vertical limits: a constant vertical limit indicates it is controlled by the
spindle. A decreasing vertical limit as height increases indicates it is controlled by
the column.
7) Interpretation of horizontal limits: a constant horizontal limit indicates it is controlled
by the spindle. A decreasing horizontal limit as height increases indicates it is
controlled by the column.

16 | 2014 E-Z Line Pipe Support Co., LLC. All rights reserved 2014 Catalog
Model 2636 Load Capacity Table (C.A. Hammond, P.E.)
Lateral Lateral Axial
Beam Vertical Limit X-X Axial Limit Deflection Deflection
Length (in) Limit (lbs) (lbs) Y-Y (lbs) X-X (in) Y-Y (in)
10 73246 831 831 0.000 0.000
15 73246 831 831 0.000 0.001
20 73246 831 831 0.001 0.003
25 73246 831 831 0.001 0.006
30 73246 831 831 0.002 0.010
35 73246 831 831 0.003 0.015
40 69726 831 831 0.005 0.023
45 55092 831 831 0.007 0.032
50 44624 831 831 0.010 0.044
55 36880 831 831 0.013 0.059
60 30989 831 831 0.017 0.077
65 26405 831 831 0.021 0.097
70 22768 831 831 0.027 0.122
75 19833 831 831 0.033 0.150
80 17431 831 831 0.040 0.182
85 15441 831 810 0.048 0.212
90 13773 831 774 0.057 0.241
95 12361 831 741 0.067 0.271
100 11156 831 711 0.078 0.303
105 10119 831 683 0.090 0.337
110 9220 831 657 0.103 0.373
115 8436 831 633 0.118 0.411
120 7747 831 611 0.134 0.450

Notes:
1) Load capacities are static; user must apply appropriate safety factors to account for
dynamics, impact, cyclic, or other loads as appropriate for the application.
2) Capacities are based on unidirectional loading; combined loadings must be
analyzed on a case-by-case basis.
3) Adequate foundation for applied loads must be provided by user.
4) The user shall determine if horizontal deflections are acceptable. The deflections
given above are at the maximum horizontal loads. Lateral deflections are calculated
as free end cantilevers; axial deflections are calculated as guided end cantilevers.
5) Horizontal load capacities in the above table are applied at the center of the pipe.
6) Interpretation of vertical limits: a constant vertical limit indicates it is controlled by the
spindle. A decreasing vertical limit as height increases indicates it is controlled by
the column.
7) Interpretation of horizontal limits: a constant horizontal limit indicates it is controlled
by the spindle. A decreasing horizontal limit as height increases indicates it is
controlled by the column.

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