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TECKS!INDUSTRIES!
Stage!1!Design!Package!
Project:!Mars!Rover!!
Revision:!E!
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TECKS INDUSTRIES
In the following documents, we will present you with a documentation package for the construction
of the Mars Rover.
This document package contains the following documents
We state that this assignment is our own original work, except where we have appropriately cited
the original source.
We agree that this assignment has not previously been submitted in any form for this or any other
unit, degree or diploma at any university or other institute of tertiary education.
Further we state that all requirements as stated in the client brief have been met and we
acknowledge that it is our responsibility to check that the file we have submitted is:
a) readable,
b) the correct file and
c) fully complete.
We understand that we can check this during Step 2 of the file submission process and by viewing
the file in the Assignment Inbox once it has been uploaded.
Regards,
Ellisha Reynolds
Shaun Mathew
Corinne Dale
Thomas Morgan
Kaycee Gemaol
tecks_CoverLetter_B
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TECKS!INDUSTRIES!
Drawing!Package!
Project:!Mars!Rover!!
Revision:!E!
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!
Table&of&Drawings&&
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tecks_01' 3D!Projection!! 1!
tecks_02' 3D!Exploded!Projection!and!Wheel! 2!
tecks_03' Plan!and!Elevation! 3!
tecks_04' Wheel!Section!and!Detail! 4!
tecks_05' Drilling!and!Cutting!Body!Template! 5!
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tecks_dp_E! ! TECKS!INDUSTRIES!!
TECKS INDUSTRIES
Design Specification
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1.0 Introduction
This document details all specifications regarding the design construction of the prototype Mars
Rover to hold the full 600mL water bottle. This detail involves the materials, including prices and
places obtainable. Details are included of equipment needed and any specialist techniques required
to operate the equipment. Further this document details each stage of the construction sequence
required to build the Mars Rover.
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3.0 specialist Equipment
3.1 Specialist Equipment required
Equipment (Tool(s)) Purpose Alternate tool(s)
Hot glue Gun Constructing wheel Epoxy, Universal/Fast grip adhesives,
Gorilla glue, Selleys Liquid nails
Electric Hand Drill with Drilling cork for Spike/ nail and a hammer (not
wheel and drilling recommended)
holes for body
construction
8mm wood drill bit Cork Drilling and Drill bits 2mm will be acceptable if
body construction necessary
Utility (Stanley) Knife Cutting cork for Kitchen knife, thin saw
wheel and Body
construction
Wooden cutting board Wheel and body Scrap wood, work bench
construction
Thin blade Saw Body construction No recommended alternatives
Spike Body construction Electric hand drill, Nail, sharp object
Hammer Body construction No recommended alternatives
Printer Body template N/A
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3.2.3 Saw
When sawing the tube for the body it is recommended to have one person using the saw,
and another holding the long end of the tube, which will assist in avoiding stress on one
person.
The sawing cannot be rushed or this will create a rough edge. Use slow, shallow cuts to
create a smooth, straight finish.
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8. Make grooves for the hatch using a cutter knife similar to the use of the
saw in step 2 this should be performed slowly to ensure clean edges
9. Cut the hatch out using a saw or a cutter knife, Saw the shorter edges first, using a
saw or utility knife, being careful not to over-saw. Similar to step 2, rotate the body
slightly while sawing. Cut the longer edges using the utility knife, from the edge to
the midpoint, from both sides. Removed the hatch once it is free.
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4.3 Fittings
4.3.1 Axle preparation
1. Thread one wheel onto one axle through the hole drilled through the cork
2. Position one wheel 6.5mm from the end of the axle, then screw a nut on
to the end to secure the wheel to the axle. The nut should be screwed
tight enough that if the wheel were tugged it would not be able to slip off
the axle.
3. Repeat with another wheel, on the second axle.
1. Thread the two axles through the respective axle holes in body
2. Attach the other two wheels and nuts to axles using the same process as on
the first two wheels
Note: the wheel should sit secure on the axle and not move. The wheels should
sit tight to the nut screwed on the end but away from the body so that when the
wheel is spun, the axle and wheel should move as one piece, free from the body
as seen in diagram tecks_03 Plan and Elevation.
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5.0 Appendices
5.1 Web references to Materials list
Perflex 48mm x 30m Silver PVC Duct Tape, (2017) Bunnings.com. Retrieved 30 March 2017,
https://www.bunnings.com.au/perflex-48mm-x-30m-silver-pvc-duct-tape_p1661123
Pope Rigid Riser with Adaptor, (2017) Bunnings.com. Retrieved 30 March 2017,
https://www.bunnings.com.au/pope-200mm-rigid-riser-with-adaptor-single_p3126659
PPS Bubble Wrap 300mm x 3m, (2017) officeworks.com.au. Retrieved 30 March 2017,
https://www.officeworks.com.au/shop/officeworks/p/pps-bubble-wrap-300mm-x-3m-
ppsbr3003
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TECKS INDUSTRIES
Risk Management Plan
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1.0 Introduction
This document assesses the risks and suggests management of the construction of the
prototype mars rover. The identified risks cover the three stages of the rovers production;
the project establishment, construction and the final testing for handover. Each area of risk
management establishes risks and associated hazards. The likelihood and severity of each
risk is assessed and potential mitigation is stated. Further, the residual risks that may occur
after mitigation are stated.
The severity of the risk depends largely on the degree of differentiation and the number of steps
that were completed incorrectly. This could range from the total outcome to be moderate to severe.
This could lead to potential movement restriction for the rover, or damage to individual parts of the
rover.
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2.2 Incorrect materials used
2.2.1 Explanation of Hazard
Failure to use the correct materials stated in the document could cause potential damage to
the individual parts that were constructed with said incorrect material, and may lead to
vehicle failure. One of the more susceptible parts that are vulnerable to this risk are the
wheels. There is potential for cracks, shattering or disconnection from the rover if incorrect
materials are used, leading to restriction of movement. If this were to occur there would be
failure in complying with the client brief.
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2.3.2 Likelihood and Severity
The likelihood of this risk occurring is possible. TECKS has considered the budget of the
project and has allowed a margin for which any potential errors through misconstruction,
purchasing of wrong materials or any other source of adding unnecessary costs onto the
project. This means that its unlikely for the group to exceed the budget. This will only occur
in the unlikely scenario that a severe proportion of the budget is wasted, and hence less
quality materials have to be purchased because of this outcome.
The rover is under the budget requested in the client brief, however, unless recycled
materials are used, which is recommended by TECKS as well as the client, there is no room
for financial errors. TECKS team members are readily contactable if there are any queries
regarding the materials, and may be able to assist in purchase of materials if team cannot
certain find products.
The severity is moderate to severe. This is similar to 2.2 due to the design of the rover being
specific to the given materials listed in the document. Failure to purchase the correct
materials will have the same outcome as listed in 2.2
2.3.3 Mitigation and Residual Risk
Whilst it is recommended the group recycle or find the materials for cheaper prices to save
money in the budget, care must be taken to ensure the correct and undamaged materials
are used, and that the budget isnt wasted through errors in purchasing of materials. Care
must be taken to ensure that the quality of the materials is acceptable contact TECKS if the
team is unsure whether or not the materials would be acceptable.
The residual risks for incorrect purchasing of materials are the same as 2.2, but failure to
allocate the budget will result in the whole rover being of a lower quality and be at risk of
being dysfunctional, depending on the construction process and the quality of materials
purchased.
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3.0 Risk Management Construction
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3.2 Misreading of Procedure
3.2.1 Explanation of Hazard
The misreading of the procedure could result in:
All team members are fully aware of the instructions, and the severity of the error
should the instructions not be followed accurately.
All steps are read, and checked by all members and all queries should be resolved
through communication with TECKS. All actions match exactly what the instructions
state, and avoiding any unnecessary steps that the instructions do not specify.
Should any potential error occur, it should not be disregarded. The error must be
reported to TECKS, then fixed before the team can move on.
The tender evaluation lists criteria that should recruit a team that will avoid this risk,
including experience, professionalism and communication skills.
The residual risk is important when considering when the error is made. Should the team fail
to identify the error before moving on to the nest step in the procedure the error could
create a snowballing effect that will stimulate other errors. This could lead to the complete
failure of the rover.
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4.0 Risk Management testing
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likely) when the body of the rover is constructed, as the axle is designed to only hold the
weight of the body specified in the instructions provided. The risk can also occur if the
drawings are not checked to ensure that what the team is constructing matches up to what
the drawings suggest the ending design will appear to be.
The severity will be severe since the axle is one of the most significant part of the rover. The
rover cannot function if the axles bow, and will have a reduced mobility and potentially
more impactful landing. This could lead to the damaging or breaking of parts, or the rover
not properly landing on the bottom or top. The misalignment of the axles can cause damage
to the wheels or the reduced mobility of the rover.
4.2.3 Mitigation and Residual Risk
Once again, ensure the instructions are properly followed and that care is taken to ensure
that any potential errors in the construction of the rover is identified and solved before
moving on to the next steps in the construction phase. The tender criteria should assist in
selecting experienced contractors that will follow the procedure correctly and carefully to
the required level of detail and precision. Ensure that any errors are identified immediately,
reported to TECKS, and fixed before moving on to the next set of instructions. The residual
risk is that the rover wont function effectively, and the impaired movement may cause
more severe falls during the testing phase, leading to potentially more damage to the rover
itself. It could also affect the teams financial budget should new materials are to be
purchased if there is an accident during testing, and damage both the teams and TECKS
reputation, should the rover fail.
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TECKS INDUSTRIES
Tender Evaluation Criteria
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1.0 Introduction
This document consists of the criteria that will be assessed to acquire fabrication companies
that meet TECKS standards to manufacture a Mars Rover of the highest quality. Groups will
be judged against the criteria listed below. The group that receives the highest score will be
chosen as the tenderer for the manufacture.
Possess experience and Experience with work or projects that are /15
knowledge that are relevant relevant to aspects of the project
to the project Experience with manual work in industry (i.e.
work that involves following procedures)
Efficient, reliable and honest All forms of communication will be replied to /20
communication within an acceptable timeframe:
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o Email: 1 day reply
Provides attached documents of previous
meeting minutes to enforce communication
skills.
Meeting schedule: Contains a list of all absentees
(as reflected also within the weekly minutes
report) at least one day before the scheduled
meeting.
Integrity of the team to admit errors and
communicate to TECKS about any errors.
Communicates all information truthfully for the
duration of the project.
Signs all documents, specifically weekly minutes,
that indicates the team has provided all
information truthfully.
Readily available and flexible Able to adjust and accept any potential changes /10
with time constraints and in schedules, unexpected emergencies or
plan changes. problems within the team.
Provides GANTT chart
Ability to understand our Able to understand all concepts, drawings and /10
design other aspects of the design package
Able to comprehensively describe all details of
the drawings provided for the project.
Offers suggestions on improvement to the
design.
/100
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Marks are awarded as follows:
0: AIP test has not been passed
1-2: AIP test passed with major plagiarism record
3-4: AIP test passed with minor of plagiarism record
5: AIP test passed and no evidence of plagiarism
3.2 Motivated, dedicated, and will maintain a high standard for the project
Keenly expresses interest in all meetings and conversations with TECKS:
The tenderer must display enthusiasm and passion towards the project as this indicates that
they are willing to invest their time and effort into manufacturing a Mars rover of high
standard. Manufacturing a Mars rover of a high standard may establish a proficient
reputation leading to potential opportunities for our companies. Winning tenderers can
express their keen interest during meetings conversations by being punctual, having
prepared questions for meetings, laying thoughtful input towards discussions, and doing
prior reading for the meetings.
Strives for a high distinction in this project and record of high distinctions in the past:
TECKS industries holds a high standard and we seek teams that will create our rover to a
high standard. Winning tenderers will be able to provide evidence of producing work that
has received high results in the past.
Punctual 1
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3.3 Organized team
Will meet all deadlines:
Tenderer must meet all deadlines set by the unit, as well as TECKS. This is crucial in ensuring
the project runs smoothly.
Evidence:
Weekly progress report and GANTT chart should be sent to TECKS.
Weekly progress report shows the teams ability to plan tasks with deadlines, and will
display whether or not they meet the deadlines set out by themselves. GANTT chart ensures
all team members are aware of important dates and dates, dates when members are
unavailable, and demonstrates the teams ability to plan ahead.
3.4 Possess experience and knowledge that are relevant to the project
Experience in procedural tasks:
It is the tenderers duty to manufacture a Mars rover designed by TECKS to a high standard.
The tenderers should construct the Mars rover following the design package provided by
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TECKS closely, as errors may arise if the team is unfamiliar with following procedural work,
which may lead to misconstruction.
Evidence:
Tenderer provides documents displaying a successful project that was constructed based off
a procedure. (Could be a successful experiment report, construction project, etc.)
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Tenderer provides documents displaying a successful project that required centre punching
during its construction.
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9-12: Substantial evidence of both materials and equipment. (30-40%)
13-15: Considerable evidence of both materials and equipment (for full marks, team should
possess more than 60% of materials listed, and 60% of equipment listed).
Evidence:
This can be evidenced during meetings with TECKS.
Evidence:
No evidence is needed. Marks will be deducted if TECKS discover dishonesty in any evidence
provided by the team in all other criteria.
0-3: Team is found to be dishonest.
4-8: Limited evidence to demonstrate the teams efficiency, reliability and communication
skills.
9-15: Sufficient evidence demonstrating teams efficiency, reliability and good
communication skills are provided.
16-20: Comprehensive evidence demonstrating teams efficiency, reliability and excellent
communication skills are provided in a timely manner.
3.8 Readily available and flexible with time constraints and plan changes
Able to adapt to any potential changes in schedules:
Our company TECKS values adaptability and flexibility during the period of our project work.
During this time, unexpected events may occur that may affect schedules. It is important to
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us that our tenderers are organised and are available to reschedule meetings, deadlines and
any other project plans.
Evidence:
Team should display willingness to be flexible and potentially change their schedules. If
applicable, team should also provide evidence of meeting rescheduling if any prior meeting
was cancelled due to issues.
0: Does not display understanding of design, and no suggestions on design improvement are
made.
1-3: Offers improvements, but does not understand design.
4-6: Understand the design, but does not offer improvements.
7-9: Satisfactory understanding of design, some offer of improvements.
10: Provide comprehensive explanation of both the drawings and the construction process,
with constructive criticism for our rover design.
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TECKS Gantt Chart
Week 5 Week 6 Week 7 Week 8 Week 9 Week 10
27th Mar 3rd Apr 10th Apr 17th Apr 24th Apr 1st May
Assessment Physics In class Physics- Lab 3 Physics- in class Programming -mid-
s this week Test 2 (take home test 3 sem
Calculus- Workshop report unknown) Calculus- mid-sem Materials test
assessment test module 1
Programming -quiz
Important Due date for part 1 Corinne Tuition Free weeks Stage 2 designers
Dates Sun 2nd April unavailable 8th Kaycee- working 6am-2pm submission Sun 7th
Tender allocation Stage 2 contractors submission may
Upload DP to wiki available 3rd (Wed 19th Apr)
before 3rd 12 noon
Important L: Contractor and Find out who is Before the 10th Make no further W: Tender W: Q&A for
dates for designer tendering for of April: changes to the application submission
Designers expectations- your design -Upload DP to DP after 8am Evaluations Stage 2 designers
attendance weebly 12th DPR response submission Sun 7th
important portfolio activity may
-Upload your
weebly address
Important L: attend for Find out which to the group Stage 2 W: Contingency
dates for expectations designs to tender wiki contractors Plans &Ethics
Contractors for +download submission activity
&individually (wed 19 Apr)
review 1 DP
L: stage 2
submission
expectations
W: attend Q&A
Important dates for L: Construction and testing W: Presentation Outlines L: Testing W: oral presentation
Designers expectations and challenges W: presentation rehearsal
W: Presentation activity
Important dates for L: Construction and testing W: Presentation Outlines L: Testing W: oral presentation
Contractors expectations and challenges W: presentation rehearsal
W: Presentation activity