ACS800 Catalogue

DriveIT Low Voltage AC Drive
ACS800 Catalogue
Related tools and accessories
2 3AFE 64572504 REV D EN 26.6.2003
Contents
pages
General
ABB 5
IndustrialIT for drives 5
AC drives 5
Products
ACS800 for AC motors, compact and complete 6-7
ACS800 Wall-mounted single drive 8 - 10
ACS800 Free standing single drive 8 - 10
ACS800 Single drive modules 11 - 12
ACS800 Cabinet built single drive 13 - 15
ACS800 4-Quadrant drive 16 - 17
Standard application software 18
Start-up Assistant 19
Adaptive Programming 20
Control Solutions
ABBs ready-made Control Solutions for specific drive applications 21
Centrifuge Control 22
Extruder Control 22
Pump and Fan Control 23
Spinning Control & Traverse Control 24
Crane Drive Control 25
Others
ACS800 I/O 26
Control Panel 27
Fieldbus Control 28
Dynamic Braking 29 - 30
Output filters 31 - 32
Programming Tool - DriveAP 33
Integration Tool - DriveOPC 34
Engineering Tool - DriveSize 35
Start-up and Maintenance Tool - DriveWindow 2 36
Start-up and Maintenance Tool - DriveWindow Light 2.1 37
Remote Monitoring Tool 38
Energy saving with ACS800 39
3AFE 64572504 REV D EN 26.6.2003 3

ACS800
4 3AFE 64572504 REV D EN 26.6.2003

ACS800
ABB Standardization and an architecture

ABB is one of the largest technology based on open standards increase
companies in the world with broad engineering efficiency, speed of
industry knowledge and geographic implementation and quality. The
scope. It has about 135,000 employ- final result is higher productivity
ees in around 100 countries and and more output from your plant.
occupies a leading position (1, 2 or Through versatile connectivity the
3) in each industry and product drives made by ABB can be easily
areas it serves. integrated with different process
automation systems fulfilling the
ABB offers complete industry and requirements of Industrial IT.
process specific solutions, from
products to turnkey projects in Our DriveIT drive products provide
utilities, oil, gas and petrochemicals, the performance, energy savings
manufacturing and consumer and life extension that the custom-
industries, and process industries. ers have come to expect from ABB.
ABB offers world-class collaborative
business platforms and solutions AC drives
based on IndustrialIT open architec- AC drives are used to control the
ture software. speed and torque of a standard
induction motor, the workhorse of
IndustrialIT for drives the industry. ABB is a market leader
As a key element of its business in both motors and drives world-
strategy, ABB has committed to a wide.
broad program of product develop-
ment and positioning under the AC drive technology extends the
Industrial IT umbrella. This initiative motor speed range from zero to
is geared towards increasing stan- high above the rated speed, increas-
dardization of ABB products as the ing the productivity of the driven
building blocks of larger solutions, process. When a low capacity is
while building in functionality that enough, the drive reduces the
will allow multiple products to machine speed and saves energy.
interact seamlessly as components
of real-time automation and informa- Accurate speed control of the
tion systems. manufacturing process optimizes
the quality of the end product. The
At the product level ABB's Industrial IT Direct Torque Control (DTC)
architecture ensures that ABB developed by ABB has improved
products can interoperate perfectly. control accuracy by making speed
Only products that satisfy a com- encoders unnecessary.
plete list of requirements stipulated
by Industrial IT are certified to bear
the Industrial IT enabled symbol, a
special mark that indicates that the
product can be easily integrated
into the Industrial IT architecture, in
a plug & produce manner.
3AFE 64572504 REV D EN 26.6.2003 5

ACS800
up to 2800 kW AC motors,
compact and complete.
Common technology for Premium Technology - DTC Start-up Assistant

different applications The heart of the ACS800 is DTC - The ABB AC drives have always
One of the main benefits of the Direct Torque Control, its first class been top of their class in user-
ACS800 series is a wide range of motor control system. The consis- friendliness. The new product series
drive products with common tently excellent performance of the brings a whole new meaning to
technologies. This includes Start-up ACS800 guarantees that the drive user-friendliness. Thanks to the
Assistant, Adaptive Programming is not the limiting factor in your Start-up Assistant, the commission-
and DTC, common user and pro- process. ing and tuning of a high
cess interfaces, software tools for performance drive could not be
sizing, commissioning and mainte- DTC technology is well proven in easier.
nance and common spare parts. various applications and demanding
environments guaranteeing the high Adaptive Programming
reliability of the drive. The ACS800 goes one step further
compared to normal parameter
programming with the addition of
ACS800 voltage power range Adaptive Programming. It is like
Motor having a small PLC inside your
[kW] drive. Adaptive Programming needs
2800 no additional hardware or software
1900 but is always there when needed.
1450
Integration and Compact
800
Design
200
Anything that is required from an
110 AC drive, like EMC and harmonic
37 filters, is inside the drive, so no
5.5 extra space or cabling is needed.
1.5 Furthermore, there is always space
inside the ACS800 for three option
1.1
modules for I/O extensions,
0.55
fieldbuses, pulse encoder interface
200 240 380 415 500 690 Supply [V]
or a PC connection.
6 3AFE 64572504 REV D EN 26.6.2003

Environmentally sound Technical specifications for the
products ACS800-01/-02/-04/-07/-17
ABB is a signatory to the ICC Mains connection
(International Chamber of Com- 3-Phase supply voltage: U2IN = 208240 V 10%
merce) Business Charter for U3IN = 380415 V 10%
Sustainable Development and is U5IN = 380500 V 10%
working towards fulfilling its re- U7IN = 525690 V 10%
quirements. ABB AC drives follow Frequency: 48...63 Hz
all 16 ICC principles and the basic Power factor: cos1 = 0.98 (fundamental)
function of variable speed drives cos = 0.93...0.95 (total)
is to minimize the environmental Power factor (ACS800-17): cos1 = 1 (fundamental)
impact by matching the speed of cos = 0.99 (total)
the driven machine to the actual
need in the process. This often
Efficiency
means that the environmental load
At nominal power:
reduction in the process is ten times
ACS800-0x 98%
more than the environmental load
ACS800-17 97%
caused by the manufacture, trans-
port and disposal of the drives.
Motor connection
3-Phase output voltage: 0...U2IN/U3IN/U5IN//U7IN
The manufacturing of AC drives
Frequency control: 0...300 Hz
complies with ISO 14001 standards.
0...120 Hz with du/dt filters
Field weakening point: 8...300 Hz
Motor control software: ABBs Direct Torque Control (DTC)
Torque control: Torque step rise time:
Open loop <5 ms with nominal torque
Closed loop <5 ms with nominal torque
Non-linearity:
Open loop 4% with nominal torque
Closed loop 1% with nominal torque
Speed control: Static accuracy:
Open loop 10% of motor slip
Closed loop 0.01% of nominal speed
Dynamic accuracy:
Open loop 0.3...0.4%sec. with 100% torque step
Closed loop 0.1...0.2%sec. with 100% torque step
Environmental limits
Ambient temperature:
Transportation: -40...+70C
Storage: -40...+70C
Operation: -15...+50C, no frost allowed
40...50C at reduced output current (1%/1C).
Operation (ACS800-17): 0...+50C
40...50C at reduced output current (1.5%/1C).
Relative humidity: 5 to 95%, no condensation allowed.
Cooling method: Dry clean air
Common software features, Altitude: 0...1000 m without derating
please see pages 18 - 20. 1000...4000 m with derating (690 V units 1000...2000 m
with derating)
3AFE 64572504 REV D EN 26.6.2003 7

ACS800 Wall-mounted single drive
ACS800-01, up to 110 kW
ACS800 Free standing single drive

ACS800-02, up to 500 kW
Compact and Complete for harmonic filtering and drive

single drives protection, extensive and flexible
ACS800-01 and -02 single drives I/O, user-friendly control panel with
offer you all that you need. They a Start-up Assistant feature and a
are available in IP 21 or IP 55 silent long-lifetime cooling fan.
(ACS800-01 only) degrees of protec- Accessories for the
tion. The drives up to 110 kW are If even more features are needed, a ACS800-01 and -02:
compact, wall-mounted ACS800-01 wide selection of inbuilt options is Brake chopper
drives and from 90 kW up to 500 kW available. An enclosure extension EMC filter / two alternatives:
bookshelf-style ACS800-02 drives is also available for the ACS800-02, EN 61800-3, 2nd environment,
with a new innovative free-standing further enhancing its versatility. unrestricted distribution
enclosure. The difference between EN 61800-3, 1st environment,
the ACS800-01 and the ACS800-02 restricted distribution
is the mechanical construction - Analogue and digital I/O
otherwise the drives are similar. Main standard hardware extension modules
features: Fieldbus modules
Fits anywhere Common in-built features: Pulse encoder interface module
Both ACS800-01 and ACS800-02 IP 21 protection class
drives are extremely compact Compact design Accessories for the ACS800-01:
without sacrificing user-friendliness. Harmonic filtering choke inside IP 55
Long life time cooling fan and
The ACS800-02 has a unique, capacitors Accessories for the ACS800-02:
extremely compact bookshelf Extensive, programmable I/O Common mode filters for motor
design. When using bookshelf Inputs galvanically isolated protection
mounting, even side-by-side instal- Three I/O and fieldbus extension
lation is possible. In addition to slots inside Accessories requiring enclosure
bookshelf mounting, the ACS800-02 Alphanumeric, multilingual extension for the ACS800-02:
offers a possibility for flat type control panel with a Start-up Fuse switch
mounting enabling you to optimise Assistant feature Contactor with emergency stop
the width or depth depending on Large power terminals allowing pushbutton
your needs. use of over sized or aluminium 1 or 2 thermistor relays
cable 3 Pt100 relays
Everything inside Cable top entry and exit
From the smallest ACS800-01 to Additionally in ACS800-02: Customer terminal block
the biggest ACS800-02 there is an Free standing
extensive selection of in-built Two mounting directions as In addition several external acces-
features and accessories. The standard sories available like du/dt filter,
standard features include a choke Very narrow bookshelf design brake resistor.
8 3AFE 64572504 REV D EN 26.6.2003

Cooling air flow
requirements
Type Nominal No-overload Light-overload Heavy-duty Noise Heat Air flow

ratings use use use level dissipation
I cont.max I max P cont.max IN PN I hd P hd Frame
A A kW A kW A kW size dBA W m3/h
Three phase supply voltage 208, 220, 230 or 240 V. The power ratings are valid at nominal voltage (230 V).
ACS800-01-0001-2 5.1 6.5 1.1 4.7 0.75 3.4 0.55 R2 62 100 35
ACS800-01-0002-2 6.5 8.2 1.5 6.0 1.1 4.3 0.75 R2 62 100 35
ACS800-01-0003-2 8.5 10.8 1.5 7.7 1.5 5.7 1.1 R2 62 100 35
ACS800-01-0004-2 10.9 13.8 2.2 10.2 2.2 7.5 1.5 R2 62 120 35
ACS800-01-0005-2 13.9 17.6 3 12.7 3 9.3 2.2 R2 62 140 35
ACS800-01-0006-2 19 24 4 18 4 14 3 R3 62 160 69
ACS800-01-0009-2 25 32 5.5 24 5.5 19 4 R3 62 200 69
ACS800-01-0011-2 34 46 7.5 31 7.5 23 5.5 R3 62 250 69
ACS800-01-0016-2 44 62 11 42 11 32 7.5 R4 62 340 103
ACS800-01-0020-2 55 72 15 50 11 37 7.5 R4 62 440 103
ACS800-01-0025-2 72 86 18.5 69 18.5 49 11 R5 65 530 168
ACS800-01-0030-2 86 112 22 80 22 60 15 R5 65 610 168
ACS800-01-0040-2 103 138 30 94 22 69 18.5 R5 65 810 168
ACS800-01-0050-2 141 164 37 132 37 97 30 R6 65 1190 405
ACS800-01-0060-2 166 202 45 155 45 115 30 R6 65 1190 405
ACS800-01-0070-2 202 282 55 184 55 141 37 R6 65 1440 405
ACS800-02-0080-2 206 326 55 202 55 163 45 R7 71 2750 540
ACS800-02-0100-2 248 404 75 243 75 202 55 R7 71 3350 540
ACS800-02-0120-2 289 432 90 284 90 240 1) 75 R7 71 3950 540
ACS800-02-0140-2 405 588 110 396 110 316 90 R8 72 5300 1220
ACS800-02-0170-2 445 588 132 440 132 340 90 R8 72 6050 1220
ACS800-02-0210-2 521 588 160 516 160 370 110 R8 72 6550 1220
ACS800-02-0230-2 604 840 160 590 160 477 132 R8 72 7450 1220
ACS800-02-0260-2 693 1017 200 679 200 590 2) 160 R8 72 7850 1220
ACS800-02-0300-2 720 1017 200 704 200 635 3) 200 R8 72 8300 1220
Three phase supply voltage 380, 400 or 415 V. The power ratings are valid at nominal voltage (400 V).
ACS800-01-0003-3 5.1 6.5 1.5 4.7 1.5 3.4 1.1 R2 62 100 35
ACS800-01-0004-3 6.5 8.2 2.2 5.9 2.2 4.3 1.5 R2 62 120 35
ACS800-01-0005-3 8.5 10.8 3 7.7 3.0 5.7 2.2 R2 62 140 35
ACS800-01-0006-3 10.9 13.8 4 10.2 4.0 7.5 3.0 R2 62 160 35
ACS800-01-0009-3 13.9 17.6 5.5 12.7 5.5 9.3 4.0 R2 62 200 35
ACS800-01-0011-3 19 24 7.5 18 7.5 14 5.5 R3 62 250 69
ACS800-01-0016-3 25 32 11 24 11 19 7.5 R3 62 340 69
ACS800-01-0020-3 34 46 15 31 15 23 11 R3 62 440 69
ACS800-01-0025-3 44 62 22 41 18.5 32 15 R4 62 530 103
ACS800-01-0030-3 55 72 30 50 22 37 18.5 R4 62 610 103
ACS800-01-0040-3 72 86 37 69 30 49 22 R5 65 810 168
ACS800-01-0050-3 86 112 45 80 37 60 30 R5 65 990 168
ACS800-01-0060-3 103 138 55 94 45 69 37 R5 65 1190 168
ACS800-01-0070-3 141 164 75 132 55 97 45 R6 65 1440 405
ACS800-01-0100-3 166 202 90 155 75 115 55 R6 65 1940 405
ACS800-01-0120-3 202 282 110 184 90 141 75 R6 65 2310 405
ACS800-02-0140-3 206 326 110 202 110 163 90 R7 71 3050 540
ACS800-02-0170-3 248 404 132 243 132 202 110 R7 71 3700 540
ACS800-02-0210-3 289 432 160 284 160 240 1) 132 R7 71 4300 540
ACS800-02-0260-3 445 588 200 440 200 340 160 R8 72 6600 1220
ACS800-02-0320-3 521 588 250 516 250 370 200 R8 72 7200 1220
ACS800-02-0400-3 602 840 315 590 315 477 250 R8 72 8100 1220
ACS800-02-0440-3 693 1017 355 679 355 590 2) 315 R8 72 8650 1220
ACS800-02-0490-3 720 1017 400 704 400 635 3) 355 R8 72 9100 1220
Enclosure
Degree of Protection:
IP 21 (Standard)
IP 55 (Optional) for ACS800-01
Paint color:
NCS 1502-Y (RAL 90021/PMS 420C)
Type IP 21 IP 55 H1 = Height with cable connection box

H2 = Height without cable connection box
H1 H2 W1 W2 Depth Weight Weight with H1 W1 Depth Weight W1 = Width of the standard unit
mm mm mm mm mm kg enclosure mm mm mm kg W2 = Width with enclosure extension
extension *) kg N/A = not available
A)
R2 405 370 C) 165 N/A 226 9 N/A 528 263 242 16 The dimensions apply to bookshelf
R3 471 420 C) 173 N/A 265 12 N/A 528 263 273 18 mounting. In flat type mounting the
R4 606 490 C) 240 N/A 274 26 N/A 774 377 278 32 width and depth change places.
B)
R5 739 602 C) 265 N/A 286 37 N/A 775 377 308 50 With enclosure extension the depth is
R6 880 700 C) 300 N/A 400 67 N/A 923 420 427 77 increased by 25 mm due to the switch
R7 1507 N/A 250 A) 602 520 A) B) 110 234 N/A N/A N/A N/A fuse handle.
C)
R8 2024 N/A 347 A) 793 617 A) B) 240 450 N/A N/A N/A N/A ACS800-01 without cable connection box
does not fulfill IP 21 requirements.
*)
Weights are for the basic configuration with switch fuse, but without contactor and other options.
3AFE 64572504 REV D EN 26.6.2003 9

Cooling air flow
requirements

Three phase supply voltage 380, 400, 415, 440, 460, 480 or 500 V. The power ratings are valid at nominal voltage (500 V).
ACS800-01-0004-5 4.9 6.5 2.2 4.5 2.2 3.4 1.5 R2 62 120 35
ACS800-01-0005-5 6.2 8.2 3 5.6 3.0 4.2 2.2 R2 62 140 35
ACS800-01-0006-5 8.1 10.8 4 7.7 4.0 5.6 3.0 R2 62 160 35
ACS800-01-0009-5 10.5 13.8 5.5 10 5.5 7.5 4.0 R2 62 200 35
ACS800-01-0011-5 13.2 17.6 7.5 12 7.5 9.2 5.5 R2 62 250 35
ACS800-01-0016-5 19 24 11 18 11 13 7.5 R3 62 340 69
ACS800-01-0020-5 25 32 15 23 15 18 11 R3 62 440 69
ACS800-01-0025-5 34 46 18.5 31 18.5 23 15 R3 62 530 69
ACS800-01-0030-5 42 62 22 39 22 32 18.5 R4 62 610 103
ACS800-01-0040-5 48 72 30 44 30 36 22 R4 62 810 103
ACS800-01-0050-5 65 86 37 61 37 50 30 R5 65 990 168
ACS800-01-0060-5 79 112 45 75 45 60 37 R5 65 1190 168
ACS800-01-0070-5 96 138 55 88 55 69 45 R5 65 1440 168
ACS800-01-0100-5 124 164 75 115 75 88 55 R6 65 1940 405
ACS800-01-0120-5 157 202 90 145 90 113 75 R6 65 2310 405
ACS800-01-0140-5 180 282 110 163 110 141 90 R6 65 2810 405
ACS800-02-0170-5 196 326 132 192 132 162 110 R7 71 3050 540
ACS800-02-0210-5 245 384 160 240 160 192 132 R7 71 3850 540
ACS800-02-0260-5 289 432 200 284 200 224 160 R7 71 4550 540
ACS800-02-0320-5 440 588 250 435 250 340 200 R8 72 6850 1220
ACS800-02-0400-5 515 588 315 510 315 370 250 R8 72 7850 1220
ACS800-02-0440-5 550 840 355 545 355 490 315 R8 72 7600 1220
2)
ACS800-02-0490-5 602 840 400 590 400 515 355 R8 72 8100 1220
2)
ACS800-02-0550-5 684 1017 450 670 450 590 400 R8 72 9100 1220
ACS800-02-0610-5 718 1017 500 704 500 632 3) 450 R8 72 9700 1220
Three phase supply voltage 525, 575, 600, 660 or 690 V. The power ratings are valid at nominal voltage (690 V).
ACS800-01-0011-7 13 14 11 11.5 7.5 8.5 5.5 R4 62 300 103
ACS800-01-0016-7 17 19 15 15 11 11 7.5 R4 62 340 103
ACS800-01-0020-7 22 28 18.5 20 15 15 11 R4 62 440 103
ACS800-01-0025-7 25 38 22 23 18.5 19 15 R4 62 530 103
ACS800-01-0030-7 33 44 30 30 22 22 18.5 R4 62 610 103
ACS800-01-0040-7 36 54 30 34 30 27 22 R4 62 690 103
ACS800-01-0050-7 51 68 45 46 37 34 30 R5 65 840 168
ACS800-01-0060-7 57 84 55 52 45 42 37 R5 65 1010 168
ACS800-01-0070-7 79 104 75 73 55 54 45 R6 65 1220 405
ACS800-01-0100-7 93 124 90 86 75 62 55 R6 65 1650 405
ACS800-01-0120-7 113 172 110 108 90 86 75 R6 65 1960 405
Nominal Ratings: The current ratings are the same regardless of the
Icont.max: rated current available continuously without supply voltage within one voltage range.
overloadability at 40C.
The ratings apply at 40C ambient temperature.
Imax: maximum output current. Available for 10 s at At higher temperatures (up to 50C) the derating is
start, otherwise as long as allowed by drive 1%/1C.
temperature. Note: max. motor shaft power is
150% Phd. Notes:
1)
50% overload available if Tamb < 25C.
Typical Ratings: If Tamb = 40C, max overload for 1 min is 37%.
No-overload use
Pcont.max: typical motor power in no-overload use. 2)
If Tamb = 40C, max overload for 1 min is 40%.
Light-overload use
IN: continuous current allowing 110% IN for 3)
1min/ 5 min at 40C. If Tamb = 40C, max overload for 1 min is 30%.
PN: typical motor power in light-overload use.
4)
Higher value available if output frequency is above
Heavy-duty use 41Hz.
Ihd: continuous current allowing 150% Ihd for
1min/ 5 min at 40C.
Phd: typical motor power in heavy-duty use.
10 3AFE 64572504 REV D EN 26.6.2003

ACS800 Single drive modules
ACS800-04, up to 500 kW
Optimized construction ACS800-04 easy. Moreover, a

The ACS800-04 has several benefits separate control unit enables easy
that make it the optimal choice for access to the I/O terminals. The
panel builders. control unit can be optimally sited
inside the cabinet to enable access
No special EMC proof cabinets are to the I/O terminals without need-
needed. In ACS800-04 drives with ing to open the drive module.
in-built EMC filtering, both radiated
and conducted emissions are The need for busbars and cables in
restricted to EN 61800-3 limits the cabinet has been minimized by
without the need for any extra having the incoming power termi-
hardware. nals on the top of the module. This
enables use of the optimal cabling
Innovative fixing mechanics which route.
minimize the number of bolts facil-
itate the attachment of the drive Main standard hardware Accessories for the ACS800-04
module. Fixing of the control unit features: In-built options:
and control panel is easy thanks to Optimised design for cabinet Brake chopper
the DIN rail mounting and new type assembly EMC filter:
of mounting platform. EMC compliant module EN 61800-3, 2nd environment,
Modular design allowing wide unrestricted distribution
All this is topped by detailed cabinet variety of variants Common mode filters for
assembly instructions that come Easy access to power terminals motor protection
with every drive. The instructions Easy access and free location of Analogue and digital I/O
include cabinet layout examples, I/O terminals extension modules
the required air volumes and other Compact design Fieldbus modules
necessary information. Harmonic filtering choke inside Pulse encoder interface module
Long life time cooling fan and
The compact size with plenty of capacitors Other options:
built-in options minimizes both Extensive, programmable I/O Control panel and mounting
space requirements and the amount Inputs galvanically isolated platform
of assembly work needed. Three I/O and fieldbus extension
slots inside
Easy cabling Large power terminals allowing
The easily accessible power termi- use of over sized or aluminium
nals with plenty of space around cable
them make power cabling for the
3AFE 64572504 REV D EN 26.6.2003 11

Cooling air flow
requirements

Three phase supply voltage 208, 220, 230 or 240 V. The power ratings are valid at nominal voltage (230 V).
ACS800-04-0080-2 206 326 55 202 55 163 45 R7 71 2750 540
ACS800-04-0100-2 248 404 75 243 75 202 55 R7 71 3350 540
1)
ACS800-04-0120-2 289 432 90 284 90 240 75 R7 71 3950 540
ACS800-04-0140-2 405 588 110 396 110 316 90 R8 72 5300 1220
ACS800-04-0170-2 445 588 132 440 132 340 90 R8 72 6050 1220
ACS800-04-0210-2 521 588 160 516 160 370 110 R8 72 6550 1220
ACS800-04-0230-2 604 840 160 590 160 477 132 R8 72 7450 1220
ACS800-04-0260-2 693 1017 200 679 200 590 2) 160 R8 72 7850 1220
ACS800-04-0300-2 720 1017 200 704 200 635 3) 200 R8 72 8300 1220
ACS800-04-0140-3 206 326 110 202 110 163 90 R7 71 3050 540
ACS800-04-0170-3 248 404 132 243 132 202 110 R7 71 3700 540
1)
ACS800-04-0210-3 289 432 160 284 160 240 132 R7 71 4300 540
ACS800-04-0260-3 445 588 200 440 200 340 160 R8 72 6600 1220
ACS800-04-0320-3 521 588 250 516 250 370 200 R8 72 7200 1220
ACS800-04-0400-3 602 840 315 590 315 477 250 R8 72 8100 1220
ACS800-04-0440-3 693 1017 355 679 355 590 2) 315 R8 72 8650 1220
ACS800-04-0490-3 720 1017 400 704 400 635 3) 355 R8 72 9250 1220
ACS800-04-0170-5 196 326 132 192 132 162 110 R7 71 3050 540
ACS800-04-0210-5 245 384 160 240 160 192 132 R7 71 3850 540
ACS800-04-0260-5 289 432 200 284 200 224 160 R7 71 4550 540
ACS800-04-0320-5 440 588 250 435 250 340 200 R8 72 6850 1220
ACS800-04-0400-5 515 588 315 510 315 370 250 R8 72 7850 1220
ACS800-04-0440-5 550 840 355 545 355 490 315 R8 72 7600 1220
ACS800-04-0490-5 602 840 400 590 400 515 2) 355 R8 72 8100 1220
ACS800-04-0550-5 684 1017 450 670 450 590 2) 400 R8 72 9100 1220
ACS800-04-0610-5 718 1017 500 704 500 632 3) 450 R8 72 9700 1220
ACS800-04-0140-7 134 190 132 125 110 95 90 R7 71 2800 540
ACS800-04-0170-7 166 263 160 155 132 131 110 R7 71 3750 540
4) 4)
ACS800-04-0210-7 166/203 294 160 165/195 160 147 132 R7 71 4250 540
4) 4) 4) 4)
ACS800-04-0260-7 175/230 326 160/200 175/212 200 163 160 R7 71 4800 540
ACS800-04-0320-7 315 433 315 290 250 216 200 R8 72 6150 1220
ACS800-04-0400-7 353 548 355 344 315 274 250 R8 72 6650 1220
ACS800-04-0440-7 396 656 400 387 355 328 315 R8 72 7400 1220
ACS800-04-0490-7 445 775 450 426 400 387 355 R8 72 8450 1220
ACS800-04-0550-7 488 853 500 482 450 426 400 R8 72 8300 1220
ACS800-04-0610-7 560 964 560 537 500 482 450 R8 72 9750 1220
Nominal Ratings: Notes:

Icont.max : rated current available continuously without 1)
50% overload available if Tamb < 25C. Enclosure
overloadability at 40C. If Tamb = 40C, max overload for 1 min is 37%. Degree of Protection:
IP 00
IMAX : maximum output current. Available for 10 s at 2)
50% overload available if Tamb < 30C. Paint color:
start, otherwise as long as allowed by drive tempe- If Tamb = 40C, max overload for 1 min is 40%. NCS 1502-Y (RAL 90021/PMS 420C)
rature. Note: max. motor shaft power is 150% Phd .
3)
Typical Ratings: If Tamb = 40C, max overload for 1 min is 30%.
No-overload use Type Height Width Depth
Pcont.max: typical motor power in no-overload use. 4)
Higher value available if output frequency is mm mm mm
above 41Hz. RDCU control unit *) 282 126 41
Light-overload use
*)
IN: continuous current allowing 110% IN for coming with every unit
1min/ 5 min at 40C.
Bookshelf design
Heavy-duty use
Ihd : continuous current allowing 150% Ihd for Type Height Width Depth Weight
1min/ 5 min at 40C. mm mm mm kg
R7 1120 435 467 100
Phd: typical motor power in heavy-duty use. R8 1555 575 564 205
The current ratings are the same regardless of the Width with cable connection plate for output cables.
supply voltage within one voltage range. Width without cable connection plate for output cables.

At higher temperatures (up to 50C) the derating is Flat type design
1%/1C.
Type Height Width Depth Weight
mm mm mm kg
R7 1180 630 256 100
R8 1555 575 564 205
12 3AFE 64572504 REV D EN 26.6.2003

ACS800 Cabinet built single drive
ACS800-07, up to 2800 kW
Customised solutions redundancy with parallel con-

ACS800-07 is a cabinet built single nected units. The rectifier module
drive designed for industrial appli- provides 6- or 12-pulse operation
cations. It covers a wide power range as standard.
and is very compact, the 2800 kW Accessories for the ACS800-07:
drive is only 3.2 meters wide. It is Extensive range of features Analogue and digital I/O exten-
available with IP 21, IP 22, IP 42, The ACS800-07 has an extensive sion modules
IP 54 and IP 54R protection classes. range of inbuilt features and acces- ATEX approved motor protection
sories. Typical accessory choices Braking chopper and resistor
The ACS800-07 offers a wide variety include extended I/O and fieldbus Cabinet heater
of standardized configurations to options, line contactor, EMC filter- Common mode filters for motor
adapt to different application ing, common mode filtering and protection
requirements, from line contactor to du/dt (voltage rise) filtering, all Customer terminal block
the prevention of unexpected motor mountable within the single Du/dt filters
start, or ATEX approved motor cabinet. Earth fault monitoring for un-
protection. earthed network
Main standard hardware features EMC filter
If your application requires more, Compact design Fieldbus modules
ABBs application engineering IP 21 protection class IP 22, 42, 54 or 54R enclosure
services can add special features Inbuilt harmonic filtering choke classes
to the standard product such as an Fuse switch (frames R6-R8) Line contactor with emergency
additional cabinet for customer Main switch (frames nxR8i) stop push button
specific devices to ensure exact Extensive, programmable I/O, Line fuse switch (frames nxR8i)
suitability for the application. 6- or 12-pulse operation (frames Output for fan motor
nxR8i) Prevention of unexpected motor
Smart module concept Long lifetime cooling fan and start
The drives up to 500 kW are based capacitors Pulse encoder interface module
on a compact single module includ- Inputs galvanically isolated Top entry and exit of cables
ing rectifier and inverter. I/O and fieldbus extension slots 1 or 2 thermistor relays
inside 3, 5 or 8 Pt100 relays
Larger drives consist of separate Alphanumeric multilingual
rectifier and inverter modules, which control panel with Start-up Plus tailor made accessories through
have plug-in power connectors Assistant feature ABBs application engineering.
providing easy maintenance and
3AFE 64572504 REV D EN 26.6.2003 13

Cooling air flow
requirements

A A kW A kW A kW size dBA kW m3/h
ACS800-07-0070-3 141 164 75 132 55 97 45 R6 65 1.44 405
ACS800-07-0100-3 166 202 90 155 75 115 55 R6 65 1.94 405
ACS800-07-0120-3 202 282 110 184 90 141 75 R6 65 2.31 405
ACS800-07-0140-3 206 326 110 202 110 163 90 R7 71 3.05 540
ACS800-07-0170-3 248 404 132 243 132 202 110 R7 71 3.70 540
1)
ACS800-07-0210-3 289 432 160 284 160 240 132 R7 71 4.30 540
ACS800-07-0260-3 445 588 200 440 200 340 160 R8 72 6.60 1220
ACS800-07-0320-3 521 588 250 516 250 370 200 R8 72 7.20 1220
ACS800-07-0400-3 602 840 315 590 315 477 250 R8 72 8.10 1220
ACS800-07-0440-3 693 1017 355 679 355 590 2) 315 R8 72 8.65 1220
ACS800-07-0490-3 720 1017 400 704 400 635 3) 355 R8 72 9.10 1220
ACS800-07-0610-3 879 1313 500 844 500 657 400 1xD4 + 2xR8i 73 13.0 3120
ACS800-07-0770-3 1111 1519 630 1067 630 830 450 2xD4 + 2xR8i 74 17.7 3840
ACS800-07-0870-3 1255 1876 710 1204 710 938 500 2xD4 + 2xR8i 74 18.9 3840
ACS800-07-1030-3 1452 1987 800 1394 800 1086 630 2xD4 + 2xR8i 74 25.5 3840
ACS800-07-1230-3 1770 2648 1000 1700 1000 1324 710 2xD4 + 3xR8i 75 28.0 5040
ACS800-07-1540-3 2156 2950 1200 2070 1200 1612 900 3xD4 + 3xR8i 76 43.7 5760
ACS800-07-1850-3 2663 3983 1450 2557 1450 1992 1120 3xD4 + 4xR8i 76 49.1 6960
ACS800-07-0100-5 124 164 75 115 75 88 55 R6 65 1.94 405
ACS800-07-0120-5 157 202 90 145 90 113 75 R6 65 2.31 405
ACS800-07-0140-5 180 282 110 163 110 141 90 R6 65 2.81 405
ACS800-07-0170-5 196 326 132 192 132 162 110 R7 71 3.05 540
ACS800-07-0210-5 245 384 160 240 160 192 132 R7 71 3.85 540
ACS800-07-0260-5 289 432 200 284 200 224 160 R7 71 4.55 540
ACS800-07-0320-5 440 588 250 435 250 340 200 R8 72 6.85 1220
ACS800-07-0400-5 515 588 315 510 315 370 250 R8 72 7.85 1220
ACS800-07-0440-5 550 840 355 545 355 490 315 R8 72 7.60 1220
ACS800-07-0490-5 602 840 400 590 400 515 2) 355 R8 72 8.10 1220
ACS800-07-0550-5 684 1017 450 670 450 590 2) 400 R8 72 9.10 1220
ACS800-07-0610-5 718 1017 500 704 500 632 3) 450 R8 72 9.70 1220
ACS800-07-0760-5 883 1318 630 847 630 659 500 1xD4 + 2xR8i 73 14.4 3120
ACS800-07-0910-5 1050 1521 710 1008 710 784 560 2xD4 + 2xR8i 74 18.6 3840
ACS800-07-1090-5 1258 1880 900 1208 900 940 630 2xD4 + 2xR8i 74 21.1 3840
ACS800-07-1210-5 1372 1989 1000 1317 1000 1025 710 2xD4 + 2xR8i 74 26.6 3840
ACS800-07-1540-5 1775 2653 1250 1704 1200 1326 900 2xD4 + 3xR8i 75 31.5 5040
ACS800-07-1820-5 2037 2953 1450 1956 1400 1522 1120 3xD4 + 3xR8i 76 48.1 5760
ACS800-07-2310-5 2670 3990 1900 2563 1850 1995 1400 3xD4 + 4xR8i 76 57.0 6960
ACS800-07-0070-7 79 104 75 73 55 54 45 R6 65 1.22 405
ACS800-07-0100-7 93 124 90 86 75 62 55 R6 65 1.65 405
ACS800-07-0120-7 113 172 110 108 90 86 75 R6 65 1.96 405
4)
ACS800-07-0140-7 134 190 132 125 110 95 90 R7 71 3.00 540
4)
ACS800-07-0170-7 166 263 160 155 132 131 110 R7 71 3.75 540
ACS800-07-0210-7 166/203 4) 294 160 165/195 4) 160 147 132 R7 71 4.45 540
4) 4) 4)
ACS800-07-0260-7 175/230 326 160/200 175/212 200 163 160 R7 71 4.80 540
ACS800-07-0320-7 315 433 315 290 250 216 200 R8 72 6.15 1220
ACS800-07-0400-7 353 548 355 344 315 274 250 R8 72 6.65 1220
ACS800-07-0440-7 396 656 400 387 355 328 315 R8 72 7.40 1220
ACS800-07-0490-7 445 775 450 426 400 387 355 R8 72 8.45 1220
ACS800-07-0550-7 488 853 500 482 450 426 400 R8 72 8.30 1220
ACS800-07-0610-7 560 964 560 537 500 482 450 R8 72 9.75 1220
ACS800-07-0750-7 628 934 630 603 630 467 500 1xD4 + 2xR8i 73 15.3 3120
ACS800-07-0870-7 729 1084 710 700 710 542 560 1xD4 + 2xR8i 73 18.5 3120
ACS800-07-1060-7 885 1318 800 849 800 659 630 1xD4 + 2xR8i 73 19.4 3120
ACS800-07-1160-7 953 1419 900 914 900 710 710 2xD4 + 2xR8i 74 23.9 3840
ACS800-07-1500-7 1258 1874 1200 1208 1200 937 900 2xD4 + 3xR8i 75 29.2 5040
ACS800-07-1740-7 1414 2107 1400 1358 1400 1053 1000 2xD4 + 3xR8i 75 35.4 5040
ACS800-07-2120-7 1774 2643 1700 1703 1700 1322 1250 2xD4 + 4xR8i 76 42.2 6240
ACS800-07-2320-7 1866 2780 1900 1792 1800 1390 1400 3xD4 + 4xR8i 76 56.5 6960
ACS800-07-3190-7 2665 3970 2600 2559 2500 1985 1900 3xD4 + 6xR8i 78 68.3 9360
ACS800-07-3490-7 2770 4127 2800 2659 2700 2063 2100 4xD4 + 6xR8i 78 91.2 10080
14 3AFE 64572504 REV D EN 26.6.2003

Nominal Ratings: Notes:
1)
Icont.max: rated current available continuously 50% overload available if Tamb < 25C.
without overloadability at 40C. If Tamb = 40C, max overload for 1 min is 37%.
2)
Imax: maximum output current. Available for 50% overload available if Tamb < 30C.
10 s at start, otherwise as long as allowed by If Tamb = 40C, max overload for 1 min is 40%.
drive temperature. Note: max. motor shaft
3)
power is 150% Phd. 50% overload available if Tamb < 20C.
If Tamb = 40C, max overload for 1 min is 30%.
Typical Ratings:
4)
No-overload use Higher value available if output frequency is
Pcont.max: typical motor power in no-overload above 41Hz.
use.
Light-overload use
IN: continuous current allowing 110% IN for
1min/ 5 min at 40C.
Heavy-duty use
Ihd: continuous current allowing 150% Ihd for
1min/ 5 min at 40C.
Phd: typical motor power in heavy-duty use.
The current ratings are the same regardless

of the supply voltage within one voltage
range.

At higher temperatures (up to 50C) the
derating is 1%/1C.
Enclosure
Degr ee of Pr
Degree otection:
Protection:
IP 21 (Standard)
IP 22, IP 42, IP 54, IP54R (Optional)
Paint color:
Light beige RAL 7035 semi-gloss
Frame Width Width with line Height Height Depth Depth top Weight Weight with line
size fuse switch IP 21/22/42 IP 54 entry/exit fuse switch
R6 - 430 2130 2315 646 646 - 300

R7 - 830 2130 2315 646 646 - 400
R8 - 830 2130 2315 646 646 - 500
1xD4 + 2xR8i 1330 1730 2130 2315 646 730 890 1100
2xD4 + 2xR8i 1630 2030 2130 2315 646 730 1200 1410
2xD4 + 3xR8i 1830 2230 2130 2315 646 730 1350 1560
2xD4 + 4xR8i 2230 2630 2130 2315 646 730 1680 1890
3xD4 + 3xR8i 2030 2630 2130 2315 646 730 1540 1800
3xD4 + 4xR8i 2430 3030 2130 2315 646 730 1870 2130
3xD4 + 6xR8i 2830 3430 2130 2315 646 730 2170 2430
4xD4 + 6xR8i 3230 4030 2130 2315 646 730 2520 2940
3AFE 64572504 REV D EN 26.6.2003 15

ACS800 4-Quadrant drive
Air cooled regenerative drive.
ACS800-17, up to 1120 kW
Complete 4-Quadrant drive Energy savings

The high performance ACS800-17 Most of the motor drive costs are
4-Quadrant drive allows full power energy costs. Often the investment Excellent supply side
flow in motoring and generating. is only a small fraction of total features
Transition between modes is fast costs. Compared with the other The unique DTC/LCL filter features:
due to the ultrafast DTC control braking methods like mechanical Fundamental power factor unity
method. Stepping from Pn to -Pn or and resistor braking, the energy Extremely low current and
vice versa takes only few millisec- savings can be significant. Braking voltage harmonics
onds. No dead time in transition is resistors also take up installation Very small commutating notches
needed. The drive gives full output space and the handling of waste
voltage and even more. Output heat can be a problem. DTC type control has several
voltage can be boosted, which advantages:
means that 100% output voltage is Easy and flexible Ultra-fast response to changes
available even when the input The standard software contains the No fixed switching frequency,
voltage is 90%. Adaptive Programming feature that resonating risk avoided
enables the user to make small Switching only when needed,
Friendly but robust power modifications to the software. Other less switching stress
line software alternatives are also
Power companies set limits for the available for special applications. Other features resulting from
permissible harmonic content of There are two features that facilitate the DTCs high stability:
current and voltage in order to commissioning: the line converter is Needs no tuning according to
prevent damage to equipment in the a plug and play product, so no grid inductance
same environment. The ACS800-17 settings are needed. The motor Plug and play line inverter
removes low order harmonics with inverter parameters can be easily
line converter DTC control and high adjusted from control panel with
order harmonics with an LCL filter. the new interactive software, Start-
The result is very clean power for up Assistant.
6, 12, 18 and 24 pulse rectifier
solutions. The ultrafast DTC can
even compensate for fast variations
in line voltage. There is no risk of
Line
component damage due to voltage Motor
LCL filter inverter Motor
drops as in thyristor-based rectifiers inverter
(rectifier)
in AC and DC drives. ACS800 main modules
16 3AFE 64572504 REV D EN 26.6.2003

Excellent motor side The motor converter uses the In moderate voltage drops the
features standard ACS800 DTC motor con- control can maintain full DC volt-
The active line rectifier together trol. This ultrafast control loop age and the motors get full power.
with DTC ensures robust behaviour enables fast responses to load and In heavy voltage drops power
even in demanding conditions. line voltage changes. The adjustable cannot be obtained from the line,
Torque is always stable even DC voltage boost function makes it but the drive can be kept ready to
with unstable net voltage possible to shift the field weakening produce power immediately when
Excellent line voltage dip proof point to higher frequencies. In many voltage returns. The time between
operation cases this feature enables a one size maximum motoring and regenerat-
Extremely fast and smooth smaller motor to be selected. ing power is in the range of
operation in motoring- milliseconds.
regenerating-motoring transitions
Nominal ratings 150% duty cycle 200% duty cycle Information for units and cabinets
Type I cont max P cont max I_4/5 min I_1/5 min I_50/60 s I_10/60 s Frame Height 1) Width 2) Weight Noise Ploss Air flow
I max size level
A kW A (AC) A (AC) A (AC) A (AC) mm mm kg dB kW m3/h
ACS800-17-0120-3 178 90 147 221 147 294 R7i 2130 730 305 63 4.1 1920
ACS800-17-0185-3 259 132 194 291 178 356 R8i 2130 1230 625 63 6.0 3650
ACS800-17-0225-3 312 160 234 351 216 432 R8i 2130 1230 625 63 7.3 3650
ACS800-17-0265-3 379 200 284 426 260 520 R8i 2130 1230 625 63 8.9 3650
ACS800-17-0335-3 474 250 356 533 316 632 R9i 2130 1230 655 63 11.2 3650
ACS800-17-0405-3 576 315 432 648 395 790 R9i 2130 1230 655 63 13.9 3650
ACS800-17-0630-3 907 500 680 1020 600 1200 R11i 2130 3630 1490 68 22.0 7280
ACS800-17-0765-3 1094 630 821 1231 751 1502 R11i 2130 3630 1490 68 27.2 7280
ACS800-17-0935-3 1336 710 1002 1503 901 1802 R12i 2130 4630 2530 71 31.7 10330
ACS800-17-1125-3 1624 900 1218 1827 1126 2252 R12i 2130 4630 2530 71 39.3 10330
ACS800-17-0100-5 112 75 84 126 84 168 R6i 2130 730 305 63 3.4 1920
ACS800-17-0140-5 164 110 135 203 135 270 R7i 2130 730 305 63 4.9 1920
ACS800-17-0215-5 246 160 185 277 164 328 R8i 2130 1230 625 63 7.2 3650
ACS800-17-0255-5 295 200 221 332 200 400 R8i 2130 1230 625 63 8.8 3650
ACS800-17-0325-5 368 250 276 414 240 480 R8i 2130 1230 625 63 11.1 3650
ACS800-17-0395-5 448 315 336 504 300 600 R9i 2130 1230 655 63 13.7 3650
ACS800-17-0495-5 565 400 424 636 365 730 R9i 2130 1230 655 63 17.4 3650
ACS800-17-0770-5 887 630 665 998 570 1140 R11i 2130 3630 1490 68 27.3 7280
ACS800-17-0935-5 1073 710 805 1208 694 1388 R11i 2130 3630 1490 68 31.7 7280
ACS800-17-1090-5 1263 900 947 1421 855 1710 R12i 2130 4630 2530 71 38.9 10330
ACS800-17-1385-5 1593 1120 1195 1793 1040 2080 R12i 2130 4630 2530 71 48.7 10330
ACS800-17-0205-7 176 160 132 198 127 254 R8i 2130 1230 625 63 7.2 3650
ACS800-17-0255-7 210 200 158 236 150 300 R8i 2130 1230 625 63 8.8 3650
ACS800-17-0315-7 264 250 198 297 179 358 R8i 2130 1230 625 63 10.9 3650
ACS800-17-0375-7 310 315 233 349 225 450 R9i 2130 1230 655 63 13.4 3650
ACS800-17-0485-7 410 400 308 461 265 530 R9i 2130 1230 655 63 17.2 3650
ACS800-17-0750-7 630 630 473 709 428 856 R11i 2130 3630 1730 68 27.0 7280
ACS800-17-0900-7 755 710 566 849 504 1008 R11i 2130 3630 1730 68 31.3 7280
ACS800-17-1045-7 874 900 656 983 641 1282 R12i 2130 4630 2530 71 38.1 10330
ACS800-17-1385-7 1156 1120 867 1301 755 1510 R12i 2130 4630 2530 71 48.7 10330
Notes:
1)
Cabinet height is 2130 mm, 2072 mm for IP 54R Enclosure
2)
An additional 400 mm is required in frame size R11 with top exits Degree of Protection:
An additional 600 mm is required in frame size R12 with top exits IP 21 (Standard)
IP 22, IP 42, IP 54R (Optional)
Cabinet depth is 731 mm
Paint color:
Dimensions limit the number of options in frames R6 / R7 / R8 / R9. Light beige RAL 7035 semi-gloss
Alternatives in reducing line harmonics

6 pulse rectifier 12 pulse rectifier 18 pulse rectifier ACS800-17
Transformer and cabling simple Transformer and cabling Transformer and cabling Transformer and cabling simple
complicated complicated
Current very distorted >Ithd 30% Current distorted >Ithd 12% Current wave form good >Ithd 6% Current wave form best Ithd 4%
3AFE 64572504 REV D EN 26.6.2003 17

Standard application software
Based on the Direct Torque Control Software features Pre-programmed protection

technology, the ACS800 offers highly A complete set of standard software functions
advanced features as standard. features offers premium functional- A wide feature range provides
ACS800 standard application soft- ity and flexibility. protection for the drive, motor and
ware provides solution virtually to Accurate speed control the process.
all AC drives applications. Accurate torque control without Ambient temperature
speed feedback DC overvoltage
The standard application Adaptive Programming DC undervoltage
macros Automatic reset Drive temperature
The ACS800 features built-in, pre- Automatic start Input phase loss
programmed application macros for Constant speeds Overcurrent
configuration of such parameters as Controlled torque at zero speed Power limits
inputs, outputs and signal process- DC hold Short circuit
ing. DC Magnetizing
FACTORY SETTINGS for basic Diagnostics Programmable protection
industrilal applications Flux braking functions
HAND/AUTO CONTROL for Flux optimization Adjustable power limits
local and remote operation IR compensation Control signal supervision
PID CONTROL for closed loop Master/follower control Critical frequencies lock-out
processes Mechanical brake control Current and torque limits
SEQUENTIAL CONTROL for Motor identification Earth fault protection
repetitive cycles Parameter lock External fault
TORQUE CONTROL for processes Power loss ride-through Motor phase loss
where torque control is required Process PID control Motor stall protection
USER MACRO 1 & 2 for users Programmable I/O Motor thermal protection
own parameter settings Scalar control Motor underload protection
Speed controller tuning Panel loss
Start-up Assistant
Trim function
User-selectable acceleration and
decelaration ramps
18 3AFE 64572504 REV D EN 26.6.2003

Start-up Assistant
The easy way of commissioning.
L <- 0.0 rpm 0
** INFORMATION **
Press FUNC to start
guided motor set up
Basic set up
LANGUAGE ?
[ENGLISH]
Select(arrows)+ENTER
Motor set up
MOTOR NOM CURRENT ?
0A
Press FUNC for info
READY
READY TO
TO START
START
ABB AC drives have always been All this saves your time enabling
top of their class in user- friendli- you to concentrate on essential Features
ness. The new ACS800 AC drive issues. Easy and fast commissioning
brings a whole new meaning to procedure
user-friendliness. Thanks to the On-line info system Intelligent guide to assist you
Start-up Assistant, the commission- To make it easier and more infor- through the commissioning
ing and tuning of a high mative, there is an on-line info Your own language
performance drive could not be system available at each step On-line info system always
easier. helping to set the correct values for available
each parameter. Just one push of
Faster and easier the button and useful hints and The ACS800 offers you all this as a
commissioning information for that specific stage standard feature.
When you turn on your drive for are available to you.
the first time the Start-up Assistant
actively guides you through the Each step also includes reference to
commissioning procedure. You do the printed manuals if even more
not need to worry which param- specific information is needed.
eters should be set, the Start-up
Assistant does that.
To ensure a convenient commis-

sioning procedure the Start-up
Assistant speaks 14 different lan-
guages. It asks for motor nominal
values as well as the I/O configura-
tion and application specific
parameters like acceleration and
deceleration times. After this, the
ACS800 is ready for your process.
3AFE 64572504 REV D EN 26.6.2003 19

Adaptive Programming
No extra hardware or software needed.
The freely programmable I/O and Programming the new ACS800 could
the extensive parameter selections not be any easier. All you need is Features
make the ACS800 highly suitable as the control panel and the program- 15 programmable function blocks
such for most applications. The ming is as simple as setting Available functions:
ACS800, however, goes one step parameters. With Adaptive Program- Logical: AND, OR and XOR
further with the addition of Adaptive ming the user is really able to modify Mathematical: add, mul, div,
Programming as a standard feature. the new ACS800 to suit the process abs, max and min
It is like having a small PLC inside perfectly. Other: timer, switch, comparator,
your drive. Adaptive Programming filter, SR, PI and user defined
needs no additional hardware or Because no extra hardware or warnings or faults
software but is always there when software is needed, the program- Freely definable execution order
needed. ming can be done in a few minutes Easy documentation
even on-site.
Programming done in a few The ACS800 offers you all this as a
minutes Optimal adaptability standard feature!
Adaptive Programming consists of a Small PLC inside
set of blocks, which can be pro- Program your drive on-site during
grammed to perform any of the commissioning
predefined set of functions. All the Create your own I/O signals,
common functions for making a real modify speed or torque reference
block program are available to you. chain or set a timer
Do it without any additional
The user can freely define inputs to hardware or software
the blocks, wiring between the As simple as setting a parameter
blocks and connections to the drive
I/O or to the drive control. In this There is also a PC tool available for
way the user is able to create new Adaptive Programming.
input and/or output signals and
modify the drives speed or torque
control.
20 3AFE 64572504 REV D EN 26.6.2003

Control Solutions
ABBs ready-made Control Solutions for specific drive applications.
Centrifuge Control Spinning Control & Traverse The main advantages of

Practical programmable sequences Control ABBs control solutions:
for conventional centrifuges. De- Spinning Control and Traverse Application-dedicated features
canter Control for accurate speed Control make a perfect pair for Improved production
difference control of two shafts. precise control of spinning and No external PLC
traverse drives in textile machines. User-friendly
Extruder Control Easy to use
High starting torque, accurate Crane Drive Control Energy savings
speed/torque control and overload The cost effective crane drive with Smooth power loss ridethrough
protection for demanding extruder optimal operational safety and Reduced costs
applications. outstanding performance already Adaptive protections
built in.
Pump and Fan Control
Pump and Fan Control provides Master/Follower Control
better flow control and cost sav- Reliable control via fibre optic link
ings up to 5 parallel motors in of several drives when motor shafts
various industrial pump and fan are coupled together.
applications.
3AFE 64572504 REV D EN 26.6.2003 21

Control Solutions
Centrifuge Control.
Centrifuge Control features

Centrifugation patterns
Common DC-link possibility
Additional Decanter Control

features
Direct communication between
bowl and scroll drive through
optical fibres
Centrifuge & A decanter (separator, centrifuge) is Automatic scaling of process
Decanter Centrifuge as one used to separate solid particles from speed based on the given gear
The Centrifuge application consists fluid. In a typical decanter two box and belt ratio
of programmable sequences for rotating shafts called bowl and Speed difference control
centrifuges e.g. in the food and scroll are used. Direct Torque Load compensation of scroll
beverage industries. The Decanter Control enables smooth operation drive
Control is integrated with the with different kinds of fluid viscosity
Centrifuge Control. This feature can and automatically adapts to load
be applied in all applications changes.
needing co-ordinated speed differ-
ence control.
Control Solutions
Extruder Control.
AC drives designed for

extruder applications
An extruder is an application where Extruder application
material typically in granulate or features
pulverized form is driven through a High starting torque, excellent
screw to achieve a continuous speed accuracy without encoder
material form to be further modified Adaptive torque limitation feature
in the manufacturing process. Due Two sets of parameterised stall
to the material characteristics high protection functions
starting torque is often needed. The Digital potentiometer with two
screw and also the delicate me- different accelerating and
chanical parts of the machinery decelerating ramp times
need to be protected against over- Four control locations
load.
22 3AFE 64572504 REV D EN 26.6.2003

Control Solutions
Pump and Fan Control.
Introduction kind of control causes discontinu-

There are many pump and fan ous flow and there is a risk of Features
installations with quite extensive damage caused by pressure strokes. The maximum number of units
flow variations. Such are water and Better flow control can be achieved (pumps or fans) in parallel is 5
sewage systems, air conditioning, with variable speed drives. The cost (1 with speed control and 4 with
district heating and different indus- can be reduced by putting a vari- fixed speed)
trial applications. A common able speed drive to one unit only PI controller with
solution for these is to run several and controlling the fixed speed setpoint adjustment internal or
fixed speed pumps or fans in units with the Pump and Fan external
parallel and flow control is made by Control application, PFC. actual value with five selectable
switching them on and off. This units
Setpoint steps for 4 motors
Sleep and wake up level and
delay settings
Mains 400 V/50 Hz
Start and low frequency settings
Alternation
switchgear for 4 motors
cabinet
Start and stop delays
Autochange delay and level
settings
Automatic interlocking between
Pressure
transducer motors
0...10 bar
4...20 mA
M1 M2
7.5 kW 7.5 kW
1450 rpm 1450 rpm
14.8 A 14.8 A
Pumping station for two pumps. ACS800 is installed inside the

alternation switchgear cabinet.
3AFE 64572504 REV D EN 26.6.2003 23

Control Solutions
Spinning Control & Traverse Control.
ACS800 Spinning Control is a

solution for the precise control of ACS800
Spinning Control
spinning machine and for prevent-
ing yarn breakages. The ACS800
Speed
drive features allow maximum Yarn Time
Pattern
production and prevent yarn Bobbin
breakages during start-up and any Motor
power losses.
Doff
Gear
The Traverse Control is designed to
run traverse drives guiding yarn into
a package in textile machines. To
The principle of the Spinning Control.
avoid layering at the reversal points
of the yarn guide an instantaneous
change, a P-jump, is made at speed.
ACS800 with ACS800
Standard program Traverse Control
P-jump
function
Features for Spinning
Control: Yarn package
Wobbulation function
Shiftwise production calculation
Gear
Automatic doff (pattern) selection Motor
4 speed time patterns Yarn guide
Features for Traverse

Yarn Gear
Control: Motor
Wide selection for base speed
reference The principle of the Traverse Control.
Dynamic quick steps, real or
proportional steps
24 3AFE 64572504 REV D EN 26.6.2003

Control Solutions
Crane Drive Control.
Standard ready-to-use crane drive Flexible user interface Outstanding performance

solution with optimal operational Joystick interface, with step or Start and stop logic ensures that
safety and outstanding crane drive continuous speed reference torque is available before the
performance. Pendant control, with built in brake is released
motor potentiometer 4 different ramp times. Individual
Crane Drive Control Radio control, with step or settings for acceleration and
The cost-effective crane drive with continuous speed reference deceleration ramp times in both
safety and performance already Fieldbus communication, for directions
built in. connection to PLC Torque memory presets torque
Limit switches, to ensure the when starting the hoist with
Easy installation and start-up crane works within a safe suspended load, used for
reduces the total project costs operation area avoiding load drops when
Ready to use with proven mechanical brake is released
modular crane functionality Operational safety Power optimization ensures
Accurate and fast torque response Mechanical brake functions for maximum hoist speed relative to
increases the operational controlling and supervising the the load. This optimizes the
productivity brake cranes capacity
Smooth crane operation reduces Adjustable fast stop procedure in Optical master-follower link,
maintenance and damage costs case of overload or slack rope used for load sharing between
Available as single drive and etc. two mechanically connected
multi drive with dynamic and Torque proving ensures that the motors. This can also be used for
regenerative braking motor has produced sufficient redundancy applications
torque when opening the brakes Electrical shaft function, for
Speed monitoring ensures that synchronizing two drives without
the speed stays within given mechanical connection.
limits. Also zero speed detection Adjustable control for position
Torque monitoring supervises the correction
correlation between the speed
ordered and actual motor speed
3AFE 64572504 REV D EN 26.6.2003 25

ACS800 I/O
Analog and digital I/O channels are In addition, optional I/O extension Below are the standard control con-
used for different functions such as modules are available providing nections of the ACS800 single drive
control, monitoring and measurement additional analog or digital connec- with Factory Macro. For other ACS800
purposes (e.g. motor temperature). tions. application macros the functions
Standard I/O on RMIO-01 Board may be different.
3 analog inputs: differential, common mode voltage, X20
galvanically isolated as a group. 1 VREF- Reference voltage -10 VDC, 1 kohm < RL <
- One 0(2)...10 V, resolution 12 bit 2 AGND 10 kohm
- Two 0(4)...20 mA, resolution 12 bit X21
2 analog outputs: 1 VREF+ Reference voltage 10 VDC, 1 kohm
- 0(4)...20 mA, resolution 10 bit 2 AGND < RL < 10 kohm
3 AI1+ Speed reference 0(2) ... 10 V, Rin >
7 digital inputs: galvanically isolated as a group
4 AI1- 200 kohm
(can be split in two groups)
5 AI2+ By default, not in use. 0(4) ... 20 mA,
- Input voltage 24 V 6 AI2- Rin = 100 ohm
- Filtering (HW) time 1 ms 7 AI3+ By default, not in use. 0(4) ... 20 mA,
3 relay (digital) outputs: 8 AI3- Rin = 100 ohm
- Switchover contact rpm 9 AO1+ ^ 0...motor
Motor speed 0(4)...20 mA =
- 24 V or 115/230 V AC 10 AO1- nom. speed, RL < 700 ohm
- Max. 2 A A 11 AO2+ ^ 0...motor
Output current 0(4)...20 mA =
12 AO2- nom. current, RL < 700 ohm
Reference voltage output:
- 10 V 0.5%, max. 10 mA X22
1 DI1 Stop/Start
Auxiliary power output:
2 DI2 Forward/Reverse
- +24 V 10%, max. 250 mA
3 DI3 By default, not in use.
4 DI4 Acceleration & deceleration select
Optional I/O 5 DI5 Constant speed select
Analog I/O Extension Module RAIO-01 6 DI6 Constant speed select
2 analog inputs: galvanically isolated from 24 V supply 7 +24VD +24 V DC max. 100 mA
and ground 8 +24VD
- 0(2)...10 V, 0(4)... 20 mA or 0...2 V, resolution 12 bits 9 DGND1 Digital ground
2 analog outputs: galvanically isolated from 24 V supply 10 DGND2 Digital ground
and ground 11 DIIL Start interlock (0 = stop)
- 0(4)...20 mA, resolution 12 bit X23
1 +24V Auxiliary voltage output, non-isolated,
Digital I/O Extension Module RDIO-01 24 V DC 250 mA
2 GND
3 digital inputs: individually galvanically isolated
X25
- Signal level 24 to 250 V or 115/230 V AC 1 RO11 Relay output 1: ready
2 relay (digital) outputs: 2 RO12
- Switchover contact 3 RO13
- 24 V or 115/230 V AC X26
- Max. 2 A 1 RO21 Relay output 2: running
Pulse Encoder Interface Module RTAC-01 2 RO22
1 incremental encoder input: 3 RO23
- Channels A, B and Z (zero pulse) X27
1 RO31 Relay output 3: fault (-1)
- Signal level and power supply for the encoder is 24 or 15 V
2 RO32
- Single ended or differential inputs
3 RO33
- Maximum input frequency 200 kHz
26 3AFE 64572504 REV D EN 26.6.2003

Control Panel
ACS800 with user-friendly functionality.
Fault memory
A built-in fault memory
stores information relating
to the latest 64 faults, each
with a time stamp.
The ACS800 control panel provides Parameter copying

a great deal of information in plain, Parameter copy feature
easy-to-understand language. allows all drive parameters
to be copied from one
frequency converter to
another to simplify
commissioning.
Actual value Centralised

The ACS800 control panel can control
display three separate actual values One panel can
simultaneously. control up to 31
Examples of these are: drives.
Motor speed
Frequency
Current
Torque Simple
Power arrangement
References Parameters are
DC bus voltage organised into
Output voltage groups for easy
Heatsink temperature programming.
Operating hours
Kilowatt hours
Control Panel
Multilingual alphanumeric display
(4 lines x 20 characters) plain text Start-up Assistant
messages in 14 languages. Easy commissioning with
the Start-up Assistant.
Intelligent removable control panel The Start-up Assistant
can be mounted on the ACS800 actively guides you through
enclosure or remotely. the commissioning proce-
dure.
Adaptive Programming
Local drive operation from control
No extra hardware or
panel, including LOCAL/REMOTE
software required for
selection, START/STOP, RESET,
Adaptive Programming.
MOTOR ROTATION DIRECTION
and REFERENCE setting.
3AFE 64572504 REV D EN 26.6.2003 27

Fieldbus Control
Gateway to your process.
ABB AC drives have the connectiv- Drive diagnostics Reduced Installation and
ity to major automation systems. Accurate and reliable diagnostic Engineering Effort
This is achieved with a dedicated information can be obtained via the Cabling
gateway concept between the drive Alarm, Limit and Fault Words Substituting the large amount of
fieldbus systems and ABB drives. reducing the down time of the drive conventional Drive Control cabling
and therefore also the down time of with a single twisted pair reduces
The fieldbus gateway is a snap-on the manufacturing process. costs and increases system reliability.
module that can be easily mounted
inside the drive. As a result of the Drive parameter handling Design
wide range of fieldbus gateways, Total integration of the drives in the The use of Fieldbus Control reduces
your choice for an automation production process is achieved by engineering time at installation due
system becomes independent of single parameter read/write up to to the modular structure of the
your decision to use first-class ABB complete parameter set-up or hardware and software.
AC drives. download.
Commissioning and assembly
Manufacturing Flexibility Easy to expand The modular machine configuration
Drive control Serial communication simplifies the allows pre-commissioning of single
The drive Control Word (16 bit) latest trend of modular machine machine sections and provides easy
provides a wide variety of functions design enabling expansion of the and fast assembly of the complete
from Start, Stop and Reset to Ramp installation at a later stage with low installation.
Generator control. Typical setpoint effort.
values like Speed, Torque and
Position can be transmitted to the
drive with 15 bit accuracy.
Currently Available Gateways
PROFIBUS-DP
Drive monitoring
DeviceNet
A set of drive parameters and/or
CANopen
actual signals, like torque, speed,
ControlNet
position, current etc., can be se-
ModbusPlus
lected for cyclic data transfer
LONWORKS
providing fast data for operators
Modbus
and the manufacturing process.
Ethernet
InterBus-S
28 3AFE 64572504 REV D EN 26.6.2003

Dynamic Braking
Brake Choppers and Resistors.
Brake Chopper and detects failures such as brake For ACS800 units, no separate fuses
The ACS800 series has in-built resistor and resistor cable short in the brake circuit are required if
brake choppers for all types. circuits, chopper short circuit, and the following conditions are met:
Therefore, no additional space or calculated resistor overtemperature. The ACS800 mains cable is
installation time is needed. The protected with fuses
brake chopper is part of the stan- Brake Resistor No mains cable/fuse overrating
dard delivery for the R2 and R3 The SACE/SAFUR brake resistors takes place
frames. For the other frames a are separately available for all
brake chopper is a selectable ACS800 types. Resistors other than
option. the standard resistors may be used
providing the specified resistance
Braking control is integrated into value is not decreased, and the heat
the ACS800 series. It controls the dissipation capacity of the resistor is
braking, supervises the system status sufficient for the drive application.
UN = 230 V (208, 220, 230, 240 V)

ACS800 type Brake Chopper Brake Resistor(s) ACS800 type Brake Chopper Power Brake Resistor(s)
Power
5 / 60 s 10 / 60 s 30/60 s Continuous Type R Er P rcont
Continuous Type R Er P rcont Pbr5 [kW] Pbr10 [kW] Pbr30 [kW] Pbrcont [kW] [Ohm] [kJ] [kW]
Pbrcont [kW] [Ohm] [kJ] [kW]
ACS800-02/04-0080-2 68 68 68 54 SAFUR 160F380 1.78 3600 9
ACS800-01-0001-2 0.6 SACE08RE44 44 248 1 ACS800-02/04-0100-2 83 83 83 54 SAFUR 160F380 1.78 3600 9
ACS800-01-0002-2 0.8 SACE08RE44 44 248 1 ACS800-02/04-0120-2 105 67 60 40 2xSAFUR200F500 1.35 10800 27
ACS800-01-0006-2 3 SACE15RE22 22 496 2 ACS800-02/04-0230-2 165 165 165 113 2xSAFUR160F380 0.89 7200 18
ACS800-01-0016-2 11 SAFUR90F575 8 1800 4.5
ACS800-01-0020-2 17 SAFUR90F575 8 1800 4.5
ACS800-01-0025-2 23 SAFUR80F500 6 2400 6
ACS800-01-0030-2 28 SAFUR125F500 4 3600 9
ACS800-01-0040-2 33 SAFUR125F500 4 3600 9
ACS800-01-0050-2 45 2 x SAFUR125F500 2 7200 18
ACS800-01-0060-2 56 2 x SAFUR125F500 2 7200 18
ACS800-01-0070-2 68 2 x SAFUR125F500 2 7200 18
UN = 400 V (380, 400, 415 V)

Power
ACS800-02/04/07-0140-3 135 135 100 80 SAFUR200F500 2.70 5400 13.5
ACS800-01-0003-3 1.1 SACE08RE44 44 248 1 ACS800-02/04/07-0170-3 165 150 100 80 SAFUR200F500 2.70 5400 13.5
ACS800-01-0004-3 1.5 SACE08RE44 44 248 1 ACS800-02/04/07-0210-3 165 150 100 80 SAFUR200F500 2.70 5400 13.5
ACS800-01-0005-3 2.2 SACE08RE44 44 248 1 ACS800-02/04/07-0260-3 240 240 240 173 2XSAFUR210F575 1.70 8400 21
ACS800-01-0006-3 3 SACE08RE44 44 248 1 ACS800-02/04/07-0320-3 300 300 300 143 2xSAFUR200F500 1.35 10800 27
ACS800-01-0011-3 5.5 SACE15RE22 22 496 2 ACS800-02/04/07-0440-3 473 355 237 120 4xSAFUR210F575 0.85 16800 42
ACS800-01-0020-3 11 SACE15RE22 22 496 2
ACS800-01-0025-3 23 SACE15RE13 13 496 2
ACS800-01-0030-3 28 SACE15RE13 13 496 2
ACS800-01-0040-3 33 SAFUR90F575 8 1800 4.5
ACS800-01-0050-3 45 SAFUR90F575 8 1800 4.5
ACS800-01-0060-3 56 SAFUR90F575 8 1800 4.5
ACS800-01/07-0070-3 68 SAFUR80F500 6 2400 6
ACS800-01/07-0100-3 83 SAFUR125F500 4 3600 9
ACS800-01/07-0120-3 113 SAFUR125F500 4 3600 9
3AFE 64572504 REV D EN 26.6.2003 29

UN = 500 V (380, 400, 415, 440, 460, 480 and 500 V)
Power
ACS800-02/04/07-0170-5 165 132 2) 120 80 SAFUR200F500 2.70 5400 13.5
ACS800-01-0004-5 1.5 SACE08RE44 44 248 1 ACS800-02/04/07-0210-5 198 132 2) 120 80 SAFUR200F500 2.70 5400 13.5
ACS800-01-0005-5 2.2 SACE08RE44 44 248 1 ACS800-02/04/07-0260-5 198 1) 132 2) 120 80 SAFUR200F500 2.70 5400 13.5
ACS800-01-0009-5 4 SACE08RE44 44 248 1 ACS800-02/04/07-0400-5 375 375 375 234 2XSAFUR210F575 1.70 8400 21
ACS800-01-0020-5 11 SACE15RE22 22 496 2 ACS800-02/04/07-0550-5 600 400 4) 300 170 4xSAFUR125F500 1.00 14400 36
ACS800-01-0025-5 15 SACE15RE22 22 496 2 ACS800-02/04/07-0610-5 600 3) 400 4) 300 170 4xSAFUR125F500 1.00 14400 36
ACS800-01-0030-5 28 SACE15RE13 13 496 2
ACS800-01-0040-5 33 SACE15RE13 13 496 2
ACS800-01-0050-5 45 SAFUR90F575 8 1800 4.5
ACS800-01-0060-5 56 SAFUR90F575 8 1800 4.5
ACS800-01-0070-5 68 SAFUR90F575 8 1800 4.5
ACS800-01/07-0100-5 83 SAFUR125F500 4 3600 9
ACS800-01/07-0120-5 113 SAFUR125F500 4 3600 9
ACS800-01/07-0140-5 135 SAFUR125F500 4 3600 9
UN = 690 V
Power
ACS800-04/07-0140-7 125 5) 110 90 75 SAFUR80F500 6.00 2400 6
ACS800-01-0011-7 5.5 SACE08RE44 44 248 1 ACS800-04/07-0170-7 125 6) 110 90 75 SAFUR80F500 6.00 2400 6
ACS800-01-0016-7 7.5 SACE08RE44 44 248 1 ACS800-04/07-0210-7 125 6) 110 90 75 SAFUR80F500 6.00 2400 6
ACS800-01-0020-7 11 SACE08RE44 44 248 1 ACS800-04/07-0260-7 135 7) 120 100 80 SAFUR80F500 6.00 2400 6
ACS800-01-0025-7 15 SACE15RE22 22 496 2 ACS800-04/07-0320-7 300 300 300 260 SAFUR200F500 2.70 5400 13.5
ACS800-01-0030-7 18.5 SACE15RE13 13 496 2 ACS800-04/07-0400-7 375 375 375 375 SAFUR200F500 2.70 5400 13.5
ACS800-01-0040-7 22 SACE15RE13 13 496 2 ACS800-04/07-0440-7 430 430 430 385 SAFUR200F500 2.70 5400 13.5
ACS800-01/07-0070-7 45 SAFUR90F575 8 1800 4.5 ACS800-04/07-0610-7 550 400 315 225 2xSAFUR125F500 2.00 7200 18
ACS800-01/07-0100-7 55 SAFUR90F575 8 1800 4.5
ACS800-01/07-0120-7 75 SAFUR90F575 8 1800 4.5
1)
Maximum braking power of the ACS800 equipped 240 kW possible if Ambient below 33C
Brake Resistor Height Width Depth Weight
with the standard chopper and the standard resistor.
2) mm mm mm kg
P br5 = 5 s/ 1 min. 160 kW possible if Ambient below 33C
SACE08RE44 365 290 131 6.1
P br10 = 10 s/ 1 min.
P br30 = 30 s/ 1 min. 3)
630 kW possible if Ambient below 33C SACE15RE22 365 290 131 6.1
The drive and the chopper will withstand this SACE15RE13 365 290 131 6.8
braking power for 5/10/30 seconds every one 4)
450 kW possible if Ambient below 33C SAFUR80F500 600 300 345 14
minute. Note: The braking energy transmitted SAFUR90F575 600 300 345 12
to the resistor during any period shorter than 5)
135 kW possible if Ambient below 33C SAFUR180F460 1320 300 345 32
400 seconds may not exceed Er . (Er varies SAFUR125F500 1320 300 345 25
6)
depending on the resistor). 148 kW possible if Ambient below 33C SAFUR200F500 1320 300 345 30
Pbrcont = Continuous brake chopper power. The value SAFUR210F575 1320 300 345 27
7)
applies to the minimum resistance value. With a 160 kW possible if Ambient below 33C
higher resistance value the Pbrcont may increase
in some ACS800-02/04/07 units. All brake resistors are to be installed outside the
R = Resistance value for the listed resistor type. converter module.
Note: This is also the minimum allowable The SACE brake resistors are built in an IP 21 metal
resistance value for the brake resistor. housing.
Er = Energy pulse that the resistor assembly will The SAFUR brake resistors are built in an IP 00 metal
withstand (400 s duty cycle). This energy will frame.
heat the resistor element from 40C to the
maximum allowable temperature.
Prcont = Continuous power (heat) dissipation of the
resistor when placed correctly. Energy Er
dissipates in 400 seconds.
30 3AFE 64572504 REV D EN 26.6.2003

Output filters
Factory installed and external filters.
As with all frequency converters Du/dt filtering suppresses inverter construction of the motor insula-
employing the most modern IGBT output voltage spikes and rapid tion, consult its manufacturer. If the
inverter technology, the ACS800 voltage changes that stress motor motor does not fulfil the following
output comprises - regardless of insulation. Additionally, du/dt requirements, the lifetime of the
output frequency - pulses of ap- filtering reduces capacitive leakage motor might shorten.
proximately 1.35 times the mains currents and high frequency emis-
network voltage with a very short sion of the motor cable as well as Additionally insulated N-end (non-
rise time. The voltage can be almost high frequency losses and bearing driven end) bearings and / or
double at the motor terminals, currents in the motor. common mode filters are required
depending on motor cable proper- to motor bearing currents with
ties. When to Use? The need of du/dt motors bigger than 100 kW. For
filtering depends on the motor more information see ACS800
insulation. For information on the hardware manuals.
Filter selection table for ACS800

Motor type Nominal mains Motor insulation requirement
voltage (UN)
ABB M2 and UN 500 V Standard insulation system.
M3 motors 500 V < UN 600 V Standard insulation system in conjunction with du/dt filtering or reinforced insulation.
600 V < UN 690 V Reinforced insulation system in conjunction with du/dt filtering.
ABB form-wound 380 V < UN 690 V Standard insulation system.
HXR and AM motors
ABB random-wound 380 V < UN 690 V Check motor insulation system with the motor manufacturer.
HXR and AM motors du/dt filtering with voltages over 500 V.
Non-ABB UN 420 V Insulation system must withstand LL=1300 V.
Random-wound 420 V < UN 500 V If the insulation system withstands LL =1600 V and t=0.2 s, du/dt filtering is
not required. With du/dt filtering, the insulation system must withstand LL=1300 V.
500 V < UN 600 V If the insulation system withstands LL =1800 V, du/dt filtering is not required.
With du/dt filtering, the insulation system must withstand LL=1600 V.
600 V < UN 690 V If the motor insulation system withstands LL=1800 V, du/dt filtering is not required.
Non-ABB Form-wound 600 V < UN 690 V If the motor insulation system withstands LL =2000 V and t=0.3 s,
du/dt filtering is not required.
Symbol Explanation
UN Nominal mains voltage.
LL Peak line to line voltage at motor terminals.
t Rise time, i.e. interval during which line to line voltage at motor terminals changes from 10% to 90% of full
voltage range.
3AFE 64572504 REV D EN 26.6.2003 31

External du/dt filters for ACS800-01 and ACS800-04
du/dt filter type (3 filters included in kits marked *)
Protected Protected
Unprotected (IP 00)
to IP 22 to IP 54
ACS800
*NOCH0120-60
*NOCH0260-60
*AOCH0260-70
*AOCH0400-70
NOCH0016-60
NOCH0030-60
NOCH0070-60
NOCH0016-62
NOCH0030-62
NOCH0070-62
NOCH0120-62
NOCH0016-65
NOCH0030-65
NOCH0070-65
NOCH0120-65
400 V 500 V 690 V
Applicability -0003-3
Factory-installed du/dt filters are -0004-3 -0004-5
-0005-3 -0005-5
available for ACS800-07/-17. They -0006-3 -0006-5 1 1 1
are installed inside the converter -0009-3 -0009-5
cubicle. The filters are also sepa- -0011-3 -0011-5 -0011-7
-0016-5
rately available for other ACS800 -0016-3 -0020-5 -0016-7
types. -0020-3 -0020-7 1 1 1
-0025-7
-0025-3 -0025-5 -0030-7
Then they need to be mounted -0030-3 -0030-5 -0040-7
externally. Unprotected (IP 00) -0040-3 -0040-5 -0050-7 1 1 1
-0050-3 -0050-5 -0060-7
filters must be encased. -0060-5
-0060-3 -0070-5 -0070-7
-0070-3 -0100-5 -0100-7 1 1 1
-0120-7
-0100-3 -0120-5 1
-0120-3 -0140-5 1
-0140-3 -0170-5 -0140-7 1
-0170-3 -0210-5 -0170-7
-0210-3 -0260-5 -0210-7 1
-0260-3 -0320-5 -0260-7
-0320-3 -0400-5 -0320-7 2
-0400-7
-0400-3 -0440-5 -0440-7
-0440-3 -0490-5 -0490-7 2
-0490-3 -0550-5 -0550-7
-0610-5 -0610-7
Dimensions and Weights of the

du/dt filters
du/dt filter Height Width Depth Weight
mm mm mm kg
NOCH0016-60 195 140 115 2.4
NOCH0016-62/65 323 199 154 6
NOCH0030-60 215 165 130 4.7
NOCH0030-62/65 348 249 172 9
NOCH0070-60 261 180 150 9.5
NOCH0070-62/65 433 279 202 15.5
NOCH0120-60** 200 154 106 7
NOCH0120-62/65 765 308 256 45
AOCH0260-70** 190 340 242 15.9
AOCH0400-70** 190 340 257 20.7
** 3 filters included, dimensions apply for one filter.
32 3AFE 64572504 REV D EN 26.6.2003

Programming Tool
DriveAP for Adaptive Programming.
Easy to use PC tool Upload or download

DriveAP is a PC tool to create, Adaptive Programs can be uploaded Features
document, edit and download from connected drives and displayed Easy to use tool, no special skills
Adaptive Programs. Adaptive graphically on a PC screen e.g. for required
Programming can be done with the service or documentation purposes. Create and download new
standard control panel or with programs
DriveAP. DriveAP offers a clear and Ready made Adaptive Programs can Document your programs
easy way to develop, test and be downloaded to any of the Upload existing programs from
document Adaptive Programs with connected drives. the drive
a PC. Operating modes
Three operating modes Stand Alone
DriveAP is a user-friendly tool to Stand Alone Mode - DriveAP Off-Line
modify function blocks and their is not connected to a drive. On-Line
connections. No special program- Adaptive Programming can be
ming skills are required. Basic carried out e.g. in the office and
knowledge about block program- downloaded later on
ming is enough. Off-Line Mode - DriveAP is
connected to a drive. Adaptive
Adaptive Programming results are Programming is carried out in
easy to document as hard copies or batch mode
store as PC files with DriveAP. On-Line Mode - DriveAP is
connected to a drive. Changes
to the program are written
immediately to the drive and
actual values are shown on the
screen in real time
DriveAP is part of the DriveIT folder

of the IndustrialIT.
3AFE 64572504 REV D EN 26.6.2003 33

Integration Tool
DriveOPC for Windows based monitoring.
DriveOPC Read access to:

DriveOPC is a software package Drive status: local, running, Features:
which allows OLE for Process direction, fault, warning, homing, To control and monitor with PC-
Control (OPC) communication reference based process control software
between Windows applications and Signals and parameters Standard interface
ABB drives. It is an ideal tool for Fault logger contents Remote connection over LAN
integrating commercial PC monitor- Event logger contents (local area networks)
ing software and ABB drives. General drive information Access to
Data logger settings, status and Drive control
DriveOPC can access all drives contents Signals and parameters
connected to the fast optical link Data and Fault loggers
of the drives. The number of Write access to:
measuring points is unlimited. Drive Control: local, start, stop,
forward, reverse, coast stop, reset
OPC based software fault, home, teach-in, contactor-
OPC stands for Ole for Process on/off, reference
Control, an open architecture Parameters
interface design defined by the Fault logger clear
international OPC Task Force. It is Data logger init, start, trig, clear
an open interface for Factory
Automation. DriveOPC is part of the DriveIT
folder of the IndustrialIT.
Remote monitoring
DriveOPC enables remote connec-
tion over LAN (local area
networks). The remote PC can be
connected by its IP address (e.g.
"164.12.43.33") or by the DNS name
(e.g. "Gitas213").
34 3AFE 64572504 REV D EN 26.6.2003

Engineering Tool
DriveSize for dimensioning motors and drives.
Quality dimensioning DriveSize is for drive system Additional functions

DriveSize is a PC program for components The software also enables you to:
helping the user to select an opti- 3-phase standard, customized, Calculate the network harmonics
mal motor, frequency converter and Ex and user defined motors of individual drive or set of
transformer, especially in those ABB low voltage AC drives drives
cases where a straightforward ACS400 Obtain efficiency values
selection from a catalogue is not ACS600 See your selections in graphical
possible. Additionally it can be used ACS800 or numeric form
to compute currents, network Transformers Select manually unit from the
harmonics and to create documents database
about the dimensioning based on DriveSize functions Print out reports
actual load. DriveSize contains a The software performs dimension- Save the dimensioning results
current version of ABB motor and ing based on the following input: into files
frequency converter catalogues. Speed range and mechanical load
The default values make DriveSize with overloads Benefits
simple to use, but the user is pro- Ambient temperature and Select an optimal motor,
vided with ample options for drive altitude frequency converter and
selection. The shortcut keys make Required IP-class and allowed transformer
drive selection easy while still temperature rise Dimensioning based on actual
honouring the relatively compli- Supply network characteristics shaft load
cated rules. A manual selection Load type and duty cycle Documents dimensioning
mode is also supported. Optionally current requirements results, graphical and numerical
DriveSize is currently used by more for inverters presentation
than 1000 engineers globally. DC power requirement for line Network harmonic and power
supply unit factor calculaton
Apparent power requirement for Print out and save the results
the transformer
3AFE 64572504 REV D EN 26.6.2003 35

Start-up and Maintenance Tool
DriveWindow 2
WindowsTM -based, user- Powerful and versatile

friendly DriveWindow can access all Features
ABB's DriveWindow is an ad- drives connected to the high Easy-to-use tool for
vanced, easy-to-use tool for the speed fiber optic network commissioning and maintenance
commissioning and maintenance of Signal values can be viewed as Several drives connected and
drive systems in different industries. graphs from the drive/drives monitored at the same time
Its host of features and clear, A screenful of signals and Monitor, edit or save signals and
graphical presentation of the opera- parameters from the drive can be parameters, clear graphical
tion make it a valuable addition to monitored and edited at one time presentation
your system providing information (off-line or on-line) High speed communication
necessary for troubleshooting, View data collected and stored in between PC and drive
maintenance and service, as well the drive Versatile back-up functions
as training. Fault diagnosis; DriveWindow
indicates the status of drives, and
DriveWindow is fully 32 bit and also reads fault history data from
runs in the newer Microsoft Windows the drive
environments. DriveWindow has Remote monitoring, plant wide
connection kits for both laptop and monitoring with two PCs
desktop PCs. Back-up of drive parameters; in
fault situations the file can be
With DriveWindow the user is able easily reloaded, resulting in time
to follow the co-operation of two savings
or more drives simultaneously by Back-up parameters or software
collecting the actual values from from the drive into PC files. This
the drives onto a single screen or version allows the entire control
printout. board content to be saved and
restored later - even to empty
Additionally, the client part of control boards. One empty spare
DriveWindow may reside on one control card can function as a
Local Area Network PC, and the spare part for many different
server side on another PC closer to sizes of drives
the drives. This enables plant-wide
monitoring to be easily accom- DriveWindow is part of the DriveIT
plished with two PCs. folder of the IndustrialIT.
36 3AFE 64572504 REV D EN 26.6.2003

Start-up and Maintenance Tool
DriveWindow Light 2.1
Simple to use The configuration can then be tested

The DriveWindow Light 2.1 is a and fine-tuned using the software's Practical functions
comprehensive commissioning and monitoring feature. The final param- Parameter browser for editing
maintenance tool for ABB drives. eter settings can be saved for (online/offline) and viewing
This easy-to-use software is for back-up purposes and also printed parameter values online
editing, uploading and download- out easily for customer documenta- Parameter compare function for
ing drive parameters and, for tion. parameters in a drive and a
example, monitoring the actual parameter file
values and status information of The DriveWindow Light 2.1 package Parameter back-up and restore
the drive system. consists of the software tool, based Easy adjustment of pointer type
on 32-bit architecture of Microsoft parameters, e.g. Adaptive
DriveWindow Light 2.1 enables most Windows environment, and the RS- Programming
drive parameters to be set offline in 232/RS-485 PC connection unit kit Graphical and numerical
the office when uploaded from the hardware. DriveWindow Light can monitoring of signals
drive, and then saved in the drive- also be used for the ACS140 and Control panel with step function
specific files. The files can be further ACS400 with RS-485/232 adapter.
modified and downloaded to the
respective drives at the installation DriveWindow Light is part of the
site. DriveIT folder of the IndustrialIT.
3AFE 64572504 REV D EN 26.6.2003 37

Remote Monitoring Tool
The intelligent Ethernet module NETA-01.
Browser-based, user-friendly email addresses. This opens new The module is mounted onto a
The intelligent Ethernet module possibilities for the monitoring and standard mounting rail inside or
gives simple access to the drive via maintenance of unmanned applica- outside the drive unit, depending
the Internet communicating via a tions across a range of industries, for on drive type and configuration. It
standard web browser. The user instance water, wind power, building connects to the drive with fibre
can set up a virtual monitoring services and oil & gas, as well as optic cables. The size of the module
room wherever there is a PC with any decentralised application where is 93 (h) x 35 (w) x 76.5 (d) mm.
an Internet connection or via a the user needs access to the drives
simple dial-up modem connection. from more than one location. It also The IP address of the Ethernet
This enables remote monitoring, provides an opportunity for OEMs module can be freely allocated. The
configuration, diagnostics and, and system integrators to support user interface with the drive is
when needed, control. The drive their installed base globally. created using embedded Java
can also provide process related applets. The web page of the
information, such as load level, run Powerful and versatile module is opened like any other
time, energy consumption and I/O Up to nine drives can be connected web address. The home page
data, the bearing temperature of to the intelligent Ethernet module via shows a general overview of the
the driven machine, for instance. fibre optic links. It is available as an system with traffic lights and action
option for new drives, as well as an buttons to guide the user through
No PC needed at local end upgrade for existing systems. the different sections.
The intelligent Ethernet module has Ethernet allows the integration of
an embedded server with the office and process environments Features
necessary software for the user into a global network. The module Virtual monitoring room for
interface, communication and data supports the usual HTTP, IP, TCP, Monitoring
storage. This gives ease of access, SMTP, BOOTP, UDP, Telnet and FTP Configuration of parameters
real time information and the protocols, as well as Modbus/TCP Diagnostics
possibility for two-way communica- based process control. Access to the Control, if needed
tion with the drive, enabling module is secured by user ID and Browser based access via
immediate response and actions, passwords. Multiple security level Intra-/extra-/Internet or
saving time and money. This is enables the allocation of different Simple dial-up modem
possible without using a PC at the access rights to normal users and connection
local end, as required by other administrators. Even higher levels E-mail alerts to predefined
remote solutions. of security can be achieved using a addresses
Virtual Private Network (VPN) No PC needed at the local end
E-mail alerts connection. Can be used as a Modbus/TCP
The module can also send condition bridge for control purposes
triggered event alerts to predefined
38 3AFE 64572504 REV D EN 26.6.2003

Energy saving with ACS800
Environmental Product Declarations.
How much air pollution is caused
by an electric motor or drive? How
does the manufacture and use of
electric motors and drives affect
water quality? Or influence global
warming? These were some of the
questions ABB asked itself when it
decided to assess and improve the
environmental impact of its electric
motors and drives.
The solution was to provide Envi-

ronmental Product Declarations
(EPDs) for all core ABB products. flow control applications such as control accuracy and frugality in
EPDs describe the environmental pumps, fans and compressors. power usage.
aspects and impacts of a product Companies having installed AC
line over its entire life cycle. drives have already reaped huge The new industrial drive, the
savings when mechanical control ACS800, is equipped with DTC
The EPD program aims devices such as throttling valves, motor control and exhibits top-
To enable ABB designers to assess dampers or hydraulic clutches have class energy efficiency found in the
and improve the environmental been replaced with electronic speed marketplace today. It is a safe
performance of a product over its control. investment for a company which
full life cycle values high performance, reliability
To facilitate a sound comparison Even more energy savings are and low operating costs.
of the environmental performance obtainable when older AC drives
of alternative products, using are replaced by ABB AC drives. The Energy saving tools
available environmental criteria additional energy saving can be 10% The software tools, PumpSave and
To provide ABBs customers with or even more. This is a result of FanSave, have been developed by
LCA data of ABB products to ABB's uninterrupted product devel- ABB for predicting the energy
facilitate environmental opment focus on reducing losses in savings. They are available for
assessments of their processes drive components and motors. download on the web at
To promote the environmental
performance of ABB products and ABBs unparalleled Direct Torque www.abb.com/motors&drives ->
services among its stakeholders Control (DTC) technology has AC drives -> Energy saving
and to enhance ABBs business become a landmark in the drives or email energy@fi.abb.com
industry thanks to its superior
The declarations are based on Life
Cycle Assessment (LCA) studies and AC drive efficiency vs. time (75 kW)
conform to ISO 14025.
AC drive efficiency
Motor efficiency in
ABB has published three EPD AC drive use
brochures for the ACS800 for the Total efficiency
18.5, 250 and 703 kW power ratings.
Efficiency, %
Reduce plant operating

costs with the ACS800
One of the most tangible benefits of
using AC drives has always been
the saving in energy-related operat-
ing costs. AC drives save energy in
many cases, first and foremost in Year - drive technology
3AFE 64572504 REV D EN 26.6.2003 39

Drives
Telefax
Finland
Internet
ABB Oy
Telephone
P. O. Box 184
FIN - 00381 Helsinki
+358 10 22 11
+358 10 222 2681
http://www.abb.com/motors&drives
3AFE 64572504 REV D EN 26.6.2003 Specifications subject to change without notice. Ad agency Piirtek #10886
The IndustrialIT wordmark and all above-mentioned product names in the form DriveIT are registered or pending trademarks of ABB.

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DriveIT Low Voltage AC Drive

3AFE 64572504 REV D EN 26.6.2003 3

4 3AFE 64572504 REV D EN 26.6.2003

ABB Standardization and an architecture

3AFE 64572504 REV D EN 26.6.2003 5

Common technology for Premium Technology - DTC Start-up Assistant

6 3AFE 64572504 REV D EN 26.6.2003

3AFE 64572504 REV D EN 26.6.2003 7

ACS800 Free standing single drive

Compact and Complete for harmonic filtering and drive

8 3AFE 64572504 REV D EN 26.6.2003

Type Nominal No-overload Light-overload Heavy-duty Noise Heat Air flow

Type IP 21 IP 55 H1 = Height with cable connection box

3AFE 64572504 REV D EN 26.6.2003 9

Type Nominal No-overload Light-overload Heavy-duty Noise Heat Air flow

Phd: typical motor power in heavy-duty use.

10 3AFE 64572504 REV D EN 26.6.2003

Optimized construction ACS800-04 easy. Moreover, a

3AFE 64572504 REV D EN 26.6.2003 11

Type Nominal No-overload Light-overload Heavy-duty Noise Heat Air flow

Nominal Ratings: Notes:

The ratings apply at 40C ambient temperature.

12 3AFE 64572504 REV D EN 26.6.2003

Customised solutions redundancy with parallel con-

3AFE 64572504 REV D EN 26.6.2003 13

Type Nominal No-overload Light-overload Heavy-duty Noise Heat Air flow

14 3AFE 64572504 REV D EN 26.6.2003

Phd: typical motor power in heavy-duty use.

The current ratings are the same regardless

The ratings apply at 40C ambient temperature.

R6 - 430 2130 2315 646 646 - 300

3AFE 64572504 REV D EN 26.6.2003 15

Complete 4-Quadrant drive Energy savings

16 3AFE 64572504 REV D EN 26.6.2003

Alternatives in reducing line harmonics

3AFE 64572504 REV D EN 26.6.2003 17

Based on the Direct Torque Control Software features Pre-programmed protection

18 3AFE 64572504 REV D EN 26.6.2003

To ensure a convenient commis-

3AFE 64572504 REV D EN 26.6.2003 19

20 3AFE 64572504 REV D EN 26.6.2003

Centrifuge Control Spinning Control & Traverse The main advantages of

3AFE 64572504 REV D EN 26.6.2003 21

Centrifuge Control features

Additional Decanter Control

AC drives designed for

22 3AFE 64572504 REV D EN 26.6.2003

Introduction kind of control causes discontinu-

Pumping station for two pumps. ACS800 is installed inside the

3AFE 64572504 REV D EN 26.6.2003 23

ACS800 Spinning Control is a

breakages during start-up and any Motor

Features for Traverse

24 3AFE 64572504 REV D EN 26.6.2003

Standard ready-to-use crane drive Flexible user interface Outstanding performance

3AFE 64572504 REV D EN 26.6.2003 25

26 3AFE 64572504 REV D EN 26.6.2003

The ACS800 control panel provides Parameter copying

Actual value Centralised

3AFE 64572504 REV D EN 26.6.2003 27

28 3AFE 64572504 REV D EN 26.6.2003

UN = 230 V (208, 220, 230, 240 V)

UN = 400 V (380, 400, 415 V)

3AFE 64572504 REV D EN 26.6.2003 29