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The monitoring system displays the various data and warning signals onto the instrument panel
by processing the information gathered from the e-EPOS controller.
And it sends selected information by operator to the e-EPOS controller.
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1 Instrument Panel
2
2 Monitoring System Schematic
3
3 Operation
3.1 Gauges
Sensor Specification
Function Display Input
Input Specification
Terminal
41 1,372
61 855
Engine 102 160
CN4-5
Coolant
CN4-6 105 147
Temperature
108 128
(When the display is increasing)
N = 152 f /60
ENG SPEED N : Engine speed (RPM)
CN4-16
Tachometer
CN4-17 f : Frequency of engine speed
2059 RPM sensor (Hz)
4
3.2 Warning Lights
Input
Description Symbol Operation Remarks
Terminal
Lights up before
Lights up when not charging [R(I)
engine start up and
terminal output drops below 121V]
Charge CN2-1 shut off once
and over charging [R(I) terminal
engine
output increase over 33V]
is running
After starting
engine,
Lights up when engine oil pressure if engin oil pressure
Engine Oil
CN2-11 switch is turned "ON" is in sufficient after
Pressure
(Oil pressure drops below 0.7Kg/cm) 8 seconds,
a warning buzzer
will sound.
Return Filter
Lights up when return filter
Return Filter CN2-13 pressure increases over Symbol is blinking
Clogged !! 1.3Kg/cm
Pilot Filter
Lights up when pilot filter
Pilot Filter CN2-14 pressure increases over Symbol is blinking
Clogged !! 1.0Kg/cm
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3.3 Initial Operation
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4 Letter Information Display
4.1 Overview
Many kinds of condition of machine are displayed on the letter information display department.
The information display department is divided into two parts. One is main menu for user and
the other is special menu for specialist. These menus can be moved from normal display mode
by the combination of select buttons.
<Display Department>
5. Letter Information Display Department
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3) Main menu
Main menu offers three sub-menus (language setting,
time setting, filter/oil information) to operator
MAIN MENU
Refer to the operation manual for details.
Language 1
Set Clock 2
Filter/Oil Info. 3
Francais
Deutsch 4
SET: English
02:30P
2001 02/05
:+ :- :MOVE
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4) Special Menu
At this menu, all kinds of information included e-EPOS
controller are displayed on this screen.
SPECIAL MENU
This menu is mainly used for machine test and failure
diagnosis.
Machine Info 1
Special menu offers three sub-menus (information of Failure Info 2
machine state, failure information, information of
machine operation). The detail contents are as follows.
Operating Hrs 3
Note) Displayed language on the special menu screen consists of Korean and English.
If any language except Korean is selected at language setting mode of main menu, only English
will be displayed on special menu screen.
(1) Information of Machine state
a) Pump discharge volume control valve (EPPR valve)
MACHINE INFO
current (mA)
b) Dial voltage (mV)
EPPR Current 1
c) TPS voltage (mV) Dial Voltage
d) Input state (ON,OFF)
- Alternator output
TPS Voltage
- Relief Pressure up select
- Work/Travel select (Wheel type)
- Hi travel speed select - Air cleaner indicator
-Auto travel select - Return filter switch
- Work light switch - Pilot filter switch
- Pressure switch (Py) - OWD select switch (Optional)
- Pressure switch (Px)
- Engine oil pressure switch
e) Output state (ON.OFF)
- Relief pressure up solenoid valve
- Hi travel speed solenoid valve
- Swing priority solenoid valve
- Spare output 1
- Spare output 2
f) Hydraulic oil temperature ()
g) Boom cylinder pressure (Optional) (Bar)
h) Transmission pressure (Wheel type)(Bar)
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(2) Failure Information
This mode displays current failure and past failure
FAILURE INFO
record.
Realtime Fail
Failure Log
Delete Fail Log
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(2) Escape method
a) If escape button (ESC, ) is pressed for more than 1 second, special menu screen will be moved
to normal mode screen.
b) If this special menu is maintained without switching for more than 20 seconds, it will be moved to
normal mode screen.
c) After the start switch is turned OFF position, turn the start switch from OFF to ON position
and normal mode screen will be resumed.
2) Contents of special menu
* Sub-menu select method
SPECIAL MENU Desirous sub-menu can be selected by pressing
Up ( , ) and Down (, ) button.
Machine Info 1 Move the cursor to desired menu and a selected menu
At this machine, it is
8. T/M PRESS. (WHEEL TYPE) BAR
always displayed as 0"
1. EPPR valve current 2. Dial voltage 3. TPS voltage 4. Input state (5 screens)
5. Output state (2 screens) 6. Hydraulic oil temp. 7. Boom pressure 8. Transmission pressur
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< Menu selection >
MACHINE INFO
Boom Press 7
T/M Press
598 mA
2089 mV
TPS VOLTAGE
2095 mV
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Input state : Yes or no of alternator's generation (Generation : ON / Non-generation : OFF),
selection state of select switch (Selection : ON / Non-selection : OFF)
and the other state of on/off type sensor.
INPUT STATE
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Output state : Output state of solenoid valves and spare are displayed.
(Output : ON / Non-output : OFF)
LOW HIGH
76 ~ 85
Display specification
Input
BAR Graph Display Sensor Input Specification Remarks
Terminal
205 BAR
V = 0.00816P + 1
V : Output voltage of pressure sensor (V)
P : Displayed pressure (Bar)
Note) At standard machine, 0 BAR is always displayed.
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(2) Failure Information
a) Enterance method : When a cursor is located on Failure Info of special menu screen,
press enter button( , ) and Failure Info screen is displayed.
b) Escape method : If escape button (ESC, ) is pressed for more than 1 second, this information
screen will be moved to previous screen.
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Past failure information
* Memorized record of past failure is displayed.
FAILURE LOG (Failure code, failure contents)
* When a number of failures are produced, failure
CODE:12 N:001 0075Hr information can be checked by using "PRV" (, )
* " N : xxx " : "xxx" means that the totally counted number of the same failure.
* " xxxx Hr " : It will display the operaton hour until the failure is generated.
(Above example screen shows that breaking of a wire of pressure solenoid valve
is generated at 75Hr.)
Failure record deletion : This mode is used to delete the memorized record of past failure.
If this mode is selected, all records will be deleted.
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< Display contents of failure information code >
Code Contents Cause Operation Reset Procedure
Communication error between Automatic reset
82 Communication Err !! e-EPOS controller and
instrument panel
Note when problem is
corrected
After correcting
Cut off output problem, turn start
01 EPPR v/v short Short Circuit
current (0 mA) switch from OFF to
ON correcting
After
Cut off output problem, turn start
02 Press Up s/v short Short Circuit
current (0 mA) switch from OFF to
ON
After correcting
Cut off output problem, turn start
03 Swing pri. s/v short Short Circuit
current (0 mA) switch from OFF to
ON
Automatic reset
11 EPPR v/v open Open Cirruit - when problem is
corrected
Automatic reset
12 Press Up s/v open Open Cirruit - when problem is
corrected
Automatic reset
13 Swing pri. s/v open Open Cirruit - when problem is
corrected
Automatic reset
Output voltage Over 4.60.2
21 Dial Voltage Err (H)
V
- when problem is
corrected
Automatic reset
Output voltage Under 0.4
22 Dial Voltage Err (L)
0.2 V
- when problem is
corrected
Cut off EPPR Automatic reset
Output voltage Over 4.60.2
23 TPS Voltage Err (H)
V
v/v current when problem is
(0 mA) corrected
Cut off EPPR Automatic reset
Output voltage Under 0.4
24 TPS Voltage Err (L)
0.2 V
v/v current when problem is
(0 mA) corrected
Automatic reset
Output voltage Over 4.60.2
25 Fpump Sensor Err (H)
V
- when problem is
corrected
Automatic reset
Output voltage Under 0.4
26 Fpump Sensor Err (L)
0.2 V
- when problem is
corrected
Automatic reset
Output voltage Over 4.60.2
27 Rpump Sensor Err (H)
V
- when problem is
corrected
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Code Contents Cause Operation Reset Procedure
Automatic reset
Output voltage Under 0.4
28 Rpump Sensor Err (L)
0.2 V
- when problem is
corrected
Under 106720Hz Automatic reset
29 Speed Sensor Err (On condition that alternator
output exceeds over 121V)
- when problem is
corrected
Sensors resistance between Automatic reset
31 Fuel shot to GND two terminals is
under 150100
- when problem is
corrected
Sensors resistance between Automatic reset
32 Fuel Sensor open two terminals is
under 6.50.5 k
- when problem is
corrected
Output voltage of alternator Automatic reset
33 Alternator too high exceeds 33V for more than 3
seconds
- when problem is
corrected
When th output voltage is maintained
under 181 V for more than 3 seconds Automatic reset
34 Alternator too low (On condition that speed sensor output
exceeds
- when problem is
corrected
over 1 067Hz)
Note)
1. If communication error is generated during operation, power mode, work mode and auto idle
are maintained last setting mode before failure.
2. When start switch is turned ON position at a state of communication error, e-EPOS controller
operates as follows mode.
* Power mode : Standard mode
* Work mode : Digging mode
* Auto idle : ON (Selection state)
3. The above mentioned two state are applicable to normal condition of e-EPOS controller.
4. Under the abnormal condition of e-EPOS controller, communication cable or instrument panel,
"Failure code : 82" can be generated.
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(3) Information of Machine Operation : Accumulated operation hour of each mode and state is displayed.
a) Enterance method : When a cursor is located on Operating Info of special menu screen,
press enter button( , ) and Operating Info screen is displayed.
b) Escape method : If escape button (ESC, ) is pressed for more than 1 second, this information
screen will be moved to previous screen.
SPECIAL MENU
Machine Info
Failure Info
Operating Info 3
< Special Menu Screen >
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< Information contents of operation hour >
Item Information Contents Detection Method
Operation hours used power
Power mode switch (Instrument panel) - "ON"
Power Mode mode
state & Alternator signal (CN2-1)
are displayed.
Trenching Operation hours used trenching Trenching mode switch (Instrument panel) -
Mode mode are displayed. "ON" state & Alternator signal (CN2-1)
Operation hours used auto idle Auto idle switch (Instrument panel) - "ON" state
Auto Idle
state are displayed. & Alternator signal (CN2-1)
.Power mode 2.Trenching mode 3.Auto idle operation hour 4.Travel speed (low, high) operaion hou
5. Operation hour of each hydraulic oil temp. rang (3 screen)
6. Operation hour of each coolant temperature rang (3 screen)
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< Display example : Information of operation hour >
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Operation hour reset
a) Enterance method : When a cursor is located on Reset Hrs of information screen of operation hour,
press enter button( , ) and Reset Hrs screen is displayed.
b) Escape method : If escape button (ESC, ) is pressed for more than 1 second, this information
screen will be moved to previous screen.
OPERATING HRS
Operating Hrs
Reset Hrs
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