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PLATE THICKNESS CHECK

For Pipe Dia 711 x 6mm Thk
Based on Roark's & Young Formula of Stress and Strain

Design Pressure P 1.10 MPa

Design Temperature T 21.00 C
Test Pressure TP 1.65 Mpa = 16.5 Bar

Pipe Diameter OD 711.00 mm

Pipe Thickness ts 6.00 mm

Pipe Inside Diameter d 699.00 mm

Pipe radius a 349.50 mm

Blind Diameter Bd 731.00 mm

Blind section angle for calculation 90.00 deg
Material of blind SS316 or equivalent
Material Yield strength Sy 290.00
Allowable Stress of blind = 0.67 * Sy Sab 115.00 N/mm2

Blind thickness choosen t 33.00 mm

Blind Adequacy per Roark & Young Plate Thickness

Total Load for one sector q = TP = 1.65 N/mm2
Modulus of Elastisity E = 193053.00 N/mm2
poisson's ratio used = 0.30

Maximum stress in the plate, 1

(Ref. Formulas for stress and strain by Roark & Young )
Table 24, Case No. 28

max = qa2
t2
As, = 90.00 deg
= 0.293
Hence max = 54.19 N/mm2
Result max < Sab SAFE

Maximum deflection of the plate,

(Ref. Formulas for stress and strain by Roark & Young )
Table 24, Case No. 28

Ymax = (*q*a^4)/E*t^3
As, = 90.00 deg
= 0.0144
Hence Ymax (uncorroded) = 0.0510995 mm

Result Ymax < t/2 SAFE

PT PROFAB INDONESIA Page 4
 JN1154 Blind Flange Welding Check - 4" & Below
For Nitrogen Condition

Design Pressure P 0.10 MPa

Design Temperature T 21.00 C
Test Pressure TP 0.10 MPa

Pipe Diameter OD 114.00 mm

Pipe Thickness ts 6.00 mm
Pipe Inside Diameter d 102.00 mm
Pipe radius a 51.00 mm

Tension force due to internal pressure at blind flange : Pt 817.13 N 183.698 lbf

Fillet weld length around on Pipe & blind, Lf = *OD = 358 mm = 14.10 in
Groove weld length around on Pipe & blind, Lg = *OD = 358 mm = 14.10 in
Fillet weld leg dimension, wf = 2 mm = 0.08 in
Groove weld depth dimension, wg = 0 mm = 0.00 in

Welding area of fillet weld, Af = wf * Lf = 716 mm2

Welding area of groove weld, Ag = wg * Lg = 0 mm2

Allowable weld stress, Sw = 66.19 MPa = 9600 psi

Load on weld per linear length of weld:

Tension stress of weld, St = Pt / (Af + Ag) = 1.14 MPa = 165 psi

Weld Status St < Sa PASS

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JN1154 PLATE THICKNESS CHECK - 4" OVER

For NITROGEN PURGING
Based on Roark's & Young Formula of Stress and Strain

Design Pressure P 0.10 MPa

Design Temperature T 21.00 C
Test Pressure TP 0.10 MPa

Pipe Diameter OD 457.20 mm

Pipe Thickness ts 11.07 mm

Pipe Inside Diameter d 435.06 mm

Pipe radius a 217.53 mm

Blind Diameter Bd 465.06 mm

Blind section angle for calculation 90.00 deg
Material of blind SS304 or equivalent
Material Yield strength Sy 215.00
Allowable Stress of blind = 0.67 * Sy Sab 144.05 N/mm2

Blind thickness choosen t 4.00 mm

Blind Adequacy per Roark & Young Plate Thickness

Total Load for one sector q = TP = 0.10 N/mm2
Modulus of Elastisity E = 193053.00 N/mm2
poisson's ratio used = 0.30

Maximum stress in the plate, 1

(Ref. Formulas for stress and strain by Roark & Young )
Table 24, Case No. 28

max = qa2
t2
As, = 90.00 deg
= 0.293
Hence max = 86.59 N/mm2
Result max < Sab SAFE

Maximum deflection of the plate,

(Ref. Formulas for stress and strain by Roark & Young )
Table 24, Case No. 28

Ymax = (*q*a^4)/E*t^3
As, = 90.00 deg
= 0.0144
Hence Ymax (uncorroded) = 0.2609652 mm

Result Ymax < t/2 SAFE

PT PROFAB INDONESIA Page 4
 JN1154 Blind Flange Welding Check - 4" Over
For Nitrogen Condition

Design Pressure P 0.10 MPa

Design Temperature T 21.00 C
Test Pressure TP 0.10 MPa

Pipe Diameter OD 457.20 mm

Pipe Thickness ts 11.07 mm
Pipe Inside Diameter d 435.06 mm
Pipe radius a 217.53 mm

Tension force due to internal pressure at blind flange : Pt 14865.80 N 3341.96 lbf

Fillet weld length around on Pipe & blind, Lf = *OD = 1436 mm = 56.55 in
Groove weld length around on Pipe & blind, Lg = *OD = 1436 mm = 56.55 in
Fillet weld leg dimension, wf = 4 mm = 0.16 in
Groove weld depth dimension, wg = 0 mm = 0.00 in

Welding area of fillet weld, Af = wf * Lf = 5745 mm2

Welding area of groove weld, Ag = wg * Lg = 0 mm2

Allowable weld stress, Sw = 66.19 MPa = 9600 psi

Load on weld per linear length of weld:

Tension stress of weld, St = Pt / (Af + Ag) = 2.59 MPa = 375 psi

Weld Status St < Sa PASS

 JN919 Blind Flange Thickness Calculation
For Hydrotest Condition
Based on Roark's & Young Formula of Stress and Strain

Design Pressure P 13.00 MPa

Design Temperature T 80.00 C
Test Pressure TP 19.50 MPa

Pipe Diameter OD 914.00 mm

Pipe Thickness ts 44.45 mm

Pipe Inside Diameter d 825.10 mm

Pipe inside radius r 412.55 mm

Blind Diameter Bd 825.10 mm

Material of blind SA-516 Gr.70
Material Yield strength Sy 240.00 MPa
Allowable Stress of blind = 0.67 * Sy Sab 160.80 MPa (For safety factor)

Blind thickness choosen t 75.00 mm

Blind Adequacy per Roark & Young Plate Thickness

Total Load for one sector q = TP = 19.50 N/mm2
Modulus of Elastisity E = 200000.00 N/mm2
poisson's ratio used = 0.30

Rectangular plate dimension a= 300.00 mm

b= 300.00 mm

Maximum stress in the plate,

(Ref. Formulas for stress and strain by Roark & Young, 7th Edition )
Table 11.4, Case No. 1a

max = qb2
t2
As, a/b = 1.00
= 0.287
Hence max = 89.67 N/mm2
Result max < Sab SAFE

Maximum deflection of the plate,

(Ref. Formulas for stress and strain by Roark & Young, 7th Edition )
Table 11.4, Case No. 1a

Ymax = (*q*b^4)/E*t^3
As, a/b = 1.00
= 0.0444
Hence Ymax (uncorroded) = 0.0831168 mm

Result Ymax < t/2 SAFE

 JN919 Stiffener of Blind Flange
For Hydrotest Condition

1. Vertical stiffener Calculation

Stiffener to be used :
Stiffener size 25mm THK x 100 width
Stiffener thick, ta = 25.0 mm 1.0 in
Elastic modulus, E = 200000 MPa
Minimum yield strength, Sy = 275.0 MPa 39885.4 psi
Allowable stress, Sa = 0.67*Sy = 184.25 MPa 26723.2 psi
Allow. moment of inertia for horizontal stiffener (I a) = 208.333 cm4 5.01 in4
Allow. section modulus of vertical stiffener (Za) = 41.67 cm3 2.5 in3

Distance between vertical stiffener, L = 300 mm 11.8 in

Height of vertical stiffener, H = 300 mm 11.8 in

Load per unit length w = TP x d = 16089 N/mm

Required section modulus of vertical stiffener

Z = 0.0642*0.036*w*L*H2 = 18.16 cm3 1.11 in3
Sa

Check Stiffener Z < Za = PASS

Required moment of inertia

Imin = 0.7*w*L4 = 9.50 cm4 0.23 in4
192*E*ta

Check Stiffener Imin < Ia = PASS

2. Horizontal stiffener Calculation

Stiffener to be used :
Stiffener size 25mm THK x 100 width
Stiffener thick, ta = 25.0 mm 1.0 in
Elastic modulus, E = 200000 MPa
Minimum yield strength, Sy = 275.0 MPa 39885.4 psi
Allowable stress, Sa = 0.67*Sy = 184.25 MPa 26723.2 psi
Allow. moment of inertia for horizontal stiffener (I a) = 208.333 cm4 5.01 in4
41.67 cm
3
Allow. section modulus of vertical stiffener (Za) = 2.5 in3

Distance between horizontal stiffener, L = 300 mm 11.8 in

Length of horizontal stiffener, H = 300 mm 11.8 in

Load per unit length w = TP x d = 16089 N/mm

Required section modulus of horizontal stiffener

Z = 0.0642*0.036*w*H*L2 = 18.16 cm3 1.11 in3
Sa

Check Stiffener Z < Za = PASS

Required moment of inertia

Imin = 0.7*w*H4 = 9.50 cm4 0.23 in4
192*E*ta

Check Stiffener Imin < Ia = PASS