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Beginners and professionals alike will thus gain additional Talk to us: about one or the other of the subjects mentioned
know-how that will quickly pay off. How good a manufactu- in this brochure, the possible combination of different training
ring system or a production cell from EMAG really is, is so- courses or any special requirement you may have we shall
mething your staff will only know once they are familiar with come up with a tailor-made solution. All courses are in Eng-
every one of its functions and a few tricks beside. lish, with other languages on request.
Basic training
The basic training courses impart elementary knowledge
about EMAG machines using similar manufacturing
systems and are ideal for those who have no or little
background knowledge of the new EMAG machines or the
companys latest manufacturing system.
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Contents
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An excellent training
can be your decisive
factor for success.
Training package EMAG Machine operator
Central elements:
Module 1: Machine description | Machine construction and
modules | Exercises in the use of user interface,
operating elements and operational sequences |
Introduction to diagnostic and online help systems |
Program management
Module 2: The EMAG program architecture explained at the
training machine
Module 3: Setting up a sample workpiece, including required
subroutines, in accordance with the EMAG program
architecture
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Increase your
productivity and keep your
staff up-to-date.
Training package EMAG Machine setter
Central elements
Module 1: Machine description | Machine construction and
modules | Exercises in the use of user interface,
operating elements and operational sequences |
Introduction to diagnostic and online help systems |
Program management
Module 2: EMAG program architecture in theory and practice |
Parameterisation of the necessary NC subroutines
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EMAG Training provides the
head-start in know-how
needed to achieve the desi-
red productivity increases.
Training package EMAG Maintenance staff, mechanics
Central elements:
Module 1: Machine description | Safety regulations | Machine
construction and modules | Visual examination of
the machine | Geometrical checks | Error diagnosis |
Maintenance procedure and its regular intervals
Module 3 2 days Servicing and troubleshooting, mechanical, Page 26
+
Module 2 1 day Operation, Page 14
+
Module 1 2 days Servicing, maintenance mechanics / hydraulics, Page 20
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Highly qualified staff
guarantees excellent
machine availability and,
as a consequence,
high productivity rates.
Training package EMAG Maintenance staff, electrics
Central elements:
Module 1: Machine description | Safety regulations | Buildup
of control system and drives | Layout of and mo-
dules in the electrical cabinet | Data backup | Error
diagnosis | Maintenance intervals
Module 2: Switching the machine on and referencing it |
Hands-on training in all important operating
sequences
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Qualified EMAG
instructors and workshop
leaders with many years
of experience in running
training courses impart
valuable knowledge.
Only if your personnel
are highly qualified, can
application problems,
service visits and the
callout of technical
experts often be avoided.
EMAG Training courses combine knowledge and close gaps in know-how
Operation
This course is directed at the newcomer and those ope- Minimum requirements:
rators of EMAG manufacturing systems who presently Technically-orientated vocational training or comparable work
have little background knowledge. experience
Central elements:
Machine description | Machine construction and modules |
Adjusting and setting up tools | Exercises in the use of user
interface, operating elements and operational sequences |
Introduction to diagnostic and online help systems | Program
management | Machine options
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Programming EMAG specifics
Objectives:
To recognise and increase machine fl exibility
To safeguard and increase output
To increase the process integrity of machining cycles
Central elements:
Technical machine data | EMAG axes designations | Sub-
routine techniques and nesting | Parameters, variables and
program jumps | EMAG CNC program architecture | Parame-
terizing of workpiece-specific subroutines | Parameterizing the
tool management | Parameterizing of the measuring program |
Parameterizing of the workpiece handling equipment (auto-
mation)
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Programming DIN ISO basics
This course is best suited for newcomers in CNC pro- Minimum requirements:
gramming. The basic theoretical knowledge in DIN Basic knowledge of general turning and milling technology
ISO programming is imparted in the classroom. This is
coupled with practical applications at an EMAG training Course participants:
machine. Operators, setters, supervisors, team leaders,
planning engineers, programmers
The benefits:
You will be familiar with the design of the EMAG manufac- Number of participants:
turing system and its axes designations 3 6 participants
You will be familiar with the general construction of a CNC
program, its G- and M-functions and their significance Course duration:
You will be able to also program more complex turning, 4 days
drilling and milling operations
You will be able to program directly at the machine and edit
and optimise existing CNC programs to suit new require-
ments
Objectives:
Faster from drawing to production
To boost your professional competence and sense of
responsibility
To increase machine availability
Central elements:
Technical machine data | The machines coordinate system |
The use of different workpiece zero points | General program
construct and programming strategy | Use of subroutines |
F-functions, M-functions and their significance | NC mathe-
matics | Working with tool nose radius offsets | Programming
of contours with chamfers and corner radii | Tool geometries
and definition of the tool in the geometry storage sector of Important supplementary course
the control system | Drilling and milling with C- and Y-axis | Practical training
Transformations Run-in and optimisation of new workpiece programs (Page 25)
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Programming Machining and contour cycles
Objectives:
Faster from drawing to production
To boost your professional competence and sense of
responsibility
To increase machine availability
Central elements:
Technical machine data | The machines coordinate system |
Use of different workpiece zero points | Contour cycles:
straight lines with angles | Two and three straight lines |
Endpoint programming with angle | List of existing machining
cycles | Operator guidance for cycle call-up | Error messages
and how to deal with them | Cycle programming: plunge-cut Important supplementary course
cycle, undercut cycle, machining cycle, threading, thread Practical training
undercuts | Chains of threads Run-in and optimisation of new workpiece programs (Page 25)
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Programming FANUC Manual Guide i
Central elements:
Technical machine data | The machines coordinate system |
Use of different workpiece zero points | Editing functions in
JOG-, EDIT-, MDI- and MEM-mode | Setup data: coordinate
system and tool offsets | Generating workpiece programs:
raw-part data entry | Contour definition | Machining cycle
selection (turning, milling) | Realistic 3D solid body simulation |
Generating your own program macros
Important supplementary course
Practical training
Run-in and optimisation of new workpiece programs (Page 25)
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Inspection and servicing
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Servicing, maintenance mechanics / hydraulics
Objectives:
To increase machine availability
To reduce maintenance and repair costs
To optimise spare parts stocks
To increase the life expectancy of machine and modules
Central elements:
Basic construction of an EMAG manufacturing system |
Safety regulations | Machine components: spindles, tooling
systems, motors, measuring systems, lubrication, pneuma-
tics, hydraulics | What to do in the case of a malfunction |
Diagnosis | Visual checks | Geometric tests | Cleaning and
maintenance of the machine | Maintenance intervals Important supplementary course
Practical training
Servicing and troubleshooting, mechanical (Page 26)
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Servicing, maintenance electrics
Objectives:
To increase machine availability
To reduce maintenance and repair costs
To optimise spare and wear-and-tear parts stocks
To increase the life expectancy of machine and modules
Central elements:
Machine description | Machine construction and modules |
The structure of the EMAG wiring diagram | Composition of
control system and layout of drives | Hardware connections |
Connections for mains supply | How to change electrical and
electronic modules | Data backup and recovery | How to hand-
le faults | Error diagnosis and troubleshooting | Maintenance
and maintenance intervals
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I hear and I forget.
I see and I remember.
I do and I understand.
(Chinese saying)
EMAG Practical training
Setting up EMAG manufacturing systems
Central elements:
Practical training in the use of operating elements and in
managing operating cycles | Working in operating mode
Automatic | Workpiece and workpiece program selection at
the control panel | Setting up the machine (e.g. workholding
equipment, tools, transport pallets, gripper jaws) | Read-in of
existing workpiece-related sample programs | Ascertaining all
necessary workpiece-specific data and entering them in the
NC program or the relevant input menus | Test-running auto-
matic cycles (e.g. unloading, loading, clamping, reclamping) |
Test production | Removing tooling set from machine
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Run-in and optimisation of new workpiece programs
Central elements:
Practical training in the use of operating elements and in
managing operating cycles | Read-in of existing workpiece
programs | Reading tooling layouts | Gauging tools and ente-
ring cutting edge data | Setting up the tooling system | Work-
piece and workpiece program selection at the control panel |
Test-running the workpiece program block by block | Checking
workpiece dimensions | Carrying out tool corrections and
simple program edits
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Servicing and troubleshooting, mechanical
Central elements:
Practical training in regular maintenance work using examples
given in the EMAG maintenance manual | Exchanging mecha-
nical modules, such as linear measuring systems, feed drives,
ball screws | Fault finding and troubleshooting with the help
of drawings, hydraulics and pneumatics diagrams and the
manuals of outside suppliers
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Servicing and troubleshooting, electrical
The course is directed at all newcomers and those staff Minimum requirement:
members with little practical experience of EMAG ma- EMAG training course Servicing electrics or comparable
chines. Based on what they have learned on the mainte- experience with machine tools
nance course Servicing electrics or on their theoretical
knowledge, we offer them the opportunity to put into Participants:
practise what they have learned. Electricians, maintenance personnel
Central elements:
Practical training in regular maintenance work using examp-
les given in the EMAG maintenance manual | Complete data
backups and data restore processes | Recommissioning after
exchanging electrical or mechanical modules | Fault finding
and troubleshooting with the help of EMAG wiring diagrams
and the manuals of outside suppliers
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Practical experience in manufacturing construction phase
Objectives:
To increase machine availability
To reduce maintenance and repair costs
To optimise wear-and-tear and spare part stocks
To optimise tool procurement
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Practical experience in manufacturing commissioning phase
The EMAG manufacturing system is ready to be started tion with measuring equipment (types, calibration, correcting
in Automatic mode or the first workpieces are already measurements, changes in tolerances) | Familiarisation with
being machined. Dimensional accuracy and 100% functio- machine operation, independent operation with support from
nality are not yet given. The first faults that could affect EMAG personnel | Familiarisation with the first mechanical
basic machine operation have been corrected. and electrical faults and watching how they are corrected, or
correcting them yourself | Setup, tool changes | Presenting
The benefits: suggestions for improvement
You have an overview of the manufacturing system or the
production line
You are feeling capable of handling the operating elements Minimum requirement:
and repetitive operating cycles of the machines Comparable experience with machine tools
You are able to interpret important program parameters and
to enter the relevant data Participants:
You know everything you have to do to achieve and main- Mechanical engineers, electricians, maintenance personnel,
tain the required long-term component quality operators, production managers, supervisors, team leaders,
You are able to recognize any possible malfunctions for setters and others
what they are and know what to do to overcome them
Number of participants:
Objectives: 1 4 participants
To produce components of the best quality and the highest
precision Duration of course:
To noticeably increase machine availability To be decided according to number of participants and their
To increase the process integrity of the production cycle interests
To improve your professional competence and sense of
responsibility
Booking a course should be easy and trouble-free for you. The Copyright
course itself should offer the participant the greatest possible The duplication of course materials for unauthorised purposes
profits. and the passing to, utilisation by and communication of its
contents to third parties is expressly forbidden. The software
We want to be the provider of an excellent qualification sche- used for training purposes during the course may not be
me and will, in this brochure, briefly describe how we intend copied or removed from the training room. The transfer of
to achieve this. participants own software is not permitted.
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For inquiries:
Email: training@emag.com
Fax: +49 7162 17-128
At home in the world.
EMAG
Gruppen-Vertriebs- und Service GmbH
ZETA EMAG Srl EMAG DO BRASIL Ltda. EMAG Machine Tools (Taicang) Co., Ltd.
Viale Longarone 41/A Rua Schilling, 413 Building 3, Cang Neng
20080 Zibido S.Giacomo (MI) Vila Leopoldina Europe & American Technology Park
Italy 05302-001 So Paulo No. 8 Lou Jiang Rd. (N.)
Phone: +39 02 905942-1 SP, Brazil 215400 Taicang
Fax: +39 02 905942-22 Phone: +55 11 38370145 P.R. China
E-mail: zetaemag@emag.com Fax: +55 11 38370145 Phone: +86 512 5357-4098
E-mail: info@brasil.emag.com Fax: +86 512 5357- 5399
www.emag.com