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IEEE TRANSACTIONS ON COMPONENTS, PACKAGING AND MANUFACTURING TECHNOLOGY, VOL. 6, NO.

2, FEBRUARY 2016 249

Influences of Closing Phase Angle and Frequency


on Electrodynamic Stability of
Air Circuit Breaker
Jianyu Qu, Qian Wang, Zhiwei Liu, Hu Zhao, and Xingwen Li, Senior Member, IEEE

Abstract Short-time withstand current (Icw ) is an important single-pair contacts in miniature circuit breakers and molded
parameter for air circuit breakers (ACBs) and easily causes elec- case circuit breakers, Ito et al. [1], [3] and Kawase et al. [2]
trodynamic stability problems. This paper is aimed to investigate analyzed the Holm force by building a contact bridge model
the influences of the closing phase angle and frequency on the
electrodynamic stability of ACB. Considering the skin effect, with the 3-D finite-element methods (FEMs). Stammberger [4]
the interphase effect, and the nonlinear BH characteristics of calculated the repulsion force of the contacts by considering
ferromagnet, a calculation model of a three-phase ACB is built the Holm force and the Lorenz force with the Holm force
based on the 3-D transient finite-element method. It is found formula and the coarser FEM, respectively. Ota et al. [5]
that the movable conductors A5 , B1 , and C1 show the worst investigated the repulsion force variation of the vibrating
electrodynamic stability when the closing phase angle () is equal
to /2, + /6, and + 5/6, respectively, where is the contacts. The repulsion force was calculated with a cylindri-
phase angle difference between the voltage and the current. With cal contact bridge model varying with short-circuit current
the frequency increasing from 50 Hz to 100 and 200 Hz, the and considering the nonlinear characteristics of ferromagnet
slope-shaped distribution of peak currents and repulsion forces in [6] and [7]. For multiple parallel movable contacts in ACBs,
in phases B and C is changed to the valley-shaped distribution, Xiang et al. [8], [9] calculated the repulsion force, considering
and the peak current of B1 is increased by 20% and 38.6%
at the beginning stage of Icw , and by 12.5% and 26.4% at the the skin effect. Fang et al. [10] investigated the influences
periodic stage of Icw , respectively. In addition, the peak lateral of the number of contact pieces on the total repulsion force.
forces of the movable conductors adjacent to other phase are In our previous study, based on the calculated repulsion force
also increased considerably by increasing frequency. and contact temperature, a method to study the Icw capability
Index Terms Air circuit breaker (ACB), closing phase angle, of ACB was introduced [11]. In addition, the stressstrain of
electrodynamic stability, frequency, short-time withstand current. contacts was also calculated with the electromagnetic-thermal-
mechanical coupled-field method [12][14].
I. I NTRODUCTION Although a lot of studies were carried out on the electro-

W IND power attracts a lot of attention as one of the most


promising renewable energy sources, and air circuit
breaker (ACB) is a crucial component for controlling and
dynamic stability of an ACB, there are still some limitations
and scope for further investigation, especially in the interphase
effect on the electrodynamic stability and the influences of
protecting the power distribution network. The permanent closing phase angle and frequency.
magnet wind power generation system may output a current In this paper, a transient FEM model of a three-phase ACB
with varying frequencies in the range of several hertz to about is developed to calculate the transient current, repulsion
200 Hz, which increases the complexity and difficulty of the torque, lateral force, tilting torque, and sliding torque of each
electrodynamic stability of ACBs. movable conductor. Based on this model, the influences of the
Many studies have been performed on the electrodynamic closing phase angle and frequency are investigated both at the
stability of low-voltage circuit breakers. For the case of beginning stage and at the periodic stage of Icw .
Manuscript received August 29, 2015; revised December 6, 2015; accepted
December 15, 2015. Date of publication January 5, 2016; date of current ver- II. C ALCULATION M ODEL AND M ETHOD
sion February 5, 2016. This work was supported in part by the Natural Science
Foundation of Shaanxi Province under Grant 2014JQ7250 and in part by The current-carrying conductors and arc-quenching cham-
the National Natural Science Foundation of China under Grant 51507136. bers of a three-phase ACB are shown in Fig. 1. The phase
Recommended for publication by Associate Editor J. Shea upon evaluation pole distance is 6.95 cm. There are five movable conductors
of reviewers comments. (Corresponding author: Xingwen Li.)
J. Qu, Z. Liu, and X. Li are with the State Key Laboratory of Electrical Insu- in each phase. For phase A, the movable contacts are marked
lation and Power Equipment, Xian Jiaotong University, Xian 710049, China A1 , A2 , A3 , A4 , and A5 , and the nomenclature is similar
(e-mail: 648441293@qq.com; 1217487441@qq.com; xwli@mail.xjtu.edu.cn). for phases B and C. The cylindrical contact bridge model
Q. Wang is with the School of Sciences, Xian University of Technology,
Xian 710054, China (e-mail: 59065110@qq.com). is adopted to describe the current constriction phenomenon
H. Zhao is with the School of Automation, Northwestern Polytechnical between the contacts. Its radius r can be obtained by (1),
University, Xian 710129, China (e-mail: 277472690@qq.com). where F is the total contact force, H is the Brinell hard-
Color versions of one or more of the figures in this paper are available
online at http://ieeexplore.ieee.org. ness, and is the surface conditioning coefficient, which
Digital Object Identifier 10.1109/TCPMT.2015.2511180 is set to 0.45 [10]. In order to simplify the calculation,
2156-3950 2016 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
250 IEEE TRANSACTIONS ON COMPONENTS, PACKAGING AND MANUFACTURING TECHNOLOGY, VOL. 6, NO. 2, FEBRUARY 2016

Fig. 2. Electromagnetic torques on movable conductor A1 (front view).

the beginning stage of Icw . The stage after 15 ms is named the


periodic stage of Icw . It is noted that the electromagnetic forces
and torques are smaller at the periodic stage. However, due to
the considerably long-time duration, it is necessary to study
the alternating electromagnetic force and torque at the periodic
stage. Therefore, this paper investigates the electrodynamic
Fig. 1. Calculation model of the three-phase ACB. stability both at the beginning stage and at the periodic stage
of Icw .
Fig. 2 shows the movable conductor A1 in the front view.
the time-dependent F and the temperature-dependent H The movable conductor can rotate around the contact axis,
are assumed constant for calculating r . The height h is and is forced to press the fixed contact by the contact
set to 0.2 mm [2], [10] spring (shown as Fspring). The electromagnetic torque acting
 on the movable conductors is divided into Trepulsion, Ttilt ,
F
r= . (1) and Tslide according to the direction. Trepulsion is to repulse
H the movable conductor away from the fixed contact. Ttilt is
The rated current of this ACB is 1600 A, and Icw is 55 kA. to tilt the movable conductors, and may increase the contact
The three-phase short-circuit transient currents i a , i b , and i c resistance and mechanical stress. As for Tslide , it may make
are the movable conductor slide on the fixed contact surface, and
increase the contact ablation. The electromagnetic torque is
i a = 2I sin(2 f t + ) 2I sin( )e L t
R
calculated based on the local result coordinate of each movable

i b = 2I sin(2 f t + 120) conductor. As shown in Fig. 2, the local result coordinate
of A1 is located at point O, the center of the axis hole of A1 .
2I sin( 120)e L t
R

The x-axis of the coordinate is along vector OC, where C is
i c = 2I sin(2 f t + 240)
R
the contact point. The y-axis is normal to OC and pointing
2I sin( 240)e L t (2) upward, and the z-axis is normal to the x y plane and pointing
inward. Therefore, the electromagnetic torques can be obtained
where by Trepulsion = Tz , Ttilt = Tx , and Tslide = Ty , where Tx , Ty ,
I effective value of short-circuit current; and Tz are the integral electromagnetic torques in x-, y-,
f frequency; and z-directions, respectively, according to the local result
closing phase angle; coordinate of each movable conductor. Besides, the lateral
phase angle difference between voltage and current; force (Flateral ) is also calculated with Flateral = Fz .
R equivalent resistance of test network; The electromagnetic force is calculated by the following
L equivalent inductance of test network. formula:
According to IEC 60947, R/L should be assigned to 20.4 
(i.e., cos = 0.2), and the peak current should be 2.2I if F = Js Bdv
 (3)
f = 50 Hz and I >50 kA. is often assigned to /2
to make the peak current of phase A reach 2.2I . However, where Js is the current density, which includes the conductive
a peak current of 2.2I can also be obtained by setting current and the eddy current, and B is the magnetic flux
to /6 or 5/6 for phases B or C, respectively. density.
The transient component of the short-circuit current is In our previous study, the above-mentioned model has been
usually considerably large at the beginning stage, then decays used to analyze the tilting and sliding phenomenon of movable
quickly later, and becomes negligible after 60 ms. This causes conductors during the Icw test, and the result was verified by
the short-circuit current of each phase to reach the peak value comparing the size, the position, and the sliding trace of the
before 15 ms. Thus, in this paper, the period is divided into erosion marks on movable and fixed contact tips from the
two parts. The first part is the stage before 15 ms, and named experimental results [15].
QU et al.: INFLUENCES OF CLOSING PHASE ANGLE AND FREQUENCY ON ELECTRODYNAMIC STABILITY 251

Fig. 3. Influences of closing phase angle on peak currents of movable Fig. 4. Influences of closing phase angle on peak Trepulsion at the beginning
conductors at the beginning stage. stage.

III. C ALCULATION R ESULTS


Ansys V. 15 was adopted to perform the transient elec-
tromagnetic calculations on a computer with quad-core
CPU at 3.40 GHz and 32G RAM. The model was meshed
by the free mesh scheme, and about two million tetrahedral
elements were generated. All elements were set to the element
type of solid 236. It took about 25 h to complete the 30 steps
of the electrodynamic stability calculation at the beginning
stage, and nearly 48 h for the 50 steps of the periodic stage
calculation. The load step size was 0.5 ms. The shared memory
parallel method was used to accelerate the calculation.

Fig. 5. Influences of closing phase angle on peak Flateral at the beginning


A. Influences of Closing Phase Angle on Electrodynamic stage.
Stability of Movable Conductors
According to (2), the peak currents of i a , i b , and i c reach
2.2I when is equal to /2, + /6, and + 5/6, distribution in phase B and phase C can also be explained as
respectively. This part mainly discusses the influences of the follows. At the peak-current moment of phase B, the currents
closing phase angle on the electrodynamic stability of movable induced by i A and i C in movable conductors of phase B are in
conductors at the beginning stage and at 50 Hz. the same direction. The induced currents increase the currents
Fig. 3 shows the peak currents of movable conductors at in B1 and B2 , but decrease the currents in B4 and B5 . At the
the beginning stage of Icw . It is found that the peak currents peak-current moment of phase C, the currents induced by
of movable conductors present a valley-shaped distribution i A and i B in movable conductors of phase C are in the opposite
in phase A, and a slope-shaped distribution in phase B and direction. However, the current induced by i B is much larger,
phase C. In particular, the slope is steeper in phase B. The which increases the currents in C1 and C2 and decreases the
largest currents of movable conductors when is equal to currents in C4 and C5 .
/2, + /6, and + 5/6 which are 2.22I M at A1 , As shown in Fig. 4, the distribution of peak Trepulsion
2.50I M at B1 , and 2.35I M at C1 , respectively, where is similar to that of the peak current. That is because of
I M (55 kA/5 = 11 kA) is the average effective current of the positive correlation between Trepulsion and the square of
a movable conductor. the short-circuit current. The largest Trepulsion of movable
The above-mentioned distributions are mainly caused by the conductors when is equal to /2, + /6, and + 5/6
skin effect and the interphase effect of current. It is known which are 1.63 Nm at B1 , 2.11 Nm at B1 , and 1.84 Nm at C1 ,
that the phase angle lags 2/3 from phase A to phase B, and respectively.
phase C. At the peak-current moment of phase A, both the Fig. 5 shows the influences of closing phase angle on the
direction of the currents of phases B and C is opposite to peak Flateral at the beginning stage. It is found that the peak
that of phase A, and the current variations of phases B and C Flateral are positive on the No. 1 and No. 2 movable conductors
are opposite. Therefore, the induced currents by i B and i C in each phase, and are negative on the No. 4 and No. 5
in the movable conductors of phase A are in the opposite movable conductors. Moreover, the absolute values of peak
direction and counteract each other. Due to the skin effect, Flateral (|Flateral |) are larger at the outer movable conductors
the currents flowing through the outer movable conductors in each phase. It indicates that Flateral strongly attracts the
(i.e., A1 and A5 ) are larger. Similarly, the slope-shaped current outer movable conductors toward the middle of each phase.
252 IEEE TRANSACTIONS ON COMPONENTS, PACKAGING AND MANUFACTURING TECHNOLOGY, VOL. 6, NO. 2, FEBRUARY 2016

Fig. 6. Influences of closing phase angle on peak Ttilt at the beginning stage. Fig. 8. Transient current, electromagnetic force, and torques of movable
conductor B1 within 16 ms ( = + /6).

TABLE I
P EAK C URRENT OF E ACH P HASE AT THE B EGINNING
S TAGE OF Icw W HEN = /6

especially the movable conductor B1 . Fig. 8 shows the current,


Fig. 7. Influences of closing phase angle on peak Tslide at the beginning
electromagnetic force, and torques of movable conductor B1
stage. when = + /6. It is found that the current and Trepulsion
reach the peak value at about 9.6 ms, but Flateral , Ttilt , and Tslide
reach the peak value 1 ms later, due to the influences of other
The primary cause of Flateral is the attractive forces among movable conductors.
movable conductors in the same phase. The attractive forces
are balanced on the inner movable conductors while accumu-
lated on the outer movable conductors. Another reason is the B. Influences of Frequency on Electrodynamic
electromagnetic forces from the movable conductors in other Stability of Movable Conductors
phases, which makes |Flateral | distribution asymmetric in each The frequency of short-circuit current may influence the
phase. It can be found that A5 > A1 , B1 > B5 , and C1 > C5 electrodynamic stability of movable conductors both at the
for |Flateral |. Take A5 in the case of = /2, for example. beginning stage and at the periodic stage of Icw .
The current of A1 A4 is in the same direction with that At the beginning stage of Icw , the higher frequency has no
of A5 , but the current of B1 B5 and C1 C5 is in the effect on the damping transient component current, but makes
opposite direction to that of A5 at about 9.6 ms. Therefore, the moment of peak current earlier. Therefore, the peak current
the attractive force from A1 A4 and the repulsive force from of each phase increases at the beginning stage of Icw . Take
B1 B5 and C1 C5 are in the same direction at that time, = /6 as an example. Table I shows the peak current
which causes the largest peak lateral force of A5 in the case of each phase at the beginning stage of Icw . It is found that
of = /2. the peak current of phase B reaches 2.4I and 2.6I when the
The influences of closing phase angle on the peak Ttilt frequency increases to 100 and 200 Hz, respectively.
and the peak Tslide at the beginning stage are shown in Fig. 9 shows the influences of frequency on the peak
Figs. 6 and 7, respectively. It is clearly found that the peaks currents of movable conductors at the beginning stage of Icw .
Flateral , Ttilt , and Tslide have a similar distribution. This is In general, it is found that the skin effect is enhanced con-
because Ttilt and Tslide mainly result from Flateral of each siderably at a higher frequency. For phase A, the valley-
movable conductor, which distributes asymmetrically about the shaped distribution of peak currents becomes steeper at a
x-axis and the y-axis of the local result coordinate. In addition, higher frequency. For phases B and C, the slope-shaped
the largest Flateral , Ttilt , and Tslide of movable conductors when distribution of peak current is changed to the valley-shaped
is equal to /2, + /6, and + 5/6 which occur at distribution when f increases from 50 Hz to 100 and 200 Hz.
A5 , B1 , and C1 , respectively. In addition, the peak current of B1 at the beginning stage is
Based on the analysis above, the movable conductors A5 , enlarged 20% and 38.6%, and reaches 3I M and 3.46I M when
B1 , and C1 show the worst electrodynamic stability when f increases to 100 and 200 Hz, respectively. This increase rate
is equal to /2, + /6, and + 5/6, respectively, is larger than that of the current of the whole phase.
QU et al.: INFLUENCES OF CLOSING PHASE ANGLE AND FREQUENCY ON ELECTRODYNAMIC STABILITY 253

Fig. 9. Influences of frequency on peak currents at the beginning stage Fig. 11. Influences of frequency on peak current at the periodic stage.
( = /6).

Fig. 12. Influences of frequency on Flateral at the periodic stage.


Fig. 10. Influences of frequency on Flateral at the beginning stage
( = /6).

As for the peak Trepulsion, the influences of frequency


are similar to that of peak currents. The peak Trepulsion
of B1 is enlarged 51% and 114.9% when f increases to
100 and 200 Hz, respectively.
Fig. 10 shows the influences of frequency on the peak Flateral
of movable conductors at the beginning stage of Icw . It is found
that the peak Flateral of the movable conductors adjacent to
other phase (i.e., A5 , B1 , B5 , and C1 ) is enlarged considerably
at a higher frequency, but the peak Flateral of other movable
conductors change slightly. The peak Flateral of B1 is enlarged Fig. 13. Transient current, electromagnetic force, and torques of movable
to 35.3% and 63.3% when f increases to 100 and 200 Hz, conductor B1 at the periodic stage of Icw at 200 Hz.
respectively. Due to the relationship between Flateral , and Ttilt
and Tslide , the influences of frequency on Ttilt and Tslide are
similar to that on Flateral . For phases B and C, the slope-shaped distribution changes
Frequency influences the electrodynamic stability of ACB to the valley-shaped distribution, and the movable conductors
not only at the beginning stage but also at the periodic stage with the smallest peak current transfer from No. 5 to No. 4
of Icw . At the periodic stage,
although the peak currents and No. 3 when frequency increases from 50 Hz to 100 and
of each phase are equal ( 2I ) at different frequencies, the 200 Hz, respectively. To be specific, the peak current of B1 at
current of movable conductors distributes differently, as shown the periodic stage is 1.77I M when f = 50 Hz. It is increased
in Fig. 11. Due to the stronger skin effect at a higher by 12.5% and 26.4% and reaches 2I M and 2.24I M when f
frequency, the peak currents of No. 2, No. 3, and No. 4 increases to 100 and 200 Hz, respectively. As for the peak
movable conductors of each phase decrease, but the peak Trepulsion of B1 at the periodic stage, it is increased by 36.4%
currents of No. 1 and No. 5 movable conductors increase, and 86.2% when f increases to 100 and 200 Hz, respectively.
with increasing frequency. For phase A, the valley-shaped Fig. 12 shows the influences of frequency on peak Flateral
distribution becomes steeper from 50 Hz to 100 and 200 Hz. of movable conductors at the periodic stage of Icw . Similar to
254 IEEE TRANSACTIONS ON COMPONENTS, PACKAGING AND MANUFACTURING TECHNOLOGY, VOL. 6, NO. 2, FEBRUARY 2016

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valley-shaped distribution, and the peak current of B1 is
increased by 20% and 38.6% at the beginning stage, and
by 12.5% and 26.4% at the periodic stage, respectively. Jianyu Qu was born in Shanxi, China, in 1988.
3) The peak |Flateral | of the movable conductors adjacent He received the B.S. degree in electrical engi-
neering from Xian Jiaotong University, Xian,
to other phase (i.e., A5 , B1 , B5 , and C1 ) is increased China, in 2011, where he is currently pursuing the
considerably at a higher frequency. When frequency Ph.D. degree in electrical engineering.
increases from 50 Hz to 100 and 200 Hz, the peak Flateral His current research interests include low-voltage
of B1 is increased by 35.3% and 63.3% at the beginning electric apparatus and arc plasma applications.

stage, and by 11.5% and 19.9% at the periodic stage,


respectively.
4) It is expected that the parameters of the width of each
parallel contact, the distance between the neighboring
Qian Wang was born in Xian, China, in 1981.
contacts, and the spring force acting on the contacts, She received the B.S., M.S., and Ph.D. degrees from
could be optimized to restrain the negative influences of Xian Jiaotong University, Xian, in 2003, 2006, and
the closing phase angle and frequency on the electrody- 2013, respectively, all in electrical engineering
She was with Applied Materials, Xian, from
namic stability of ACBs. 2006 to 2009. She is currently a Lecturer with
the Xian University of Technology, Xian. Her
current research interests include power equipment
R EFERENCES and plasma physics.

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He received the B.S. degree in electrical engineering
electrodynamic repulsion forces in stationary electric contacts taking
from Dalian Maritime University, Dalian, China,
into account asymmetric shape, IEEE Trans. Magn., vol. 33, no. 2,
in 2014. He is currently pursuing the M.S. degree
pp. 19941999, Mar. 1997.
in electrical engineering with Xian Jiaotong Uni-
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versity, Xian, China.
electromagnetic forces in low voltage ac circuit breakers using 3-D finite His current research interests include low-voltage
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electric apparatus.
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QU et al.: INFLUENCES OF CLOSING PHASE ANGLE AND FREQUENCY ON ELECTRODYNAMIC STABILITY 255

Hu Zhao was born in Shanxi, China, in 1986. Xingwen Li (SM13) was born in Shanxi,
He received the B.S. degree in electrical engineering China, in 1978. He received the B.S., M.S.,
from Northwestern Polytechnical University, Xian, and Ph.D. degrees in electrical engineering from
China, in 2008, and the Ph.D. degree in electrical Xian Jiaotong University, Xian, China, in 1999,
engineering from Xian Jiaotong University, Xian, 2001, and 2006, respectively.
in 2015. He was a Visiting Scholar with the Department
He is currently a Lecturer with Northwestern Poly- of Information Systems, Osaka University, Osaka,
technical University. His current research interests Japan, from 2001 to 2002. He is currently a
include low-voltage electric apparatus and power Professor with Xian Jiaotong University. His cur-
electronics. rent research interests include power equipment and
plasma physics.

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