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DEP.

Freque
Machine Name Part Name Status Check Instructions Summary
Code ncy
111 Mix crusher D Run Look/listen/feel inspection for irrigularities of any kind.
111 Mix crusher D Run Check noise & vibration level of the hammer crusher.
D Look for any signs of loose bolts at the wear plates of the hammer crusher on
111 Mix crusher Run
casing, sides & inlet.
Crusher
6M Check for wear rate parts "hammers, hammer discs & wear plates".
111 Mix crusher Stop
(measure & record)
111 Mix crusher 6M Stop Re-tighten all bolts in the hammer crusher "referring to specified tightening torque".
111 Mix crusher w Stop Check the outlet gate bar
111 Mix crusher w Stop Measure the distance between and around grate bar from two side and compare with manual
111 Mix crusher Crusher w Stop Check and adjust anvil
111 Mix crusher M Stop Check saftey coupling and shear pin
111 Mix crusher w Stop Re-tighten all bolts in the hammer crusher "referring to specified tightening torque".
111 Mix crusher Drive D Run Look/listen/feel inspection for irrigularities of any kind.
111 Mix crusher Retaining rings M Stop Tighten the bolts of the retaining ring "tightening torque 200Nm".
111 Mix crusher Bearings D Run Check bearing temperature.
111 Mix crusher Anvil M Stop Check the distance from the anvil to the hammers.
111 Mix crusher grate bar M Stop Check the distance between grate bar and hammers.
111 Inlet roller Inlet roller W Stop Check the inlet roller for wear.
111 Inlet roller Seal M Stop Dismantle the labyrinth seal and remove old grease from seal.
111 Inlet roller Bearings D Run Check bearing temperature.
111 Apron Feeder Apron plates D Run Check that all parts have been fixed in correct manner.
111 Apron Feeder Chains S A T D Stop Check that gear unit is filled with oil.
111 Apron Feeder Drive W Run Check that bearings have been greased.
Apron Feeder Chain D Check that the chains have been tensioned by means of the HYDRAULIC
111 Run
TAKE-UP STATION (60 BAR)
111 Apron Feeder Support roller chains W Run Check that chain and support rollers have been thoroughly lubricated
Check for any skew-running of chains; the clearance between the collars of
111 Apron Feeder Bearings take-up shaft W Run
wheels and the rails must be the same from two side.
Apron Feeder M Check for any skew-running of chains; the clearance between the collars
111 Chain Run
of wheels and the rails must be the same from two side.
Check that the apron plates are supported by the support rollers
111 Apron Feeder Apron plates W Run
throughout their length
Apron Feeder Apron plates D Check that the apron plates are clear of one another when they are
111 Run
turned over the chain wheels
111 Apron Feeder Bearings, drive shaft D Run Check the abnormal sounds.
111 Apron Feeder Bearings take-up shaft D Run Check that the bearings on the drive shaft do not generate heat. A
111 Apron Feeder chain wheel segment Year Stop Check chain wheel segment for wear

111 Chain Scraper M Stop Check the fastening of all erection bolts and chain wheel
111 Chain Scraper M Stop Check scraper blades for wear
Chain
111 Chain Scraper M Stop Check that the chains are properly tracked on the chain wheel
111 Chain Scraper Y Stop Check elongation of chain
111 Chain Scraper D Run Check fastening bolts for bearings housing
111 Chain Scraper D Run Check bearing temperature
Driving shaft
111 Chain Scraper Y Stop Check bearing clearance
111 Chain Scraper Y Stop Check shaft for cracks and wear
111 Chain Scraper Geared Motor W Run Check for any abnormal noise, oil level, oil leakage & fixation

111 Centralized Lubrication M Run Visual inspection over the unit


111 Centralized Lubrication Lubrication Unit Y Stop Check tighten of all lines
111 Centralized Lubrication M Run Functional check over the unit
111 Centralized Lubrication M Run Check for unusual noise
111 Centralized Lubrication 6M Run Check sockets for leakages
111 Centralized Lubrication D Run Check the main grease supply
Pump
111 Centralized Lubrication D Run Check for leakages greasel
111 Centralized Lubrication M Run Check the air distributor
111 Centralized Lubrication M Run Check the air pressure to pump
111 Centralized Lubrication Pressure Relief Valve Y Stop Check the pressure relief valve

111 Filter fan Vibration W Run Check horizontal , vertical and axial
111 Filter fan Motor W Run Check for Loose, Abnormal Noise, Temperature, Vibration
111 Filter fan V-belt drive M Stop Check tension of belt
111 Filter fan Temperature of bearing W Run measure bearing temperature and compare with permissible
111 Filter fan Condition of bearing M Stop/Run Check seal, locating ring
111 Filter fan Shaft seal Y Stop Check condition, The sealing disc must not give rise to squeezing around the shaft.
111 Filter fan Tighten bolts W Stop Check bolt state
111 Filter fan Fan housing Y Stop Check bolt state, cracks, wear
111 Filter fan Impeller 6M Stop Check crack formation, erosion of material
DEP. Freque
Machine Name Part Name Status Check Instructions Summary
Code ncy
111 Filter fan Clean-up Y Stop Check clean of parts
111 Filter fan Clean-up Y Stop Remove rust
111 Filter fan Clean-up Y Stop Change lubricating grease
111 Filter fan Clean-up 2M Stop Re-lubricate bearing

111 Crane Traveling machinery W Stop Check condition of monitoring Unit (output Value)
111 Crane Traveling machinery M Stop Lubricating the Wire Robe and check the wire Rope
111 Crane Traveling machinery Y Stop Check Break disassembly inspection & Cleaning Lubrication
111 Crane wire Rope W Stop Check condition of monitoring Unit (output Value)
111 Crane wire Rope M Stop Lubricating the Wire Robe and check the wire Rope
111 Crane Trolley W Stop Visual inspection ( brake, connection and screw tightness)
111 Crane Trolley Y Stop Check Break disassembly inspection & Cleaning Lubrication
111 Crane Trolley 3Y Stop Tightening of fixing bolts, check the wear of traveling wheels
111 Crane Trolley 3Y Stop Check lubrication of the transmission shaft and open transmission
111 Crane Trolley 3Y Stop Check drum bearing
111 Crane Rope Guide 6M Stop Complete inspection, lubricating the rope guide , rope clamps, rope anchore, sheaves and hook
111 Crane Rope Guide Y Stop Check rope Drum hoist frame and control equipment
111 Crane Gear Box and coupling 3Y Stop Complete inspection of gear box and for coupling

111 Air Sluice Impeller (01) W Stop Check the impeller for wear, and that it is positioned in the center of the housing
111 Air Sluice Impeller (01) M Stop Check the welds for any visible cracks.
111 Air Sluice Stuffing boxes (02) W Run Check for Leaks at packings (03).
111 Air Sluice Geared Motor (10) W Run Check for Leak, Loose, Abnormal Noise, Temperature, Vibration.
111 Air Sluice Geared Motor (10) Y Stop Comlete Inspection for gear condition, bearing clearance, seals, sleeves.
111 Air Sluice Coupling (09) M Stop Check conditiom, and rubber element.
Ball Bearing /Flanged bearing housing
111 Air Sluice
(05)
W Run Check bearing temperature, & listen for abnormal noise
Ball Bearing /Flanged bearing housing
111 Air Sluice
(05)
M Stop Check housing for fastining and check parts for cracks and fractures.
111 Air Sluice Housing (08) Y Stop Check for wear, and corrosion.
111 Air Sluice Housing (08) Y Stop Check for correct baldining sequence.

Check that the valves function properly.This can be checked physically by


111 Bag filter Solonid Valve /Memberane Valves W Run
touching the valves since the compressed air bursts.
111 Bag filter Filter Bags W Run Check for presence of visible dust in the air flow discharged from the stack
111 Bag filter Filter Bags M Stop Check that the bags are properly fastened
111 Bag filter Filter Bags M Stop Check that all bag rows are cleaned.
111 Bag filter Filter Bags M Stop Check for damage or weakened bag
111 Bag filter Compressed air system W Run Check that the pressure in the system is 6 bar.
111 Bag filter Compressed air system W Run Check that the compressed air is clean,dry,and free from oil.
111 Bag filter Compressed air system W Run Check that the automatic water separator is operating correctly
111 Bag filter Compressed air system W Run Check the joints in the compressed air system for leak.
111 Bag filter Heating Elements W Run Chech that the heating Elements art intact by measuring the power consumption.
111 Bag filter Bag Housing M Run Check that all inspection hatches and joints are tight.
111 Bag filter Bag Housing M Run Check the paint work of the filter housing
111 Bag filter Air Sluice W Run Check coupling condition & clearance.
111 Bag filter Air Sluice W Run Check geard Motor
111 Bag filter Air Sluice W Run Check Bearing & grease
111 Bag filter Dedusting pipes W Run Chech of wear.
111 Bag filter Silencer Baffler W Run Chech condition

111 Belt conveyor M Run Check the pulley for mechanical fault, check for irregularities of any kind
Drive Station
111 Belt conveyor M Run Check fasteninig of bearing housing and the temp. in pulley bearings (60C)
111 Belt conveyor Drive Pulley M Stop Check Condition of Rubber lining .
111 Belt conveyor M Run Check scraper blades for wear and position adjustement.
Scraper of pulley
111 Belt conveyor M Stop Check fastening of bolts and nuts
111 Belt conveyor Y Stop Complete inspection for gear condition, bearing clearance, seals, sleeves,back stop.
111 Belt conveyor Drive unit W Run Check Leakage of oil, Oil level, Noise, Temperature, Vibration, & Cleanness.
111 Belt conveyor (Motor, gearbox, coupling, bearing) W Run Check oil temperature (Measures and record)
111 Belt conveyor M Run Check gear box runs smoothly and does not generate excessive noise
111 Belt conveyor Fludex coupling M Stop Check General condition, oil level, oil condition and oil seal
111 Belt conveyor W Stop Check Movability of the plough deflector on the suspinsion
Plough deflector
111 Belt conveyor M Stop Check the rubber strip of the plough deflector
111 Belt conveyor Rubber belt M Stop Check belt Tension, belt surface condition, Alignment, damage, general, wear
111 Belt conveyor W Run Check Rotation of Idlers freely without abnormal Noise,check damaged, and wear.
Carring, Return Idlers
Shock absorber, Self Cleaning Idlers
DEP. Freque
Machine Name Part Name Status Check Instructions Summary
Code ncy
Carring, Return Idlers
111 Belt conveyor
Shock absorber, Self Cleaning Idlers
W Run Check the idler center on the shaft.
111 Belt conveyor W Stop Check that the rubber lining on Idlers is intact for the shock absorber Idlers
111 Belt conveyor W Run Check that the wire is intact, & is correctly placed arrounf the rope pulleys.
111 Belt conveyor Tower for counterweight W Stop Check the fastening of wire to tower.
111 Belt conveyor with winch 6W Stop Check the height of the clearance under the counter weight, use the winch to adjust.
111 Belt conveyor 6W Run Check that the counterweight is free to move in both directions, and is not increased.
111 Belt conveyor W Run Check Rotation of Idlers freely without abnormal Noise,check damaged, and wear.
111 Belt conveyor Self-adjusting idler set W Run Check that the supporting iron are free to turn around the vertical axis.
111 Belt conveyor W Run Check idlers surface for cleaning from coated materials.
111 Belt conveyor Structure W Run Check General arrangement structure,structure vibration overall.
111 Belt conveyor Inlet/outlet chutes, Filling M Stop Check Wear, cracks.
111 Belt conveyor hopper, Side Guides M Stop Examine the rubber sealing stips for wear.
111 Belt conveyor Safety guards / Netting covers M Run Check condition, fixing, protective effect
111 Belt conveyor D Run Check the skewing of the belt and rubber belt cobdition.
Belt Weigher
111 Belt conveyor W Stop The range adjustement to be checked, specially in installing of a new belt.
111 Belt conveyor M Stop Examine wire rope for damage and check rope anchorage
Emergency Stop
111 Belt conveyor M Stop Check operation of emergency switches
111 Belt conveyor Askew switches/Speed Monitor M Stop Check operation and condition.

131 Reclaimer Thermostatic valve W Stop Check that the chain rollers lie true against the chain ensure smooth running of the harrow carriage.
131 Reclaimer Pressure valve W Stop Check the rollers for wear . Replace as necessary.
131 Reclaimer Inlet valve W Stop Check for any signs of cracking and againg, Replace as necessary.
131 Reclaimer Belt W Stop Check the steel wire rope for wear. Replace as necessary.
131 Reclaimer Steel wire rope 77 W Stop Check the steel wire rope for wear. Replace as necessary.
131 Reclaimer Guide roller 72 W Stop Check the rollers for wear . Replace as necessary.
131 Reclaimer Rubber buffer 80 W Stop Check for any signs of cracking and againg, Replace as necessary.
131 Reclaimer Machine W Stop Check cleaning, leakage ,& damage.
131 Reclaimer Guide rollers D Run Check blades , fighting for bolts.
131 Reclaimer Guide rollers W Run Check that the rollers rotates without any difficulty (clearance 1:2 mm)
131 Reclaimer Compressor fan D Run Check blades , fighting for bolts.
131 Reclaimer Guide rollers D Run Check that the rollers rotates without any difficulty (clearance 1:2 mm)
131 Reclaimer Oil level D Run Check foams, clean sight glass.
131 Reclaimer Traveling wheels W Run Check that the wheels are correctly tracked on the rails.
131 Reclaimer Bearing housing 19 W Run Look , listen and check for irregularities of any kind.
131 Reclaimer Coupling W Stop Check coupling parts.
131 Reclaimer Outside cooler W Stop Check cleaning , leakage and damage.
131 Reclaimer Chain stands 32 2W Run Check the oil level in the tank 38.
131 Reclaimer Chain stands 33 2W Stop Check the drip feed lubrication through the oil sight glasses 37
131 Reclaimer Locking assembly 66 M Run Check the tension level using a torque spanner.
131 Reclaimer Thermostatic valve M Run Check the parts for wear , Check that the chain wheel 68 is security fastened.
131 Reclaimer Chain wheels 67 & 68 and roller chain 78 M Run Check the parts for wear , Check that the chain wheel 68 is security fastened.
131 Reclaimer Harrow teeth M Stop Check the teeth for wear or breaking.
131 Reclaimer Swivel rim bearings 45 , 46 and 47 M Stop Check the fastening of the bearing parts.
131 Reclaimer Compressor element M Stop Check the fastening of the bearing parts.
131 Reclaimer Gear wheel 51 and swivel rim bearing 46 M Stop Listen for any abnormal noise from the bearings. Check that the gear wheel meshes correctly so that the clearance between the tip & root of the tooth is the same at both sides of the gear wheel / gear rim.
131 Reclaimer Separator oil M Stop Check the fastening of the blades , Check the wear rails 28, the teeth 29 and corner plates 30 for wear, check the fastening of the parts.
131 Reclaimer Scraper blades 31 M Stop Check the fastening of the blades , Check the wear rails 28, the teeth 29 and corner plates 30 for wear, check the fastening of the parts.
131 Reclaimer Rubber bushing 23 M Stop Check of any signs of cracking and ageing.
131 Reclaimer Chain wheels 17 M Stop Check the teeth for wear, check by tapping the keys lightly with a hammer, that the chain wheels hubs are security fastened on the shaft, check the fastening of the tooth sections.
131 Reclaimer Compressor oil M Stop Change oil, check flushing cycle (use exact oil type).
131 Reclaimer Chain strands 32 M Run Check that the rollers 27 run smoothly when they mesh with the chain wheels and that they move in and out of the upper chain guide without giving rise to shock impact, check the chain unit length for wear & cracks.
131 Reclaimer Bearing housing 19 M Stop Check the fastening of the bearing housings.
131 Reclaimer Outside cooler M Stop Check all bolts joints and retighten as necessary.
131 Reclaimer Machine M Stop Check all bolts joints and retighten as necessary.
131 Reclaimer Guide rollers M Stop Check the clearance must be 1:2 mm.
131 Reclaimer Centralized lubricators 48,49 and 50 M Stop Check the grease content in the tank and refill if the oil volume is inadequate.
131 Reclaimer Cooler M Stop Check the teeth for wear, or breaking.
131 Reclaimer Oil stop valve 2M Run Check the wheels for wear.
131 Reclaimer Harrow body 2M Stop Replacing and check function, check for any cracks.
131 Reclaimer Wire suspension 2M Stop Check for wear ,cutting and grease ,replacement and alignment.
131 Reclaimer 3-way valve 2M Stop Replacing and check function, check for any cracks.
131 Reclaimer Coupling 2M Stop Check for wear ,cutting and grease ,replacement and alignment.
131 Reclaimer Swivel rim bearings 45 , 46 and 47 2M Stop Clean, tighten bolts, check function.
DEP. Freque
Machine Name Part Name Status Check Instructions Summary
Code ncy
131 Reclaimer Traveling wheels 2M Stop Check the wheels for wear.
131 Reclaimer Oil level 2M Stop Check the wheels for wear.
131 Reclaimer Buffers 2M Stop Clean, replace, tighten bolts, check function.
131 Reclaimer Compressor element 2M Stop Clean, tighten bolts, check function.
131 Reclaimer Bearing housing 19 3M Stop Dismantle the top part of the bearing housing and degrease the roller bearing18, check the radial clearance of the roller bearings.
131 Reclaimer Scraper blades 31 5M Stop Replace oil separator ,clean, tighten bolts.
131 Reclaimer Guide rollers 33 5M Stop Clean, tighten bolts, check function.
131 Reclaimer Service moisture trap 5M Stop Clean, tighten bolts, check function.
131 Reclaimer Separator oil 5M Stop Replace oil separator ,clean, tighten bolts.
131 Reclaimer Oil stop valve Y Stop Clean, tighten bolts, check function.
131 Reclaimer Valve kit Y Stop Clean, tighten bolts, check function.
131 Reclaimer Harrow teeth Y Stop Clean with chemical solution if needed ,tight bolts.
131 Reclaimer Cooler Y Stop Clean with chemical solution if needed ,tight bolts.
131 Reclaimer Rubber buffer 80 Y Stop Clean, tighten bolts, check function.
131 Reclaimer Inlet valve Y Stop Clean, tighten bolts, check function.
131 Reclaimer Belt Y Stop Check tension , alignment ,replace if needed.
131 Reclaimer Steel wire rope 77 Y Stop Check tension , alignment ,replace if needed.
131 Reclaimer Pressure valve Y Stop Clean, tighten bolts, check function.
131 Reclaimer Guide rollers 72 Y Stop Clean, tighten bolts, check function.
131 Reclaimer Thermostatic valve Y Stop Clean, replace, tighten bolts, check function.
131 Reclaimer Bearing housing 19 Y Stop Check bearing for visible fracture or crack.
131 Reclaimer Coupling Y Stop Check clearance for bearing and cleaning of the nuts.
131 Reclaimer Roller bearing Y Stop Check clearance for bearing and cleaning of the nuts.
131 Reclaimer Chain wheels 67 & 68 and roller chain 78 Y Stop Clean, replace, tighten bolts, check function.
131 Reclaimer Venting valve Y Stop Clean, tighten bolts, check function.
131 Reclaimer Locking assembly 66 Y Stop Clean, tighten bolts, check function.
131 Reclaimer Bearing 58 ,60 ,61 and 62 Y Stop Clean, tighten bolts, check function.
131 Reclaimer Travel wheels 57 Y Stop Clean, tighten bolts, check function.
131 Reclaimer Valve kit 2Y Stop During the overhauls, the bearing must be dismantled and examined in respect of wear ,cracks and radial play.
131 Reclaimer Swivel rim bearings 45 , 46 and 47 2Y Stop Check bearing for visible fracture or crack.
131 Reclaimer Compressor element 2Y Stop Check bearing for visible fracture or crack.
131 Reclaimer Bearing 58 ,60 ,61 and 62 2Y Stop During the overhauls, the bearing must be dismantled and examined in respect of wear ,cracks and radial play.
131 Reclaimer Guide rollers 33 6Y Run Check the rollers for wear.
131 Reclaimer Service moisture trap 6Y Run Check the rollers for wear.

641 Vacuum Cleaner Main pocket filter 2M Stop Clean the filter.
641 Vacuum Cleaner Main pocket filter 2M Stop Check the panels and reassemble them.
641 Vacuum Cleaner Safety Cartridge filter M Stop Check and clean from the eventual dust deposite.
641 Vacuum Cleaner Driving Belts M Stop Check the tension of V-belt.
641 Vacuum Cleaner Driving Belts M Stop Check the pulley alignment.
641 Vacuum Cleaner Driving Belts M Stop Tighten well the screws.
641 Vacuum Cleaner Rotary blower pump 3M Stop Check the level of the lubricant in the oil sump.
641 Vacuum Cleaner Shaker device 3M Stop Check the lock nut clamping.
641 Vacuum Cleaner Shaker device 3M Stop Oil the roller bearing.
641 Vacuum Cleaner Shaker device 3M Stop Check the socket joint.
641 Vacuum Cleaner Safety valve 3M Stop Oil the valve shaft and its sliding seat.

641 Traveling Belt, Drive Unit Y Stop Check the gearbox oil.
641 Traveling Belt, Drive Unit 6M Stop Check the drive and driven sprockets and its chains
641 Traveling Belt, Drive Unit 2Y Stop Check motor bearings.
641 Traveling Belt, Drive Unit W Run/Stop Check the wheels for wear and smooth running and the rails for wear
641 Traveling Belt, Driving belts and straps M Stop Check the wear and tension of rubber belt.
641 Traveling Belt, Driving belts and straps M Stop Check the transmission chains and pinions for wear and misalignment.
641 Traveling Belt, Drums and idlers W Run/Stop Check drums and idlers for wear.
641 Traveling Belt, Drums and idlers Y Stop Check bearings and regrease.

641 Packing Machine Complete Pneumatic system D Run Check for any plugging.
641 Packing Machine Complete Pneumatic system Y Stop Clean transparent cup with water and soap
641 Packing Machine Complete Pneumatic system 4M Stop Clean the filter element with a solvent and by a jetting compressed air.
641 Packing Machine Complete Pneumatic system D Run Check for losses or slippages from the plant
641 Packing Machine Complete Pneumatic system W Stop Check to ensure the presence of lubricants in the appropriate cup on the compressed air distributing assembly.
641 Packing Machine Complete Shut off gate W Run Check product losses from the gate
DEP. Freque
Machine Name Part Name Status Check Instructions Summary
Code ncy
641 Packing Machine Complete Shut off gate M Stop Check the spherical joints installed at the extremities of cylinders.
641 Packing Machine Complete Shut off gate 2M Stop Check both of the fixed and moving gates for wear.
641 Packing Machine Complete Bag locking D Run Check the gap between the rubber shoe and the nozzle.
641 Packing Machine Complete Bag locking D Run Check the rubber shoe for cracks and rigidity.
641 Packing Machine Complete Bag locking D Run Check for eventual slippages.
641 Packing Machine Complete Cellular dosing unit-Vertical dosing unit Y Stop Check oil level of the gearbox
641 Packing Machine Complete Cellular dosing unit-Vertical dosing unit Y Stop/Run Check motor bearings.
641 Packing Machine Complete Cellular dosing unit-Vertical dosing unit Y Run Check to ensure that there are no slippages or cracks in tubing.
641 Packing Machine Complete Cellular dosing unit-Vertical dosing unit Y Stop Check alignment of transmission sprockets and wear of the chains
641 Packing Machine Complete Discharge Belt Y Stop Check oil level of the gearbox
641 Packing Machine Complete Discharge Belt Y Stop Check motor bearings.
641 Packing Machine Complete Discharge Belt M Stop Check the belt for wear
641 Packing Machine Complete Discharge Belt W Stop Clean the belt
641 Packing Machine Complete Turbine impeller stuffing box W Run Check for product losses from the stuffing box
641 Packing Machine Complete Turbine impeller stuffing box Y Stop/Run Check motor bearings.
641 Packing Machine Complete Drive Unit Y Stop Check oil level of the gearbox
641 Packing Machine Complete Drive Unit Y Stop/Run Check motor bearings.

641 Truck Loader Drive Unit Y Stop Check the gearbox oil.
641 Truck Loader Drive Unit 6M Stop Check the drive and driven sprockets and its chain
641 Truck Loader Drive Unit 2Y Stop Check motor bearings.
641 Truck Loader Driving belts and straps M Stop Check the wear and tension of rubber belt.
641 Truck Loader Driving belts and straps M Stop Check the transmission chains and pinions for wear and misalignment.
641 Truck Loader Drums and idlers W Run/Stop Check drums and idlers for wear.
641 Truck Loader Drums and idlers Y Stop Check bearings and regrease.

641 Lowering Loading Conveyor Chain W Run Clean and lubricate the chain.
641 Lowering Loading Conveyor Chain W Stop Check the number of broken wires.
641 Lowering Loading Conveyor Chain 3M Stop Check the rope diameter reduction, it should not exceed 15% of the nominal diameter
641 Lowering Loading Conveyor Chain W Run Check the rope for deformations due to twisting or strong external actions.
641 Lowering Loading Conveyor Hook W Stop Check the hook for freedom of rotation.
641 Lowering Loading Conveyor Hook W Stop Check that the rope return pulleys are free to rotate.
641 Lowering Loading Conveyor Hook 3M Stop Check wear in the area in contact with the slings.
641 Lowering Loading Conveyor Pulley of bottom block W Stop Check pulley for correct operating.
641 Lowering Loading Conveyor Pulley of bottom block 3M Stop Check the groove of pulley for wear.
641 Lowering Loading Conveyor Reduction unit W Run Check the noise level of the reduction unit.
641 Lowering Loading Conveyor Reduction unit 3M Stop Check oil level.
641 Lowering Loading Conveyor Reduction unit Y Stop Check bearings and internal elements.
641 Lowering Loading Conveyor Self-braking motor 3M Stop Check the wear of the friction surfaces on the moving anchore and the rear shield.
641 Lowering Loading Conveyor Self-braking motor Y Stop Check motor bearings.
641 Lowering Loading Conveyor Limit switches D Run Check for conditions and correct operation
641 Lowering Loading Conveyor Limit switches W Stop Check the moving elements for integrity
641 Lowering Loading Conveyor Limit switches W Stop Check attachment screws for correct tightening

641 Throttle Valve Stuffing box 2Y Run Check the stuffing boxes do not leak. Retighten if necessary .
641 Throttle Valve Valve plate 2Y Run Check that the valve plate is intact .
641 Throttle Valve Hand wheel M Stop Check that the valve forward and backward -from closed to open.

Two-Way Mobile Rubber-Belt


641 Drive unit Y Stop Change the gearbox oil.
Bag Diverter
Two-Way Mobile Rubber-Belt
641 Drive unit 2Y Stop Grease the motor bearings.
Bag Diverter
Two-Way Mobile Rubber-Belt
641 Rubber belt 2W Stop Check the wear condition and the stretch of the belt
Bag Diverter
Two-Way Mobile Rubber-Belt
641 Bearing supports Y Stop Grease te support.
Bag Diverter
Two-Way Mobile Rubber-Belt
641 Bearing supports D Run Clean by a flow of compressed air.
Bag Diverter

641 Long Belt Conveyor Drive Station M Run Check the pulley for mechanical fault, check for irregularities of any kind
641 Long Belt Conveyor Drive Station M Run Check fasteninig of bearing housing and the temp. in pulley bearings (60C)
641 Long Belt Conveyor Drive Station M Stop Check Condition of Rubber lining .
641 Long Belt Conveyor Scraper of pulley M Run Check scraper blades for wear and position adjustement.
DEP. Freque
Machine Name Part Name Status Check Instructions Summary
Code ncy
641 Long Belt Conveyor Scraper of pulley M Stop Check fastening of bolts and nuts
Drive unit
641 Long Belt Conveyor Y Stop Complete inspection for gear condition, bearing clearance, seals, sleeves,back stop.
(Motor, gearbox, coupling, bearing)
Drive unit
641 Long Belt Conveyor W Run Check Leakage of oil, Oil level, Noise, Temperature, Vibration, & Cleanness.
(Motor, gearbox, coupling, bearing)
Drive unit
641 Long Belt Conveyor W Run Check oil temperature (Measures and record)
(Motor, gearbox, coupling, bearing)
Drive unit
641 Long Belt Conveyor D Run Check gear box runs smoothly and does not generate excessive noise
(Motor, gearbox, coupling, bearing)
641 Long Belt Conveyor Fludex coupling M Stop Check General condition, oil level, oil condition and oil seal
641 Long Belt Conveyor Plough deflector W Stop Check Movability of the plough deflector on the suspinsion
641 Long Belt Conveyor Plough deflector M Stop Check the rubber strip of the plough deflector
641 Long Belt Conveyor Rubber belt M Stop Check belt Tension, belt surface condition, Alignment, damage, general, wear
Carring, Return Idlers
641 Long Belt Conveyor W Run Check Rotation of Idlers freely without abnormal Noise,check damaged, and wear.
Shock absorber, Self Cleaning Idlers
Carring, Return Idlers
641 Long Belt Conveyor W Run Check the idler center on the shaft.
Shock absorber, Self Cleaning Idlers
Carring, Return Idlers
641 Long Belt Conveyor W Stop Check that the rubber lining on Idlers is intact for the shock absorber Idlers
Shock absorber, Self Cleaning Idlers
Tower for counterweight
641 Long Belt Conveyor W Run Check that the wire is intact, & is correctly placed arrounf the rope pulleys.
with winch
Tower for counterweight
641 Long Belt Conveyor W Stop Check the fastening of wire to tower.
with winch
Tower for counterweight
641 Long Belt Conveyor 6W Stop Check the height of the clearance under the counter weight, use the winch to adjust.
with winch
Tower for counterweight
641 Long Belt Conveyor 6W Run Check that the counterweight is free to move in both directions, and is not increased.
with winch
641 Long Belt Conveyor Self-adjusting idler set W Run Check Rotation of Idlers freely without abnormal Noise,check damaged, and wear.
641 Long Belt Conveyor Self-adjusting idler set W Run Check that the supporting iron are free to turn around the vertical axis.
641 Long Belt Conveyor Self-adjusting idler set W Run Check idlers surface for cleaning from coated materials.
641 Long Belt Conveyor Structure W Run Check General arrangement structure,structure vibration overall.
Inlet/outlet chutes, Filling
641 Long Belt Conveyor M Stop Check Wear, cracks.
hopper, Side Guides
Inlet/outlet chutes, Filling
641 Long Belt Conveyor M Stop Examine the rubber sealing stips for wear.
hopper, Side Guides
641 Long Belt Conveyor Safety guards / Netting covers M Run Check condition, fixing, protective effect
641 Long Belt Conveyor Belt Weigher D Run Check the taring of of the belt weigher.
641 Long Belt Conveyor Belt Weigher W Stop The range adjustement to be checked, specially in installing of a new belt.
641 Long Belt Conveyor Emergency Stop M Stop Examine wire rope for damage and check rope anchorage
641 Long Belt Conveyor Emergency Stop M Stop Check operation of emergency switches
641 Long Belt Conveyor Askew switches/Speed Monitor M Stop Check operation and condition.

611 Fluxo Slide Fan Vibration W Run Check horizontal , vertical and axial
611 Fluxo Slide Fan Motor W Run Check for Loose, Abnormal Noise, Temperature, Vibration
611 Fluxo Slide Fan Tighten bolts W Stop Check bolt state
611 Fluxo Slide Fan Check fan housing Y Stop Check bolt state, cracks, wear
611 Fluxo Slide Fan Check impeller 6M Stop Check crack formation, erosion of material
611 Fluxo Slide Fan Clean-up Y Stop Check cleaning of filter

611 Fluxo Slide Fan, SI01 Vibration W Run Check horizontal , vertical and axial
611 Fluxo Slide Fan, SI01 Motor W Run Check for Loose, Abnormal Noise, Temperature, Vibration
611 Fluxo Slide Fan, SI01 Tighten bolts W Stop Check bolt state
611 Fluxo Slide Fan, SI01 Check fan housing Y Stop Check bolt state, cracks, wear
611 Fluxo Slide Fan, SI01 Check impeller 6M Stop Check crack formation, erosion of material
611 Fluxo Slide Fan, SI01 Clean-up Y Stop Check cleaning of filter

611 Fluxo Slide Fan, SI02 Vibration W Run Check horizontal , vertical and axial
611 Fluxo Slide Fan, SI02 Motor W Run Check for Loose, Abnormal Noise, Temperature, Vibration
611 Fluxo Slide Fan, SI02 Tighten bolts W Stop Check bolt state
611 Fluxo Slide Fan, SI02 Check fan housing Y Stop Check bolt state, cracks, wear
611 Fluxo Slide Fan, SI02 Check impeller 6M Stop Check crack formation, erosion of material
611 Fluxo Slide Fan, SI02 Clean-up Y Stop Check cleaning of filter

611 Filter Fan Vibration W Run Check horizontal , vertical and axial
611 Filter Fan Motor W Run Check for Loose, Abnormal Noise, Temperature, Vibration
611 Filter Fan V-belt drive M Stop Check tension of belt
611 Filter Fan Temperature of bearing W Run measure bearing temperature and compare with permissible
611 Filter Fan Condition of bearing M Stop/Run Check seal, locating ring
611 Filter Fan Shaft seal Y Stop Check condition, The sealing disc must not give rise to squeezing around the shaft.
611 Filter Fan Tighten bolts W Stop Check bolt state
611 Filter Fan Fan housing Y Stop Check bolt state, cracks, wear
611 Filter Fan Impeller 6M Stop Check crack formation, erosion of material
611 Filter Fan Clean-up Y Stop Check clean of parts
DEP. Freque
Machine Name Part Name Status Check Instructions Summary
Code ncy
611 Filter Fan Clean-up Y Stop Remove rust
611 Filter Fan Clean-up Y Stop Change lubricating grease
611 Filter Fan Clean-up 2M Stop Re-lubricate bearing

611 Hoist Bellow Traveling machinery W Stop Check condition of monitoring Unit (output Value)
611 Hoist Bellow Traveling machinery M Stop Lubricating the Wire Robe and check the wire Rope
611 Hoist Bellow Traveling machinery Y Stop Check Break disassembly inspection & Cleaning Lubrication
611 Hoist Bellow wire Rope W Stop Check condition of monitoring Unit (output Value)
611 Hoist Bellow wire Rope M Stop Lubricating the Wire Robe and check the wire Rope
611 Hoist Bellow Trolley W Stop Visual inspection ( brake, connection and screw tightness)
611 Hoist Bellow Trolley Y Stop Check Break disassembly inspection & Cleaning Lubrication
611 Hoist Bellow Trolley 3Y Stop Tightening of fixing bolts, check the wear of traveling wheels
611 Hoist Bellow Trolley 3Y Stop Check lubrication of the transmission shaft and open transmission
611 Hoist Bellow Trolley 3Y Stop Check drum bearing
611 Hoist Bellow Rope Guide 6M Stop Complete inspection, lubricating the rope guide , rope clamps, rope anchore, sheaves and hook
611 Hoist Bellow Rope Guide Y Stop Check rope Drum hoist frame and control equipment
611 Hoist Bellow Gear Box and coupling 3Y Stop Complete inspection of gear box and for coupling

611 Fluxo Slide Dedusting system W Run Check negative pressure in the fluxoslide in order to eliminte the risk of dust escape
611 Fluxo Slide Noise D Run Check noise loudness
Polyester fabric for holes and
611 Fluxo Slide M Stop/Run Check lower channel reveals presence of dust or material in the channel
obstructions
611 Fluxo Slide Channels D Run Check for material leakage

Check inside through the observation window, observe the proper function of the
542 Automatic Sampler Mixing Tank W Stop
filling and emptying of the tank.
542 Automatic Sampler Mixing Tank M Run/Stop Check that air-tightness is obtained when the observation window is closed.
542 Automatic Sampler Mixing Tank M Stop Check whether the sealing face between beaker and mixing tank has sustained damage.
Check that the pneumatic cylinder functions properly and that the compressed
542 Automatic Sampler Compressed air system W Stop
air system is tight.
542 Automatic Sampler Reed switches W Run/Stop Check the function of REED-switches.
542 Automatic Sampler Sampler M Stop Clean the sampler and its surroundings.
Check beaker valve seats for any signs of damage or improper function,
542 Automatic Sampler Beaker valve M Stop
(check manually and pneumatically).
Check bottom valve seats for any signs of damage or improper function,
542 Automatic Sampler Bottom valve M Stop
(check manually and pneumatically).
542 Automatic Sampler Screw conveyor Y Stop Check the wear rate on the conveyor screw blading.
542 Automatic Sampler Bearing 6M Stop Fill lubricating grease through the grease nipples of both bearings.
542 Automatic Sampler Bearing Y Stop Dismantle the cover/cap of the bearing housings. Remove grease from bearing and check the part for visible cracks and ruptures. Fill the bearing housings to 1/3 of the free volume with fresh lubricating grease and mount the cover/cap.

542 Air Sluice Impeller (01) W Stop Check the impeller for wear, and that it is positioned in the center of the housing
542 Air Sluice Impeller (01) M Stop Check the welds for any visible cracks.
542 Air Sluice Stuffing boxes (02) W Run Check for Leaks at packings (03).
542 Air Sluice Geared Motor (10) W Run Check for Leak, Loose, Abnormal Noise, Temperature, Vibration.
542 Air Sluice Geared Motor (10) Y Stop Comlete Inspection for gear condition, bearing clearance, seals, sleeves.
542 Air Sluice Coupling (09) M Stop Check conditiom, and rubber element.
Ball Bearing /Flanged bearing housing
542 Air Sluice W Run Check bearing temperature, & listen for abnormal noise
(05)
Ball Bearing /Flanged bearing housing
542 Air Sluice M Stop Check housing for fastining and check parts for cracks and fractures.
(05)
542 Air Sluice Housing (08) Y Stop Check for wear, and corrosion.
542 Air Sluice Housing (08) Y Stop Check for correct baldining sequence.

Check all parts of the Cyclone preheater for any signs of corrosion.
542 Cyclone Steel Plates Y Start/Stop
This work may be carried out using an electronic thickness meter, max. allowed corrosion is 20% of the original thickness.
542 Cyclone Doors/holes/hatches 6M Stop All doors, clean-out holes and hatches must be inspected and adjusted to ensure full functionality
542 Cyclone Expansions 6M Stop Check cleaning of all expansions to ensure optimum functionality of the bellows or cloth.
542 Cyclone Sluice Flaps 6M Stop All sluice flaps must be inspected and adjusted to ensure full functionality
542 Cyclone Measuring points 6M Stop All points of measurements, associated pipes and instruments, must be checked and cleaned to ensure optimum functionality.
542 Cyclone Central Pipe 6M Stop Check that the shape of the pipe follows the lining in the riser pipe and that there are no signs of deformation at any location.
542 Cyclone Lining material 6M Stop The lining (11 - 13) must be replaced when deemed necessary.

321 Change Over Gate Gate M Stop Check the lining of the gate through the inspection hatch in the inlet cone
321 Change Over Gate Gate M Stop Check the laminated seal around the rotary part
321 Change Over Gate Gate M Stop Check the plate lining for any sign of corrosion
321 Change Over Gate Gate M Stop Check that the support centering roller are rotate without any problems
321 Change Over Gate Geared Motor M Run Check leakage of oil , oil level, Noise , Temperature, Vibration and cleanness
DEP. Freque
Machine Name Part Name Status Check Instructions Summary
Code ncy
321 Ducts Duct M Run Check the chute for wear
321 Ducts Duct 6M Stop Measure the thickness for chutes

321 Hydraulics Unit Fluid Level in Reservoir W Stop Check pressure fluid level in the reservoir
321 Hydraulics Unit Fluid Level in Reservoir Y Stop Check chemical characteristics of the pressure fluid
321 Hydraulics Unit Fluid Level in Reservoir D Run Check the pressure fluid Temperature During Operation
321 Hydraulics Unit Heat Exchanger W Stop Check heat exchangers air, water for effectiveness
321 Hydraulics Unit Hydraulic Unit D Run Check for external leaks visually
321 Hydraulics Unit Hydraulic Unit D Run Check pipe work and hoses
321 Hydraulics Unit Hydraulic Unit D Run Check pressures
321 Hydraulics Unit Filter M Stop Check fluid contamination visually
321 Hydraulics Unit Pumps 6M Stop Check bearing conditions
321 Hydraulics Unit Pumps D Run Check noise
321 Hydraulics Unit Pumps M Run Check speed
321 Hydraulics Unit Pumps M Run Check performance

321 Grease Lubrication Unit, SeparatoReservoir D Run Check the grease Level
321 Grease Lubrication Unit, SeparatoReservoir D Run Check the air bubbles in the lubricant
321 Grease Lubrication Unit, SeparatoPump M Stop Check the suction hole of the pump element
321 Grease Lubrication Unit, SeparatoPump Y Stop Check the pump piston for worn
321 Grease Lubrication Unit, SeparatoValve Y Stop Check the valve for the Clogged

321 Raw Mill Gear The Drive Group D Run Quick-check of the drive group
321 Raw Mill Gear The Drive Group M Run Check for the drive group leaks
321 Raw Mill Gear Oil Level D Run Quick check of The oil level
321 Raw Mill Gear Oil Level M Run Check the oil level in LP-tank
321 Raw Mill Gear Lube Oil Filter D Run Quick check of the lube oil filter
321 Raw Mill Gear Lube Oil Filter M Run Quick oil for water content
321 Raw Mill Gear Lube Oil Filter Y Run Analysis of oil
321 Raw Mill Gear Operational Data D Run Quick check of the data
321 Raw Mill Gear Air Filter M Stop Check and clean filter
321 Raw Mill Gear Air Filter Y Stop Replace of air filter of oil supply unit
321 Raw Mill Gear Fasteners Y Run Check all important fasteners
321 Raw Mill Gear WPU Gear Unit Y Stop Check anchor bolts of the unit
321 Raw Mill Gear WPU Gear Unit Y Stop Check dimension "Y" of WPU gear unit
321 Raw Mill Gear Bevel Pinion 2Y Stop Check tooth load bearing pattern
321 Raw Mill Gear Motor/Gear Unit 2Y Stop Check and record the gear / motor alignment
321 Raw Mill Gear Lube Oil Cooler 2Y Stop Check and clean the oil cooler

321 Separator drive Oil temperature D Run Measures and record


321 Separator drive Gear unit D Run Check for unusual gear unit noise (record)
321 Separator drive Oil level D Run Measures and record
321 Separator drive Check gear unit for leaks D Run/Stop Check seal- Check radial Shaft sealing rings
321 Separator drive Test oil for water content 6M Stop Check seal- Check radial Shaft sealing rings
321 Separator drive Test oil for water content Y Stop Check seal- Check radial Shaft sealing rings
321 Separator drive Oil filter Y Stop Check seal- Check radial Shaft sealing rings
321 Separator drive Seals Y Stop Check Re-grease Taconite Seals
321 Separator drive Seals 6M Stop Check Re-grease Taconite Seals
321 Separator drive Fan cowl and gear unit housing Y Stop Clean Fan , Fan cowl and gear unit housing
321 Separator drive Cooling coil 2Y Stop Check cooling coil for deposits
321 Separator drive Cooling coil Y Stop Check cooling coil for deposits
321 Separator drive Air oil -cooler Y Stop Check condition of air oil -cooler
321 Separator drive Water oil -cooler Y Stop Check condition of water oil -cooler
321 Separator drive Bolts Y Stop Check tightness of fastening bolt
321 Separator drive Gear 2Y Run/Stop Complete inspection of gear
321 Separator drive Gear Y Run/Stop Complete inspection of gear

Water Injection Mill Table,


321 Check Plant for impurities D Run/Stop Release deposits
Complete
Water Injection Mill Table,
321 Vent and prime pumps D Run/Stop Make sure there is no air in pump line
Complete
Water Injection Mill Table,
321 Check water level in tanks D Run/Stop Make sure that all electrical levels are working
Complete
DEP. Freque
Machine Name Part Name Status Check Instructions Summary
Code ncy
Water Injection Mill Table,
321 Check shut off valve in the suction line D Run Make sure that it is fully open
Complete
Water Injection Mill Table,
321 Check shut off valve in the delivery line D Run Make sure that it is open
Complete
Water Injection Mill Table,
321 Check strainers M Stop Remove all suspensions
Complete
Water Injection Mill Table,
321 Check direction of rotation D Run Make sure that all electrical connections are ok
Complete
Water Injection Mill Table,
321 Vibration M Run Check vibration during pump operation
Complete
Water Injection Mill Table,
321 Bearing D Run Check bearing temperature
Complete
Water Injection Mill Table,
321 Water leakage D Run Check for water leakage
Complete
Water Injection Mill Table,
321 Shaft & bearing 6M Stop Check & replace if it needs
Complete
Water Injection Mill Table,
321 Casing, cover & flanges M Run Check for damage
Complete
Water Injection Mill Table,
321 Coupling M Stop Check clearance & damage
Complete
Water Injection Mill Table,
321 Valves gasket 6M Stop Check & replace if it needs
Complete
Water Injection Mill Table,
321 Impeller 6M Stop Check for damage
Complete
Water Injection Mill Table,
321 Expansion joints M Run/Stop Check & replace if it needs
Complete
Water Injection Mill Table,
321 Mechanical seal M Run Check & replace if it needs
Complete
Water Injection Mill Table,
321 Screw bolts of pump parts 6M Stop Check for looseness
Complete
Water Injection Mill Table,
321 Pipe bolts, supports & structure M Run/Stop Check for looseness
Complete
Water Injection Mill Table,
321 Cooling water fan M Run/Stop Check cooling rate & damage in blades
Complete
Water Injection Mill Table,
321 Sand filter unit 3M Stop Check gravel, sand size & quantity
Complete

331 Filter fan Vibration W Run Check horizontal , vertical and axial
331 Filter fan Motor W Run Check for Loose, Abnormal Noise, Temperature, Vibration
331 Filter fan V-belt drive M Stop Check tension of belt
331 Filter fan Temperature of bearing W Run measure bearing temperature and compare with permissible
331 Filter fan Condition of bearing M Stop/Run Check seal, locating ring
331 Filter fan Shaft seal Y Stop Check condition, The sealing disc must not give rise to squeezing around the shaft.
331 Filter fan Tighten bolts W Stop Check bolt state
331 Filter fan Fan housing Y Stop Check bolt state, cracks, wear
331 Filter fan Impeller 6M Stop Check crack formation, erosion of material
331 Filter fan Clean-up Y Stop Check clean of parts
331 Filter fan Clean-up Y Stop Remove rust
331 Filter fan Clean-up Y Stop Change lubricating grease
331 Filter fan Clean-up 2M Stop Re-lubricate bearing

331 Double Flap, to Truck Housing 6M Stop Check for wear


331 Double Flap, to Truck Housing 6M Stop Check wear linings
331 Double Flap, to Truck Locating element 6M Run Check bearing
331 Double Flap, to Truck Locating element 6M Run Smooth Running
331 Double Flap, to Truck Locating element 6M Stop Bolted connections

331 Double Flap, to screw Housing 6M Stop Check for wear


331 Double Flap, to screw Housing 6M Stop Check wear linings
331 Double Flap, to screw Locating element 6M Run Check bearing
331 Double Flap, to screw Locating element 6M Run Smooth Running
331 Double Flap, to screw Locating element 6M Stop Bolted connections

331 Equipment : Louvre Damper Louvre damper M Stop Ensure that dust and dirt is removed from the louvre, particularly at drive station and rod system
331 Equipment : Louvre Damper Louvre damper Y Stop Check louvres and damber fram for corrosion and wear
331 Equipment : Louvre Damper Louvre damper 6M Stop Check the bearings of the rod system for wear
331 Equipment : Louvre Damper Spindel gear 6M Stop Check that there is no leakage from the stuffing boxes
331 Equipment : Louvre Damper Spindel gear 6M Stop Check tightening .
331 Equipment : Louvre Damper Bellows 6M Stop Check that the bellows are intact- bellows to be replaced if defective

331 CTWater injection complete Check Plant for impurities D Run/Stop Release deposits
331 CTWater injection complete Vent and prime pumps D Run/Stop Make sure there is no air in pump line
331 CTWater injection complete Check water level in tanks D Run/Stop Make sure that all electrical levels are working
331 CTWater injection complete Check shut off valve in the suction line D Run Make sure that it is fully open
331 CTWater injection complete Check shut off valve in the delivery line D Run Make sure that it is open
331 CTWater injection complete Check strainers M Stop Remove all suspensions
331 CTWater injection complete Check direction of rotation D Run Make sure that all electrical connections are ok
331 CTWater injection complete Vibration M Run Check vibration during pump operation
331 CTWater injection complete Bearing D Run Check bearing temperature
331 CTWater injection complete Water leakage D Run Check for water leakage
331 CTWater injection complete Shaft & bearing 6M Stop Check & replace if it needs
DEP. Freque
Machine Name Part Name Status Check Instructions Summary
Code ncy
331 CTWater injection complete Casing, cover & flanges M Run Check for damage
331 CTWater injection complete Coupling M Stop Check clearance & damage
331 CTWater injection complete Valves gasket 6M Stop Check & replace if it needs
331 CTWater injection complete Impeller 6M Stop Check for damage
331 CTWater injection complete Expansion joints M Run/Stop Check & replace if it needs
331 CTWater injection complete Mechanical seal M Run Check & replace if it needs
331 CTWater injection complete Screw bolts of pump parts 6M Stop Check for looseness
331 CTWater injection complete Pipe bolts, supports & structure M Run/Stop Check for looseness
331 CTWater injection complete Cooling water fan M Run/Stop Check cooling rate & damage in blades
331 CTWater injection complete Sand filter unit 3M Stop Check gravel, sand size & quantity

341 Air lift, Raw meal Polyester Fabric M Stop Check the tearing, holes and bliend
341 Air lift, Raw meal Polyester Fabric M Stop Check the Air box (cleaning)
341 Air lift, Raw meal Polyester Fabric M Stop Check for air or material leakage
Check wear, fixation & the distance between nozzle and
341 Air lift, Raw meal Central Pipe M Stop
central pipe

341 Rotary Blower Oil level D Run/Stop Check foams, clean sight glass
341 Rotary Blower Oil level D Run/Stop Check level
341 Rotary Blower Oil level 2Y Stop Change oil & Check flushing cycle, use exact oil type
341 Rotary Blower Butter fly valve D Run/Stop Check conditions and general state.
341 Rotary Blower Blower bearing 2Y Stop Check conditions and general state (temp. SPM).
341 Rotary Blower Ventilation Unit D Stop Check filters cleaning, check v - belts
341 Rotary Blower Blower fan D Stop Check blades , tighting fan bolts
341 Rotary Blower Blower doors D Stop Check blower door seals & check doors for damage
341 Rotary Blower Air filter W Stop Cleaning & check for damage
341 Rotary Blower Blower W Stop Cleaning ,tighening loosing parts
341 Rotary Blower Transmission W Stop Check flexible coupling parts or V-belts
341 Rotary Blower Coupling W Stop Check for smooth coupling motion at runing down
341 Rotary Blower Coupling W Stop Check alignment
341 Rotary Blower V - Belt D Run/Stop Check for damage, tension
341 Rotary Blower V - Belt M Stop Changing v-belt (use exact size)
341 Rotary Blower Change air filter Y Stop Clean,tighting bolts ,check for damage

341 Rotary Blower Oil level D Run/Stop Check foams, clean sight glass
341 Rotary Blower Oil level D Run/Stop Check level
341 Rotary Blower Oil level Y Stop Change oil & Check flushing cycle, use exact oil type
341 Rotary Blower Butter fly valve D Run/Stop Check conditions and general state.
341 Rotary Blower Blower bearing Y Stop Check conditions and general state (temp. SPM).
341 Rotary Blower Ventilation Unit D Stop Check filters cleaning, check v - belts
341 Rotary Blower Blower fan D Stop Check blades , tighting fan bolts
341 Rotary Blower Blower doors D Stop Check blower door seals & check doors for damage
341 Rotary Blower Air filter W Stop Cleaning & check for damage
341 Rotary Blower Blower W Stop Cleaning ,tighening loosing parts
341 Rotary Blower Transmission W Stop Check flexible coupling parts or V-belts
341 Rotary Blower Coupling W Stop Check for smooth coupling motion at runing down
341 Rotary Blower Coupling W Stop Check alignment
341 Rotary Blower V - Belt D Run/Stop Check for damage, tension
341 Rotary Blower V - Belt M Stop Changing v-belt (use exact size)
341 Rotary Blower Change air filter Y Stop Clean,tighting bolts ,check for damage

341 Butterfly Valve, Wet Air Complete Unit M Run Check the air supply
341 Butterfly Valve, Wet Air Complete Unit M Run Check the air supply

341 Air slide fan Vibration M Run Check horizontal , vertical and axial
341 Air slide fan Motor M Run Check for Loose, Abnormal Noise, Temperature, Vibration
341 Air slide fan Tighten bolts M Stop Check bolt state
341 Air slide fan Check fan housing Y Stop Check bolt state, cracks, wear
341 Air slide fan Check impeller 6M Stop Check crack formation, erosion of material
341 Air slide fan Clean-up Y Stop Check cleaning of filter

341 Air slide fan Vibration M Run Check horizontal , vertical and axial
DEP. Freque
Machine Name Part Name Status Check Instructions Summary
Code ncy
341 Air slide fan Motor M Run Check for Loose, Abnormal Noise, Temperature, Vibration
341 Air slide fan Tighten bolts M Stop Check bolt state
341 Air slide fan Check fan housing Y Stop Check bolt state, cracks, wear
341 Air slide fan Check impeller 6M Stop Check crack formation, erosion of material
341 Air slide fan Clean-up Y Stop Check cleaning of filter

341 Flap valve,segment Housing 6M Stop Check for wear


341 Flap valve,segment Housing 6M Stop Check wear linings
341 Flap valve,segment Locating element 6M Run Check bearing
341 Flap valve,segment Locating element 6M Run Smooth Running
341 Flap valve,segment Locating element 6M Stop Bolted connections

341 Flap valve,segment Housing 6M Stop Check for wear


341 Flap valve,segment Housing 6M Stop Check wear linings
341 Flap valve,segment Locating element 6M Run Check bearing
341 Flap valve,segment Locating element 6M Run Smooth Running
341 Flap valve,segment Locating element 6M Stop Bolted connections

341 CF-Silo Throttle Plates Y Stop Check Diameters


341 CF-Silo Flap Valve W Run Check Differential Pressure over the air Filter
341 CF-Silo Solenoid Valves W Stop Check Closing and opening functioning according to PLC
341 CF-Silo External air Piping M Run Investigate if the hand operated butterfly valve is in position
341 CF-Silo Rotary Blower D Run Check Filters and pressure
341 CF-Silo Outlet Y Run Check for lumps

341 Water tank Floating W STOP Check condition of tighen and wear
341 Water tank Tank M RUN Check condition for leakage and Corrosion

351 Air lift, Kiln ffed Polyester Fabric M Stop Check the tearing, holes and bliend
351 Air lift, Kiln ffed Polyester Fabric M Stop Check the Air box (cleaning)
351 Air lift, Kiln ffed Polyester Fabric M Stop Check for air or material leakage
Check wear, fixation & the distance between nozzle and
351 Air lift, Kiln ffed Central Pipe M Stop
central pipe

351 Bag filter Solonid Valve /Memberane Valves W Run Check that the valves function properly.This can be checked physically by touching the valves since the compressed air bursts.
351 Bag filter Filter Bags W Run Check for presence of visible dust in the air flow discharged from the stack
351 Bag filter Filter Bags M Stop Check that the bags are properly fastened
351 Bag filter Filter Bags M Stop Check that all bag rows are cleaned.
351 Bag filter Filter Bags M Stop Check for damage or weakened bag
351 Bag filter Compressed air system W Run Check that the pressure in the system is 6 bar.
351 Bag filter Compressed air system W Run Check that the compressed air is clean,dry,and free from oil.
351 Bag filter Compressed air system W Run Check that the automatic water separator is operating correctly
351 Bag filter Compressed air system W Run Check the joints in the compressed air system for leak.
351 Bag filter Heating Elements W Run Chech that the heating Elements art intact by measuring the power consumption.

351 Rotary Blower Oil level D Run/Stop Check foams, clean sight glass
351 Rotary Blower Oil level D Run/Stop Check level
351 Rotary Blower Oil level Y Stop Change oil & Check flushing cycle, use exact oil type
351 Rotary Blower Butter fly valve D Run/Stop Check conditions and general state.
351 Rotary Blower Blower bearing Y Stop Check conditions and general state (temp. SPM).
351 Rotary Blower Ventilation Unit D Stop Check filters cleaning, check v - belts
351 Rotary Blower Blower fan D Stop Check blades , tighting fan bolts
351 Rotary Blower Blower doors D Stop Check blower door seals & check doors for damage
351 Rotary Blower Air filter W Stop Cleaning & check for damage
351 Rotary Blower Blower W Stop Cleaning ,tighening loosing parts
351 Rotary Blower Transmission W Stop Check flexible coupling parts or V-belts
351 Rotary Blower Coupling W Stop Check for smooth coupling motion at runing down
351 Rotary Blower Coupling W Stop Check alignment
351 Rotary Blower V - Belt D Run/Stop Check for damage, tension
351 Rotary Blower V - Belt M Stop Changing v-belt (use exact size)
351 Rotary Blower Change air filter Y Stop Clean,tighting bolts ,check for damage
DEP. Freque
Machine Name Part Name Status Check Instructions Summary
Code ncy

351 Butterfly Valve, Wet Air Complete Unit M Run Check the air supply
351 Butterfly Valve, Wet Air Complete Unit M Run Check the air supply

351 Air slide fan Vibration M Run Check horizontal , vertical and axial
351 Air slide fan Motor M Run Check for Loose, Abnormal Noise, Temperature, Vibration
351 Air slide fan Tighten bolts M Stop Check bolt state
351 Air slide fan Check fan housing Y Stop Check bolt state, cracks, wear
351 Air slide fan Check impeller 6M Stop Check crack formation, erosion of material
351 Air slide fan Clean-up Y Stop Check cleaning of filter

351 Air sluice Impeller (01) W Stop Check the impeller for wear, and that it is positioned in the center of the housing
351 Air sluice Impeller (01) M Stop Check the welds for any visible cracks.
351 Air sluice Stuffing boxes (02) W Run Check for Leaks at packings (03).
351 Air sluice Geared Motor (10) W Run Check for Leak, Loose, Abnormal Noise, Temperature, Vibration.
351 Air sluice Geared Motor (10) Y Stop Comlete Inspection for gear condition, bearing clearance, seals, sleeves.
351 Air sluice Coupling (09) M Stop Check conditiom, and rubber element.
351 Air sluice Ball Bearing /Flanged bearing housing (05 W Run Check bearing temperature, & listen for abnormal noise
351 Air sluice Ball Bearing /Flanged bearing housing (05 M Stop Check housing for fastining and check parts for cracks and fractures.
351 Air sluice Housing (08) Y Stop Check for wear, and corrosion.
351 Air sluice Housing (08) Y Stop Check for correct baldining sequence.

351 Slide Gate Gate M Run Check the gate movment between marking plate and stop bolt and adjust the marking plate, if required.
351 Slide Gate Packing gland M Run Check whether the packing seals correctly against the gate plate; if not, tighten the packing gland, but not more than necessary, Check for material leakage.

421 Calciner Oil Firing Equipment M Stop Clean installation and surroundings
421 Calciner Oil Firing Equipment M Stop Clean distribution unit of air filter

421 CHUTES Chute M Run Check the chute for wear


421 CHUTES Chute 6M Stop Measure the thickness for chutes

421 Slide Damper Slide Damper M Stop Check cleaning


421 Slide Damper Compressed air M Stop Check cleaning, outlet air condition, inspect and adjustment
421 Slide Damper Link Bearing M Stop Check cleaning, lubrication
421 Slide Damper General Check Y Stop General Check, bolt and casing
421 Slide Damper Slide Gate 2Y Stop Clean the slide gate and its surroundings
421 Slide Damper Slide Gate M Stop Check the gate movement between marking plate and Stop bolt
421 Slide Damper Slide Gate M Stop Adjust the marking plate, if required
421 Slide Damper Lubricating Nipple M Run Charge the lubricating nipples with a little grease
421 Slide Damper Packing Gland 2Y Stop Check whether the packing Seals correctly against the gate

421 Fan,Calciner Burner Vibration W Run Check horizontal , vertical and axial
421 Fan,Calciner Burner Motor W Run Check for Loose, Abnormal Noise, Temperature, Vibration
421 Fan,Calciner Burner Tighten bolts W Stop Check bolt state
421 Fan,Calciner Burner Check fan housing Y Stop Check bolt state, cracks, wear
421 Fan,Calciner Burner Check impeller 6M Stop Check crack formation, erosion of material
421 Fan,Calciner Burner Clean-up Y Stop Check cleaning of filter

421 Equipment : Louvre Damper Louvre damper M Stop Ensure that dust and dirt is removed from the louvre, particularly at drive station and rod system
421 Equipment : Louvre Damper Louvre damper Y Stop Check louvres and damber fram for corrosion and wear
421 Equipment : Louvre Damper Louvre damper 6M Stop Check the bearings of the rod system for wear
421 Equipment : Louvre Damper Spindel gear 6M Stop Check that there is no leakage from the stuffing boxes
421 Equipment : Louvre Damper Spindel gear 6M Stop Check tightening .
421 Equipment : Louvre Damper Bellows 6M Stop Check that the bellows are intact- bellows to be replaced if defective

421 Equipment : Louvre Damper Louvre damper M Stop Ensure that dust and dirt is removed from the louvre, particularly at drive station and rod system
421 Equipment : Louvre Damper Louvre damper Y Stop Check louvres and damber fram for corrosion and wear
421 Equipment : Louvre Damper Louvre damper 6M Stop Check the bearings of the rod system for wear
DEP. Freque
Machine Name Part Name Status Check Instructions Summary
Code ncy
421 Equipment : Louvre Damper Spindel gear 6M Stop Check that there is no leakage from the stuffing boxes
421 Equipment : Louvre Damper Spindel gear 6M Stop Check tightening .
421 Equipment : Louvre Damper Bellows 6M Stop Check that the bellows are intact- bellows to be replaced if defective

421 Hoisting Damper, Tertiary Duct Chain Y Stop Check lubrication, cleanness
421 Hoisting Damper, Tertiary Duct Hoisting damper M Stop Check cleaning
421 Hoisting Damper, Tertiary Duct Bearings Y Stop Check re-lubricant of bearing
421 Hoisting Damper, Tertiary Duct coupling Y Stop Check coupling alignment

421 Tertiary air duct Air Duct M Run Check expansion Joint
421 Tertiary air duct Air Duct 6M Stop Check expansion Joint
421 Tertiary air duct Air Duct 6M Stop Check lining inside tertiary air duct

431 Primary air fan damper Slide Damper M Stop Check cleaning
431 Primary air fan damper Compressed air M Stop Check cleaning, outlet air condition, inspect and adjustment
431 Primary air fan damper Link Bearing M Stop Check cleaning, lubrication
431 Primary air fan damper General Check Y Stop General Check, bolt and casing
431 Primary air fan damper Slide Gate 2Y Stop Clean the slide gate and its surroundings
431 Primary air fan damper Slide Gate M Stop Check the gate movement between marking plate and Stop bolt
431 Primary air fan damper Slide Gate M Stop Adjust the marking plate, if required
431 Primary air fan damper Lubricating Nipple M Run Charge the lubricating nipples with a little grease
431 Primary air fan damper Packing Gland 2Y Stop Check whether the packing Seals correctly against the gate

431 Primary Air Fan Vibration W Run Check horizontal , vertical and axial
431 Primary Air Fan Motor W Run Check for Loose, Abnormal Noise, Temperature, Vibration
431 Primary Air Fan Coupling M Stop Check coupling
431 Primary Air Fan Temperature of bearing W Run Measure bearing temperature and compare with permissible
431 Primary Air Fan Condition of bearing M Stop/Run Check seal, locating ring
431 Primary Air Fan Shaft seal Y Stop Check condition, The sealing disc must not give rise to squeezing around the shaft.
431 Primary Air Fan Tighten bolts W Stop Check bolt state
431 Primary Air Fan Fan housing Y Stop Check bolt state, cracks, wear
431 Primary Air Fan Impeller 6M Stop Check crack formation, erosion of material
431 Primary Air Fan Clean-up Y Stop Check clean of parts
431 Primary Air Fan Clean-up Y Stop Remove rust
431 Primary Air Fan Clean-up Y Stop Change lubricating grease
431 Primary Air Fan Clean-up 2M Stop Re-lubricate bearing

431 Kiln Gear, Main Gearing W Run Check of Cleanness


431 Kiln Gear, Main Gear rim W Run Check gear rim lubraction
431 Kiln Gear, Main Gear rim M Run Inspection and adjustment
431 Kiln Gear, Main Gear rim Y Stop Checking Of Conditions
431 Kiln Gear, Main Gear rim Spring 2Y Stop Checking of Lubractions
431 Kiln Gear, Main Gear rim Spring Y Stop Check of condition
431 Kiln Gear, Main Pinion W Run Check of Lubraction
431 Kiln Gear, Main Pinion M Stop Inspection and adjustment
431 Kiln Gear, Main Pinion 2Y Stop Check of Condition
431 Kiln Gear, Main Plummer Block Bearing M Run Check of Lubraction
431 Kiln Gear, Main Gear Rim Guard Y Run Check of condition
431 Kiln Gear, Main Equipment for Spary Lubrication W Run Check of Nozzles and Pump conditons
431 Kiln Gear, Main Equipment for Spary Lubrication 6M Stop Checking of Nozzles and Pump Conditions

431 Kiln Drive,Main Oil temperature D Run Measures and record


431 Kiln Drive,Main Gear unit D Run Check for unusual gear unit noise (record)
431 Kiln Drive,Main Oil level D Run Measures and record
431 Kiln Drive,Main Check gear unit for leaks D Run/Stop Check seal- Check radial Shaft sealing rings
431 Kiln Drive,Main Test oil for water content 6M Stop Check seal- Check radial Shaft sealing rings
431 Kiln Drive,Main Test oil for water content Y Stop Check seal- Check radial Shaft sealing rings
431 Kiln Drive,Main Oil filter Y Stop Check seal- Check radial Shaft sealing rings
431 Kiln Drive,Main Seals Y Stop Check Re-grease Taconite Seals
431 Kiln Drive,Main Seals 6M Stop Check Re-grease Taconite Seals
431 Kiln Drive,Main Fan cowl and gear unit housing Y Stop Clean Fan , Fan cowl and gear unit housing
431 Kiln Drive,Main Cooling coil 2M Stop Check cooling coil for deposits
DEP. Freque
Machine Name Part Name Status Check Instructions Summary
Code ncy
431 Kiln Drive,Main Cooling coil Y Stop Check cooling coil for deposits
431 Kiln Drive,Main Air oil -cooler Y Stop Check condition of air oil -cooler
431 Kiln Drive,Main Water oil -cooler Y Stop Check condition of water oil -cooler
431 Kiln Drive,Main Bolts Y Stop Check tightness of fastening bolt
431 Kiln Drive,Main Gear 2Y Stop/Run Complete inspection of gear
431 Kiln Drive,Main Gear Y Stop/Run Complete inspection of gear

441 Kiln oil Burner, Complete Pipe System 6M Stop Check pipe cleaning
441 Kiln oil Burner, Complete Pipe System Y Stop Check pipe conditions
441 Kiln oil Burner, Complete Burner Assembly 6M Stop Check the burner cleaning
441 Kiln oil Burner, Complete Burner Assembly Y Run Check the burner conditions
441 Kiln oil Burner, Complete Burner Suspensions 3M Run Check the suspension cleanness
441 Kiln oil Burner, Complete Burner Suspensions Y Stop Performance test

441 Cooler Hydraulic Drive 1 Fluid Level in Reservoir W Stop Check pressure fluid level in the reservoir
441 Cooler Hydraulic Drive 1 Fluid Level in Reservoir Y Stop Check chemical characteristics of the pressure fluid
441 Cooler Hydraulic Drive 1 Fluid Level in Reservoir D Run Check the pressure fluid temperature during operation
441 Cooler Hydraulic Drive 1 Heat Exchanger W Stop Check heat exchangers air, water for effectiveness
441 Cooler Hydraulic Drive 1 Hydraulic Unit D Run Check for external leaks visually
441 Cooler Hydraulic Drive 1 Hydraulic Unit D Run Check pipe work and hoses
441 Cooler Hydraulic Drive 1 Hydraulic Unit D Run Check pressures
441 Cooler Hydraulic Drive 1 Filter M Stop Check fluid contamination visually
441 Cooler Hydraulic Drive 1 Pumps 6M Stop Check bearing conditions
441 Cooler Hydraulic Drive 1 Pumps D Run Check noise
441 Cooler Hydraulic Drive 1 Pumps M Run Check speed
441 Cooler Hydraulic Drive 1 Pumps M Run Check performance

441 Equipment : Louvre Damper Louvre damper 6M Stop Check the bearings of the rod system for wear
441 Equipment : Louvre Damper Spindel gear 6M Stop Check that there is no leakage from the stuffing boxes
441 Equipment : Louvre Damper Spindel gear 6M Stop Check tightening .
441 Equipment : Louvre Damper Bellows 6M Stop Check that the bellows are intact- bellows to be replaced if defective

441 Centralized lubrication Lubrication Unit M Run Visual inspection over the unit
441 Centralized lubrication Lubrication Unit Y Stop Check tighten of all lines
441 Centralized lubrication Lubrication Unit M Run Functional check over the unit
441 Centralized lubrication Pump M Run Check for unusual noise
441 Centralized lubrication Pump 6M Run Check sockets for leakages
441 Centralized lubrication Pump D Run Check the main air supply
441 Centralized lubrication Pump D Run Check for leakages oil
441 Centralized lubrication Pressure Relief Valve Y Stop Check the pressure relief valve

441 Ventilation Unit Complete Unit 6M Stop Check the skirt


441 Ventilation Unit Complete Unit M Stop Check the channels for blocked
441 Ventilation Unit Complete Unit 6M Run Check the suction
441 Ventilation Unit Complete Unit 6M Run Check the delivery

441 Water injection complete Check water level in tanks D Run/Stop Make sure that all electrical levels are working
441 Water injection complete Check shut off valve in the suction line D Run Make sure that it is fully open
441 Water injection complete Check shut off valve in the delivery line D Run Make sure that it is open
441 Water injection complete Check strainers M Stop Remove all suspensions
441 Water injection complete Check direction of rotation D Run Make sure that all electrical connections are ok
441 Water injection complete Vibration M Run Check vibration during pump operation
441 Water injection complete Bearing D Run Check bearing temperature
441 Water injection complete Water leakage D Run Check for water leakage
441 Water injection complete Shaft & bearing 6M Stop Check & replace if it needs
441 Water injection complete Casing, cover & flanges M Run Check for damage
441 Water injection complete Coupling M Stop Check clearance & damage
441 Water injection complete Valves gasket 6M Stop Check & replace if it needs
441 Water injection complete Impeller 6M Stop Check for damage
441 Water injection complete Expansion joints M Run/Stop Check & replace if it needs
441 Water injection complete Mechanical seal M Run Check & replace if it needs
441 Water injection complete Screw bolts of pump parts 6M Stop Check for looseness
DEP. Freque
Machine Name Part Name Status Check Instructions Summary
Code ncy
441 Water injection complete Pipe bolts, supports & structure M Run/Stop Check for looseness
441 Water injection complete Cooling water fan M Run/Stop Check cooling rate & damage in blades

451 Bag filter,By-Pass, complete Solonid Valve /Memberane Valves W Run Check that the valves function properly.This can be checked physically by touching the valves since the compressed air bursts.
451 Bag filter,By-Pass, complete Filter Bags W Run Check for presence of visible dust in the air flow discharged from the stack
451 Bag filter,By-Pass, complete Filter Bags M Stop Check that the bags are properly fastened
451 Bag filter,By-Pass, complete Filter Bags M Stop Check that all bag rows are cleaned.
451 Bag filter,By-Pass, complete Filter Bags M Stop Check for damage or weakened bag
451 Bag filter,By-Pass, complete Compressed air system W Run Check that the pressure in the system is 6 bar.
451 Bag filter,By-Pass, complete Compressed air system W Run Check that the compressed air is clean,dry,and free from oil.
451 Bag filter,By-Pass, complete Compressed air system W Run Check that the automatic water separator is operating correctly
451 Bag filter,By-Pass, complete Compressed air system W Run Check the joints in the compressed air system for leak.
451 Bag filter,By-Pass, complete Heating Elements W Run Chech that the heating Elements art intact by measuring the power consumption.
451 Bag filter,By-Pass, complete Bag Housing M Run Check that all inspection hatches and joints are tight.
451 Bag filter,By-Pass, complete Bag Housing M Run Check the paint work of the filter housing
451 Bag filter,By-Pass, complete Air Sluice W Run Check coupling condition & clearance.
451 Bag filter,By-Pass, complete Air Sluice W Run Check geard Motor
451 Bag filter,By-Pass, complete Air Sluice W Run Check Bearing & grease
451 Bag filter,By-Pass, complete Dedusting pipes W Run Chech of wear.
451 Bag filter,By-Pass, complete Silencer Baffler W Run Chech condition

451 Water injection complete Check Plant for impurities D Run/Stop Release deposits
451 Water injection complete Vent and prime pumps D Run/Stop Make sure there is no air in pump line
451 Water injection complete Check water level in tanks D Run/Stop Make sure that all electrical levels are working
451 Water injection complete Check shut off valve in the suction line D Run Make sure that it is fully open
451 Water injection complete Check shut off valve in the delivery line D Run Make sure that it is open
451 Water injection complete Check strainers M Stop Remove all suspensions
451 Water injection complete Check direction of rotation D Run Make sure that all electrical connections are ok
451 Water injection complete Vibration M Run Check vibration during pump operation
451 Water injection complete Bearing D Run Check bearing temperature
451 Water injection complete Water leakage D Run Check for water leakage
451 Water injection complete Shaft & bearing 6M Stop Check & replace if it needs
451 Water injection complete Casing, cover & flanges M Run Check for damage
451 Water injection complete Coupling M Stop Check clearance & damage
451 Water injection complete Valves gasket 6M Stop Check & replace if it needs
451 Water injection complete Impeller 6M Stop Check for damage
451 Water injection complete Expansion joints M Run/Stop Check & replace if it needs
451 Water injection complete Mechanical seal M Run Check & replace if it needs
451 Water injection complete Screw bolts of pump parts 6M Stop Check for looseness
451 Water injection complete Pipe bolts, supports & structure M Run/Stop Check for looseness
451 Water injection complete Cooling water fan M Run/Stop Check cooling rate & damage in blades
451 Water injection complete Sand filter unit 3M Stop Check gravel, sand size & quantity
451 Water injection complete Check water level in tanks D Run/Stop Make sure that all electrical levels are working
451 Water injection complete Check shut off valve in the suction line D Run Make sure that it is fully open
451 Water injection complete Check shut off valve in the delivery line D Run Make sure that it is open
451 Water injection complete Check strainers M Stop Remove all suspensions
451 Water injection complete Check direction of rotation D Run Make sure that all electrical connections are ok
451 Water injection complete Vibration M Run Check vibration during pump operation
451 Water injection complete Bearing D Run Check bearing temperature
451 Water injection complete Water leakage D Run Check for water leakage
451 Water injection complete Shaft & bearing 6M Stop Check & replace if it needs
451 Water injection complete Casing, cover & flanges M Run Check for damage
451 Water injection complete Coupling M Stop Check clearance & damage
451 Water injection complete Valves gasket 6M Stop Check & replace if it needs
451 Water injection complete Impeller 6M Stop Check for damage
451 Water injection complete Expansion joints M Run/Stop Check & replace if it needs
451 Water injection complete Mechanical seal M Run Check & replace if it needs
451 Water injection complete Screw bolts of pump parts 6M Stop Check for looseness
451 Water injection complete Pipe bolts, supports & structure M Run/Stop Check for looseness
451 Water injection complete Cooling water fan M Run/Stop Check cooling rate & damage in blades
451 Water injection complete Sand filter unit 3M Stop Check gravel, sand size & quantity

471 Chutes Chute M Run Check the chute for wear


DEP. Freque
Machine Name Part Name Status Check Instructions Summary
Code ncy
471 Chutes Chute 6M Stop Measure the thickness for chutes

542 Junction Box Junction Box W Run Check the junction box for wear
542 Junction Box Junction Box 6M Stop Check the lining insdie junction box
542 Junction Box Junction Box 6M Stop Re-Tight bolts for the lining

Check inside through the observation window, observe the proper function of the
541 Automatic Sampler Mixing Tank W Stop
filling and emptying of the tank.
541 Automatic Sampler Mixing Tank M Run/Stop Check that air-tightness is obtained when the observation window is closed.
541 Automatic Sampler Mixing Tank M Stop Check whether the sealing face between beaker and mixing tank has sustained damage.
Check that the pneumatic cylinder functions properly and that the compressed
541 Automatic Sampler Compressed air system W Stop
air system is tight.
541 Automatic Sampler Reed switches W Run/Stop Check the function of REED-switches.
541 Automatic Sampler Sampler M Stop Clean the sampler and its surroundings.
Check beaker valve seats for any signs of damage or improper function,
541 Automatic Sampler Beaker valve M Stop
(check manually and pneumatically).
Check bottom valve seats for any signs of damage or improper function,
541 Automatic Sampler Bottom valve M Stop
(check manually and pneumatically).
541 Automatic Sampler Screw conveyor Y Stop Check the wear rate on the conveyor screw blading.
541 Automatic Sampler Bearing 6M Stop Fill lubricating grease through the grease nipples of both bearings.
541 Automatic Sampler Bearing Y Stop Dismantle the cover/cap of the bearing housings. Remove grease from bearing and check the part for visible cracks and ruptures. Fill the bearing housings to 1/3 of the free volume with fresh lubricating grease and mount the cover/cap.

541 Air sluice Impeller (01) W Stop Check the impeller for wear, and that it is positioned in the center of the housing
541 Air sluice Impeller (01) M Stop Check the welds for any visible cracks.
541 Air sluice Stuffing boxes (02) W Run Check for Leaks at packings (03).
541 Air sluice Geared Motor (10) W Run Check for Leak, Loose, Abnormal Noise, Temperature, Vibration.
541 Air sluice Geared Motor (10) Y Stop Comlete Inspection for gear condition, bearing clearance, seals, sleeves.
541 Air sluice Coupling (09) M Stop Check conditiom, and rubber element.
541 Air sluice Ball Bearing /Flanged bearing housing (05 W Run Check bearing temperature, & listen for abnormal noise
541 Air sluice Ball Bearing /Flanged bearing housing (05 M Stop Check housing for fastining and check parts for cracks and fractures.
541 Air sluice Housing (08) Y Stop Check for wear, and corrosion.
541 Air sluice Housing (08) Y Stop Check for correct baldining sequence.

541 Hoist Traveling machinery W Stop Check condition of monitoring Unit (output Value)
541 Hoist Traveling machinery M Stop Lubricating the Wire Robe and check the wire Rope
541 Hoist Traveling machinery Y Stop Check Break disassembly inspection & Cleaning Lubrication
541 Hoist wire Rope W Stop Check condition of monitoring Unit (output Value)
541 Hoist wire Rope M Stop Lubricating the Wire Robe and check the wire Rope
541 Hoist Trolley W Stop Visual inspection ( brake, connection and screw tightness)
541 Hoist Trolley Y Stop Check Break disassembly inspection & Cleaning Lubrication
541 Hoist Trolley 3Y Stop Tightening of fixing bolts, check the wear of traveling wheels
541 Hoist Trolley 3Y Stop Check lubrication of the transmission shaft and open transmission
541 Hoist Trolley 3Y Stop Check drum bearing
541 Hoist Rope Guide 6M Stop Complete inspection, lubricating the rope guide , rope clamps, rope anchore, sheaves and hook
541 Hoist Rope Guide Y Stop Check rope Drum hoist frame and control equipment
541 Hoist Gear Box and coupling 3Y Stop Complete inspection of gear box and for coupling

481 Chutes Chute M Run Check the chute for wear


481 Chutes Chute 6M Stop Measure the thickness for chutes

481 Flap Gate Housing 6M Stop Check for wear


481 Flap Gate Housing 6M Stop Check wear linings
481 Flap Gate Locating element 6M Run Check bearing
481 Flap Gate Locating element 6M Run Smooth Running
481 Flap Gate Locating element 6M Stop Bolted connections

512 Chutes Chute M Run Check the chute for wear


512 Chutes Chute 6M Stop Measure the thickness for chutes

512 Air Sluice Impeller (01) W Stop Check the impeller for wear, and that it is positioned in the center of the housing
512 Air Sluice Impeller (01) M Stop Check the welds for any visible cracks.
512 Air Sluice Stuffing boxes (02) W Run Check for Leaks at packings (03).
512 Air Sluice Geared Motor (10) W Run Check for Leak, Loose, Abnormal Noise, Temperature, Vibration.
512 Air Sluice Geared Motor (10) Y Stop Comlete Inspection for gear condition, bearing clearance, seals, sleeves.
512 Air Sluice Coupling (09) M Stop Check conditiom, and rubber element.
DEP. Freque
Machine Name Part Name Status Check Instructions Summary
Code ncy
Ball Bearing /Flanged bearing housing
512 Air Sluice W Run Check bearing temperature, & listen for abnormal noise
(05)
Ball Bearing /Flanged bearing housing
512 Air Sluice M Stop Check housing for fastining and check parts for cracks and fractures.
(05)
512 Air Sluice Housing (08) Y Stop Check for wear, and corrosion.
512 Air Sluice Housing (08) Y Stop Check for correct baldining sequence.

531 Throttle Valve Stuffing box 2Y Run Check the stuffing boxes do not leak. Retighten if necessary .
531 Throttle Valve Valve plate 2Y Run Check that the valve plate is intact .
531 Throttle Valve Hand wheel M Stop Check that the valve forward and backward -from closed to open.

531 Crane Traveling machinery W Stop Check condition of monitoring Unit (output Value)
531 Crane Traveling machinery M Stop Lubricating the Wire Robe and check the wire Rope
531 Crane Traveling machinery Y Stop Check Break disassembly inspection & Cleaning Lubrication
531 Crane wire Rope W Stop Check condition of monitoring Unit (output Value)
531 Crane wire Rope M Stop Lubricating the Wire Robe and check the wire Rope
531 Crane Trolley W Stop Visual inspection ( brake, connection and screw tightness)
531 Crane Trolley Y Stop Check Break disassembly inspection & Cleaning Lubrication
531 Crane Trolley 3Y Stop Tightening of fixing bolts, check the wear of traveling wheels
531 Crane Trolley 3Y Stop Check lubrication of the transmission shaft and open transmission
531 Crane Trolley 3Y Stop Check drum bearing
531 Crane Rope Guide 6M Stop Complete inspection, lubricating the rope guide , rope clamps, rope anchore, sheaves and hook
531 Crane Rope Guide Y Stop Check rope Drum hoist frame and control equipment
531 Crane Gear Box and coupling 3Y Stop Complete inspection of gear box and for coupling

531 Louvre damper Louvre damper M Stop Ensure that dust and dirt is removed from the louvre, particularly at drive station and rod system
531 Louvre damper Louvre damper Y Stop Check louvres and damber fram for corrosion and wear
531 Louvre damper Louvre damper 6M Stop Check the bearings of the rod system for wear
531 Louvre damper Spindel gear 6M Stop Check that there is no leakage from the stuffing boxes
531 Louvre damper Spindel gear 6M Stop Check tightening .
531 Louvre damper Bellows 6M Stop Check that the bellows are intact- bellows to be replaced if defective

531 Mill Inlet Lubrication,Complete Fluid Level in Reservoir W Stop Check pressure fluid level in the reservoir
531 Mill Inlet Lubrication,Complete Fluid Level in Reservoir Y Stop Check chemical characteristics of the pressure fluid
531 Mill Inlet Lubrication,Complete Fluid Level in Reservoir D Run Check the pressure fluid temperature during operation
531 Mill Inlet Lubrication,Complete Heat Exchanger W Stop Check heat exchangers air, water for effectiveness
531 Mill Inlet Lubrication,Complete Hydraulic Unit D Run Check for external leaks visually
531 Mill Inlet Lubrication,Complete Hydraulic Unit D Run Check pipe work and hoses
531 Mill Inlet Lubrication,Complete Hydraulic Unit D Run Check pressures
531 Mill Inlet Lubrication,Complete Filter M Stop Check fluid contamination visually
531 Mill Inlet Lubrication,Complete Pumps 6M Stop Check bearing conditions
531 Mill Inlet Lubrication,Complete Pumps D Run Check noise
531 Mill Inlet Lubrication,Complete Pumps M Run Check speed
531 Mill Inlet Lubrication,Complete Pumps M Run Check performance

531 Mill Outlet Lubrication,Complete Fluid Level in Reservoir W Stop Check pressure fluid level in the reservoir
531 Mill Outlet Lubrication,Complete Fluid Level in Reservoir Y Stop Check chemical characteristics of the pressure fluid
531 Mill Outlet Lubrication,Complete Fluid Level in Reservoir D Run Check the pressure fluid temperature during operation
531 Mill Outlet Lubrication,Complete Heat Exchanger W Stop Check heat exchangers air, water for effectiveness
531 Mill Outlet Lubrication,Complete Hydraulic Unit D Run Check for external leaks visually
531 Mill Outlet Lubrication,Complete Hydraulic Unit D Run Check pipe work and hoses
531 Mill Outlet Lubrication,Complete Hydraulic Unit D Run Check pressures
531 Mill Outlet Lubrication,Complete Filter M Stop Check fluid contamination visually
531 Mill Outlet Lubrication,Complete Pumps 6M Stop Check bearing conditions
531 Mill Outlet Lubrication,Complete Pumps D Run Check noise
531 Mill Outlet Lubrication,Complete Pumps M Run Check speed
531 Mill Outlet Lubrication,Complete Pumps M Run Check performance

Separator Lubrication
531 Fluid Level in Reservoir W Stop Check pressure fluid level in the reservoir
Unit,Complete
Separator Lubrication
531 Fluid Level in Reservoir Y Stop Check chemical characteristics of the pressure fluid
Unit,Complete
Separator Lubrication
531 Fluid Level in Reservoir D Run Check the pressure fluid temperature during operation
Unit,Complete
Separator Lubrication
531 Heat Exchanger W Stop Check heat exchangers air, water for effectiveness
Unit,Complete
Separator Lubrication
531 Hydraulic Unit D Run Check for external leaks visually
Unit,Complete
Separator Lubrication
531 Hydraulic Unit D Run Check pipe work and hoses
Unit,Complete
DEP. Freque
Machine Name Part Name Status Check Instructions Summary
Code ncy
Separator Lubrication
531 Hydraulic Unit D Run Check pressures
Unit,Complete
Separator Lubrication
531 Filter M Stop Check fluid contamination visually
Unit,Complete
Separator Lubrication
531 Pumps 6M Stop Check bearing conditions
Unit,Complete
Separator Lubrication
531 Pumps D Run Check noise
Unit,Complete
Separator Lubrication
531 Pumps M Run Check speed
Unit,Complete
Separator Lubrication
531 Pumps M Run Check performance
Unit,Complete

531 Barring Device Oil temperature D Run Measures and record


531 Barring Device Gear unit D Run Check for unusual gear unit noise (record)
531 Barring Device Oil level D Run Measures and record
531 Barring Device Check gear unit for leaks D Run/Stop Check seal- Check radial Shaft sealing rings
531 Barring Device Test oil for water content 6M Stop Check seal- Check radial Shaft sealing rings
531 Barring Device Test oil for water content Y Stop Check seal- Check radial Shaft sealing rings
531 Barring Device Oil filter Y Stop Check seal- Check radial Shaft sealing rings
531 Barring Device Seals Y Stop Check Re-grease Taconite Seals
531 Barring Device Seals 6M Stop Check Re-grease Taconite Seals
531 Barring Device Fan cowl and gear unit housing Y Stop Clean Fan , Fan cowl and gear unit housing
531 Barring Device Cooling coil 2Y Stop Check cooling coil for deposits
531 Barring Device Cooling coil Y Stop Check cooling coil for deposits
531 Barring Device Air oil -cooler Y Stop Check condition of air oil -cooler
531 Barring Device Water oil -cooler Y Stop Check condition of water oil -cooler
531 Barring Device Bolts Y Stop Check tightness of fastening bolt
531 Barring Device Gear 2Y Stop/Run Complete inspection of gear
531 Barring Device Gear Y Stop/Run Complete inspection of gear

531 Water Injection Complete Pump Set W Run Check the inlet water filter at each basket, clean if necessary.
531 Water Injection Complete Pump Set W Run Check valve and inlet, outlet isolation valve for each pump.
531 Water Injection Complete Pump Set W Run Check connection state and check leakage.
531 Water Injection Complete Valve Rack Assembly W Stop Check status of each control train inlet and outlet isolation valves
531 Water Injection Complete Valve Rack Assembly W Stop Check all functions of the valve rack components.
531 Water Injection Complete Valve Rack Assembly W Stop Examin and confirm that all pressure transmitters are Zeroed.
531 Water Injection Complete Valve Rack Assembly W Stop Manually stroke all manual and actuated valves to verify that they are capable of operating all ranges.
Check the spring adjustment of the back-pressure relief valve. It should
531 Water Injection Complete Valve Rack Assembly Y Stop
be set to relieve the min flow requirements for one water pump during dead head operation.
531 Water Injection Complete Valve Rack Assembly Y Stop Check water flow meter Zero and span.
Visually inspect the spray system for leaky hoses, broken gauges,
531 Water Injection Complete Spray System W Run valves properly positioned and any deviation from the normal parameters
Randomly
btween thetake one
water spray
and lance on pressure
air operating each system or nozzeles.
at the elevation out of service
531 Water Injection Complete Spray System W Run and operate it outside the system in order to inspect the spray pattern
and condition of each nozzle. The purpose of this is to determine whether there is any apparent plugging of water

532 Fluxo slide Dedusting system W Run Check negative pressure in the fluxoslide in order to eliminte the risk of dust escape
532 Fluxo slide Noise D Run Check noise loudness
Polyester fabric for holes and
532 Fluxo slide M Stop/Run Check lower channel reveals presence of dust or material in the channel
obstructions
532 Fluxo slide Channels D Run Check for material leakage

532 Ventlation Filter Filter Control Units 6M Run Check that the differential pressure are correct and that the controller starts the
clean-up operation at the foreseen pressure (Performance test).
532 Ventlation Filter Solonid Valve /Memberane Valves W Run Check that the valves function properly.This can be checked physically by touching the valves since the compressed air bursts.
532 Ventlation Filter Filter Bags D Run Check for presence of visible dust in the air flow discharged from the stack
532 Ventlation Filter Filter Bags M Stop Check that the bags are properly fastened
532 Ventlation Filter Filter Bags M Stop Check that all bag rows are cleaned.
532 Ventlation Filter Filter Bags M Stop Check for damage or weakened bag
532 Ventlation Filter Compressed air system D Run Check that the pressure in the cleaning system is 6 bar.
532 Ventlation Filter Compressed air system W Run Check that the compressed air is clean,dry,and free from oil.
532 Ventlation Filter Compressed air system W Run Check that the automatic water separator is operating correctly
532 Ventlation Filter Compressed air system W Run Check the joints in the compressed air system for leak.
532 Ventlation Filter Heating Elements W Run Chech that the heating Elements art intact by measuring the power consumption.
532 Ventlation Filter Heating Elements M Stop Check that all doors and joints are completely tightenend and isolated
532 Ventlation Filter Bag Housing M Run Check that all inspection hatches and joints are tight.
532 Ventlation Filter Bag Housing M Run Check the paint work of the filter housing

532 Cement Mill Mill shell M Stop Check cracks, welding


532 Cement Mill Mill shell M Stop Check bolts tighten
532 Cement Mill Shell Liners M Stop Measure and record lining wear
532 Cement Mill Shell Liners M Stop Check lining cracks, and replace .
DEP. Freque
Machine Name Part Name Status Check Instructions Summary
Code ncy
532 Cement Mill Shell Liners M Stop Check tighten, fixation
532 Cement Mill Diaphragms M Stop Check cracks, tighten of liners plates and the cone.
532 Cement Mill Diaphragms M Stop Measure and record lining wear
532 Cement Mill Diaphragms M Stop Check slots opening clearance and cleaning for intermidiate and outlet diaphragms.
532 Cement Mill Mill grinding ball M Stop Check state of the grinding media at both chambers.
532 Cement Mill Lubrication station W Run Check cleanness, leakage and pipe fittings between lubrication station and bearing
532 Cement Mill Lubrication station W Run Check the function of the pressure gauge, flowmeter, pressure switches and valves.
532 Cement Mill Lubrication station W Stop Check the condition of Oil cooler and filters
532 Cement Mill Oil Tank W Run Check welding state, oil leakage, temperature.
532 Cement Mill Oil Tank W Stop Check Cleaning of oil tank.
High-pressure Pump
532 Cement Mill W Run Check noise and oil leakage
Circulation Pump
High-pressure Pump
532 Cement Mill Y Stop Check generally cleaning, piston condition, preaaure adjustment with ideal value
Circulation Pump
532 Cement Mill Stuffing box W Run Check Hoses and connections, fettings
532 Cement Mill Stuffing box W Run Check for any water seepage at the rubber packing
532 Cement Mill Stuffing box W Run Check the function of the pressure gauge.
532 Cement Mill Stuffing box W Stop Check the ball bearing condition.
532 Cement Mill Stuffing box M Stop Check fixation of the hub, and all pipes
532 Cement Mill Slide shoe bearing mounting 6Y Stop Check bearing fixation bolt, bearing clearance & surface condition
532 Cement Mill Slide shoe bearing mounting 6Y Stop Check fixation of Guide (rail) rings on show bearing
532 Cement Mill Slide shoe bearing mounting 6Y Stop Check bolt tightening of fixed bearing

532 Throttle Valve Stuffing box 2Y Run Check the stuffing boxes do not leak. Retighten if necessary .
532 Throttle Valve Valve plate 2Y Run Check that the valve plate is intact .
532 Throttle Valve Hand wheel M Stop Check that the valve forward and backward -from closed to open.

532 Fluxo slide Fan Vibration W Run Check horizontal , vertical and axial
532 Fluxo slide Fan Motor W Run Check for Loose, Abnormal Noise, Temperature, Vibration
532 Fluxo slide Fan Tighten bolts W Stop Check bolt state
532 Fluxo slide Fan Check fan housing Y Stop Check bolt state, cracks, wear
532 Fluxo slide Fan Check impeller 6M Stop Check crack formation, erosion of material
532 Fluxo slide Fan Clean-up Y Stop Check cleaning of filter

532 Filter Fan Vibration W Run Check horizontal , vertical and axial
532 Filter Fan Motor W Run Check for Loose, Abnormal Noise, Temperature, Vibration
532 Filter Fan V-belt drive M Stop Check tension of belt
532 Filter Fan Temperature of bearing W Run measure bearing temperature and compare with permissible
532 Filter Fan Condition of bearing M Stop/Run Check seal, locating ring
532 Filter Fan Shaft seal Y Stop Check condition, The sealing disc must not give rise to squeezing around the shaft.
532 Filter Fan Tighten bolts W Stop Check bolt state
532 Filter Fan Fan housing Y Stop Check bolt state, cracks, wear
532 Filter Fan Impeller 6M Stop Check crack formation, erosion of material
532 Filter Fan Clean-up Y Stop Check clean of parts
532 Filter Fan Clean-up Y Stop Remove rust
532 Filter Fan Clean-up Y Stop Change lubricating grease
532 Filter Fan Clean-up 2M Stop Re-lubricate bearing

532 Mill Inlet Lubrication,Complete Fluid Level in Reservoir W Stop Check pressure fluid level in the reservoir
532 Mill Inlet Lubrication,Complete Fluid Level in Reservoir Y Stop Check chemical characteristics of the pressure fluid
532 Mill Inlet Lubrication,Complete Fluid Level in Reservoir D Run Check the pressure fluid temperature during operation
532 Mill Inlet Lubrication,Complete Heat Exchanger W Stop Check heat exchangers air, water for effectiveness
532 Mill Inlet Lubrication,Complete Hydraulic Unit D Run Check for external leaks visually
532 Mill Inlet Lubrication,Complete Hydraulic Unit D Run Check pipe work and hoses
532 Mill Inlet Lubrication,Complete Hydraulic Unit D Run Check pressures
532 Mill Inlet Lubrication,Complete Filter M Stop Check fluid contamination visually
532 Mill Inlet Lubrication,Complete Pumps 6M Stop Check bearing conditions
532 Mill Inlet Lubrication,Complete Pumps D Run Check noise
532 Mill Inlet Lubrication,Complete Pumps M Run Check speed
532 Mill Inlet Lubrication,Complete Pumps M Run Check performance

Separator Lubrication
532 Fluid Level in Reservoir W Stop Check pressure fluid level in the reservoir
Unit,Complete
Separator Lubrication
532 Fluid Level in Reservoir Y Stop Check chemical characteristics of the pressure fluid
Unit,Complete
Separator Lubrication
532 Fluid Level in Reservoir D Run Check the pressure fluid temperature during operation
Unit,Complete
DEP. Freque
Machine Name Part Name Status Check Instructions Summary
Code ncy
Separator Lubrication
532 Heat Exchanger W Stop Check heat exchangers air, water for effectiveness
Unit,Complete
Separator Lubrication
532 Hydraulic Unit D Run Check for external leaks visually
Unit,Complete
Separator Lubrication
532 Hydraulic Unit D Run Check pipe work and hoses
Unit,Complete
Separator Lubrication
532 Hydraulic Unit D Run Check pressures
Unit,Complete
Separator Lubrication
532 Filter M Stop Check fluid contamination visually
Unit,Complete
Separator Lubrication
532 Pumps 6M Stop Check bearing conditions
Unit,Complete
Separator Lubrication
532 Pumps D Run Check noise
Unit,Complete
Separator Lubrication
532 Pumps M Run Check speed
Unit,Complete
Separator Lubrication
532 Pumps M Run Check performance
Unit,Complete

532 Barring Device Oil temperature D Run Measures and record


532 Barring Device Gear unit D Run Check for unusual gear unit noise (record)
532 Barring Device Oil level D Run Measures and record
532 Barring Device Check gear unit for leaks D Run/Stop Check seal- Check radial Shaft sealing rings
532 Barring Device Test oil for water content 6M Stop Check seal- Check radial Shaft sealing rings
532 Barring Device Test oil for water content Y Stop Check seal- Check radial Shaft sealing rings
532 Barring Device Oil filter Y Stop Check seal- Check radial Shaft sealing rings
532 Barring Device Seals Y Stop Check Re-grease Taconite Seals
532 Barring Device Seals 6M Stop Check Re-grease Taconite Seals
532 Barring Device Fan cowl and gear unit housing Y Stop Clean Fan , Fan cowl and gear unit housing
532 Barring Device Cooling coil 2Y Stop Check cooling coil for deposits
532 Barring Device Cooling coil Y Stop Check cooling coil for deposits
532 Barring Device Air oil -cooler Y Stop Check condition of air oil -cooler
532 Barring Device Water oil -cooler Y Stop Check condition of water oil -cooler
532 Barring Device Bolts Y Stop Check tightness of fastening bolt
532 Barring Device Gear 2Y Stop/Run Complete inspection of gear
532 Barring Device Gear Y Stop/Run Complete inspection of gear

532 Air Sluice Impeller (01) W Stop Check the impeller for wear, and that it is positioned in the center of the housing
532 Air Sluice Impeller (01) M Stop Check the welds for any visible cracks.
532 Air Sluice Stuffing boxes (02) W Run Check for Leaks at packings (03).
532 Air Sluice Geared Motor (10) W Run Check for Leak, Loose, Abnormal Noise, Temperature, Vibration.
532 Air Sluice Geared Motor (10) Y Stop Comlete Inspection for gear condition, bearing clearance, seals, sleeves.
532 Air Sluice Coupling (09) M Stop Check conditiom, and rubber element.
Ball Bearing /Flanged bearing housing
532 Air Sluice W Run Check bearing temperature, & listen for abnormal noise
(05)
Ball Bearing /Flanged bearing housing
532 Air Sluice M Stop Check housing for fastining and check parts for cracks and fractures.
(05)
532 Air Sluice Housing (08) Y Stop Check for wear, and corrosion.
532 Air Sluice Housing (08) Y Stop Check for correct baldining sequence.

532 Air Sluice Impeller (01) W Stop Check the impeller for wear, and that it is positioned in the center of the housing
532 Air Sluice Impeller (01) M Stop Check the welds for any visible cracks.
532 Air Sluice Stuffing boxes (02) W Run Check for Leaks at packings (03).
532 Air Sluice Geared Motor (10) W Run Check for Leak, Loose, Abnormal Noise, Temperature, Vibration.
532 Air Sluice Geared Motor (10) Y Stop Comlete Inspection for gear condition, bearing clearance, seals, sleeves.
532 Air Sluice Coupling (09) M Stop Check conditiom, and rubber element.
Ball Bearing /Flanged bearing housing
532 Air Sluice W Run Check bearing temperature, & listen for abnormal noise
(05)
Ball Bearing /Flanged bearing housing
532 Air Sluice M Stop Check housing for fastining and check parts for cracks and fractures.
(05)
532 Air Sluice Housing (08) Y Stop Check for wear, and corrosion.
532 Air Sluice Housing (08) Y Stop Check for correct baldining sequence.

532 Air Sluice Impeller (01) W Stop Check the impeller for wear, and that it is positioned in the center of the housing
532 Air Sluice Impeller (01) M Stop Check the welds for any visible cracks.
532 Air Sluice Stuffing boxes (02) W Run Check for Leaks at packings (03).
532 Air Sluice Geared Motor (10) W Run Check for Leak, Loose, Abnormal Noise, Temperature, Vibration.
532 Air Sluice Geared Motor (10) Y Stop Comlete Inspection for gear condition, bearing clearance, seals, sleeves.
532 Air Sluice Coupling (09) M Stop Check conditiom, and rubber element.
Ball Bearing /Flanged bearing housing
532 Air Sluice W Run Check bearing temperature, & listen for abnormal noise
(05)
Ball Bearing /Flanged bearing housing
532 Air Sluice M Stop Check housing for fastining and check parts for cracks and fractures.
(05)
532 Air Sluice Housing (08) Y Stop Check for wear, and corrosion.
532 Air Sluice Housing (08) Y Stop Check for correct baldining sequence.

532 Water Injection Complete Pump Set W Run Check the inlet water filter at each basket, clean if necessary.
532 Water Injection Complete Pump Set W Run Check valve and inlet, outlet isolation valve for each pump.
DEP. Freque
Machine Name Part Name Status Check Instructions Summary
Code ncy
532 Water Injection Complete Pump Set W Run Check connection state and check leakage.
532 Water Injection Complete Valve Rack Assembly W Stop Check status of each control train inlet and outlet isolation valves
532 Water Injection Complete Valve Rack Assembly W Stop Check all functions of the valve rack components.
532 Water Injection Complete Valve Rack Assembly W Stop Examin and confirm that all pressure transmitters are Zeroed.
532 Water Injection Complete Valve Rack Assembly W Stop Manually stroke all manual and actuated valves to verify that they are capable of operating all ranges.
Check the spring adjustment of the back-pressure relief valve. It should
532 Water Injection Complete Valve Rack Assembly Y Stop
be set to relieve the min flow requirements for one water pump during dead head operation.
532 Water Injection Complete Valve Rack Assembly Y Stop Check water flow meter Zero and span.
Visually inspect the spray system for leaky hoses, broken gauges,
532 Water Injection Complete Spray System W Run valves properly positioned and any deviation from the normal parameters
Randomly
btween thetake one
water spray
and lance on pressure
air operating each system or nozzeles.
at the elevation out of service
532 Water Injection Complete Spray System W Run and operate it outside the system in order to inspect the spray pattern
and condition of each nozzle. The purpose of this is to determine whether there is any apparent plugging of water

742 Air Dryer Complete Unit D Run Check The Function of Condensate Drain
742 Air Dryer Complete Unit W Run Check & monitoring of all Temperatures
742 Air Dryer Complete Unit Y Stop Check the draining System internally if necessary

742 Air Dryer Complete Unit D Run Monitor the Alarm messages including Lamp test
742 Air Dryer Complete Unit W Run Check the adsorption temperature
742 Air Dryer Complete Unit W Run Check for Different Pressure
742 Air Dryer Complete Unit D Run Checking sealing for all connections
742 Air Dryer Complete Unit Y Stop Check fan
742 Air Dryer Complete Unit Y Stop Check shut off valve
742 Air Dryer Complete Unit Y Stop Check adjusting valves
742 Air Dryer Complete Unit Y Stop Check butterfly valves
742 Air Dryer Complete Unit Y Stop Check pneumatics actuators
742 Air Dryer Complete Unit Y Stop Check Non-return flaps
742 Air Dryer Complete Unit Y Stop Check suction filter
742 Air Dryer Complete Unit Y Stop Check 2/2 way slanted seat Valves

762 Water Pump Station Check Plant for impurities D Run/Stop Release deposits
762 Water Pump Station Vent and prime pumps D Run/Stop Make sure there is no air in pump line
762 Water Pump Station Check Oil level in tanks D Run/Stop Make sure that all electrical levels are working
762 Water Pump Station Check shut off valve in the suction line D Run Make sure that it is fully open
762 Water Pump Station Check shut off valve in the delivery line D Run Make sure that it is open
762 Water Pump Station Check strainers W Stop Remove all suspensions
762 Water Pump Station Check direction of rotation D Run Make sure that all electrical connections are ok
762 Water Pump Station Vibration W Run Check vibration during pump operation
762 Water Pump Station Bearing D Run Check bearing temperature
762 Water Pump Station Oil leakage D Run Check for water leakage
762 Water Pump Station Shaft & bearing 6M Stop Check & replace if it needs
762 Water Pump Station Casing, cover & flanges M Run Check for damage
762 Water Pump Station Coupling M Stop Check clearance & damage
762 Water Pump Station Valves gasket 6M Stop Check & replace if it needs
762 Water Pump Station Impeller 6M Stop Check for damage
762 Water Pump Station Expansion joints M Run/Stop Check & replace if it needs
762 Water Pump Station Mechanical seal M Run Check & replace if it needs
762 Water Pump Station Screw bolts of pump parts 6M Stop Check for looseness
762 Water Pump Station Pipe bolts, supports & structure M Run/Stop Check for looseness
762 Water Pump Station Oil filter unit M Run/Stop Check cooling rate & damage in blades
762 Water Pump Station Sand filter unit 3M Stop Check gravel, sand size & quantity

742 Ventilation Unit Complete Unit 6M Stop Check the skirt


742 Ventilation Unit Complete Unit M Stop Check the channels for blocked
742 Ventilation Unit Complete Unit 6M Run Check the suction
742 Ventilation Unit Complete Unit 6M Run Check the delivery

741 Ventilation Unit Complete Unit 6M Stop Check the skirt


741 Ventilation Unit Complete Unit M Stop Check the channels for blocked
741 Ventilation Unit Complete Unit 6M Run Check the suction
741 Ventilation Unit Complete Unit 6M Run Check the delivery

741 Air Dryer Complete Unit D Run Check The Function of Condensate Drain
741 Air Dryer Complete Unit W Run Check & monitoring of all Temperatures
741 Air Dryer Complete Unit Y Stop Check the draining System internally if necessary
DEP. Freque
Machine Name Part Name Status Check Instructions Summary
Code ncy
741 Air Dryer Complete Unit D Run Monitor the Alarm messages including Lamp test
741 Air Dryer Complete Unit W Run Check the adsorption temperature
741 Air Dryer Complete Unit W Run Check for Different Pressure
741 Air Dryer Complete Unit D Run Checking sealing for all connections
741 Air Dryer Complete Unit Y Stop Check fan
741 Air Dryer Complete Unit Y Stop Check shut off valve
741 Air Dryer Complete Unit Y Stop Check adjusting valves
741 Air Dryer Complete Unit Y Stop Check butterfly valves
741 Air Dryer Complete Unit Y Stop Check pneumatics actuators
741 Air Dryer Complete Unit Y Stop Check Non-return flaps
741 Air Dryer Complete Unit Y Stop Check suction filter
741 Air Dryer Complete Unit Y Stop Check 2/2 way slanted seat Valves

741 Butterfly Valve, Wet Air Complete Unit M Run Check the air supply
741 Butterfly Valve, Wet Air Complete Unit M Stop Check the shaft seal
741 Butterfly Valve, Wet Air Complete Unit M Stop Check the vane seal
741 Butterfly Valve, Wet Air Complete Unit Y Stop Check the stroke and adjustment

741 Butterfly Valve, Dried Air Complete Unit M Run Check the air supply
741 Butterfly Valve, Dried Air Complete Unit M Stop Check the shaft seal
741 Butterfly Valve, Dried Air Complete Unit M Stop Check the vane seal
741 Butterfly Valve, Dried Air Complete Unit Y Stop Check the stroke and adjustment

731 HT & Heavy Oil Pump Station Check Plant for impurities D Run/Stop Release deposits
731 HT & Heavy Oil Pump Station Vent and prime pumps D Run/Stop Make sure there is no air in pump line
731 HT & Heavy Oil Pump Station Check Oil level in tanks D Run/Stop Make sure that all electrical levels are working
731 HT & Heavy Oil Pump Station Check shut off valve in the suction line D Run Make sure that it is fully open
731 HT & Heavy Oil Pump Station Check shut off valve in the delivery line D Run Make sure that it is open
731 HT & Heavy Oil Pump Station Check strainers W Stop Remove all suspensions
731 HT & Heavy Oil Pump Station Check direction of rotation D Run Make sure that all electrical connections are ok
731 HT & Heavy Oil Pump Station Vibration W Run Check vibration during pump operation
731 HT & Heavy Oil Pump Station Bearing D Run Check bearing temperature
731 HT & Heavy Oil Pump Station Oil leakage D Run Check for water leakage
731 HT & Heavy Oil Pump Station Shaft & bearing 6M Stop Check & replace if it needs
731 HT & Heavy Oil Pump Station Casing, cover & flanges M Run Check for damage
731 HT & Heavy Oil Pump Station Coupling M Stop Check clearance & damage
731 HT & Heavy Oil Pump Station Valves gasket 6M Stop Check & replace if it needs
731 HT & Heavy Oil Pump Station Impeller 6M Stop Check for damage
731 HT & Heavy Oil Pump Station Expansion joints M Run/Stop Check & replace if it needs
731 HT & Heavy Oil Pump Station Mechanical seal M Run Check & replace if it needs
731 HT & Heavy Oil Pump Station Screw bolts of pump parts 6M Stop Check for looseness
731 HT & Heavy Oil Pump Station Pipe bolts, supports & structure M Run/Stop Check for looseness
731 HT & Heavy Oil Pump Station Oil filter unit 3M Stop Check the filter cartridges
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Solenoid/ Membrance
Filter Bag

compressed air syste

Heating Element

Dedusting Pipes

Air Sluice

Filter bag

Bag House

Silncer Baffles

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