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2
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Dev
Fix
0 1
This manual is for Service Technicians only and the directions given
must not be followed by unauthorized personnel. Always read
the Safety Instruction Manual part No 21741 before starting up the
equipment and keep it with the machine for reference at all times.
GENERAL INFORMATION
The serial no. is specified on the processor nameplate located on the backside of the machine next to the
film basket.
The manual was written and illustrated using the best possible information available at the time of
publication.
Any differences between the manual and the equipment reflect improvements introduced after the
publication of the manual.
Changes, technical inaccuracies, and typographic errors will be corrected in subsequent editions.
As a part of our policy of continuous improvement, we reserve the right to alter design and specifications
without further notice.
0.2 0008
FILM PROCESSOR 550/720
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0008 0.3
550/720 FILM PROCESSOR
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0.4 0008
FILM PROCESSOR 550/720
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TABLE OF CONTENTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE
2. INSTALLATION 2.1
PREPARATIONS BEFORE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
ASSEMBLING THE STAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
TWO-ROOM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6
WATER CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7
DRAIN CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7
REPLENISHMENT HOSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8
EXHAUST INSTALLATION FOR CHEMICAL VAPOURS . . . . . . . . . . . . . . . . 2.8
ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9
TIMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.10
SPECIAL ELECTRICAL INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 2.10
0008 0.5
550/720 FILM PROCESSOR
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TABLE OF CONTENTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE
0.6 0008
FILM PROCESSOR 550/720
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TABLE OF CONTENTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE
0008 0.7
550/720 FILM PROCESSOR
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TABLE OF CONTENTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE
0.8 0008
FILM PROCESSOR 550/720
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TABLE OF CONTENTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE
APPENDIX A A.1
ADDITIONAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.1
ORDERING SPAREPARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.2
ADDITIONAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.4
REPLENISHMENT HOSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.4
SPECIAL ELECTRICAL INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . A.5
MAIN POWER CONNECTION, US-MODELS. . . . . . . . . . . . . . . . . . . . . . . . . . A.5
MOUNTING A PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.6
APPENDIX B B.1
POLYESTER PROCESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.1
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.1
TECHNICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.1
IMPORTANT BY INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.1
PLACEMENT OF ROLLERS IN POLYESTER PROCESSOR . . . . . . . . . . . . . . B.2
SPAREPARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.3
SPAREPARTS FOR POLYESTER PROCESSOR. . . . . . . . . . . . . . . . . . . . . . B.3
ORDERING SPAREPARTS, POLYESTER PROCESSOR . . . . . . . . . . . . . . . . B.3
SPAREPARTS CIRCULATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.5
SPAREPARTS TANK SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.7
SPAREPARTS ACTIVATOR RACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.9
SPAREPARTS ACTIVATOR RACK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.11
SPAREPARTS STABILISATOR/WASH RACK. . . . . . . . . . . . . . . . . . . . . . . . B.13
SPAREPARTS DRYER SECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.15
0008 0.9
550/720 FILM PROCESSOR
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0.10 0008
FILM PROCESSOR 550/720
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1. TECHNICAL SPECIFICATIONS
FILM THICKNESS
POLYESTER MATERIALS
NOTE! Some models only Min.-max.: 0.0762 - 0.1905 mm (0.003"-0.0075")
0008 1.1
550/720 FILM PROCESSOR
21/28
SPECIFICATIONS MECHANICAL
DEV. TIME TANK CAPACITIES
15 - 60 sec. Model 550: Dev: 15.5 l (4.1 US gal.)
Fix: 15.5 l (4.1 US gal.)
Wash: 14.0 l (3.7 US gal.)
TRANSPORT SPEED Model 720: Dev: 18.5 l (4.9 US gal.)
33.0 - 132.0 cm/min. (13 - 52 in/min.) Fix: 18.5 l (4.9 US gal.)
Wash: 17.0 l (4.5 US gal.)
DRY-TO-DRY TIME
60 - 240 sec. HOSE CONNECTIONS
Water supply: 12 mm reinforced hose
(3/4" or 1/2" male thread)
CONVERSION TABLE Drains:
Dev: 25 mm (1")
Fix: 25 mm (1")
Dev. time Film speed Dry-to-dry
Wash: 25 mm (1")
in sec. cm/min. in sec.
(Water hose and drain fittings are delivered with
(in/min.)
the machine).
60 33 (13.0) 240
55 36 (14.2) 220 Dryer, Air exhaust: 100 mm (4")
50 40 (15.7) 200
45 44 (17.3) 180
40 50 (19.7) 160 WATER SUPPLY
Consumption:
35 57 (22.4) 140
in operate: 1.5 l/min. or (0.4 gal./min.)
30 66 (26.0) 120 3.0 l/min (0.8 gal./min.)
25 79 (31.1) 100 in stand-by: 0.0 l/min (0.0 gal./min.)
20 100 (39.4) 80 Pressure: 1.5 - 4 bar (22 - 60 psi)
15 132 (52.0) 60 Temperature: 5-40C (41-104F)
NOISE LEVEL
In operate: < 70 dB (A)
In stand-by: < 70 dB (A)
1.2 0008
FILM PROCESSOR 550/720
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DIMENSIONS
DIMENSIONS PROCESSOR DIMENSIONS PTS CASSETTES
(See figure below) The max. dimensions of the PTS cassettes that fit
Model 550: into the daylight cassette (option) are:
Width (W): 83.0 cm (32.7") Model 550:
Depth (D1): 122.0 cm (incl. film basket) (48.0") Width: 625 mm (24.6")
100.0 cm (excl. film basket) (39.4") Depth: 195 mm ( 7.7")
Depth (D2): Feed table 20.0 cm (7.9") Height: 195 mm ( 7.7")
Daylight cassette 23.0 cm (9.1") Model 720:
Height (H1): 28.0 cm (11.0") Width: 795 mm (31.3")
Height (H2): 77.0 - 79.0 cm (30.3 - 31.1") Depth: 195 mm ( 7.7")
incl. adjustable legs Height: 195 mm ( 7.7")
Height (H3): 96.0 - 98.0 cm (37.8 - 38.6")
incl. adjustable legs
Model 720: WEIGHT
Width (W): 100.5 cm (39.6") See APPENDIX A.
Depth (D1): 122.0 cm (incl. film basket) (48.0")
100.0 cm (excl. film basket) (39.4")
Depth (D2): Feed table 20.0 cm (7.9")
Daylight cassette 23.0 cm (9.1")
Height (H1): 28.0 cm (11.0")
Height (H2): 77.0 - 79.0 cm (30.3 - 31.1")
incl. adjustable legs
Height (H3): 96.0 - 98.0 cm (37.8 - 38.6")
incl. adjustable legs
W D1
D2
H1
1
2
3
4
Dev
Fix
0 1
H2
H3
T 1238
0008 1.3
550/720 FILM PROCESSOR
21/28
SPECIFICATIONS ELECTRICAL
POWER CONSUMPTION POWER CORD WITH
230V AC, single phase + PE, 50-60 Hz, INLINE GFCI RELAY
fused by 25 A, or Models equipped with the inline GFCI relay (Ground
230V AC, 3 phases + PE, 50-60 Hz, fused Fault Circuit Interrupter) are for single phase
by 3 x 17.5 A, or connection only:
3 x 230/400V AC + N + PE, 50-60 Hz, fused 230V AC, single phase + PE, 50-60 Hz,
by 3 x 9 A. fused by 25 A.
1.4 0008
FILM PROCESSOR 550/720
21/28
2. INSTALLATION
CLEANING FACILITIES
For cleaning purposes it would be convenient to
SPACE REQUIREMENTS
have easy access to a water tap and a suitable
Make sure that free space around the machine at
sink, where racks, rollers and guides can be
the installation site will be approx. 1 m (3-4 ft) This
washed and chemicals mixed.
makes servicing possible, and allows you to pull
out the electronics drawer and the trolley.
POWER CONNECTIONS
If not already there, a main power outlet should be
WATER SUPPLY
installed in the room, where the machine will be
A water tap should be installed in the darkroom
situated. Max. recommended distance to the
close to the installation site. Max. distance to the
machine is 2 m (6 ft). The requirements are
machine should be 2 - 3 m (6 - 10 ft). See chapter
specified in chapter 1.
1 for specifications. The water hose is included with
the installation kit.
DRAIN OUTLETS
The drain outlet should have a funnel shape to
allow for proper drain line routing.
The recommended distance from the machine to
the drain is 0.5 m - max. 2 m (2 - 6 ft).
0008 2.1
550/720 FILM PROCESSOR
21/28
7
9 8
6
1
2 5
4 3
10
T 3233
2.2 0008
FILM PROCESSOR 550/720
21/28
MECHANICAL INSTALLATION
GENERAL ASSEMBLING THE STAND
Carefully unpack the machine and check that all The machine is delivered with an open or a closed
parts are present and in good condition. The parts stand.
included in the delivery are listed in APPENDIX A. An open stand consists of a frame with 4 legs.
Delivered with the processor are the different parts A closed stand consists of a frame with 4 legs and
needed for the installation and parts for minor 4 panels.
repairs: Assemble the stand as described in the following.
OPEN STAND
Parts delivered ... (See illustration opposite)
are specified on a packing list delivered with the Insert the bushings (1) into the rear panel (2),
processor. front panel (3), left panel (4) and right panel (5).
Make sure that all parts are present and in good Screw the adjustable legs (10) into the legs and
condition. level out emperically.
CLOSED STAND
See next page.
0008 2.3
550/720 FILM PROCESSOR
21/28
4
1
3 7
11
T1231
6
10
9
2.4 0008
FILM PROCESSOR 550/720
21/28
T3329
0008 2.5
550/720 FILM PROCESSOR
21/28
TWO-ROOM INSTALLATION When the machine has been placed in position, the
hole in the wall should be reduced to the exact size
(See Fig. 2/3). of the machine by means of a light-tight material
If the processor has to be installed in a (thickness 7 - 7.5 mm).
through-the-wall installation, a hole has to be cut For this purpose a special TWO-ROOM KIT is
in the wall, through which the machine is going to available. Ask your local dealer for information
be installed. about the kit.
The hole should be cut min. 100 mm (4") wider
than the max. width of the machine (see chapter 1) With this kind of installation it should be taken into
and min. 200 mm (8") higher than the feed table consideration that it must be possible, whitout any
surface. Walls thicker than 50 mm (2") should be difficulties, to use the daylight feeding slot and to
cut with a slope (approx. 45) above the feed table. remove the top cover and the racks for cleaning
and servicing purposes.
DARK-ROOM
WALL
TIGHTEN LIGHT
TIGHT
MATERIAL
45
7 - 7.5 mm
Min. 200 mm
PROCESSOR
T 3262
2.6 0008
FILM PROCESSOR 550/720
21/28
The water supply connection is made by means of Drain connections are made underneath the
the plastic hose and the fitting (WRG) delivered with machine (see fig. 2/5). The drains from the chemical
the machine. baths are at the lefthand side and the drain from
As shown in fig. 2/4 the hose must be connected the wash tank is at the righthand side. Drain hoses
between the water tap and the water inlet solenoid are delivered with the machine. The water drain
valve located at the left underneath the dryer should be connected to a 25 mm (1") hose and led
section. to a drain placed 0.5 - max. 2 m (2 - max. 6 ft) from
The hose can be connected to a water tap with the machine. Make sure there is a positive fall from
1/2" or 3/4" male thread (WRG). When connecting the machine to the drain, and that the hoses do not
to 3/4", the reduction nipple shall not be used. sag or form water traps.
WATER
TAP
FRONT
GASKET SOLENOID
VALVE
NIPPLE
3/4" - 1/2" DEV
(WRG)
PLASTIC
HOSE
TO DRAIN
T 3275
T3225
0008 2.7
550/720 FILM PROCESSOR
21/28
EXHAUST INSTALLATION
REPLENISHMENT HOSES FOR CHEMICAL VAPOURS
The replenishment hoses are located underneath The processor is equipped with a scavenger fan to
the machine as well. remove chemical vapours from the processor and
the room. The fan is located to the left of the dryer
section and leads the exhaust to a flange placed
NOTE! underneath the dryer section. The processor can be
SEE APPENDIX A FOR CORRECT CONNECTION connected to an external exhaust system with a 80
OF REPLENISHMENT HOSES! mm (3.15") or a 100 mm (3.94") exhaust hose (see
fig. 2/7).
T 1250
2.8 0008
FILM PROCESSOR 550/720
21/28
ELECTRICAL INSTALLATION
MAIN POWER OUTLET MODIFICATION FOR TRANSFORMER
TECHNICIANS ONLY TECHNICIANS ONLY
If not already there, a main power outlet should be If the machine is installed in countries where the
installed next to the machine. The requirements are voltage is above 230V the following modification
as specified in chapter 1. has to be made for transformer M1:
RED
(NOT FOR USE)
YELLOW
WHITE
X 510
< 230V
RED
(NOT FOR USE)
WHITE
YELLOW
0008 2.9
550/720 FILM PROCESSOR
21/28
TIMER
TIMER RELAY
If you wish to connect the processor to an external (NORMALLY OPEN)
timer it is possible to do so by means of the special
cable delivered with the installation kit (see
APPENDIX A).
The purpose of the timer is to start up the
processor e.g. half an hour before start of working
hours. This way the processor has reached the
correct working temperatures when production
starts.
The operator must be able to stop the processor
manually but can only do so if the timer relay is
OFF. Therefore the ON-time of the timer relay
should be set to the shortest possible time.
T 3462
2.10 0008
FILM PROCESSOR 550/720
21/28
GENERAL
The processor contains 4 major sections (see figure The processor is also equipped with a daylight slot
below): Developer (A), fixer (B), wash (C), and dryer (J) and a rewash slot (K) which make it possible to
section (D). Each section performs a basic function use the processor outside the darkroom when
to change the exposed film into a fully developed installed as a Through-the-wall installation.
and dry film, ready for handling.
The operation of the processor is handled by the At the processor entrance the transport roller
control box (E). system takes over and leads the film safely through
The film material (F) is fed into the machine from each of the four sections at a uniform speed and
the feed-table (G). special guides make sure that it passes smoothly
If the machine is equipped with a daylight cassette from one section to another.
(H) both film sheets and film rolls from When the film leaves the machine, it lands in the
PTS/Imagesetting-cassettes (I) can be processed. film basket (L).
I H F G E J A B K C D P N O L
TO
DRAIN
M
Q
T 1251
0008 3.1
550/720 FILM PROCESSOR
21/28
10 11 12 13 14 15 16 17
9 18
8
7
19
6 2
3
4
1
Dev
Fix
5 0 1
1
2
21
T 1232
20
3.2 0008
FILM PROCESSOR 550/720
21/28
T1233
0008 3.3
550/720 FILM PROCESSOR
21/28
10 11 12 13 14 15 16 17
9 18
8
7
19
6 2
3
4
1
Dev
Fix
5 0 1
1
2
21
T 1232
20
3.4 0008
FILM PROCESSOR 550/720
21/28
T 3264
INTERLOCK SWITCHES (13) & (16)
The processor is equipped with 2 interlock
switches. If either the top cover (12) or the dryer
cover (17) is removed from the machine e.g. for
servicing, the related switch will turn off the
machine if not already turned off.
0008 3.5
550/720 FILM PROCESSOR
21/28
10 11 12 13 14 15 16 17
9 18
8
7
19
6 2
3
4
1
Dev
Fix
5 0 1
1
2
21
T 1232
20
3.6 0008
FILM PROCESSOR 550/720
21/28
0008 3.7
550/720 FILM PROCESSOR
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FUNCTIONAL DESCRIPTION
DEVELOPER/FIXER SECTIONS In both sections a pump recirculates the solution to
maintain a uniform temperature of the chemicals
In the developer (DEV) section (A) the latent image and both tanks overflow into waste chemical
created during exposure is developed and in the containers (M) through combined overflow and
fixer (FIX) section (B) the developing process is drain tubes.
stopped and unexposed silver halide is dissolved.
The DEV and FIX sections are identical, except for Each tank is covered with a floating lid preventing
racks, containing a processing tank with a heater condensation underneath the top cover and
and a thermostate to keep the temperature oxidation of chemicals.
constant. A level detector circuit in each tank
prevents operation of the processor with insufficient DEV and FIX rack configurations are described in
amount of chemicals. chapter 6 CLEANING AND MAINTENANCE.
I H F G E J A B K C D P N O L
TO
DRAIN
M
Q
T 1251
3.8 0008
FILM PROCESSOR 550/720
21/28
In the wash section (C) residual chemicals are In the dryer section (D) the moisture is removed
removed from the film material. from the film to allow for handling immediately after
In the wash tank the flow of the wash water is processing. The dryer section consists of a
controlled by a solenoid valve (N) and the centrifugal fan (O) with an integrated heater and
overflow/drain tube is accessible through the top two air distributing-boxes, one above and one
cover (see MAIN COMPONENTS OVERVIEW). underneath the dryer rack.
WASH rack configuration is described in chapter 6 DRYER rack configuration is described in chapter 6
CLEANING AND MAINTENANCE. CLEANING AND MAINTENANCE.
ECOLOGICAL UNITS
I H F G E J A B K C D P N O L
TO
DRAIN
M
Q
T 1251
0008 3.9
550/720 FILM PROCESSOR
21/28
Some processors are equipped with a developer Two oscillating pumps (P) connected to two
filter. Functional description of the developer filter is external replenishment containers (Q) automatically
specified in a separate manual delivered with the add developer and fixer to the tanks to compensate
processor. for chemicals used during actual film processing.
The system also supplies additional developer to
compensate for lost activity caused by normal
oxidation.
It is possible to operate the replenishment pumps
manually (to top up the tank levels) on the Control
Box (E) (see also chapter 5).
Film sensors at the entrance of the processor start
the replenishment control circuit when film is
entered. The replenishment control circuit also
starts when the daylight slot is opened, but not
when the rewash slot is opened.
I H F G E J A B K C D P N O L
TO
DRAIN
M
Q
T 1251
3.10 0008
FILM PROCESSOR 550/720
21/28
TRANSPORT SYSTEM
1 FILM PATH 1 2 3 4 5 6 7
2 DAYLIGHT/ENTRANCE
GUIDE
3 CROSSOVER GUIDE
DEV/FIX
4 REWASH/CROSSOVER
GUIDE FIX/WASH
5 CROSSOVER GUIDE
WASH/DRY
DEV FIX WASH DRY
6 SQUEEGEE ROLLERS
7 DRYER RACK T1252
8 FILM GUIDE
8 9 10
9 BOTTOM GUIDE
10 LIGTH ROLLER
0008 3.11
550/720 FILM PROCESSOR
21/28
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2 3
G.
PR 2 4 5
2 6
10 1
4
1 2
G. 1 2
PR 1 4 5 1 2
1 6 5 3
1 5
55
V
DE EV
D IX V
F DE EV
V D
5
DE IX YER
F R Y
D X Y
O X
O 2O
H
T 2504
3.12 0015
FILM PROCESSOR 550/720
21/28
ELECTRONIC CONTROL
MAINBOARD PCB GCB FUSES
All fuses (4) for the heaters, pumps and motors etc.
The processor is electronically controlled by the are placed on the PCB GCB through the drawer
Mainboard PCB GCB placed in the electronics cover. The fuses F101 through F106 are placed on
drawer underneath a cover (see figure opposite). a PCB at the bottom of the box. The fuses F102,
The PCB holds all the controls, the adjustment F104, and F106 are only used for installations
potentiometers for the thermostates and the replenish without neutral wire (in USA).
pumps as well as the max. and min. speed The fuses are listed in FUSES later in this
potentiometers for the motor control. Furthermore chapter.
the PCB is fitted with two cooling fin brackets
where some triac relays are located (1). The triac CAUTION! Disconnect all power to the machine
relays control the high voltage output. Another before changing a fuse.
small relay issue low voltage to the electronics
when the ON-button is activated. Also the fuses for DRAWER LOCK
heaters, pumps etc. are placed on the PCB. The electronics drawer is fitted with a small notch
The PCB also communicates with the Control Box (5) in each side. These notches lock the drawer
(see description in chapter 5). when pulled half way out. In order to close the
The PCB has a display (2) and two set of buttons drawer, lift up a little to release the notches and
(3) for making adjustments. The procedure of push in.
making adjustments on the GCB is described in If it becomes necessary to change a fuse, pull the
chapter 4. drawer halfway out untill it locks, then lift up a little
and pull out the drawer until the fuses appear.
The PCB GCB comprises the following circuits: NOTE! Never leave the drawer open. This is to
1 Power supply for the electronics. protect the electronics from chemicals, if
3 Low level detectors. spilled.
0015 3.13
550/720 FILM PROCESSOR
21/28
FUSES
The fuses below are located on the Mainboard PCB BGCB
BLOWERS
DRYER
PROC.
F 1A
250V
F505
F 1A
250V
F506
F 0.5A
250V
F507
FIX.
REPL. PUMPS
DEV.
Transformer
T/S 0.8A
TRANSF.
PRIM.
250V
F509
250V
F510
F 0.25A
LEVEL
MOTOR
T/S 3A
3.14 0008
FILM PROCESSOR 550/720
21/28
The fuses below are located in the electronics box under a transparent lid. The fuses F102 - F104 - F106
are used for USA only (for installations without neutral wire).
F106 - 12 A
F104 - 12 A
F102 - 12 A
F105 - 12 A
F103 - 12 A
F101 - 12 A
F106 are only
for use at
Installations
without neutral
wire. All Fuses rated
250 Vac
T 2506
0015 3.15
550/720 FILM PROCESSOR
21/28
ELECTRICAL DIAGRAM
See behind the appendices.
3.16 0008
FILM PROCESSOR 550/720
21/28
P
De
v
Fix
T 2128
0008 4.1
550/720 FILM PROCESSOR
21/28
1
2
8
3
4
6
7 P
5
3 Dev Fix
4
2
1
T 2123
4.2 0008
FILM PROCESSOR 550/720
21/28
0008 4.3
550/720 FILM PROCESSOR
21/28
1
2
8
3
4
6
7 P
5
3 Dev Fix
4
2
1
T 2123
4.4 0008
FILM PROCESSOR 550/720
21/28
T2310
0008 4.5
550/720 FILM PROCESSOR
21/28
When the daylight slot (B) is opened. The REWASH-lamp will turn off when the film has
passed the dryer section.
When film is inserted from the feed table (A).
NOTE! Do not insert film from the daylight and The DAYLIGHT and REWASH-lamps are flashing:
rewash slots when the lamps are lit. If temperature is out of range in DEV or FIX bath.
The lamps will turn off when correct temperature
is reestablished.
The daylight lamp will turn off, when film has
passed halfway through the fixer section.
B C daylight lamp
rewash lamp
1
2
3
4
Dev
Fix
A T 3303
4.6 0008
FILM PROCESSOR 550/720
21/28
5. OPERATING PROCEDURES
GENERAL
After the installation is finished, (see chapter 2 in Turn power off before commencing the initial
this book), the initial start-up, described on the start-up procedure.
following pages, can be carried out.
0008 5.1
550/720 FILM PROCESSOR
21/28
1
2
8
3
4
6
7
D
P
5
3 Dev Fix
4
2
1 E
A F
G
B
H
1
2
3
4
Dev
Fix
0 1
C
K
T 3293
5.2 0008
FILM PROCESSOR 550/720
21/28
INITIAL START-UP
(See also illustration opposite). Turn the MAIN SWITCH (J) on, or
Remove top cover, condensation lid and dryer US models with GFCI relay:
cover. Turn the MAIN SWITCH (J) on and activate the
RESET button on the GFCI relay. The red
Remove the racks (see chapter 6) and inspect all
indicator on the GFCI relay will light up.
rollers and film guides for impurities etc.
Push the ON-button (1). The indicator lamp (8)
Open all tank drain-tubes by turning them 90
for the latest employed program will light up.
counterclockwise. The drain-tubes for the DEV
If the ON-button is pushed immediatly after the
and FIX baths are at the lefthand side of the
machine is turned on by the MAIN SWITCH, it
tank and the drain-tube (E) for the wash tank is
takes approx. 10 seconds before the machine
at the righthand side.
starts.
Vacuum clean all tanks if required.
If the WAIT-lamp (6) and Daylight- and Rewash
Carefully rinse all tanks, rollers and film guides lamps (F and G) flashes, the developer or fixer
with water (use a hose) to get all impurities out temperature have not yet reached the correct
of the tanks. temperature.
Wait until the WAIT-lamp turns off.
Let the tanks run dry then close the drain-tubes.
Normal warm-up time will be approx. 30 min.
Fill the replenishment containers (K) (not
standard delivery) and make sure that the hoses
are installed correctly: FILL UP TO HERE!
See APPENDIX A (without rack installed)
Fill the developer and fixer tanks (fixer first)
with ready mixed solution. The tanks are
correctly filled when level is as specified in figure
opposite. Use the level mark in the right side of
the tanks as guide. Be careful not to get fixer
into the developer section and opposite.
Open external water supply valve (H). The machine is now ready for processing.
0008 5.3
550/720 FILM PROCESSOR
21/28
1
2
8
3
4
6
7
D
P
5
3 Dev Fix
4
2
1 E
A F
G
B
H
1
2
3
4
Dev
Fix
0 1
C
K
T 3293
5.4 0008
FILM PROCESSOR 550/720
21/28
SETTING
OF THE PROGRAMS
0008 5.5
550/720 FILM PROCESSOR
21/28
1
2
8
3
4
6
7
D
P
5
3 Dev Fix
4
2
1 E
A F
G
B
H
1
2
3
4
Dev
Fix
0 1
C
K
T 3293
5.6 0008
FILM PROCESSOR 550/720
21/28
GFCI BOX
USING THE GFCI BOX CURRENT LEAKAGE
GFCI relay will switch power off.
The processor should be started as described in
The red indicator (3) will turn off.
daily start-up. In "power off" situations the GFCI
must be operated as follows (see also figure below): Press the RESET button (1).
3
processor.
2
1 CAUTION! If GFCI relay do not reconnect
power to the processor call service technician.
0008 5.7
550/720 FILM PROCESSOR
21/28
OPERATING MODES
STAND-BY MODE PROCESSING MODES
This manual will often refer to stand-by mode of Processing is made in one of two modes:
the processor. This is when the processor is started Automatic or Continuous.
as described in chapter 4 DAILY START-UP and
when no program has been activated. The processor is running in Automatic mode
unless otherwise is chosen. (To switch from
In stand-by mode the processor operates as Automatic mode to Continuous mode, change
follow: parameter 07 from 00 to 01, see chapter 9).
The transport mechanism operates at min.
speed, (app. 33 cm per minute) in order to avoid Automatic mode: When film is fed, the input
crystallization of chemicals on rollers and sensors start the machine and:
guides. The transport mechanism resumes the operating
speed specified in the selected program.
The wash water solenoid valve is closed.
The wash water solenoid valve opens to let in
The dryer heater works to keep the temperature
water.
whitin a fixed range (see chapter 9, PAR 12 and
13). The temperature in the dryer is controlled and
regulated by the dryer temperature control.
The processor automatically goes into stand-by
When the film has left the dryer section, the
mode 15-30 seconds after the film has left the
machine returns to stand-by mode after 15-30
dryer section, when in Automatic mode (see
seconds. (This depends on film speed).
PROCESSING MODES).
Continuous mode: The processor functions exactly
as in Automatic mode except that it never enters
the stand-by mode.
5.8 0008
FILM PROCESSOR 550/720
21/28
0008 5.9
550/720 FILM PROCESSOR
21/28
1
2
8
3
4
6
7
D
P
5
3 Dev Fix
4
2
1 E
A F
G
B
H
1
2
3
4
Dev
Fix
0 1
C
K
T 3293
5.10 0008
FILM PROCESSOR 550/720
21/28
DAILY START-UP
(See illustration opposite) Push the ON-button (1) and verify that the
Check that the replenishment containers (K) are built-in lamp is lit.
sufficiently filled and that the containers for If the ON-button is pushed immediatly after the
waste chemicals (C) are empty. machine is turned on by the MAIN SWITCH, it
takes approx. 10 seconds before the machine
Remove the top cover and condensation lid and
starts.
check the level of the developer and fixer baths.
Add chemicals if required. When switched on, the processor automatically
fills the water tank.
Before starting the machine, wipe clean all top
rollers and crossover guides. The processor is programmed for Automatic
mode from the factory. If you want to use
Open external water supply valve (H).
continuos mode, please refer to chapter 9.
T 3264
0008 5.11
550/720 FILM PROCESSOR
21/28
1
2
8
3
4
6
7
D
P
5
3 Dev Fix
4
2
1 E
A F
G
B
H
1
2
3
4
Dev
Fix
0 1
C
K
T 3293
5.12 0008
FILM PROCESSOR 550/720
21/28
0008 5.13
550/720 FILM PROCESSOR
21/28
1
2
8
3
4
6
7
D
P
5
3 Dev Fix
4
2
1 E
A F
G
B
H
1
2
3
4
Dev
Fix
0 1
C
K
T 3293
5.14 0008
FILM PROCESSOR 550/720
21/28
0008 5.15
550/720 FILM PROCESSOR
21/28
1 2 3
PAR VAL
EN
TH
R
TE EN
ME HL EU
R
RA W LE VAL
PA LUE R ERN
E ER A
L
S V A E
NN R L
A
T
OO HE ME ND
V
O
H
C T A TIO GE TR
S T GE R T
PA WER L EC HAN A MEOR
R
FIR HAN N
DE DER SE C PA VAL
C ST NT UIS EL EL
ME E P
R
UK ER ANN
A
IR R
IER TR
P
D EG IA
EM ME EL AMB
PR ARA RO O C
D P E
IM E G
FR
P
PR LU
Y 0 1
C.
SE C/FT2 T2
ES
L
A
V
C C/F
C
C. F
SE L/M2 2 F
F /H
M L/M
CC C/H 0%
R
M
A
C
P
44 . 4
C /10
G
50
R
C
P
C L/H
45
46
M L/H 0%
34 . 3
M /10
G
R
50
P
35
36
24 . 2
G
R
P
25
26
10
14 . 1
G
11
R
12
P
T 2140
52
15
53
16
55
D EV
FI EV
D
D EV
X
V
D
E
F EV
O XY ER
D
D IX
O RY
H XY
2O
5.16 0008
FILM PROCESSOR 550/720
21/28
ADJUSTMENTS
GENERAL MAKING ADJUSTMENTS
0008 5.17
550/720 FILM PROCESSOR
21/28
1
2
8
3
4
6
7
D
P
5
3 Dev Fix
4
2
1 E
A F
G
B
H
1
2
3
4
Dev
Fix
0 1
C
K
T 3293
5.18 0008
FILM PROCESSOR 550/720
21/28
SHUT-DOWN PROCEDURE
(See illustration opposite).
NOTE! If the processor will not be operated for
Push the OFF-button (2). The exhaust fan and
6 hours or more, the wash tank should be
the time-replenishment circuits will still work.
drained. This prevents growth of algea and
To shut down the machine completely turn the thereby a consequent reduction in processing
MAIN SWITCH (J) off. quality. It is recommended to drain the wash
(If time-replenishment is wanted - do NOT set tank at least once every 24 hours.
the main switch to OFF position.)
0008 5.19
550/720 FILM PROCESSOR
21/28
5.20 0008
FILM PROCESSOR 550/720
21/28
GENERAL
Performing maintenance on a scheduled basis
NOTE! Personnel performing any maintenance
reduces the possibilities of equipment failure and
or clean-up must familiarize themselves with
the loss of processing quality. Only one person
the SAFETY INSTRUCTIONS and
should be responsible for performing the preventive
ENVIRONMENTAL PROTECTION in Chapter 0
maintenance program. That person should be
before attempting any of these procedures.
familiar with the equipment as well as its
operational characteristics and maintenance
requirements.
NOTE! BE SURE TO DISCONNECT
A periodic major clean-up of the equipment is ELECTRICAL POWER BEFORE
important to maintain the processing quality and PERFORMING ANY CLEANING OR
reliability of the machine. MAINTENANCE.
This clean-up should be performed either monthly
or after processing app. 1000m (10.000 ft) of film.
2 2
0008 6.1
550/720 FILM PROCESSOR
21/28
The condensation lid underneath the top cover is When the racks have to be taken out for cleaning
also designed as a drip tray. Use the drip tray when etc., follow this description:
carrying away the racks for cleaning etc.
See figure opposite.
Turn MAIN-switch off.
1
Remove top cover, condensation lid and dryer
cover.
Step 2: Pull the rack off the drive shaft and pull
it towards yourself (away from the drive shaft).
DRIVE SHAFT
Lift the rack out and place it on the drip tray.
T 3295
6.2 0008
FILM PROCESSOR 550/720
21/28
3
Reinstall upper dryer cassette, dryer cover and
top cover.
E E
F
T 3306
0008 6.3
550/720 FILM PROCESSOR
21/28
1 3 3 3 4 6 3
2 3 3 5 7 T 1256
PUR, D22,
1 HEAVY, SHORT WHITE TAP
PART NO
13427
PART NO
13453
1 pc.
RUBBER, D22,
2 LONG STEEL TAP
PART NO
13426
PART NO
13452
1 pc.
3 D30, MATTED
LIGHT, GREEN TAP
PART NO
43764
PART NO
43763
36 pcs.
4 D30, HEAVY,
SHORT WHITE TAP
PART NO
13424
PART NO
3345
1 pc.
RUBBER, D30,
5 LONG STEEL TAP
PART NO
13445
PART NO
13458
1 pc.
6 D30, RUBBER,
SHORT STEEL TAP
PART NO
13444
PART NO
3347
1 pc.
T 3296
6.4 0008
FILM PROCESSOR 550/720
21/28
When racks have been disassembled for cleaning When the daylight guide has been removed for
or servicing purposes it it very important that the cleaning or servicing purposes it it very important
rollers are reinstalled in their correct positions. that it is reinstalled correctly.
The illustration opposite shows the type, part No The figure below shows how to install the daylight
and correct position of each roller in the processor. guide.
TOP ROLLERS
BOTTOM ROLLERS
T 3298
0008 6.5
550/720 FILM PROCESSOR
21/28
OXIDATION LIDS
1 Each rack is equipped with an anti-oxidation lid. To
remove the lids for cleaning and servicing, do the
following:
T 3299
6.6 0008
FILM PROCESSOR 550/720
21/28
REMOVING THE DRIVE SHAFT All gears are mounted on the drive shaft with
clips (3) which are easily pulled out using a pair
The drive shaft can be removed from the machine of pliers.
for cleaning or servicing (see figure below).
Before reassembling the machine you must be
Remove top cover, condensation lid and dryer sure that all worm gears are placed correctly on
cover, upper air-distributing box and all racks the shaft according to the figure below.
from the machine. Reinstall the drive shaft and fasten the motor
Remove the two screws (1) holding the motor bracket.
bracket. Reinstall the racks and make sure that the
Remove the drive shaft by pulling it out of the bearings on the rack ends engages the drive
bearing (2) in the tank front. shaft properly and that the drive gears mesh
with the worm gears.
T 3307
0008 6.7
550/720 FILM PROCESSOR
21/28
CLEANING
GENERAL WEEKLY CLEANING
When using water for cleaning purposes, use warm NOTE! Never use any hard tool or abrasive
water 35 - 40C (95 - 104F). materials when handling and cleaning the
rollers.
T 3297
6.8 0008
FILM PROCESSOR 550/720
21/28
T417
0008 6.9
550/720 FILM PROCESSOR
21/28
T 3620
6.10 0008
FILM PROCESSOR 550/720
21/28
MAINTENANCE
REPLACING AN INPUT SENSOR Disconnect the plug at the left side of the
sensor.
SERVICE TECHNICIANS ONLY
Replace the sensor and remember to connect
The machine is equipped with 2 input sensors
the plug again.
located in a special rail at the processor entrance.
To replace a sensor follow the description below: Mount the front plate and feed table/daylight
cassette in the reverse order, turn MAIN-switch
See figure below. on and push the ON-button on the Control
Turn the MAIN-switch off. Panel.
Remove the top cover.
C D
A C
A
DEV. SECTION
B
T 3301
0008 6.11
550/720 FILM PROCESSOR
21/28
REPLACING A HEATER SAFETY FUSE Remove the cable on top of the fuse (C).
A B T 3302
D
E
6.12 0008
FILM PROCESSOR 550/720
21/28
F
C
E
D
A
G
B
T 3332
0008 6.13
550/720 FILM PROCESSOR
21/28
Turn the MAIN-switch off. Locate the worn-out relay and replace it with a
new.
Push the OFF-button on the control panel.
Reinstall the cover and close the drawer.
Pull the drawer halfway out until it locks, then lift
up a little an pull the drawer out until the fuses
mounted through the drawer cover appear. NOTE! Remember to close the drawer when the
relay has been changed, in order to protect the
Turn the fuseholder 90 counterclockwise and
electronics from chemicals, if spilled.
pull it out.
6.14 0008
FILM PROCESSOR 550/720
21/28
CHECK OF CHECK OF
DEVELOPER REPLENISHMENT FIXER REPLENISHMENT
The effectivity of the developer can either be While the processor is working at its normal
checked with a testing strip (ask your dealer of temperature and speed, feed an unexposed film
chemicals) or you can use a well exposed and well into the processor. The film should be absolutely
processed film as reference. If, after a week's work, transparent and without whitish spots or areas
the density of your film has decreased the spread at random over the film when it comes out
replenishment has probably been too low and a of the processor, otherwise the effectivity of the
higher setting of the REPLENISHMENT RATE (PAR fixer is too low and a higher setting of the
15, 25, 35 and 45 - see chapter 4 and 9) should be REPLENISHMENT RATE (PAR 16, 26, 36 and 46 -
selected. If, however, the density is good, the see chapter 4 and 9) should be selected.
replenishment is sufficient. If desired, a lower The effectivity of the fixer and the silver contents of
setting can then be tried, until it is established the fixer can also be tested with a special testing
which setting of the control is enough for strip. Ask your local specialist for application of
satisfactory replenishment. testing strip.
CHECK OF
OXIDATION REPLENISHMENT
0008 6.15
550/720 FILM PROCESSOR
21/28
6.16 0008
FILM PROCESSOR 550/720
21/28
7. TROUBLE SHOOTING
0008 7.1
550/720 FILM PROCESSOR
21/28
MACHINE WILL NOT START UP. One or both interlock switches Put back top cover and/or dryer
deactivated. cover.
Fuse F510 blown. Replace fuse.
*Relay K501 defective. Replace relay.
LOW LEVEL-LAMPS FOR Level in DEV or FIX tank Check that drain tubes are closed
DEV/FIX FLASH. too low. Check the level in the
WAIT-LAMP IS LIT. replenishment containers.
Push replenishment buttons
(see chapter 5).
MACHINE DOES NOT START *One or both input sensors Replace defective sensor
WHEN FILM IS INSERTED. defective. (see chapter 6).
*PCB defective. Call Service Technician.
MACHINE WILL NOT GO TO Machine in CONT mode Change PAR 07 from 01 to 00 (see
STAND-BY AFTER END OF (PAR 07 = 01). chapter 9).
PROCESSING CYCLE. *Input sensors defective. Replace defective sensors
(see chapter 6).
*Electronics defective. Call Service Technician.
MACHINE WILL NOT GO TO Machine in CONT mode Change PAR 07 from 01 to 00 (see
STAND-BY AFTER END OF (PAR 07 = 01). chapter 9).
PROCESSING CYCLE USING *Daylight and/or rewash sensors Replace defective sensors
DAYLIGHT AND REWASH defective. (see chapter 6).
SLOTS *Electronics defective Call Service Technician.
7.2 0008
FILM PROCESSOR 550/720
21/28
DRYER BLOWER WORKS, Parameter for dryer heating set Set PAR 12 to correct temperature
HEATER DOES NOT. too low. (see chapter 9).
*Electronics defective. Call Service Technician.
Fuse F4 or F5 blown. Replace fuse.
DRYER BLOWER AND HEATER Fuse F4, F5 and/or F505 blown. Replace fuse.
DO NOT WORK. *Electronics defective. Call Service Technician.
REPLENISHMENT SYSTEM The daylight slot is open. Closed the daylight slot.
WORKS ALTHOUGH NO Time-replenishment circuits are Change PAR 57 to 00
MATERIAL IS PASSING THE ON. (see chapter 9).
SENSORS. MACHINE IS IN *Input sensor defective. Replace defective sensor
AUTOMATIC MODE. (see chapter 6).
*PCB defective. Call Service Technician.
0008 7.3
550/720 FILM PROCESSOR
21/28
FIXER OVERHEATS. Parameter for FIX heating set too Lower PAR 11 to correct value
high. (see chapter 9).
*Temperature sensor defective. Replace defective sensor.
*Electronics defective. Call Service Technician.
DRIVE MOTOR DOES NOT RUN Fuse F512 blown. Replace fuse.
NEITHER IN AUTO NOR IN *Drive motor defective. Replace defective motor
CONT MODE. (see chapter 6).
*Electronics defective. Call Service Technician.
DRIVE MOTOR RUNS, BUT NO Defective gear on drive motor, Replace any defective worm or
FILM TRANSPORT. rollers or drive shaft. gear (see chapter 6).
Film jammed inside the machine. Check that all rollers move freely
and that no films are jammed in the
sections.
7.4 0008
FILM PROCESSOR 550/720
21/28
0008 7.5
550/720 FILM PROCESSOR
21/28
THE FILM LOOKS MILKY I.E. The fixing is insufficient. Use high speed fixer.
WHITISH AREAS AT RANDOM Fixer too old or weak. Set value in PAR 16, 26, 36, 46 or
OVER THE FILM 53 a little higher (see chapter 9).
Change fixer.
Fixer too cold. Set value in PAR 11 a little higher
(see chapter 9).
Check fixer heater function.
Water runs from the wash setion Check that the water drain hose is
into the fixer section where it not clogged or forms a water trap.
cools and dilutes the fixer.
FILM HAS STRIPES Defective or dirty rollers or guides. Take the rollers and guides out,
LENGTHWISE OR CROSSWISE. inspect and wash them.
Rollers and guides with dents or
other marks must be changed
(see chapter 6).
7.6 0008
FILM PROCESSOR 550/720
21/28
FILM HAS A GREY FOG. Fixer in developer. Clean the developer tank and
change the developer.
FILM HAS A DICHROIC FOG. Developer is drawn into fixer. Clean the fixer tank, fixer rollers
and change the fixer.
Fuse F506 blown. Replace fuse.
*Pump defective. Replace defective pump.
*Pump inlet blocked. Clean circulation pump
(see chapter 6).
*Circulation hose blocked. Clean circulation hose
(see chapter 6).
0008 7.7
550/720 FILM PROCESSOR
21/28
7.8 0008
FILM PROCESSOR 550/720
21/28
8. ORDERING SPAREPARTS
GENERAL
PARTS DELIVERED ORDERING SPAREPARTS
In APPENDIX A is a list of the parts delivered with When ordering spareparts please state carefully the
the machine as well as a list of the Installation Kit sparepart number, the specification and the number
and the Spareparts Kit. of items wanted. If, though, a certain sparepart is
not specified in this chapter, see APPENDIX A
ADDITIONAL SPAREPARTS.For special spare
parts used for polyester processors see APPENDIX
B POLYESTER PROCESSOR.
0008 8.1
550/720 FILM PROCESSOR
1
2 18
11 4
3
12
6 5
3
7 9
17
8
8
10
10
13
14
15
16
14
T823
COMPLETE MACHINE
8.2 0008
FILM PROCESSOR 550/720
1 SEE APPENDIX A
2 SEE APPENDIX A
3 SEE APPENDIX A
4 SEE APPENDIX A
5 SEE APPENDIX A
6 SEE APPENDIX A
7 SEE APPENDIX A
8 SEE APPENDIX A
9 SEE APPENDIX A
10 SEE APPENDIX A
11 16646 16646 CAP, KNOB D24 RED
12 SEE APPENDIX A
13 SEE APPENDIX A
14 SEE APPENDIX A
15 SEE APPENDIX A
16 SEE APPENDIX A
17 SEE APPENDIX A
18 SEE APPENDIX A
(Not illustrated) LOGOS AND STRIPES - SEE APPENDIX A
19
20
21
22
23
24
25
26
27
28
29
0008 8.3
550/720 FILM PROCESSOR
T824
8.4 0008
FILM PROCESSOR 550/720
0008 8.5
550/720 FILM PROCESSOR
5
4 3
6
7
10 8
T826
N SSTAND
OPEN
8.6 0008
FILM PROCESSOR 550/720
0008 8.7
550/720 FILM PROCESSOR
1 3
5
2
7
6
8 18
10
13
12
18
15
11
14
17
16
T825
D SSTAND
CLOSED D ((OPTION)
8.8 0008
FILM PROCESSOR 550/720
1 SEE APPENDIX A
2 1388 1388 STOPPER D120X10
3 SEE APPENDIX A
4 15263 15263 SCR M6X30
5 SEE APPENDIX A
6 13450 13450 BAR, STOP, CABINET, EL
7 15262 15262 NUT M6/D10X20
8 SEE APPENDIX A
9 SEE APPENDIX A
10 SEE APPENDIX A
11 SEE APPENDIX A
12 25276 25276 LOCK, MAGNETIC
13 15285 15285 SCR D2. 9X10
14 6051 6051 LEG, ADJUSTABLE
15 1504 1504 NUT M10
16 SEE APPENDIX A
17 25281 25281 WHEEL
18 SEE APPENDIX A
19
20
21
22
23
24
25
26
27
28
0008 8.9
550/720 FILM PROCESSOR
1
2
3
2
7
5
2
1 2
4
5 8 2
3
6 2
4
2
6
1
2 9
15 22
13
21 16
24
11 12
10 14
10
23
8
15
16
20
19
17 18
18
19
20
18
19
20
T827
CIRCULATION
N SYSTEM
S
8.10 0450
FILM PROCESSOR 550/720
0450 8.11
550/720 FILM PROCESSOR
1
2
4 3
5
6
7
8
10
12 13
16
37
14 9 11
17
15
21
37
37
22
3 23 18 19
22
24
20
18
25
37
38 26 27
37
29 21
28
32
34
30
32
31
35
36
T828 33
TANK SECTION
8.12 0008
FILM PROCESSOR 550/720
0008 8.13
550/720 FILM PROCESSOR
1
2
4 3
5
6
7
8
10
12 13
16
37
14 9 11
17
15
21
37
37
22
3 23 18 19
22
24
20
18
25
37
38 26 27
37
29 21
28
32
34
30
32
31
35
36
T828 33
TANK SECTION
8.14 0008
FILM PROCESSOR 550/720
0008 8.15
550/720 FILM PROCESSOR
3 2
1
4
5
7 8
6 10
2
12
4
9
5
8
6
13 7
14 2
4
7 5
24
14
13
13
23
14 18
17 11
15
19
16 21
27 26
22 20
25
21
5
T829
23
13
28
29
13 14
14 13
12
12 30
RR
DEVELOPER RACK
8.16 0008
FILM PROCESSOR 550/720
0450 8.17
550/720 FILM PROCESSOR
3 2
4
5 13
6
7
8
9 2
4
5
20
10 6
11 7
8
2
10
4
11
5
17 4
6 5
6
14
15
9
16
11
15
19
18 T830
10
11
12
10 11
11 10
9
9
RR
FIXER RACK
8.18 0008
FILM PROCESSOR 550/720
0450 8.19
550/720 FILM PROCESSOR
3 2
10
5 4
6
7
8
2
11
4
5
9
12 6
13 7
8
2
12
4
13 4
5
20 5
6
6
17
15
16
12 18
23 11
19
15
13
21 24
22
12
13
14 T831
12 13
13 12
11
11
WASH
H RACK
R
8.20 0008
FILM PROCESSOR 550/720
0450 8.21
550/720 FILM PROCESSOR
1 3
4
2
5
18
8 6
10
9
17
12 7
5
11
13
14
15
20
16
21
22
19 23
15
25 27
24
28
26
30
29
31
T832
32
R SSECTION
DRYER
8.22 0450
FILM PROCESSOR 550/720
0450 8.23
550/720 FILM PROCESSOR
1 3
4
2
5
18
8 6
10
9
17
12 7
5
11
13
14
15
20
16
21
22
19 23
15
25 27
24
28
26
30
29
31
T832
32
R SSECTION
DRYER
8.24 0450
FILM PROCESSOR 550/720
0008 8.25
550/720 FILM PROCESSOR
23
2
5 4
6
7
21
22 8
T8433
10
9
11
12
13 18
14 16
15
17
ELECTRONICS
8.26 0015
FILM PROCESSOR 550/720
0450 8.27
550/720 FILM PROCESSOR
8.28 0008
FILM PROCESSOR 550/720
21/28
0008 9.1
550/720 FILM PROCESSOR
21/28
PARAMETERS (EUR)
(PAR=Parameter, VAL=Value, DEF=Default)
06 PROGRAM 01 - 04 1 01
9.2 0246
FILM PROCESSOR 550/720
21/28
56 PROCESSOR SIZE 01 - 10 1
400 PROCESSOR 01 **)
550 PROCESSOR 03
720 PROCESSOR 04
80 PROCESSOR 05
860 PROCESSOR 05
950 PROCESSOR 06
HYBRID (SHORT RACKS) 06
1250 PROCESSOR 07
HYBRID (LONG RACKS) 07
1550 PROCESSOR 08
51 PROCESSOR 09
57 OXY REPLENISHMENT IN PROCES 00 = OFF, 01 = ON 01
59 UNITS 00 = C - ML/M 2
00
01 = F - CC/FT 2
02 = F - CC/INCH 2
0450 9.3
550/720 FILM PROCESSOR
21/28
PARAMETERS (USA)
(PAR=Parameter, VAL=Value, DEF=Default)
06 PROGRAM 01 - 04 1 01
9.4 0246
FILM PROCESSOR 550/720
21/28
56 PROCESSOR SIZE 01 - 10 1
400 PROCESSOR 01 **)
550 PROCESSOR 03
720 PROCESSOR 04
80 PROCESSOR 05
860 PROCESSOR 05
950 PROCESSOR 06
HYBRID (SHORT RACKS) 06
1250 PROCESSOR 07
HYBRID (LONG RACKS) 07
1550 PROCESSOR 08
51 PROCESSOR 09
57 OXY REPLENISHMENT IN PROCES 00 = OFF, 01 = ON 01
59 UNITS 00 = C - ML/M 2
00
01 = F - CC/FT 2
02 = F - CC/INCH 2
0450 9.5
550/720 FILM PROCESSOR
21/28
EXPLANATION, PARAMETERS
SOFTWARE INFORMATION 04 MODE (NORMAL OR TEST)
When the machine is turned on, the display will first
WARNING! SERVICE PERSONNEL ONLY.
show the software edition (ex. 204 = Version 2
release 4) for a few seconds, then it shows the date With this parameter you are able to enter the
for the latest revision (ex. 4591 = Week 45, 1991) TEST-PROGRAMS described later in this chapter.
and then it changes to show the default parameter
as specified in PAR 00. 05 STAND-BY SPEED (DEV.TIME)
The stand-by speed can be changed if necessary.
00 DEFAULT START-UP PARAMETER
The display shows this parameter each time the 06 PROGRAM 01, 02, 03 OR 04
processor is turned ON. The different programs (dev. times and replenish
rates) can either be selected on the Control Box
01 REGENERATION AT LOW LEVEL display or with this parameter.
If low level is detected in one of the chemical baths,
the respective pump automatically starts to 07 MODE (AUTO OR CONT)
reestablish the correct level. The processor operates in 2 different modes:
If correct level has not been established within 20 Automatic or Continuous.
minutes the pump stops. Check level in In Automatic mode the processor starts up from
replenishment containers and refill if needed. Then stand-by mode when a film is entered and shortly
reset the electronics by turning the processor after the film exits, the machine returns to stand-by.
OFF/ON on the Control Box. In Continuous mode the machine is started up
constantly.
02 LIGHT, DISPLAY/LAMPS, PROGRAM 01
When processing very light sensitive material, all 08 FILM TRANSPORT CONTROL
lights in the Control Box display and
CAUTION! Do not change this parameter to 01
daylight/rewash lamps can be turned off in Program
as the processor is NOT equipped with an
01.
output sensor.
9.6 0008
FILM PROCESSOR 550/720
21/28
0008 9.7
550/720 FILM PROCESSOR
21/28
9.8 0008
FILM PROCESSOR 550/720
21/28
59 UNITS
Select the set of units in which you want the values
to be displayed.
The EUR-setting 00 will display the values in C and
ml/m. 2
0008 9.9
550/720 FILM PROCESSOR
21/28
ml/m cc/ft Display cc/inch Display ml/m cc/ft Display cc/inch Display
0 0 00 0 00 500 46.50 465 0.320 320
10 0.93 09 0.006 06 510 47.43 474 0.326 326
20 1.86 18 0.012 12 520 48.36 483 0.332 332
30 2.79 27 0.019 19 530 49.29 492 0.339 339
40 3.72 37 0.025 25 540 50.22 502 0.345 345
50 4.65 46 0.032 32 550 51.15 511 0.352 352
60 5.58 55 0.038 38 560 52.08 520 0.358 358
70 6.51 65 0.044 44 570 53.01 530 0.364 364
80 7.44 74 0.051 51 580 53.94 539 0.371 371
90 8.37 83 0.057 57 590 54.87 548 0.377 377
100 9.30 93 0.064 64 600 55.80 558 0.384 384
110 10.23 102 0.070 70 610 56.73 567 0.390 390
120 11.16 111 0.076 76 620 57.66 576 0.396 396
130 12.09 120 0.083 83 630 58.59 585 0.403 403
140 13.02 130 0.089 89 640 59.52 595 0.409 409
150 13.95 139 0.096 96 650 60.45 604 0.416 416
160 14.88 148 0.102 102 660 61.38 613 0.422 422
170 15.81 158 0.108 108 670 62.31 623 0.428 428
180 16.74 167 0.115 115 680 63.24 632 0.435 435
190 17.67 176 0.121 121 690 64.17 641 0.441 441
200 18.60 186 0.128 128 700 65.10 651 0.448 448
210 19.53 195 0.134 134 710 66.03 660 0.454 454
220 20.46 204 0.140 140 720 66.96 669 0.460 460
230 21.39 213 0.147 147 730 67.89 678 0.467 467
240 22.32 223 0.153 153 740 68.82 688 0.473 473
250 23.25 232 0.160 160 750 69.75 697 0.480 480
260 24.18 241 0.166 166 760 70.68 706 0.486 486
270 25.11 251 0.172 172 770 71.61 716 0.492 492
280 26.04 260 0.179 179 780 72.54 725 0.499 499
290 26.97 269 0.185 185 790 73.47 734 0.505 505
300 27.90 279 0.192 192 800 74.40 744 0.512 512
310 28.83 288 0.198 198 810 75.33 753 0.518 518
320 29.76 297 0.204 204 820 76.26 762 0.524 524
330 30.69 306 0.211 211 830 77.19 771 0.531 531
340 31.62 316 0.217 217 840 78.12 781 0.537 537
350 32.55 325 0.224 224 850 79.05 790 0.544 544
360 33.48 334 0.230 230 860 79.98 799 0.550 550
370 34.41 344 0.236 236 870 80.91 809 0.556 556
380 35.34 353 0.243 243 880 81.84 818 0.563 563
390 36.27 362 0.249 249 890 82.77 827 0.569 569
400 37.20 372 0.256 256 900 83.70 837 0.576 576
410 38.13 381 0.262 262 910 84.63 846 0.582 582
420 39.06 390 0.268 268 920 85.56 855 0.588 588
430 39.99 399 0.275 275 930 86.49 864 0.595 595
440 40.92 409 0.281 281 940 87.42 874 0.601 601
450 41.85 418 0.288 288 950 88.35 883 0.608 608
460 42.78 427 0.294 294 960 89.28 892 0.614 614
470 43.71 437 0.300 300 970 90.21 902 0.620 620
480 44.64 446 0.307 307 980 91.14 911 0.627 627
490 45.57 455 0.313 313 990 92.07 920 0.633 633
9.10 0008
FILM PROCESSOR 550/720
21/28
The processor is equipped with 2 input sensors The diagram opposite shows the connection
which amongst others control the replenishment between the actual replenishment values and the
per film input. read out on the display.
To obtain the best possible replenishment it is
important to know if one ore both of the input
sensors are activated when using the most
significant film width.
CALCULATION
Rs = Rr * ( Wp
Wf
( * ( IS2 (
0008 9.11
550/720 FILM PROCESSOR
21/28
TEST-PROGRAM
DISPLAY FORMAT IN TEST-MODE
WARNING! SERVICE PERSONNEL ONLY.
XX
The PCB GCB is equipped with a number of Sub-test program XX not implemented.
test-programs for servicing purposes.
See list of Sub-test programs on page 9/11. XX
Sub-test program XX is activated.
ENTERING TEST-MODE XX 0
9.12 0008
FILM PROCESSOR 550/720
21/28
SUB-TEST PROGRAMS
NOTE! DO NOT TURN DRY-HEAT (PAR 11) TO ON UNLESS DRY-FAN (PAR 14) IS ON.
11 DRY-HEAT RELAY VAL-UP = RELAY ON, VAL-DOWN = RELAY OFF
NOTE! DO NOT TURN FIX-HEAT (PAR 12) OR DEV-HEAT (PAR 13) TO ON UNLESS TANKS ARE
FILLED TO CORRECT LEVEL AND CIRC-PUMP (PAR 15) IS ON.
12 FIX-HEAT RELAY VAL-UP = RELAY ON, VAL-DOWN = RELAY OFF
13 DEV-HEAT RELAY VAL-UP = RELAY ON, VAL-DOWN = RELAY OFF
14 DRY-FAN RELAY VAL-UP = RELAY ON, VAL-DOWN = RELAY OFF
15 CIRC-PUMP RELAY VAL-UP = RELAY ON, VAL-DOWN = RELAY OFF
16 FIX-REPL. RELAY VAL-UP = RELAY ON, VAL-DOWN = RELAY OFF
17 DEV-REPL. RELAY VAL-UP = RELAY ON, VAL-DOWN = RELAY OFF
0008 9.13
550/720 FILM PROCESSOR
21/28
CONTINUED
9.14 0008
FILM PROCESSOR 550/720
21/28
PCB
ADJUSTING OF THE PCB GCB In the same parameter set value to min. speed
(max. dev. time) (60 sec.). Adjust on
NOTE! SERVICE TECHNICIANS ONLY. potentiometer R302. Check speed as for
max.speed.
If the PCB GCB is replaced with an other, some
Check max. speed again.
adjustments have to be made to adapt the new
electronics to the conditions of the processor. Insert an accurate thermometer in developer
bath. Step to PAR 64 (Actual temp., developer).
See figure. On the display the actual temperature is
All parameters and values are displayed on the displayed i 1/10 C, ex. 25.4C is displayed as
digital display. 254. Adjust value on display to thermometer
read out using potentiometer R4.
Step to PAR 14, 24, 34 or 44 using the PAR
UP/PAR DOWN buttons. Step to PAR 65 (Actual temp., fixer). Repeat
procedure as for developer using potentiometer
Set value to max. speed (min. dev. time) (15
R16.
sec.) using the VAL UP/VAL DOWN buttons.
Step to PAR 66 (Actual temp., dryer section).
Feed film through the processor to check the
Repeat procedure as for developer and fixer
film speed and adjust on the potentiometer
using potentiometer R28.
R303. Check with another film.
TERMINALS
FUSES
1 2 3 4 5
START-UP
RELAY LEDS
6 7
PAR DOWN
VAL DOWN
DIGITAL
PAR UP
VAL UP
T 2163
DISPLAY
PROGRAMMING
R303 R302 BUTTONS R40 R28 R16 R4
0008 9.15
550/720 FILM PROCESSOR
21/28
LED DESCRIPTION
RMINALS
The PCB GCB is equipped with 7 LED's (see
figure).
The LED's indicate the following situations: 09 X508 X507 X506X505
VAL DOWN
6 Left input sensor activated. PAR UP
VAL UP
T 2163
7 Right input sensor activated.
PROGRAMMING
BUTTONS R40 R28 R16 R4
9.16 0008
FILM PROCESSOR 550/720
21/28
CURL-TEST
The Film Processor 550 and 720 are capable of
processing film or paper with a curl up to 70.
cm
TEST METHOD: 7
150 100
10
200
0
T 3283
0008 9.17
550/720 FILM PROCESSOR
21/28
9.18 0008
FILM PROCESSOR 550/720
APPENDIX A
ADDITIONAL INFORMATION
FOR
FILM PROCESSORS 550/21 AND 720/28
In this appendix is specified additional information covering the processor models mentioned above.
Make sure that all parts are present and in good condition.
0008 A.1
550/720 FILM PROCESSOR
ORDERING SPAREPARTS
Some of the spareparts shown on the iso-metric drawings in chapter 8 have no sparepart number and
specification. The sparepart numbers and specification for those parts are listed below. The page and
position numbers refer to the page and position numbers used in chapter 8.Please also refer to the
iso-metric drawings in chapter 8.When ordering spareparts please state carefully the sparepart number, the
specification and the number of items wanted before you send your order.
Page 8/5:
27622 27623 CASSETTE, DAYLIGHT, COMP. IF DAYL. CASS.
8 20729 20732 PANEL, LID, CASSETTE IF DAYL. CASS.
A.2 0008
FILM PROCESSOR 550/720
Page 8/9:
27647 27648 STAND, CLOSED, COMPLETE IF CLOSED STAND
19082 19082 TROLLEY, COMPLETE
1 18904 18906 PANEL REAR, CL. STAND, COMP. IF CL. STAND
3 20688 20694 PANEL, REAR IF CLOSED STAND
5 18905 18905 RAIL, R. STAND, COMPLETE IF CLOSED STAND
8 20655 20655 RAIL, L. STAND IF CLOSED STAND
9 18903 18902 PANEL, FRONT, CL. STAND, COMP. IF CL. STAND
10 20685 20691 PANEL, FRONT IF CLOSED STAND
11 20652 28652 LEG, STAND IF CLOSED STAND
16 19082 19082 TROLLEY, COMPLETE WITH WHEELS
18 20697 20697 PANEL, SIDE 747.5X613.5X18.5 IF CLOSED STAND
Page 8/11:
7 18927 18927 TUBE, OVERFLOW, WASH, COMP.
Page 8/15:
34 18968 18968 BOX, CONTROL, COMPLETE
36 16837 16837 FRONT PANEL, CONTROL BOX W. PLUG
Page 8/27:
8 20776 20776 PANEL, FRONT CABINET EL.
23 43480 43480 CABLE, GFCI 30A, COMPLETE USA ONLY!
0008 A.3
550/720 FILM PROCESSOR
21/28
ADDITIONAL SPECIFICATIONS
WEIGHT*
Model 550/21:
Empty: 121 kg (267 lbs)
Shipping:176 kg (388 lbs)
Model 720/28:
Empty: 141 kg (311 lbs)
Shipping:202 kg (445 lbs)
REPLENISHMENT HOSES
The replenishment hoses are located underneath
the machine as well.Connect the replenishment FRONT
hoses as shown on the figure opposite:
DEV
FIX (RED)
(BLUE)
T 3330
A.4 0008
FILM PROCESSOR 550/720
21/28
F102
F106
F104
configuration.All plugs and receptacles for this
single phase connection should be the standard
National Electrical Manufacturers Association PCB
GCB:
(NEMA) polarized configuration L6-30 and be
503
Underwriters Laboratory (UL) listed.Processors for
505
USA are provided with a 10 awg. 4 conductor 506
power supply cord with a NEMA configuration
A1
L6-30 U.L. listed 30 amp single phase 250V + PE
twist-lock power plug such as a Harvey Hubbell JUMPER
Inc. type Insulgrip 2621. One conductor will be
unused in the single phase connection.For the
proper receptacle please refer to your local TB1
L1 L2 L3 N
electrician.For three phase 208/220 volt + PE
connections all plugs and receptacles should be the
standard (NEMA) polarized configuration L15-20
GREEN WIRE (PE) TO THE GREEN TERMINAL
0015 A.5
550/720 FILM PROCESSOR
21/28
MOUNTING A PLUG
TECHNICIANS ONLY
When mounting a plug, the wires in the main cable
have to be connected as follows:
Yellow/green: Earth
Blue: Neutral
Black: L1
Black: L2
Brown: L3
A.6 0008
POLYESTER PROCESSOR 550/720
21/28
APPENDIX B
POLYESTER PROCESSOR
DESCRIPTION TECHNICAL SPECIFICATIONS
IMPORTANT BY INSTALLATION
0008 B.1
550/720 POLYESTER PROCESSOR
21/28
RUBBER, D22,
1 SHORT TAP
PART NO
33938
PART NO
33939
1 pc.
RUBBER, D22,
2 LONG TAP
PART NO
43082
PART NO
43081
1 pc.
RUBBER, D30,
5 LONG STEEL TAP
PART NO
13445
PART NO
13458
1 pc.
6 D30, RUBBER,
SHORT STEEL TAP
PART NO
13444
PART NO
3347
1 pc.
T 8186
B.2 0008
POLYESTER PROCESSOR 550/720
21/28
SPAREPARTS
SPAREPARTS FOR ORDERING SPAREPARTS,
POLYESTER PROCESSOR POLYESTER PROCESSOR
On the following pages please find the spare parts When ordering spareparts please state carefully the
specially designed for the polyster processor. sparepart number, the specification and the number
The special polyester parts are shown in "black of items wanted.
outline" with position numbers. For spare parts
shown in "grey outline" without numbers please see ON THE FOLLOWING PAGES ARE THE
chapter 8 "SPARE PARTS" ISO-METRIC DRAWINGS WITH
SPAREPARTS AND PART NUMBERS
0008 B.3
550/720 POLYESTER PROCESSOR
21/28
27
26
T8182
CIRCULATION
NSSYSTEM
B.4 0008
POLYESTER PROCESSOR 550/720
21/28
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26 47466 47466 TUBE, OVERFLOW, ACTIVATOR, COMPLETE
27 47690 47690 BUSHING, SENSOR, LEVEL W. SCREW
28
29
30
0207 B.5
550/720 POLYESTER PROCESSOR
21/28
19
19
T8183
TANK SECTION
B.6 0008
POLYESTER PROCESSOR 550/720
21/28
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19 43086 43086 SWITCH, REED, SENSOR, MODIFIED, COMPL.
20
21
22
23
24
25
26
27
28
29
30
0008 B.7
550/720 POLYESTER PROCESSOR
21/28
6
4
5
4
4
4 9, 10
1
2
1
3
7
T8181
ACTIVATOR
RRRACK
B.8 0207
POLYESTER PROCESSOR 550/720
21/28
1
2
3
4
5
6
7
8
9
10
11 27723 27723 GEAR Z22 WITH SCREW
12
13
14
15
16
17
18
19 33938 33939 ROLLER, RUBBER, SHT, D22
20 43082 43081 ROLLER, RUBBER, LT, D22
21
22 33855 33860 ROLLER, RUBBER, SHT, D30
23
24
25
26
27
28
29
30
0008 B.9
550/720 POLYESTER PROCESSOR
21/28
6
4
5
4
4
4 9, 10
1
2
1
3
7
T8181
ACTIVATOR
RRRACK
B.10 0207
POLYESTER PROCESSOR 550/720
21/28
0008 B.11
550/720 POLYESTER PROCESSOR
21/28
5
6
6 5
4
4
5
4
4 2
6
T8184
3
STABILISATOR/WASH RACK
B.12 0207
POLYESTER PROCESSOR 550/720
21/28
1
2
3
4
5
6
7
8
9 43091 43090 GUIDE, MODULE, MODIFIED
10
11
12
13
14
15 33850 33850 BRACKET, GUIDE, CROSS-OVER 85X28.3
16
17
18 43001 33881 SHAFT, SPACER D6
19
20
21 33855 33860 ROLLER, RUBBER D30, SHT
22 27351 27351 GEAR Z30 W. SCREW
23
24 40637 40671 GUIDE, PLATE
25
26
27
28
29
30
0008 B.13
550/720 POLYESTER PROCESSOR
21/28
3
4
5
18
8 6
10
9
6
17
12 7
5
11
13
14
15
20
16
21
22
19 23
15
27
21
26
28
30
29
T8185
32
DRYER SECTION
B.14 0008
POLYESTER PROCESSOR 550/720
21/28
1
2
3
4
5
6 27351 27351 GEAR, Z30 W. SCREW
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21 43002 43002 BRACKET, GUIDE, ENTR. DRYER
22
23
24
25
26
27
28
29
30
0008 B.15
550/720 POLYESTER PROCESSOR
21/28
B.16 0008
FILM PROCESSOR 550/720
21/28
APPENDIX C
ELECTRICAL DIAGRAMS
The electrical diagram for the processors is on
the next pages.
0008 C.1
550/720 FILM PROCESSOR
21/28
C.4 0008