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PC1
DML-T-S-PC1-0001 Rev 0
GENERAL
MATERIAL CPVC (Chlorinated Polyvinyl Chloride), Type IV, Grade 1 according to ASTM D-1784
MATERIAL CODE PC1 PIPING CODE ASME B31.3
CH Wet Chlorine - Hot Up to 90C (194F)
HP HIPLOCHLORIDE SLN 20% Up to 50C (122F)
SERVICES
BL Anolyte. Chlorinated brine (acidified) Up to 80C (176F)
WK Chlorinated condensates. Up to 85C (185F)
1
RATING (Sch 80)
Pressure bar g (PSIG) 1 1 2 2 3 4 6 8 10 12
46.8 34.7 25.9 22.3 23.4 20.6 17.8 15.3 13.5 12.8 12.5
23C (73F)
(678) (504) (376) (323) (339) (300) (259) (223) (196) (186) (182)
26.7 20 17.1 18 15.9 13.7 11.8 10.4 9.9 9.6
43C (110F) 36 (522)
(388) (289) (249) (261) (231) (199) (171) (151) (143) (140)
21.5 16 13.8 14.5 12.8 11 9.5 8.4 8 7.7
54C (130F) 29 (420)
(312) (233) (200) (210) (186) (160) (138) (122) (115) (112)
16.3 12.2 10.4 11 9.7 8.3 7.2 6.3 5.9
65C (150F) 22 (319) 6 (87)
(236) (176) (152) (159) (141) (121) (104) (92) (85)
8.42 6.2 4.6 4.2 3.7 3.2 2.7 2.4 2.3 2.2
93C (200F) 4 (58)
(122) (90) (67) (61) (54) (46) (40) (35) (33) (32)
ITEM SIZE DESCRIPTION
Pipe -12 CPVC Sch. 80, Plain ends (ASTM F-441). (x20)
Fittings -12 CPVC Sch. 80, Socket welding (ASTM F-439).
Unions -4 PVC Sch 80, Socket welding (ASTM F-1970)
2 CPVC Socket Van Stone Style, Class 150
Flanges . -12
(OD & Holes patterns acc. ASME B.16.5) (ASTM F-439)
Blind Flanges -12 CPVC, Class 150 (OD acc. ASME B.16.5) (ASTM F-439)
Special peroxide cured EPDM. 1/8 thickness. Full face.
Gaskets -12 Dimensions acc. To ASME B16.5.
3
High polymer content (53%). 60 5 Shore A .
Threaded stud bolt: ASTM A193 Grade B8M Class 1 - UNC Series Class 2B. Threaded ANSI
B1.1.
Bolting All sizes
Washer: Type 18/8 - Stainless Steel Washer. Heavy Hex Nut: ASTM A194 Grade B8M - UNC
Series Class 2B. Threaded ANSI B1.1.
MANUALLY OPERATED VALVES
Size Valve type Valve code Valve specification
-1 Ball BC-414M DML -T-S-BC-414M
Block & Regulation
1 3 Diaphragm DL-113M DML -T-S-DL-113M
(throttling)
DML-T-S-TL-723D
4
3 - 12 Butterfly. TL-723D(L) TL-723D(W)
2 Ball check CC-410M DML-T-S-CC-410M
Check 3 - 8 Swing check CC-110D DML -T-S-CC-110D
10 - 12 Swing check CL-723A DML -T-S-CL-723A
Foot Valve 6 Ball Check W / Screen CC-430M DML-T-S-CC-430M
1
Maximum pressure for any flanged system is 150 psi. At elevated temperatures the pressure capability of flanged system must be
derated.
2
For liquid services, use PVC Spray Shields in flanged joints. Econo-Gard, RAMCO or equivalent.
3
Panacea 6962 from Prince Rubber or equivalents.
4
Lug Style for bottom connection of tanks.
Description: PIPE CLASS SPECIFICATION
Document N: DML-T-S-PC1-0001 Rev 0
Sheet: 3 of 4
10"
12"
1"
2"
3"
4"
6"
8"
NPS
(1) (2) (2) (2) (2) (3) (3) (3) (3) (3) (3) (3)
(1) (2) (2) (2) (3) (3) (3) (3) (3) (3) (3)
(1) (2) (2) (3) (3) (3) (3) (3) (3) (3) 1"
(1) (2) (3) (3) (3) (3) (3) (3) (3) 1
(1) (2) (2) (2) (2) (3) (2) (2) 2"
BRANCH SIZE
(1) (4) (3) (3) (3) (3) (3) 2
(1) (2) (2) (3) (2) (2) 3"
(1) (2) (3) (2) (2) 4"
(1) (2) (2) (2) 6"
(1) (2) (2) 8"
(1) (2) 10"
(1) 12"
REFERENCES:
(1) = EQUAL TEE.
(2) = REDUCING TEE.
(3) = REDUCING TEE + REDUCER BUSHING.
(4) = EQUAL TEE + REDUCER BUSHINGS.
(_) = UNDERLINED = OPTIONAL BRANCH WITH SADDLE.
10"
12"
1"
2"
3"
4"
6"
8"
NPS
(1) (2) (2) (2) (2) (2) (3) (2) (3) (3) (3) (3)
(1) (2) (2) (2) (2) (3) (3) (3) (3) (3) (3)
(1) (2) (2) (2) (2) (3) (2) (3) (3) (3) 1"
(1) (2) (2) (2) (2) (3) (3) (3) (3) 1
(1) (2) (2) (2) (2) (2) (2) (2) 2"
BRANCH SIZE
(1) (2) (3) (3) (2) (2) (3) 2
(1) (2) (3) (2) (2) (2) 3"
(1) (2) (2) (2) (2) 4"
(1) (2) (2) (2) 6"
(1) (2) (2) 8"
(1) (2) 10"
(1) 12"
REFERENCES:
(1) = EQUAL TEE.
(2) = REDUCING TEE.
(3) = REDUCING TEE + REDUCER BUSHING.
(4) = EQUAL TEE + REDUCER BUSHINGS.
(_) = UNDERLINED = OPTIONAL BRANCH WITH SADDLE.
Spears Specifications
Section 2
Effective Nov. 2, 2009. See online e-catalog for most current information: www.gfpiping.com
Schedule 80 CPVC
1
2 C8008-005AB * Call 2000 0.840 0.147
C8008-007AB * Call 1200 1.050 0.154
3
4
1 C8008-010AB * Call 2360 1180 1.315 0.179
1 14 C8008-012AB * Call 1960 980 1.660 0.191
1 12 C8008-015AB * Call 1800 900 1.900 0.200
2 C8008-020AB * Call 1400 700 2.375 0.218
2 12 C8008-025AB * Call 1160 580 2.875 0.276
3 C8008-030AB * Call 920 460 3.500 0.300
4 C8008-040AB * Call 680 340 4.500 0.337
6 C8008-060AB * Call 220 6.625 0.432
Tee (S x S x S)
Size P/L Part No. USD Pack H G Design
1
2 25 9801-005 12.36 25 1.49 0.50 SL
3
4 25 9801-007 12.60 15 1.61 0.56 SL
1 25 9801-010 15.44 20 1.86 0.72 SL
1 14 25 9801-012 32.54 5 2.19 0.91 SL
Reducing Tee (S x S x S)
Size P/L Part No. USD Pack HJ HN G G1 Design
4 x 12
3
25 9801-101 28.22 25 1.63 1.63 0.61 0.73 SL
1 x 12 25 9801-130 32.51 25 1.88 1.63 0.73 0.75 SL
1 x 34 25 9801-131 32.51 25 1.88 1.87 0.73 0.86 SL
1
4 25 9805-002 ^ 27.50 50 0.92 0.40 HS
3
8 25 9805-003 ^ 27.50 50 1.16 0.41 HS
1
2 25 9805-005 ^ 27.50 25 1.27 0.53 HS
3
4 25 9805-007 ^ 39.63 15 1.38 0.55 HS
1 25 9805-010 ^ 42.63 15 1.70 0.68 HS
1 14 25 9805-012 ^ 42.90 10 1.93 0.71 HS
1 12 25 9805-015 ^ 45.07 10 2.08 0.72 HS
2 25 9805-020 ^ 50.02 5 2.35 0.76 HS
2 12 25 9805-025 ^ 246.36 5 2.88 1.14 HS
3 25 9805-030 ^ 291.68 5 3.50 1.20 HS
4
25 9805-040 ^ 691.00
5
4.06
1.30
HS
90 Ell (S x S)
Size P/L Part No. USD Pack H G Design
1
4 25 9806-002 13.45 50 0.95 0.33 HS
3
8 25 9806-003 13.45 50 1.17 0.41 HS
1
2 25 9806-005 5.27 25 1.41 0.50 SL
4 25 9806-007 6.73 25 1.61 0.56 SL
90 Ell (S x FPT)
Size P/L Part No. USD Pack HJ HN G T Design
1
2 25 9807-005 13.96 25 1.38 1.28 0.50 0.53 HS
3
4 25 9807-007 16.38 25 1.57 1.38 0.56 0.55 HS
1
25 9807-010
21.46
10
1.82
1.70
0.69
0.68
HS
1
4 25 9808-002 ^ 14.15 50 0.92 0.40 HS
3
8 25 9808-003 ^ 14.15 50 1.00 0.41 HS
1
2 25 9808-005 ^ 8.21 25 1.29 0.53 HS
3
4 25 9808-007 ^ 12.30 20 1.38 0.55 HS
1 25 9808-010 ^ 17.27 10 1.70 0.68 HS
1 14 25 9808-012 ^ 33.20 10 1.93 0.71 HS
1 12 25 9808-015 ^ 35.77 10 2.06 0.72 HS
2 25 9808-020 ^ 47.93 5 2.36 0.76 HS
2 12 25 9808-025 ^ 148.85 5 3.00 1.14 HS
3 25 9808-030 ^ 162.87 5 3.50 1.20 HS
4 25 9808-040 ^ 254.87
5 4.13 1.30 HS
45 Ell (S x S)
Size P/L Part No. USD Pack H J Design
[inch] Qty [inch] [inch]
1
4 25 9817-002 19.02 25 0.81 0.13 HS
3
8 25 9817-003 19.02 25 0.97 0.22 HS
1
2 25 9817-005 6.45 25 1.21 0.25 SL
3
4 25 9817-007 9.35 20 1.32 0.33 SL
1 25 9817-010 14.83 25 1.47 0.29 SL
1 14 25 9817-012 29.13 15 1.68 0.38 SL
1 12 25 9817-015 29.90 10 1.88 0.44 SL
2 25 9817-020 33.54 5 2.16 0.60 SL
2 12 25 9817-025 68.55 5 2.53 0.76 SL
3 25 9817-030 88.10 5 2.66 0.78 SL
4 25 9817-040 120.94 5 3.24 0.95 SL
6 25 9817-060 372.57 2 4.81 1.74 SL
8 25 9817-080 775.19 2 6.11 2.02 SL
10 02 9817-100 1502.65 1 7.50 2.50 SL
12 02 9817-120
2643.61 1 9.58 3.08 SL
1
4 25 9819-002 ^ 18.81 50 0.76 0.40 HS
3
8 25 9819-003 ^ 18.81 50 0.94 0.41 HS
1
2 25 9819-005 ^ 17.86 25 1.02 0.53 HS
3
4 25 9819-007 ^ 19.61 20 1.14 0.55 HS
1 25 9819-010 ^ 21.56 25 1.33 0.68 HS
1 14 25 9819-012 ^ 36.83 15 1.40 0.71 HS
1 12 25 9819-015 ^ 36.83 10 1.52 0.72 HS
2 25 9819-020 ^ 48.65 5 1.72 0.76 HS
3 25 9819-030 ^ 135.62 5 2.44 1.20 HS
4 25 9819-040 ^ 213.32
5 2.77 1.30 HS
Coupling (S x S)
Size P/L Part No. USD Pack L N Design
4
1
25 9829-002 14.33 50 1.39 0.14 HS
3
8 25 9829-003 14.33 50 1.64 0.14 HS
1
2 25 9829-005 5.56 25 1.93 0.13 SL
3
4 25 9829-007 7.80 20 2.18 0.13 SL
1 25 9829-010 10.49 25 2.41 0.13 SL
1 14 25 9829-012 15.72 25 2.64 0.12 SL
1 12 25 9829-015 19.81 10 2.90 0.13 SL
2 25 9829-020 23.01 5 3.14 0.12 SL
2 12 25 9829-025 51.19 5 3.75 0.16 SL
3 25 9829-030 55.66 5 4.04 0.25 SL
4 25 9829-040 72.95 5 4.79 0.25 SL
6 25 9829-060 171.72 2 6.41 0.34 SL
8 25 9829-080 464.37 2 8.40 0.34 SL
Reducing Coupling (S x S)
Size P/L Part No. USD Pack L N Design
4 x 12
3
25 9829-101 14.62 25 2.16 0.14 HS
4
1
25 9830-002 ^ 18.02 50 1.30 0.40 HS
3
8 25 9830-003 ^ 18.02 50 1.34 0.41 HS
1
2 25 9830-005 ^ 14.83 25 1.66 0.53 HS
3
4 25 9830-007 ^ 23.97 25 1.73 0.55 HS
1 25 9830-010 ^ 27.21 25 2.10 0.68 HS
1 14 25 9830-012 ^ 28.56 25 2.19 0.71 HS
1 12 25 9830-015 ^ 31.00 10 2.22 0.72 HS
2 25 9830-020 ^ 36.54 5 2.29 0.76 HS
3 25 9830-030 ^ 77.96 5 3.57 1.20 HS
4
25 9830-040 ^ 158.94
5
3.73
1.30
HS
1
2 x 14 25 9837-072 11.66 50 0.46 1.14 FLUSH
1
2 x 38 25 9837-073 11.66 50 0.32 1.10 FLUSH
3
4 x 12 25 9837-101 5.96 50 0.40 1.29 FLUSH
1 x 12 25 9837-130 9.22 50 0.54 1.42 FLUSH
1 x 34 25 9837-131 9.22 50 0.44 1.42 FLUSH
1 14 x 12 25 9837-166 24.54 25 0.66 1.56 FLUSH
1 14 x 34 25 9837-167 24.54 25 0.55 1.57 FLUSH
1 14 x 1 25 9837-168 24.54 25 0.42 1.57 FLUSH
1 12 x 12 25 9837-209 27.72 25 0.77 1.68 FLUSH
1 12 x 34 25 9837-210 27.72 25 0.67 1.69 FLUSH
1 12 x 1 25 9837-211 27.72 25 0.55 1.68 FLUSH
1 12 x 1 14 25 9837-212 27.72 25 0.42 1.70 FLUSH
2 x 12 25 9837-247 35.82 10 0.88 1.79 FLUSH
2 x 34 25 9837-248 35.82 10 0.78 1.81 FLUSH
2 x1 25 9837-249 35.82 10 0.66 1.81 FLUSH
2 x 1 14 25 9837-250 35.82 10 0.56 1.82 FLUSH
2 x 1 12 25 9837-251 35.82 10 0.40 1.80 FLUSH
2 12 x 1 12 25 9837-291 43.57 5 0.96 2.43 FLUSH
2 12 x 2 25 9837-292 43.57 5 0.55 2.13 FLUSH
3 x1 25 9837-335FB * 67.85 5 1.53 2.68 BUSH
3 x 1 12 25 9837-337 67.85 5 0.92 2.43 FLUSH
3 x2 25 9837-338 67.85 5 0.87 2.43 FLUSH
3 x 2 12 25 9837-339 67.85 5 0.39 2.23 FLUSH
4 x2 25 9837-420 73.45 5 1.15 2.72 FLUSH
4 x3 25 9837-422 73.45 5 0.77 2.76 FLUSH
6 x3 25 9837-530 160.95 2 1.45 3.59 FLUSH
6 x4 25 9837-532 159.82 2 2.57 6.92 FLUSH
8 x6 25 9837-585 526.16 1 1.56 4.66 FLUSH
10 x 4 06 9837-623H * 1155.95 1 3.00 5.00 FAB
10 x 6 02 9837-626FB * 931.24 1 3.13 6.23 BUSH
10 x 8 02 9837-628 931.24 1 1.57 5.66 FLUSH
12 x 6 06 9837-666H * 1116.41 1 3.00 5.00 FAB
12 x 8 02 9837-668FB * 1174.06 1 3.20 7.29 BUSH
12 x 10 02 9837-670
840.66 1 1.63 6.72 FLUSH
1
2 x 14 25 9838-072 12.53 50 1.14 0.40 FLUSH
1
2 x 38 25 9838-073 12.53 50 1.12 0.41 FLUSH
3
4 x 14 25 9838-098 14.28 50 1.21 0.40 FLUSH
3
4 x 12 25 9838-101 6.50 50 1.28 0.53 FLUSH
1 x 12 25 9838-130 8.24 50 1.42 0.53 FLUSH
1 x 34 25 9838-131 8.24 50 1.41 0.55 FLUSH
1 14 x 12 25 9838-166 26.57 15 1.53 0.53 FLUSH
1 14 x 34 25 9838-167 26.57 15 1.56 0.55 FLUSH
1 14 x 1 25 9838-168 26.57 15 1.55 0.68 FLUSH
1 12 x 12 25 9838-209 32.73 15 1.68 0.53 FLUSH
1 12 x 34 25 9838-210 32.73 15 1.68 0.55 FLUSH
1 12 x 1 25 9838-211 32.73 15 1.69 0.68 FLUSH
1 12 x 1 14 25 9838-212 32.73 15 1.68 0.71 FLUSH
2 x 12 25 9838-247 44.98 10 1.80 0.53 FLUSH
2 x 34 25 9838-248 44.98 10 1.80 0.55 FLUSH
2 x1 25 9838-249 44.98 10 1.79 0.68 FLUSH
2 x 1 14 25 9838-250 44.98 10 1.78 0.71 FLUSH
2 x 1 12 25 9838-251 44.98 10 1.79 0.72 FLUSH
2 12 x 1 12 25 9838-291 73.52 5 2.11 0.72 FLUSH
2 12 x 2 25 9838-292 73.52 5 2.20 0.76 FLUSH
3 x2 25 9838-338 162.77 5 2.44 0.76 FLUSH
4 x2 25 9838-420 331.67 5 2.73 0.76 FLUSH
4 x3 25 9838-422
331.67 5 2.75 0.38 FLUSH
8 x 14
3
25 9839-052 ^ 17.20 50 0.79 0.40 FLUSH
2 x 14 25 9839-072 ^ 17.20 50 0.96 0.40 FLUSH
1
2 x 38 25 9839-073 ^ 17.20 50 0.94 0.41 FLUSH
3
4 x 38 25 9839-099 ^ 18.95 50 1.02 0.41 FLUSH
3
4 x 12 25 9839-101 ^ 8.15 50 1.08 0.53 FLUSH
1 x 12 25 9839-130 ^ 13.73 25 1.24 0.53 FLUSH
1 x 34 25 9839-131 ^ 13.73 25 1.27 0.55 FLUSH
1 14 x 1 25 9839-168 ^ 27.06 25 1.30 0.68 FLUSH
1 12 x 34 25 9839-210 ^ 32.85 25 1.33 0.55 FLUSH
1 12 x 1 25 9839-211 ^ 32.85 25 1.34 0.68 FLUSH
1 12 x 1 14 25 9839-212 ^ 32.85 25 1.32 0.71 FLUSH
2 x1 25 9839-249 ^ 36.34 10 1.43 0.68 FLUSH
Cap (S)
Size P/L Part No. USD Pack W Design
1
2 25 9847-005 8.72 50 1.29 HS
3
4 25 9847-007 12.38 25 1.46 HS
1 25 9847-010 21.90 25 1.67 HS
Cap (FPT)
Size P/L Part No. USD Pack W T Design
1
4 25 9848-002 ^ 11.24 50 0.93 0.40 HS
3
8 25 9848-003 ^ 11.24 50 0.95 0.41 HS
2 25 9848-005 ^ 9.64 50 1.16 0.53 HS
3
4 25 9848-007 ^ 16.01 25 1.24 0.55 HS
1 25 9848-010 ^ 22.36 25 1.50 0.68 HS
1 14 25 9848-012 ^ 39.87 15 1.61 0.71 HS
1 12 25 9848-015 ^ 40.89 10 1.66 0.72 HS
2
25 9848-020 ^
58.84
5
1.84
0.76
HS
Flange (Blind)
150 psi @ 73F (10.3 bar @ 22.7C)
HC = Honeycomb (Front)
Size P/L Part No. USD
[inch]
1
2 25 9853-005 35.97
3
4 25 9853-007 39.01
1 25 9853-010 48.62
1 14 25 9853-012 55.02
1 12 25 9853-015 75.36
2 25 9853-020 79.18
2 12 25 9853-025 122.35
3 25 9853-030 152.10
4 25 9853-040 206.03
6 25 9853-060 345.57
8 25 9853-080 641.04
10 06 9853-100H * 1155.86
12
06 9853-120H * 1941.84
1
2 5 4 1
2 2.38 3.50 0.50 0.43 HC
3
4 5 4 1
2 2.75 3.88 0.50 0.44 HC
1 5 4 1
2 3.13 4.25 0.60 0.57 HC
1 14 5 4 1
2 3.50 4.63 0.63 0.56 HC
1 12 5 4 1
2 3.88 5.00 0.82 0.71 HC
2 5 4 5
8 4.75 6.00 0.92 0.74 HC
2 12 5 4 5
8 5.50 7.00 0.96 0.78 HC
3 5 4 5
8 6.00 7.50 1.03 0.89 HC
4 5 8 5
8 7.50 9.00 1.35 1.12 HC
6 2 8 3
4 9.50 11.00 1.49 1.27 HC
8 2 8 3
4 11.75 13.50 1.63 1.45 HC
10 1 12 7
8 14.25 16.00 1.00 1.00 SOLID
12
1
12
7
8
17.00
19.00
1.00
1.00
SOLID
[inch]
1
2 25 9854-005 24.16
3
4 25 9854-007 24.70
1 25 9854-010 26.98
1 14 25 9854-012 32.94
1 12 25 9854-015 36.57
2 25 9854-020 44.28
2 12 25 9854-025 91.73
3 25 9854-030 96.05
4 25 9854-040 129.71
6 25 9854-060 221.02
8 25 9854-080 665.03
10 02 9854-100 1600.98
12
02 9854-120
2402.33
1
2 5 4 1
2 2.38 3.50 1.03 0.11 0.57 HC
3
4 5 4 1
2 2.75 3.88 1.15 0.13 0.58 HC
1 5 4 1
2 3.13 4.25 1.38 0.11 0.66 HC
1 14 5 4 1
2 3.50 4.63 1.45 0.14 0.69 HC
1 12 5 4 1
2 3.88 5.00 1.59 0.15 0.76 HC
2 5 4 5
8 4.75 6.00 1.76 0.20 0.82 HC
2 12 5 4 5
8 5.50 7.00 2.05 0.22 0.98 HC
3 5 4 5
8 6.00 7.50 2.25 0.30 1.02 HC
4 5 8 5
8 7.50 9.00 2.65 0.34 1.11 HC
6 2 8 3
4 9.50 11.00 3.45 0.35 1.37 HC
8 2 8 3
4 11.75 13.50 4.50 0.40 1.73 HC
10 1 12 7
8 14.25 16.00 5.63 0.50 1.73 HC
12
1
12
7
8
17.00
19.00
6.69
0.56
1.73
HC
[inch]
1 25 9855-010 ^ 44.70
1 14 25 9855-012 ^ 61.51
1 12 25 9855-015 ^ 65.68
2
25 9855-020 ^
66.91
1 5 4 1
2 3.13 4.25 1.38 0.68 0.66 HC
1 14 5 4 1
2 3.50 4.63 1.49 0.71 0.69 HC
1 12 5 4 1
2 3.88 5.00 1.61 0.72 0.76 HC
2
5
4
5
8
4.75
6.00
1.75
0.76
0.82
HC
1
4 25 9897-002 35.54 9857-002 35.99 25 1.61 0.76
3
8 25 9897-003 35.54 9857-003 35.99 25 1.91 0.77
1
2 25 9897-005 23.86 9857-005 23.91 25 2.31 0.95
3
4 25 9897-007 24.71 9857-007 25.02 10 2.58 1.08
1 25 9897-010 29.59 9857-010 30.00 5 2.89 1.25
1 14 25 9897-012 59.97 9857-012 60.71 5 3.23 1.32
1 12 25 9897-015 61.09 9857-015 61.83 5 3.44 1.32
2 25 9897-020 101.22 9857-020 102.50 2 3.77 1.51
3 25 9897-030 214.62 9857-030 217.30 1 4.74 2.00
4 25 9897-040
274.47 9857-040
277.62 1 5.62 2.05
3
8 25 9898-003 ^ 39.97 9858-003 ^ 40.45 25 1.58 0.41
1
2 25 9898-005 ^ 25.32 9858-005 ^ 25.66 25 2.03 0.53
3
4 25 9898-007 ^ 44.74 9858-007 ^ 45.32 10 2.11 0.55
1 25 9898-010 ^ 61.70 9858-010 ^ 62.48 5 2.56 0.68
1 14 25 9898-012 ^ 117.57 9858-012 ^ 119.04 5 2.79 0.71
1 12 25 9898-015 ^ 117.57 9858-015 ^ 119.04 5 2.72 0.72
2 25 9898-020 ^ 132.91 9858-020 ^ 134.56 2 2.89 0.76
3 25 9898-030 ^ 380.61 9858-030 ^ 420.20 1 4.69 1.20
4 25 9898-040 ^
443.10 9858-040 ^
451.62 1 5.62 1.30
This standard has been approved for use by agencies of the Department of Defense.
Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
1
F 441/F 441M 02
2.4 NSF Standards: strength tests and (2) long-term hydrostatic strength tests at
Standard No. 14 for Plastic Piping Components and Related both 73 and 180F [23 and 82C].
Materials5 5.2 Basic MaterialsThis specification covers CPVC pipe
Standard No. 61 for Drinking Water Systems made from compounds meeting the requirements of Class
ComponentsHealth Effects5 23447 as defined in Specification D 1784. The materials shall
have Hydrostatic Design Stress (HDS) listings equal to or
3. Terminology greater than 2000 psi [13.80 MPa] at 73F [23C] and 500 psi
3.1 DefinitionsDefinitions are in accordance with Termi- [3.45 MPa] at 180F [82C] when evaluated in accordance
nology F 412, and abbreviations are in accordance with Ter- with Test Method D 2837.
minology D 1600, unless otherwise specified. The abbreviation
NOTE 4Mechanical strength, heat resistance, flammability, and
for chlorinated poly(vinyl chloride) is CPVC. chemical resistance properties are covered in Specification D 1784.
3.2 Definitions of Terms Specific to This Standard:
3.2.1 hydrostatic design stressthe estimated maximum 5.3 Rework MaterialThe manufacturers shall use only
tensile stress the material is capable of withstanding continu- their own clean rework pipe material and the pipe produced
ously with a high degree of certainty that failure of the pipe shall meet all the requirements of this specification.
will not occur. This stress is circumferential when internal 6. Requirements
hydrostatic water pressure is applied.
3.2.2 pressure rating (PR)the estimated maximum water 6.1 Dimensions and Tolerances:
pressure the pipe is capable of withstanding continuously with 6.1.1 Dimensions and tolerances shall be as shown in Table
a high degree of certainty that failure of the pipe will not occur. 1 and Table 2 when measured in accordance with Test Method
3.2.3 relation between dimensions, design stress, and pres- D 2122. The tolerances for out-of-roundness shall apply only
sure ratingThe following expression, commonly known as to pipe prior to shipment.
the ISO equation,6 is used in this specification to relate 6.1.2 Wall Thickness RangeThe wall thickness range shall
dimensions, hydrostatic design stress, and pressure rating: not exceed 12 % when measured in accordance with Test
Method D 2122.
2 S/P 5 ~ DO /t! 2 1 6.2 Sustained PressureThe pipe shall not fail, balloon,
where: burst, or weep as defined in Test Method D 1598, at the test
S = hydrostatic design stress, psi [MPa], pressures given in Table 3, when tested in accordance with 8.4.
P = pressure rating, psi [MPa], 6.2.1 Accelerated Regression TestThe accelerated re-
D O = average outside diameter, in. [mm], and gression test shall be used in place of both the sustained and
t = minimum wall thickness, in. [mm]. burst pressure tests at the option of the manufacturer. The test
3.2.4 standard thermoplastic pipe materials designation shall be conducted in accordance with 8.4.1. The pipe shall
codeThe pipe materials designation code shall consist of the demonstrate a hydrostatic design basis projection at the
abbreviation CPVC for the type of plastic, followed by the 100 000 h intercept that meets the hydrostatic design basis
ASTM type and grade in Arabic numerals and the design stress category requirement (see Table 1, Test Method D 2837) for
in units of 100 psi (0.7 MPa) with any decimal figures dropped. the CPVC material used in its manufacture. If the lower
When the design stress code contains less than two figures, a confidence value at 100 000 h differs from the extrapolated
cipher shall be used before the number. Thus a complete LTHS value by more than 15 % of the latter; or M in Appendix
material code shall consist of four letters and four figures for X2 (Test Method D 2837) is zero or negative; or b in the
CPVC plastic pipe materials (see Section 5). equation h = a + bf in Appendix X1 (Test Method D 2837) is
positive, consider the data unsuitable.
4. Classification 6.3 Burst PressureThe minimum burst pressures for
4.1 GeneralThis specification covers CPVC pipe made CPVC plastic pipe shall be as given in Table 4, when
from one (see X1.2) CPVC plastic pipe material in Schedule 40 determined in accordance with Test Method D 1599.
and 80 sizes. 6.4 FlatteningThere shall be no evidence of splitting,
4.2 Hydrostatic Design StressesThis specification covers cracking, or breaking when the pipe is tested in accordance
CPVC pipe made from CPVC plastic as defined by hydrostatic with 8.5.
design stresses which have been developed on the basis of
long-term tests (see appendix). 7. Workmanship, Finish, and Appearance
7.1 The pipe shall be homogeneous throughout and free
5. Materials from visible cracks, holes, foreign inclusions, or other defects.
5.1 GeneralChlorinated poly(vinyl chloride) plastics used The pipe shall be as uniform as commercially practicable in
to make pipe meeting the requirements of this specification are color, opacity, density, and other physical properties.
categorized by means of two criteria, namely, (1) short-term NOTE 5Color and transparency or opacity should be specified in the
contract or purchase order.
5
Available from the National Sanitation Foundation, P.O. Box 1468, Ann Arbor, 8. Test Methods
MI 48106.
6
ISO R 161-1960, Pipes of Plastics Materials for the Transport of Fluids 8.1 ConditioningCondition the test specimens at 73.4 6
(Outside Diameters and Nominal Pressures) Part 1, Metric Series. 3.6F [23 6 2C] and 50 6 5 % relative humidity for not less
2
F 441/F 441M 02
TABLE 1 Outside Diameters and Tolerances for CPVC Plastic Pipe, Schedules 40 and 80, in. [mm]
Tolerances
Maximum Out-of-Roundness
(maximum minus minimum diameter)
Nominal Pipe Size Outside Diameter Schedule 40 sizes Schedule 40 sizes
312in. and over; 3 in. and less;
Schedule 80 Schedule 80 sizes
sizes 8 in. and over 6 in. and less
[8]
14 0.540 [13.7] 60.004 [0.10] ... 0.016 (0.41)
[10]
38 0.675 [17.1] 60.004 [0.10] ... 0.016 (0.41)
12 [15] 0.840 [21.3] 60.004 [0.10] ... 0.016 (0.41)
34 [20] 1.050 [26.7] 60.004 [0.10] ... 0.020 (0.51)
1 [25] 1.315 [33.4] 60.005 [0.13] ... 0.020 (0.51)
114[32] 1.660 [42.2] 60.005 [0.13] ... 0.024 (0.61)
112[40] 1.900 [48.3] 60.006 [0.15] ... 0.024 (0.61)
2 [50] 2.375 [60.3] 60.006 [0.15] ... 0.024 (0.61)
212[65] 2.875 [73.0] 60.007 [0.18] ... 0.030 (0.76)
3 [80] 3.500 [88.9] 60.008 [0.20] ... 0.030 (0.76)
312[90] 4.000 [101.6] 60.008 [0.20] 0.100 (2.54) 0.030 (0.76)
4 [100] 4.500 [114.3] 60.009 [0.23] 0.100 (2.54) 0.030 (0.76)
5 [125] 5.563 [141.3] 60.010 [0.25] 0.100 (2.54) 0.060 (1.52)
6 [150] 6.625 [168.3] 60.011 [0.28] 0.100 (2.54) 0.070 (1.78)
8 [200] 8.625 [219.1] 60.015 [0.38] 0.150 (3.81) 0.090 (2.29)
10 [250] 10.750 [273.1] 60.015 [0.38] 0.150 (3.81) 0.100 (2.54)
12 [300] 12.750 [323.9] 60.015 [0.38] 0.150 (3.81) 0.120 (3.05)
14 [350] 14.000 [355.6] 60.015 [0.380] 0.200 (5.08) ...
16 [400] 16.000 [406.4] 60.019 [0.480] 0.320 (8.13) ...
TABLE 2 Wall Thicknesses and Tolerances for CPVC Plastic Pipe, Schedules 40 and 80, in.A,B [mm]
Wall ThicknessA
Schedule 40 Schedule 80
Nominal Pipe
Size Min Tolerance Min Tolerance
[8]
14 0.088 [2.24] +0.020 [0.51] 0.119 [3.02] +0.020 [0.51]
38[10] 0.091 [2.31] +0.020 [0.51] 0.126 [3.20] +0.020 [0.51]
12[15] 0.109 [2.77] +0.020 [0.51] 0.147 [3.73] +0.020 [0.51]
34[20] 0.113 [2.87] +0.020 [0.51] 0.154 [3.91] +0.020 [0.51]
1 [25] 0.133 [3.38] +0.020 [0.51] 0.179 [4.55] +0.021 [0.53]
114[32] 0.140 [3.56] +0.020 [0.51] 0.191 [4.85] +0.023 [0.58]
112[40] 0.145 [3.68] +0.020 [0.51] 0.200 [5.08] +0.024 [0.61]
2 [50] 0.154 [3.91] +0.020 [0.51] 0.218 [5.54] +0.026 [0.66]
212[65] 0.203 [5.16] +0.024 [0.61] 0.276 [7.01] +0.033 [0.84]
3 [80] 0.216 [5.49] +0.026 [0.66] 0.300 [7.62] +0.036 [0.91]
312[90] 0.226 [5.74] +0.027 [0.68] 0.318 [8.08] +0.038 [0.96]
4 [100] 0.237 [6.02] +0.028 [0.71] 0.337 [8.56] +0.040 [1.02]
5 [125] 0.258 [6.55] +0.031 [0.79] 0.375 [9.52] +0.045 [1.14]
6 [150] 0.280 [7.11] +0.034 [0.86] 0.432 [10.97] +0.052 [1.32]
8 [200] 0.322 [8.18] +0.039 [0.99] 0.500 [12.70] +0.060 [1.52]
10 [250] 0.365 [9.27] +0.044 [1.12] 0.593 [15.06] +0.071 [1.80]
12 [300] 0.406 [10.31] +0.049 [1.24] 0.687 [17.45] +0.082 [2.08]
14 [350] 0.437 [11.10] +0.053 [+1.35] 0.750 [19.05] +0.090 [+2.29]
16 [400] 0.500 [12.70] +0.060 [+1.52] 0.843 [21.14] +0.101 [+2.57]
A
The minimum is the lowest wall thickness of the pipe at any cross section. All tolerances are on the plus side of the minimum requirement.
B
These dimensions conform to nominal IPS dimensions.
than 40 h prior to test in accordance with Procedure A of the marking in their central sections. The central section is that
Practice D 618, for those tests where conditioning is required. portion of pipe which is at least one pipe diameter away from
8.2 Test ConditionsConduct tests in the standard labora- an end closure.
tory atmosphere of 73 6 3.6F [23 6 2C] and 50 6 5 % 8.4 Sustained Pressure TestSelect the test specimens at
relative humidity, unless otherwise specified in the test meth- random. Test individually with water at the internal pressures
ods or in this specification. given in Table 3, six specimens of pipe, each specimen at least
8.3 SamplingThe selection of the sample or samples of ten times the nominal diameter in length, but not less than 10
pipe shall be as agreed upon by the purchaser and the seller. In in. [250 mm] or more than 3 ft [1000 mm] between end
case of no prior agreement, any sample selected by the testing closures and bearing the permanent marking on the pipe.
laboratory shall be deemed adequate. Maintain the specimens at the pressure indicated for a period of
8.3.1 Test SpecimensNot less than 50 % of the test speci- 1000 h. Hold the pressure as closely as possible, but within
mens required for any pressure test shall have at least a part of 610 psi [669 kPa]. Condition the specimens at the test
3
F 441/F 441M 02
TABLE 3 Sustained Pressure Test Conditions for Water at 73F shall be excluded unless an obvious defect is detected in the
[23C] for CPVC 4120 Plastic Pipe, Schedules 40 and 80 failure area of the test sample, or there was an obvious
malfunction of the test equipment. Characterize the data using
Pressure Required for TestA
the least-squares regression described in Test Method D 2837.
Schedule 40 Schedule 80
Nominal Pipe
NOTE 6Caution: Since the rupture of the test specimen is expected in
Size psi [kPa] psi [kPa]
quick burst and high stress regression testing, well shielded test equipment
[8]
14 1640 [11 310] 2370 [16 340] and protective personal equipment should be used when conducting the
[10]
38 1310 [9 030] 1930 [13 310]
12 [15]
tests.
1250 [8 620] 1780 [12 270]
34[20] 1010 [6 960] 1440 [9 930] 8.5 FlatteningFlatten three specimens of the pipe, 2 in.
1 [25] 950 [6 550] 1320 [9 100]
114 [32] 770 [5 310] 1090 [7 520]
[50 mm] long, between parallel plates in a suitable press until
112[40] 690 [4 760] 990 [6 830] the distance between the plates is 40 % of the outside diameter
2 [50] 580 [4 000] 850 [5 860] of the pipe or the walls of the pipe touch, whichever occurs
212[65] 640 [4 410] 890 [6 140]
3 [80] 590 [4 070] 790 [5 450] first. The rate of loading shall be uniform and such that the
312[90] 500 [3 450] 730 [5 030] compression is completed within 2 to 5 min. On removal of the
4 [100] 470 [3 240] 680 [4 690] load examine the specimens for evidence of splitting, cracking,
5 [125] 410 [2 830] 610 [4 210]
6 [150] 370 [2 550] 590 [4 070] or breaking.
8 [200] 330 [2 280] 520 [3 590]
10 [250] 300 [2 070] 490 [3 380] 9. Retest and Rejection
12 [300] 280 [1 930] 480 [3 310]
14 [350] 270 [1 890] 470 [3 290] 9.1 If the results of any test(s) do not meet the requirements
16 [400] 270 [1 890] 470 [3 290] of this specification, the test(s) shall be conducted again only
A
The fiber stress used to derive these test pressures is 4200 psi [29.0 MPa]. by agreement between the purchaser and the seller. Under such
agreement, minimum requirements shall not be lowered,
changed, or modified, nor shall specification limits be changed.
If upon retest, failure occurs, the quantity of product repre-
TABLE 4 Burst Pressure Requirements for Water at 73F [23C]
for CPVC 4120 Plastic Pipe, Schedules 40 and 80 sented by the test(s) does not meet the requirements of this
specification.
Minimum Burst PressureA
10. Marking
Schedule 40 Schedule 80
Nominal Pipe
Size psi [kPa] psi [kPa]
10.1 Quality of MarkingThe marking shall be applied to
[8]
14 2490 [17 170] 3620 [24 960]
the pipe in such a manner that it remains legible (easily read)
38[10] 1990 [13 720] 2940 [20 270] after installation and inspection.
12[15] 1910 [13 170] 2720 [18 760] 10.2 Content of Marking:
34[20] 1540 [10 620] 2200 [15 170]
1 [25] 1440 [9 930] 2020 [13 930]
10.2.1 Marking on the pipe shall include the following,
114 [32] 1180 [8 140] 1660 [11 450] spaced at intervals of not more than 5 ft [1.5 m]:
112[40] 1060 [7 310] 1510 [10 410] 10.2.1.1 Nominal pipe size (for example, 2 in. [50 mm]),
2 [50] 890 [6 140] 1290 [8 890]
212[65] 970 [6 690] 1360 [9 380]
10.2.1.2 Type of plastic pipe material in accordance with the
3 [80] 840 [5 790] 1200 [8 270] designation code prescribed in 3.2.4, for example, CPVC 4120,
312[90] 770 [5 310] 1110 [7 650] 10.2.1.3 Schedule size (40 or 80, whichever is applicable)
4 [100] 710 [4 900] 1040 [7 170]
5 [125] 620 [4 270] 930 [6 410]
and the pressure rating in pounds-force per square inch for
6 [150] 560 [3 860] 890 [6 140] water at 73F [23C] shown as the number followed by psi (for
8 [200] 500 [3 450] 790 [5 450] example, 200 psi [1380 kPa]). When the indicated pressure
10 [250] 450 [3 100] 750 [5 170]
12 [300] 420 [2 900] 730 [5 030]
rating is lower than that calculated in accordance with 8.4 (see
14 [350] 410 [2 870] 720 [5 040] appendix), this shall be indicated by placing a star after the
16 [400] 410 [2 870] 710 [4 970] pressure rating,
A
The fiber stress used to derive these test pressures is 6400 psi [44.1 MPa]. 10.2.1.4 This designation ASTM designation F 441 or
F 441M or F 441/F 441M, with which the pipe complies,
temperature of 736 3.6F [23 6 2C]. Test in accordance with 10.2.1.5 Manufacturers name (or trade mark) and code, and
Test Method D 1598, except maintain the pressure at the values 10.2.1.6 Pipe intended for the transport of potable water
given in Table 3 for 1000 h. Evidence of failure of the pipe shall also include the seal or mark of the laboratory making the
shall be as defined in Test Method D 1598. evaluation for this purpose, spaced at intervals specified by the
8.4.1 Accelerated Regression TestTest in accordance with laboratory.
procedures in Test Method D 1598, using either free end or NOTE 7Manufacturers using the seal or mark of a laboratory must
restrained end fittings. A minimum of six specimens shall be obtain prior authorization from the laboratory concerned.
tested. Test three specimens at a single pressure that will result
in failures at or below 0.10 h. Test an additional three 11. Quality Assurance
specimens at a single pressure that will result in failures at 11.1 When the product is marked with this designation,
about 200 h. Additional data points may be generated if F 441/ F 441M, the manufacturer affirms that the product was
necessary to improve the LTHS or LCL, or both. No points manufactured, inspected, sampled, and tested in accordance
4
F 441/F 441M 02
with this specification and has been found to meet the
requirements of this specification.
SUPPLEMENTARY REQUIREMENTS
This requirement applies whenever a regulatory authority or user calls for product to be used to
convey or to be in contact with potable water.
S1. Potable Water RequirementProducts intended for the health effects portion of NSF Standard No. 14 by an
contact with potable water shall be evaluated, tested, and acceptable certifying organization when required by the regu-
certified for conformance with ANSI/NSF Standard No. 61 or latory authority having jurisdiction.
These requirements apply only to federal/military procurement, not domestic sales of transfers.
S2. Responsibility for InspectionUnless otherwise speci- S3.1 PackagingUnless otherwise specified in the con-
fied in the contract or purchase order, the producer is respon- tract, the materials shall be packaged in accordance with the
sible for the performance of all inspection and test require- suppliers standard practice in a manner ensuring arrival at
ments specified herein. The producer may use his own or any destination in satisfactory condition and which will be accept-
other suitable facilities for the performance of the inspection able to the carrier at lowest rates. Containers and packing shall
and test requirements specified herein, unless the purchaser comply with Uniform Freight Classification rules or National
disapproves. The purchaser shall have the right to perform any Motor Freight Classification rules.
of the inspections and tests set forth in this specification where
S3.2 MarkingMarking for shipment shall be in accor-
such inspections are deemed necessary to ensure that material
dance with Fed. Std. No. 123 for civil agencies and MIL-
conforms to prescribed requirements.
STD129 for military agencies.
NOTE 8In U.S. federal contracts, the contractor is responsible for
inspection. NOTE 9The inclusion of U.S. Government procurement requirements
S3. Packaging and Marking for U.S. Government Procure- should not be construed as an indication that the U.S. Government uses or
endorses the products described in this specification.
ment:
APPENDIX
(Nonmandatory Information)
X1.1 The hydrostatic design stress recommended by the X1.3 The standard method for obtaining hydrostatic basis
Plastics Pipe Institute is used to pressure rate CPVC plastic for thermoplastic pipe materials is Test Method D 2837.
pipe. This hydrostatic design stress is 2000 psi [13.80 MPa] for Additional information regarding the test method and other
water at 73F [23C]. This hydrostatic design stress applies criteria used in developing these hydrostatic design stresses
only to pipe meeting all the requirements of this specification. may be obtained from the Plastics Pipe Institute, a division of
The Society of the Plastics Industry, 1275 K Street NW, Suite
X1.2 One CPVC pipe material is included based on the 400, Washington, DC 20005. These hydrostatic design stresses
requirements of Specification D 1784 and the PPI- may not be suitable for materials that show a wide departure
recommended hydrostatic design stress for water at 73F from a straight-line plot of log stress versus log time to failure.
[23C], as follows: All the data available to date on CPVC pipe materials made in
X1.2.1 Type IV, Grade 1 (23447), with a hydrostatic design the United States exhibit a straight-line plot under these
stress of 2000 psi [13.80 MPa], designated as CPVC4120. plotting conditions.
5
F 441/F 441M 02
X1.4 The pipe is rated for use with water at 73F [23C] at TABLE X1.2 Water Pressure Ratings at 73F [23C] for
the maximum internal pressures shown in Table X1.1 and CPVC4120 Plastic Pipe, Schedule 80
Table X1.2. Lower pressure rating than those calculated in
Unthreaded Threaded
accordance with 8.4 may be recommended, at the option of the Nominal Pipe
pipe manufacturer, in which case the SDR shall be included in Size psi [kPa] psi [kPa]
6
F 441/F 441M 02
ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentioned
in this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the risk
of infringement of such rights, are entirely their own responsibility.
This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and
if not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standards
and should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of the
responsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you should
make your views known to the ASTM Committee on Standards, at the address shown below.
This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,
United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the above
address or at 610-832-9585 (phone), 610-832-9555 (fax), or service@astm.org (e-mail); or through the ASTM website
(www.astm.org).
7
An American National Standard
Designation: F 439 02e1
This standard has been approved for use by agencies of the Department of Defense.
Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
1
F 439 02e1
4.1.2 Fittings fabricated by back welding or butt fusion are where:
not included in this specification. S = hoop stress, psi (MPa),
P = internal pressure, psi (MPa),
5. Materials and Manufacture DO = average outside diameter, in. (mm), and
t = minimum wall thickness, in. (mm).
5.1 This specification covers CPVC pipe fittings made from Fittings tested in accordance with 8.5 shall withstand the
compounds meeting the requirements of Class 23447 and Class minimum burst pressure shown in Table 6.
23448 as defined in Specification D 1784. 6.3.2 Pressures shown are minimum burst pressures and do
NOTE 2Mechanical strength, heat resistance, flammability, and not imply rated working pressures. The burst pressure shall be
chemical resistance requirements are covered in Specification D 1784. used only as an indication of quality.
5.2 Rework MaterialThe manufacturers shall use only 7. Workmanship, Finish and Appearance
their own clean rework fitting material, and the fittings pro- 7.1 The fittings shall be homogeneous throughout and free
duced shall meet all the requirements of this specification. of cracks, holes, foreign inclusions, or other defects. The
fittings shall be as uniform as commercially practicable in
6. Requirements color, opacity, density, and other physical properties.
6.1 Dimensions and Tolerances:
8. Test Methods
6.1.1 Fitting sockets, inside diameters (waterways), mini-
mum wall thicknesses, and dimensions shall be as shown in 8.1 ConditioningCondition of test specimens at 73.4 6
Tables 1-6 when measured in accordance with Test Method 3.6F (23 6 2C) and 506 5 % relative humidity for not less
D 2122. than 40 h prior to test in accordance with Procedure A of
Practice D 618, for those tests where conditioning is required.
6.1.2 When multistep reducer bushings are cored out, the 8.2 Test ConditionsConduct tests in the standard labora-
inner socket shall be reinforced from the outer wall by a tory atmosphere of 73.4 6 3.6F (23 6 2C) and 50 6 5 %
minimum of three ribs extending from the top of the inner relative humidity, unless otherwise specified in the test meth-
socket to the deepest extremity of the coring. The transition ods or in this specification.
from D to DJ (Table 3) shall be straight, tapered as shown, or 8.3 SamplingA sufficient quantity of fittings as agreed
radiused. A positive taper in the same direction of the taper in upon between the seller and the purchaser shall be selected at
the socket on the outside diameter of the bushing is optional. random from each lot or shipment and tested to determine that
6.1.3 The maximum angular variation of any opening shall the basic design is in conformance with this specification.
be not more than 12 off the true centerline axis.
NOTE 3For individual orders or specifications where supplemental
6.1.4 The minimum wall thickness of fittings shall be 125 % tests are required, only those tests and numbers of tests specifically agreed
of the minimum wall thickness of the corresponding size of upon between the purchaser and the seller need be conducted.
Schedule 80 pipe for which they are designed to be used, 8.4 ThreadsAll taper pipe threads shall be gaged in
except that for the socket, the wall thickness shall be at least accordance with Specification F 1498.
equal to the minimum wall thickness of the corresponding size 8.5 Burst PressureDetermine the minimum burst pressure
of Schedule 80 pipe. in accordance with Test Method D 1599. The time of testing
6.1.5 The minimum inside diameter of the fittings shall be each specimen shall be between 60 and 70 s.
not less than the minimum specified inside diameter of the
corresponding size of Schedule 80 pipe. This is calculated as 9. Retest and Rejection
follows: 9.1 If the results of any test(s) do not meet the requirements
~minimum OD! 2 3 ~maximum wall! 5 minimum ID (1) of this specification, the test(s) shall be conducted again only
by agreement between the purchaser and the seller. Under such
6.1.6 Minimum dimensions have zero negative tolerance. agreement, minimum requirements shall not be lowered,
Tolerances on other dimensions are shown in Tables 1 and 3. changed, or modified, nor shall specification limits be changed.
6.1.7 Fitting Not IllustratedAll fittings, whether illus- If upon retest, failure occurs, the quantity of product repre-
trated in Tables 1-5 or not, shall maintain the dimensions sented by the test(s) does not meet the requirements of this
conforming to 6.1 and 6.2. specification.
6.2 ThreadsFor all fittings having taper pipe threads,
10. Marking
threads shall conform to Specification F 1498 and be gaged in
accordance with 8.4. 10.1 Quality of MarkingThe markings shall be applied to
6.3 Burst Pressure: the fitting in such a manner that they remain legible under
normal handling and installation practices.
6.3.1 The minimum burst strength of the fittings shall be not 10.2 Content of Marking:
less than that calculated for the size and wall thickness of the 10.2.1 Fittings shall be marked with the following:
pipe with which it is to be used, when calculated from the 10.2.1.1 Manufacturers name or trademark,
following equation: 10.2.1.2 Material designation CPVC for CPVC 23447 and
S 5 P~DO 2 t!/2t (2) designation CPVC 42 for CPVC 23448,
2
TABLE 1 Tapered Sockets for CPVP Pipe Fittings, Schedule 80, in. (mm)A
A B
Wall Thickness, min Entrance, min
Nominal Socket Entrance Diameter Socket Bottom Diameter CB DC
Pipe Tolerance on Tolerance on Socket Inside
Size Maximum Maximum Length, min Diameter, min
Diameter Nominal Diameter Nominal E F EW EX, EZ
Out-of-Round Out-of-Round
Diameter Diameter
14
0.552 (14.02) 60.004 (0.10) 0.016 (0.41) 0.536 (13.61) 60.004 (0.10) 0.016 (0.41) 0.625 (15.88) 0.258 (6.55) 0.119 (3.02) 0.149 (3.78) 0.02 (0.5) 0.02 (0.5)
38
0.687 (17.45) 60.004 (0.10) 0.016 (0.41) 0.671 (17.04) 60.004 (0.10) 0.016 (0.41) 0.750 (19.05) 0.379 (9.63) 0.126 (3.20) 0.160 (4.06) 0.03 (0.8) 0.03 (0.8)
12 0.848 (21.54) 60.004 (0.10) 0.016 (0.41) 0.836 (21.23) 60.004 (0.10) 0.016 (0.41) 0.875 (22.22) 0.502 (12.75) 0.147 (3.73) 0.185 (4.70) 0.03 (0.8) 0.03 (0.8)
34 1.058 (26.87) 60.004 (0.10) 0.020 (0.51) 1.046 (26.57) 60.004 (0.10) 0.020 (0.51) 1.000 (25.40) 0.698 (17.73) 0.154 (3.91) 0.195 (4.95) 0.03 (0.8) 0.03 (0.8)
1 1.325 (33.66) 60.005 (0.13) 0.020 (0.51) 1.310 (33.27) 60.005 (0.13) 0.020 (0.51) 1.125 (28.58) 0.911 (23.14) 0.179 (4.55) 0.225 (5.72) 0.06 (1.5) 0.06 (1.5)
114 1.670 (42.42) 60.005 (0.13) 0.024 (0.61) 1.655 (42.04) 60.005 (0.13) 0.024 (0.61) 1.250 (31.75) 1.227 (31.17) 0.191 (4.85) 0.240 (6.10) 0.06 (1.5) 0.06 (1.5)
112 1.912 (48.56) 60.006 (0.15) 0.024 (0.61) 1.894 (48.11) 60.006 (0.15) 0.024 (0.61) 1.375 (34.93) 1.446 (36.73) 0.200 (5.08) 0.250 (6.35) 0.06 (1.5) 0.06 (1.5)
2 2.387 (60.63) 60.006 (0.15) 0.024 (0.61) 2.369 (60.17) 60.006 (0.15) 0.024 (0.61) 1.500 (38.10) 1.881 (47.78) 0.218 (5.54) 0.275 (6.99) 0.06 (1.5) 0.06 (1.5)
212 2.889 (73.38) 60.007 (0.18) 0.030 (0.76) 2.868 (72.85) 60.007 (0.18) 0.030 (0.76) 1.750 (44.45) 2.250 (57.15) 0.276 (7.01) 0.345 (8.76) 0.09 (2.3) 0.13 (3.3)
3 3.516 (89.31) 60.008 (0.20) 0.030 (0.76) 3.492 (88.70) 60.008 (0.20) 0.030 (0.76) 1.875 (47.63) 2.820 (71.63) 0.300 (7.62) 0.375 (9.53) 0.09 (2.3) 0.13 (3.3)
3
312 4.016 (102.01) 60.008 (0.20) 0.030 (0.76) 3.992 (101.40) 60.008 (0.20) 0.030 (0.76) 2.125 (53.98) 3.280 (83.31) 0.318 (8.08) 0.400 (10.16) 0.09 (2.3) 0.13 (3.3)
4 4.518 (114.76) 60.009 (0.23) 0.030 (0.76) 4.491 (114.07) 60.009 (0.23) 0.030 (0.76) 2.250 (57.15) 3.737 (94.92) 0.337 (8.56) 0.420 (10.67) 0.09 (2.3) 0.13 (3.3)
5 5.583 (141.81) 60.010 (0.25) 0.060 (1.52) 5.553 (141.05) 60.010 (0.25) 0.060 (1.52) 2.625 (66.68) 4.703 (119.46) 0.375 (9.53) 0.470 (11.94) 0.09 (2.3) 0.13 (3.3)
6 6.647 (168.83) 60.011 (0.28) 0.060 (1.52) 6.614 (168.00) 60.011 (0.28) 0.060 (1.52) 3.000 (76.20) 5.646 (143.41) 0.432 (10.97) 0.540 (13.72) 0.13 (3.3) 0.19 (4.8)
F 439 02e1
8 8.655 (219.84) 60.015 (0.38) 0.090 (2.29) 8.610 60.015 (0.38) 0.090 (2.29) 4.000 (101.60) 7.610 (193.29) 0.500 (12.70) 0.625 (15.88) 0.13 (3.3) 0.19 (4.8)
A
The sketches and designs of fittings are illustrative only.
B
Socket depth, measured from socket entrance face to socket bottom face.
C
See 6.1.5.
F 439 02e1
TABLE 2 Minimum Dimensions from Center to End of Sockets
(Laying Length) for Couplings, Tees, 90 and 45 Elbows, CPVC
Socket-Type Pipe Fittings, Schedule 80, in. (mm)A
Nominal
G, min J, min N, min
Pipe Size
14 0.31 (7.9) 0.16 (4.1) 0.06 (1.5)
38 0.38 (9.7) 0.19 (4.8) 0.09 (2.3)
12 0.50 (12.7) 0.25 (6.4) 0.09 (2.3)
34 0.56 (14.2) 0.31 (7.9) 0.09 (2.3)
1 0.69 (17.5) 0.31 (7.9) 0.09 (2.3)
114 0.88 (22.4) 0.38 (9.7) 0.09 (2.3)
112 1.00 (25.4) 0.44 (11.2) 0.09 (2.3)
2 1.25 (31.8) 0.63 (16.0) 0.09 (2.3)
212 1.50 (38.1) 0.69 (17.5) 0.19 (4.8)
3 1.81 (46.0) 0.75 (19.1) 0.19 (4.8)
312 2.13 (54.1) 1.00 (25.4) 0.19 (4.8)
4 2.31 (58.7) 1.00 (25.4) 0.19 (4.8)
5 3.00 (76.2) 1.38 (35.1) 0.19 (4.8)
6 3.50 (88.9) 1.75 (44.5) 0.25 (6.4)
8 4.50 (114) 2.00 (50.8) 0.25 (6.4)
A
The sketches and designs of fittings are illustrative only.
10.2.1.3 The seal or mark of the laboratory making the 12. Keywords
evaluation for potable water contact, 12.1 CPVC; fittings; pressure; Schedule 80; sockets; threads
10.2.1.4 Size, and
10.2.1.5 This designation F 439, with which the fitting
complies.
10.3 Where the size of the fitting does not allow complete
marking, omit identification marking in the following se-
quence: size, material designation, F 439, and the manufactur-
ers name or trademark.
10.4 Markings or symbols shall be molded, hot-stamped, or
applied to fittings by any other suitable method, such as
printing.
10.5 Where recessed marking is used, care shall be taken to
see that in no case marking causes cracks or reduces the wall
thickness below the minimum specified.
4
F 439 02e1
TABLE 3 Symbols for Dimensions of Reducer Blushings, CPVC Socket-type Pipe Fittings, Schedule 80A, in. (mm)
TABLE 4 Dimensions of 90 Ells, Tees, Crosses, 45 Elbows and Couplings (Straight Sizes), in. (mm)A,B
5
F 439 02e1
TABLE 5 Dimensions of Threaded Plugs and Caps, in.A,B
Nominal Pipe Length of Male Length of Female Width of Nominal Wall Height of Cap Height, Outside Diameter
Size Thread, S, min Thread, T, min Flats,B Q, min Thickness, F, min Head,C R, min W, min of Hub, M, min
14 0.44 (11.18) 0.50 (12.70) 0.625 (15.88) 0.135 (3.43) 0.188 (4.78) 0.688 (17.48) 0.840 (21.34)
38 0.44 (11.18) 0.50 (12.70) 0.750 (19.05) 0.144 (3.66) 0.188 (4.78) 0.688 (17.48) 1.000 (25.40)
12 0.53 (13.46) 0.64 (16.26) 0.938 (23.83) 0.198 (5.03) 0.188 (4.73) 0.875 (22.23) 1.280 (32.51)
34 0.55 (13.92) 0.65 (16.51) 1.125 (28.53) 0.207 (5.26) 0.219 (5.56) 1.000 (25.40) 1.500 (38.10)
1 0.68 (17.27) 0.81 (20.57) 1.375 (34.93) 0.225 (5.72) 0.219 (5.56) 1.188 (30.18) 1.810 (45.97)
114 0.71 (18.03) 0.85 (21.59) 1.750 (44.45) 0.261 (6.63) 0.281 (7.14) 1.250 (31.75) 2.200 (55.88)
112 0.72 (18.29) 0.85 (21.59) 1.875 (47.63) 0.270 (6.85) 0.313 (7.95) 1.250 (31.75) 2.500 (63.50)
2 0.76 (19.30) 0.90 (22.86) 1.875 (47.63) 0.297 (7.54) 0.313 (7.95) 1.375 (34.93) 3.000 (76.20)
212 1.14 (28.96) 1.21 (30.25) 1.875 (47.63) 0.369 (8.00) 0.375 (9.53) 1.625 (41.28) 3.560 (90.42)
3 1.20 (30.48) 1.30 (33.02) 2.000 (50.80) 0.405 (10.29) 0.375 (9.53) 1.750 (49.45) 4.300 (109.2)
4 1.30 (33.02) 1.38 (35.05) 2.000 (50.80) 0.450 (11.43) 0.375 (9.53) 2.000 (50.60) 5.430 (137.9)
6 1.44 (36.58) 1.50 (35.10) 2.000 (50.80) 0.504 (12.80) 0.500 (12.10) 2.125 (53.98) 7.625 (193.68)
A
The sketches and designs of fittings shown are illustrative only.
B
Symbols for dimensions are in accordance with Symbols D 2749.
C
At the manufacturers option, the head of the plug shall be hexagonal, octagonal, square, or round.
6
F 439 02e1
SUPPLEMENTARY REQUIREMENTS
GOVERNMENT/MILITARY PROCUREMENT
These requirements apply only to Federal/Military procurement, not domestic sales or transfers.
S1. Responsibility for InspectionUnless otherwise speci- S2.1 PackagingUnless otherwise specified in the con-
fied in the contract or purchase order, the producer is respon- tract, the materials shall be packaged in accordance with the
sible for the performance of all inspection and test require- suppliers standard practice in a manner ensuring arrival at
ments specified herein. The producer may use his own or any destination in satisfactory condition and which will be accept-
other suitable facilities for the performance of the inspection able to the carrier at lowest rates. Containers and packing shall
and test requirements specified herein, unless the purchaser comply with Uniform Freight Classification rules or National
disapproves. The purchaser shall have the right to perform any Motor Freight Classification rules.
of the inspections and tests set forth in this specification where
S2.2 MarkingMarking for shipment shall be in accor-
such inspections are deemed necessary to ensure that material
dance with Fed. Std. No. 123 for civil agencies and MIL-STD-
conforms to prescribed requirements.
129 for military agencies.
NOTE S1.1In U.S. Federal contracts, the contractor is responsible for
inspection. NOTE S2.1The inclusion of U.S. Government procurement require-
S2. Packaging and Marking for U.S. Government Procure- ments should not be construed as an indication that the U.S. Government
uses or endorses the products described in this document.
ment:
This requirement applies whenever a regulatory authority or user calls for the product to be used to convey or to be in contact with potable
water.
S3. Products intended for contact with potable water shall Standard No. 14 by an acceptable certifying organization when
be evaluated, tested, and certified for conformance with ANSI/ required by the regulatory authority having jurisdiction.
NSF Standard No. 61 or the health effects portion of NSF
ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentioned
in this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the risk
of infringement of such rights, are entirely their own responsibility.
This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and
if not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standards
and should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of the
responsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you should
make your views known to the ASTM Committee on Standards, at the address shown below.
This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,
United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the above
address or at 610-832-9585 (phone), 610-832-9555 (fax), or service@astm.org (e-mail); or through the ASTM website
(www.astm.org).
7
~.
"'.
" ....
~ .
\, . :." . ASME 816.5a-1998
......
ADDENDA
to
ASME 816.5-1996
PIPE FLANGES AND FLANGED FITTINGS
NPS 1;2 Through NPS 24
.: .. ~
r- L 1
O-_.-I~
Flange Machine Bolt With Nut
1 2
TABLE 8 TEMPLATES FOR DRILLING CLASS 150 FLANGES2
3 1
I
4 5
Drilling [(31,(4)]
6 7 8
Length of Bolts (5)
L
9
Machine
Stud Bolts (1) Bolts
Nominal
Outside
Diameter Diameter
I Diameter 0.06 in. 0.06 in.
Pipe of I of Bolt I of Bolt Number Diameter Raised Ring Raised
Size Flange 0 Circle II Holes of Bolts of Bolts Face Joint Face
'/2 3.50 2.38 0.62 4 '/2 2.25 ... 2.00
% 3.88 2,75 0.62 4 '/2 2.50 ... 2.00
1 4.25 3.12 0.62 4 '12 2.50 3.00 2.25
114 4.62 3.50 0.62 4 '12 2.75 3.25 2,25
1'12 5.00 3.88 0.62 4 '12 2.75 3.25 2.50
70
ASME 816.5a-1998 PIPE FLANGES AND FLANGED FITTINGS
-------O------I-.f
Threlded
1Ie------O----
Slip-On Welding
___~lc
'... ~r
4 f - - - - - - O - - - . - . ,...
lapped
Blind
Welding Neck
2 6.00 0.75 3.06 2.38 1.00 1.00 2.50 1.00 2.44 2.46 2.07 0.31 0.69
2% 7.00 0.88 3.58 2.88 1.12 1.12 2.75 1.12 2.94 2.97 2.47 0.31 0.75
3 7.50 0.94 4.25 3.50 1.19 1.19 2.75 1.19 3.57 3.60 3.07 0.38 0.81
3% a50 0.94 4.81 4.00 1.25 1.25 2.81 1.25 4.07 4.10 3.55 0.38 ...
4 9.00 0.94 5.31 4.50 1.31 1.31 3.00 1.31 4.57 4.60 4.03 0.44 ...
5 10.00 0.94 6.44 5.56 1.44 1.44 3.50 1.44 5.66 6.69 5.05 0.44 ...
6 11.00 1.00 7.56 6.63 1.56 1.56 3.50 1.56 6.72 6.75 6.07 0.50 ...
8 13.50 1.12 9.69 8.63 1.75 1.75 4.00 1.75 8.72 8.75 7.98 0.60 ...
10 16.00 1.19 12.00 10.75 1.94 1.94 4.00 1.94 10.88 10.92 10.02 0.50 ...
12 19.00 1.25 14.38 12.75 2.19 2.19 4.50 2.19 12.88 12.92 12.00 0.50 ...
14 21.00 1.38 15.75 14.00 2.25 3.12 5.00 2.25
.
14.14 14.18 0.50 ...
To be
16 23.50 1.44 18.00 16.00 2.50 3.44 6.00 2.50 16.16 16.19
specffied
0.50 ...
18 25.00 1.56 19.B8 18.00 2.69 3.81 6.50 2.69 18.18 18.20 0.50 ...
20 27.50 1.69 22.00 20.00 2.88 4.06 5.69 2.88 20.20 20.25
by
0.50 ...
24 32.00 1.88 26.12 24.00 3.25 4.3B 6.00 3.25 24.25 24.25
purchaser
0.50 ...
72
Search
"PANACEA"
6962
SPECIAL
EPDM COMPOUND
6962
SPECIAL EPDM PEROXIDE CURED
Representative Physical Properties
MANDREL PRESS CURED
ASTM
MADE AND MOLDED
Compund No. 6962M 6962
Hardness - Shore "A" D2240 62 +/-5 60 +/-5
Tensile, P.S.I. D412 1900 1800
Elongation % D412 350 350
Compression set
D395(B ) 25% 25%
70 Hrs.-@212 deg, F
Little or no effect.- A
Minor effect but still serviceable in most applications.- B
Moderate to severe effect but still serviceable in some applications.-C
This SPECIAL compound 6962 EPDM exhibits resistance to most acids, bases and polar solvents such as water, phosphate ester, Ketones, alcohols, and glycols. EPDM swells
considerably in aliphatic, aromatic, and chlorinated solvents. This compound is resistant to ozone attack and is weather resistant. We have found that 6962 generally outperforms any
"commercial" grade EPDM.
10/11/2011
* Consult your technical representative regarding individual
applications. The information may be considered as a basis for
recommendations, but not as a guarantee. Material should be
tested under actual service conditions to determine suitability.
10/11/2011
PVC & CPVC
Schedule 80 Fittings,
Unions, Tank Adapters,
Expansion Joints
& Saddles
TECHNICAL INFORMATION
WEIGHTS & DIMENSIONS
June 1, 2010
SUPERSEDES ALL PREVIOUS EDITIONS
I.D. O.D. B A P
30 30
WALL 90
THICKNESS
Mean Minimum Diameter Socket Effective
Nominal O. D. Threads Pitch Of
Outside Wall Nominal Length Nominal Thread
Pipe Tolerance Per Thread
Diameter Thickness Size In. Entrance Bottom Tolerance Minimum Size In. Length
Size In. In. Inch P
In. In. A B A C L
1/8 0.405 0.004 0.095 1/8 0.417 0.401 0.004 0.500 1/8 27 0.2639 0.03704
1/4 0.540 0.004 0.119 1/4 0.552 0.536 0.004 0.625 1/4 18 0.4018 0.05556
3/8 0.675 0.004 0.126 3/8 0.687 0.671 0.004 0.750 3/8 18 0.4078 0.05556
1/2 0.840 0.004 0.147 1/2 0.848 0.836 0.004 0.875 1/2 14 0.5337 0.07143
3/4 1.050 0.004 0.154 3/4 1.058 1.046 0.004 1.000 3/4 14 0.5457 0.07143
1 1.315 0.005 0.179 1 1.325 1.310 0.005 1.125 1 11-1/2 0.6828 0.08696
1-1/4 1.660 0.005 0.191 1-1/4 1.670 1.655 0.005 1.250 1-1/4 11-1/2 0.7068 0.08696
1-1/2 1.900 0.006 0.200 1-1/2 1.912 1.894 0.006 1.375 1-1/2 11-1/2 0.7235 0.08696
2 2.375 0.006 0.218 2 2.387 2.369 0.006 1.500 2 11-1/2 0.7565 0.08696
2-1/2 2.875 0.007 0.276 2-1/2 2.889 2.868 0.007 1.750 2-1/2 8 1.1375 0.12500
3 3.500 0.008 0.300 3 3.516 3.492 0.008 1.875 3 8 1.2000 0.12500
4 4.500 0.009 0.337 4 4.518 4.491 0.009 2.250 4 8 1.3000 0.12500
5 5.563 0.010 0.375 5 5.583 5.553 0.010 2.625 5 8 1.4063 0.12500
6 6.625 0.011 0.432 6 6.647 6.614 0.011 3.000 6 8 1.5125 0.12500
8 8.625 0.015 0.500 8 8.655 8.610 0.015 4.000 8 8 1.7125 0.12500
10 10.750 0.015 0.593 10 10.780 10.735 0.015 5.000
12 12.750 0.015 0.687 12 12.780 12.735 0.015 6.000
STANDARD COMPARISONS
SPEARS IPS-to-Metric transition unions are listed by nominal size. The chart below compares nominal and actual* pipe O.D. for each size
according to the designated standard.
JIS K6741 DIN 8062 ASTM D1785 NPTANSI B1.20.1** BSPBS21,DIN 2999,ISO
(mm) (mm) (in.) Tapered Thread 7/1 Thread
Threads/
Nominal Actual* O.D. Actual* Nominal Actual* Designation Threads/in. Designation
25.4mm
16 22 15 20 1/2 .840 1/2 14 1/2 14
20 26 20 25 3/4 1.050 3/4 14 3/4 14
25 32 25 32 1 1.315 1 11.5 1 11
30 38 38 40 1-1/4 1.660 1-1/4 11.5 1-1/4 11
40 48 40 50 1-1/2 1.900 1-1/2 11.5 1-1/2 11
50 60 50 63 2 2.375 2 11.5 2 11
75 89 80 90 3 3.500 3 8 3 11
100 114 100 110 4 4.500 4 8 4 11
*Specified dimension, certain tolerances apply **NPT and BSP have different thread angles and not compatible.
Made in the U.S.A. 1
PVC & CPVC SCHEDULE 80 FITTINGS, UNIONS,
TANK ADAPTERS, EXPANSION JOINTS & SADDLES
G = (LAYING LENGTH) intersection of center lines to bottom of L = Overall length of fittings; 1/16 inch.
socket/thread; 90 elbows, tees, crosses; 1/32 inch. H = Outside diameter of socket/thread hub; 1/16 inch.
H = Intersection of center lines to face of fitting; 90 elbow tees, N = Socket bottom to socket bottom; couplings; 1/16 inch
crosses; 1/32 inch. W = Height of cap; 1/16 inch.
J = Intersection of center lines to bottom of socket/thread; 45
elbows; 1/32 inch
G = (LAYING LENGTH) intersection of center lines to bottom of L = Overall length of fittings; 1/2 inch; 14" & larger
socket/thread; 90 elbows, tees, crosses 1/4 inch; 14" & 1 inch; wyes 1 inch.
larger 1/2 inch. M = Outside diameter of socket/thread hub; 1/4 inch.
H = Intersection of center lines to face of fitting; 90 elbows 1/4 N = Socket bottom to socket bottom; couplings; 1/2
inch, 14" & larger 3/4 inch; wyes 1/2 inch; tees, crosses W = Height of cap; 1/4 inch.
1/4 inch; 14" & larger 1/2 inch.
J = Intersection of center lines to bottom of socket/thread; 45
elbows; 1/4 inch; 14" & larger 1/2 inch.
Typical Fabricated Dimension References
H1
G1 N H1
H1
J
M
G
M
G1
H
H
G H
L
L
M M
TEE
Socket x Socket x Socket
H1
M
G1
G
H
L
TEE
Socket x Socket x Socket CONTINUED
H1
M
G1
G
H
L
REDUCING TEE
Socket x Socket x Socket
M1
H1
M
G1
G G2
H H2
L
Approx. Wt.
Part Number
Size G G1 G2 H H1 H2 L M M1 (Lbs.)
PVC CPVC PVC CPVC
801-101 801-101C 3/4x3/4x1/2 19/32 23/32 19/32 1-19/32 1-19/32 1-19/32 3-3/16 1-13/32 1-3/16 .14 .15
801-130 801-130C 1x1x1/2 19/32 7/8 19/32 1-23/32 1-3/4 1-23/32 3-7/16 1-3/4 1-3/16 .20 .21
801-131 801-131C 1x1x3/4 23/32 27/32 23/32 1-27/32 1-27/32 1-27/32 3-11/16 1-11/16 1-3/8 .23 .24
801-157 --- 1-1/4x1x3/4 11/16 1-1/16 5/8 1-15/16 2-1/16 1-7/8 3-13/16 2-1/8 1-7/16 .30 ---
801-158 801-158C 1-1/4x1x1 13/32 15/16 13/32 2-1/8 1-31/32 1-15/16 4 2-1/16 1-11/16 .33 .34
801-159 801-159C 1-1/4x1x1-1/4 15/16 1-1/32 7/8 2-3/16 2-5/32 2-1/8 4-5/16 2-1/16 2-1/16 .39 .41
801-166 1
801-166C 1
1-1/4x1-1/4x1/2 7/8 1-13/32 7/8 2-3/8 2-3/8 2-1/8 4-1/4 2-1/8 1-3/4 .42 .43
1
Outlet sized with bushing
H1
M
G1
G G2
H H2
L
Approx. Wt.
Part Number
Size G G1 G2 H H1 H2 L M M1 (Lbs.)
PVC CPVC PVC CPVC
801-167 801-167C 1-1/4x1-1/4x3/4 5/8 31/32 5/8 1-15/16 1-31/32 1-15/16 3-7/8 2-1/8 1-13/32 .28 .30
801-168 801-168C 1-1/4x1-1/4x1 27/32 1-1/32 27/32 2-3/32 2-5/32 2-3/32 4-7/32 2-3/32 1-3/4 .34 .36
801-202 801-202C 1-1/2x1-1/4x1 7/8 1-7/32 7/8 2-1/4 2-11/32 2-1/4 4-1/2 2-7/16 1-13/16 .40 .42
801-209 801-209C 1-1/2x1-1/2x1/2 9/16 1-1/4 9/16 2 2-1/8 2 3-15/16 2-5/16 1-1/8 .32 .36
801-210 801-210C 1-1/2x1-1/2x3/4 11/16 1-1/32 11/16 2-1/16 2-1/32 2-1/16 4-5/32 2-11/32 1-13/32 .37 .38
801-211 801-211C 1-1/2x1-1/2x1 27/32 1-5/32 27/32 2-15/32 2-5/16 2-15/32 4-15/16 2-11/32 1-3/4 .42 .49
801-212 801-212C 1-1/2x1-1/2x1-1/4 1-3/16 1-3/16 1-3/16 2-9/16 2-7/16 2-9/16 5-1/8 2-3/8 2-1/8 .54 .57
801-247 801-247C 2x2x1/2 9/16 1-13/32 9/16 2-3/32 2-9/32 2-3/32 4-3/16 2-7/8 1-5/32 .44 .46
801-248 801-248C 2x2x3/4 11/16 1-7/16 11/16 2-3/16 2-7/16 2-3/16 4-3/8 2-27/32 1-13/32 .50 .52
801-249 801-249C 2x2x1 27/32 1-7/16 27/32 2-3/8 2-9/16 2-3/8 4-3/4 2-7/8 1-3/4 .58 .59
801-251 801-251C 2x2x1-1/2 1-5/32 1-13/32 1-5/32 2-11/16 2-13/16 2-11/16 5-3/8 2-15/16 2-15/32 .77 .80
801-287 801-287C 2-1/2x2-1/2x1/2 19/32 1-19/32 19/32 2-3/8 2-15/32 2-3/8 4-23/32 3-1/2 1-3/16 .78 .78
801-288 801-288C 2-1/2x2-1/2x3/4 21/32 1-1/2 21/32 2-7/16 2-17/32 2-7/16 4-27/32 3-17/32 1-13/32 .83 .83
801-289 801-289C 2-1/2x2-1/2x1 27/32 1-3/4 27/32 2-21/32 2-7/8 2-21/32 5-5/16 3-9/16 1-13/16 .99 1.04
801-290 801-290C 2-1/2x2-1/2x1-1/4 1-3/32 1-3/4 1-3/32 2-27/32 3 2-27/32 5-5/8 3-9/16 2-5/32 1.11 1.16
801-291 801-291C 2-1/2x2-1/2x1-1/2 1-3/16 1-3/4 1-3/16 2-31/32 3-1/8 2-31/32 5-15/16 3-7/8 2-13/32 1.21 1.24
801-292 801-292C 2-1/2x2-1/2x2 1-13/32 1-23/32 1-13/32 3-5/32 3-7/32 3-5/32 6-5/16 3-7/16 2-7/8 1.27 1.35
801-3331 801-333C1 3x3x1/2 1-7/16 2-7/8 1-7/16 3-5/16 3-3/4 3-5/16 6-5/8 4-3/16 2-7/8 1.94 2.07
801-3341 801-334C1 3x3x3/4 1-7/16 2-11/16 1-7/16 3-5/16 3-11/16 3-5/16 6-5/8 4-3/16 2-7/8 1.92 2.05
801-335 801-335C 3x3x1 7/8 1-15/16 7/8 2-3/4 3-1/16 2-3/4 5-15/32 4-3/16 1-23/32 1.21 1.27
801-3361 801-336C1 3x3x1-1/4 1-5/8 1-15/16 1-5/8 3-5/16 3-5/8 3-5/16 6-5/8 4-3/16 2-7/8 1.89 1.97
801-337 801-337C 3x3x1-1/2 1-5/32 2-1/16 1-5/32 3-1/16 3-7/16 3-1/16 6-3/32 4-3/16 2-3/8 1.44 1.45
801-338 801-338C 3x3x2 1-1/2 1-27/32 1-1/2 3-13/32 3-3/8 3-13/32 6-3/4 4-3/16 2-31/32 1.65 1.69
801-339 801-339C 3x3x2-1/2 1-3/4 1-31/32 1-3/4 3-5/8 3-23/32 3-5/8 7-1/4 4-3/16 3-17/32 1.88 2.13
--- 801-415C 4x4x1/2 1-7/16 3-1/2 1-7/16 3-11/16 4-3/8 3-11/16 7-3/8 5-1/4 2-7/8 --- 2.88
801-4171 801-417C1 4x4x1 1-15/32 3-9/32 1-15/32 3-11/16 4-3/8 3-11/16 7-3/8 5-7/32 2-7/8 2.55 2.87
801-419 801-419C 4x4x1-1/2 1-1/8 2-9/16 1-1/8 3-3/8 3-15/16 3-3/8 6-3/4 5-1/4 2-3/8 2.09 2.17
801-420 801-420C 4x4x2 1-7/16 2-1/2 1-7/16 3-11/16 4 3-11/16 7-3/8 5-1/4 2-7/8 2.35 2.42
801-4211 801-421C1 4x4x2-1/2 2-1/16 2-11/16 2-1/16 4-5/16 4-3/4 4-5/16 8-5/8 5-1/4 4-1/8 3.48 3.68
801-422 801-422C 4x4x3 2-1/8 2-23/32 2-1/8 4-3/8 4-19/32 4-3/8 8-25/32 5-1/4 4-3/16 3.11 3.17
801-482F --- 5x5x1-1/4 4 4-11/16 4 7 6-3/16 7 14 6-5/16 2-1/16 5.99 ---
801-484F --- 5x5x1-1/2 4-1/8 5 4-1/8 7-1/8 6-1/2 7-1/8 14-1/4 6-5/16 2-5/16 9.10 ---
801-486F 801-486CF 5x5x2 4-5/16 4-3/4 4-5/16 7-5/16 6-1/2 7-5/16 14-5/8 6-5/16 2-13/16 6.87 10.83
801-525 801-525C 6x6x1 7/8 3-3/4 7/8 3-7/8 4-7/8 3-7/8 7-3/4 7-5/8 1-3/4 4.34 4.44
--- 801-526C 6x6x1-1/4 2-11/16 5-9/16 2-11/16 5-9/16 6-13/16 5-9/16 11-1/8 7-1/2 5-1/4 --- 9.24
801-5271 801-527C1 6x6x1-1/2 2-1/16 4-5/8 2-1/16 5-1/16 6 5-1/16 10-1/8 7-9/16 4-1/8 6.97 7.16
1
Outlet sized with bushing
4 Spears Manufacturing Company
PVC & CPVC SCHEDULE 80 FITTINGS, UNIONS,
TANK ADAPTERS, EXPANSION JOINTS & SADDLES
H1
M
G1
G G2
H H2
L
90 ELBOW
Socket x Socket
45 ELBOW
Socket x Socket
M
Part Number Approx. Wt. (Lbs.)
Size H J M
PVC CPVC PVC CPVC
817-002 817-002C 1/4 13/16 5/32 27/32 .03 .03
817-003 817-003C 3/8 31/32 7/32 1 .04 .04
817-005 817-005C 1/2 1-1/8 1/4 1-3/16 .06 .07
817-007 817-007C 3/4 1-5/16 5/16 1-7/16 .09 .10
817-010 817-010C 1 1-7/16 5/16 1-3/4 .14 .16
817-012 817-012C 1-1/4 1-11/16 13/32 2-3/32 .21 .22
817-015 817-015C 1-1/2 1-13/16 7/16 2-3/8 .30 .32
817-020 817-020C 2 2-1/8 19/32 2-29/32 .45 .47
817-025 817-025C 2-1/2 2-13/32 21/32 3-1/2 .77 .82
817-030 817-030C 3 2-3/4 7/8 4-5/32 1.14 1.22
817-040 817-040C 4 3-5/16 1-1/16 5-1/4 2.00 2.05
817-045F --- 4-1/2 4-1/2 2 5-5/8 2.32 ---
817-050 817-050C 5 4 1-11/32 6-3/8 3.19 3.31
817-050F 817-050CF 5 4-7/8 1-7/8 6-5/16 3.86 4.25
817-060 817-060C 6 4-3/4 1-3/4 7-9/16 5.37 5.49
817-080 817-080C 8 6 2 9-25/32 10.07 10.43
817-100 817-100C 10 8-3/16 2-19/32 12-3/16 20.62 21.29
817-100F 817-100CF 10 8-11/16 3-7/16 11-15/16 19.91 23.50
817-120 817-120C 12 9-11/16 3-3/32 14-13/32 34.04 35.49
817-140F 817-140CF 14 11-9/16 4-9/16 15-1/2 42.89 41.37
817-160F 817-160CF 16 13-1/2 5-1/2 17-3/4 61.45 57.91
817-180F 817-180CF 18 15 6 19-11/16 87.73 88.48
817-200F 817-200CF 20 16 6 22-1/16 107.05 123.21
817-240F 817-240CF 24 19-7/16 7-7/16 26-7/16 204.20 ---
REDUCING CROSS
Socket x Socket x Socket x Socket CONTINUED
M1
G1
M L1
G H1
H
L
Approx. Wt.
Part Number
Size G G1 H H1 L L1 M M1 (Lbs.)
PVC CPVC PVC CPVC
820-914F 820-914CF 24x24x14x14 13-1/4 16-5/16 25-1/4 23-5/16 50-1/2 46-5/8 26-1/16 15-1/2 301.05 282.43
820-916F 820-916CF 24x24x16x16 14-3/4 16-15/16 26-3/4 24-15/16 53-1/2 49-7/8 26-7/16 17-11/16 329.60 306.44
820-918F 820-918CF 24x24x18x18 15-3/4 16-13/16 27-3/4 25-13/16 55-1/2 51-5/8 26-7/16 19-7/8 360.62 246.78
820-920F 820-920CF 24x24x20x20 16-3/4 18-3/16 28-3/4 28-3/16 57-1/2 56-3/8 26-7/16 22-1/16 398.22 351.60
COUPLING
Socket x Socket
N
L
COUPLING CONTINUED
Socket x Socket
N
L
REDUCER COUPLING
Socket x Socket
M M1
N
L
M M1
N
L
M M1
N
L
M
M1
N
L
M
M1
N
L
M1 M
M1
N
L
REDUCER BUSHING
Flush Style
Spigot x Socket
PIPE
O.D.
N
L
Part Number Approx. Wt. (Lbs.)
Size L N
PVC CPVC PVC CPVC
837-052 837-052C 3/8x1/4 31/32 5/16 .01 .01
837-072 837-072C 1/2x1/4 1-3/32 13/32 .02 .02
837-073 837-073C 1/2x3/8 1-1/8 11/32 .01 .02
837-101 837-101C 3/4x1/2 1-1/16 3/16 .02 .03
837-1291 837-129C1 1x3/8 1-5/8 27/32 .09 .10
837-130 837-130C 1x1/2 1-3/8 1/2 .06 .07
837-131 837-131C 1x3/4 1-1/4 1/4 .04 .04
837-166 837-166C 1-1/4x1/2 1-9/16 21/32 .11 .11
837-167 837-167C 1-1/4x3/4 1-1/2 1/2 .10 .10
837-168 837-168C 1-1/4x1 1-19/32 15/32 .06 .09
837-209 837-209C 1-1/2x1/2 1-23/32 13/16 .17 .18
837-210 837-210C 1-1/2x3/4 1-3/4 11/16 .19 .19
837-211 837-211C 1-1/2x1 1-5/8 1/2 .13 .15
837-212 837-212C 1-1/2x1-1/4 1-5/8 3/8 .07 .07
837-247 837-247C 2x1/2 1-29/32 1 .27 .30
837-248 837-248C 2x3/4 1-15/16 1 .26 .27
1
Outlet sized with bushing
PIPE
O.D.
N
L
PIPE
O.D.
N
L
SPECIAL REINFORCED
REDUCER T.T. BUSHING
Mipt x SR Fipt
N
L
CAP
Socket
CAP CONTINUED
Socket
CAP
Fipt
M
N
2" - 4" 235 psi @ 73F
6" 200 psi @ 73F H
8" - 12" 150 psi @ 73F
H1
L L1
M
N
2" - 4" 235 psi @ 73F
H
6" 200 psi @ 73F
8" - 12" 150 psi @ 73F
H1
L L1
N
L
Part Number
Nut Approx. Wt. (Lbs.)
w/Viton O-ring Seal Size L M N
O.D.
PVC CPVC PVC CPVC
857-002 857-002C 1/4 1-15/16 15/16 5/8 1-21/32 .09 .10
857-003 857-003C 3/8 2-5/32 1-1/32 19/32 1-25/32 .11 .11
857-005 857-005C 1/2 2-3/32 1-9/32 11/32 1-31/32 .15 .16
857-007 857-007C 3/4 2-3/8 1-17/32 11/32 2-1/2 .26 .28
857-010 857-010C 1 2-9/16 1-27/32 3/8 2-7/8 .37 .39
857-012 857-012C 1-1/4 2-7/8 2-7/32 3/8 3-5/16 .50 .52
857-015 857-015C 1-1/2 3-3/32 2-9/16 15/32 3-9/16 .60 .63
857-020 857-020C 2 3-5/8 3-1/32 9/16 4-3/16 .96 1.05
857-025 857-025C 2-1/2 4-3/8 3-5/8 15/16 4-7/8 1.51 1.66
857-030 857-030C 3 5-1/16 4-3/8 1-3/16 5-3/4 2.33 2.51
857-040 857-040C 4 5-7/8 5-13/32 1-3/8 7-1/16 3.74 3.98
1) For (Socket X Socket) Unions Equipped With EPDM O-ring, Replace The 857 With An 897 Before The Dash.
e.g. Part Number 897-002 = 1/4" PVC, Union, Socket x Socket, With EPDM O-rings.
N
L
Part Number
Nut Approx. Wt. (Lbs.)
w/Viton O-ring Seal Size L M N
O.D.
PVC CPVC PVC CPVC
858-002 858-002C 1/4 1-15/16 15/16 11/16 1-21/32 .10 .10
858-003 858-003C 3/8 2-5/32 1-1/32 15/16 1-25/32 .12 .13
858-005 858-005C 1/2 2-3/32 1-9/32 19/32 1-31/32 .16 .17
858-007 858-007C 3/4 2-3/8 1-17/32 3/4 2-1/2 .28 .30