SPECIFICATION HEAT EXCHANGER

DESCRIPTION QUENCH COOLER TYPE: HOROZONTAL FIXED TUBE SHEET

DESIGN CODE ASME SEC VIII DIV - 1 TEMA CLASS C EQUIP NO E - 108
OPERATING CONDITIONS DESIGN CONDITIONS

FLUID CIRCULATED SHELL TUBE SHELL TUBE

VAP/CON/COOL/HEAT Cooling Water Quench Recycle
TOTAL FLUID ENTERING kg/hr 9047 20355 PRESSURE (kg/cm2) 4.5 2
TOTAL FLUID VAPOUR kg/hr TEMPERATURE (C) 100 100
TOTAL FLUID LIQUID kg/hr 9047 20355 HYDRO TEST (kg/cm2)
TOTAL FLUID STEAM kg/hr AIR-TEST (kg/cm2)
NON CONDENSATE kg/hr VACUUM TEST (mm Hg)
FLUID CONDENSATE kg/hr HEAT TREATMENT
STEAM CONDENSATE kg/hr RADIOGRAPHY Nil
LIQUID SP. GRAVITY 1.0 1.0 INSULATION Not Required
VISCOSITY C.P. 0.85 0.6 CORROSION ALLOWANCE (mm) 3
SP. HEAT Kcal/Kg C 1.0 1.0 TUBE OD mm 19.05, 12 BWG
TH. COND. Kcal/mC hr 0.51 0.5 PITCH mm 25.4 Triangular
N.C SP. GRAVITY SHELL ID mm 400, 8 thk
GAS VISCOSITY C.P. BAFFLE PITCH mm 250
OR SP. HEAT Kcal/Kg C CLEAN OVER COEFF (Kcal/hr m2C)
VAP TH. COND. Kcal/m hrC NO OF TUBES 128
HEAT LOAD Kcal / hr 45224 LENGTH TUBES (mm) 3050
OP. TEMP (INLET) C 27 42.2 NO OF PASSES One Four
OP. TEMP (OUTLET) C 32 40 BAFFLE TYPE Cross
OP. PRESSURE Kg / cm2 3.5 1.2 VERTICAL/HORIZON Vertical
NO. OF PASSES One Four 25%, 50% CUT 25%
VELOCITY m/s 0.72 1.2 Note: Tubes Expanded
PRESSURE DROP kg/cm2 Negligible 0.04
ALLOWED/ACTUAL MATERIAL OF CONSTRUCTION
FOULING FACTOR hrCm2/Kcal 4.610E-3
LMTD / C LMTD C 11.3 SHELL SA 515 GR 60
FILM COEFFICIENT Kcal/hrm2C SHELL COVER
EXCHANGER AREA m2 23.3 CHANNEL SA 515 GR 60
CHANNEL COVER SA 515 GR 60
BELLOWS
TUBE SHEET SA 515 GR 60
NOZZLE SCHEDULE NOZZLES SA 106 GR B
NOZZLE FLANGES SA 105
NOZZLE SERVICE PIPE FLANGE BOLTS AND NUTS SA 193 GR B7 / SA 194 GR 2H
NO QTY Nm Size THK LENG RTG TYPE GASKETS CAF
N1 1 Tube In 80 Sch 80 150 mm ANSI 150 RF TUBE SA 179
N2 1 Tube Vent 25 Sch 80 150 mm ANSI 150 RF REINFORCEMENT
N3 1 Tube Out 80 Sch 80 150 mm ANSI 150 RF SUPPORTS
N4 1 Shell In 40 Sch 80 150 mm ANSI 150 RF SPACER &TIE RODS SA 106 GR B / EN 8
N5 1 Shell vent 25 Sch 80 150 mm ANSI 150 RF BAFFLES SA 515 GR 60
N6 1 Shell Drain 25 Sch 80 150 mm ANSI 150 RF PARTITION SA 515 GR 60
N7 1 Shell Out 40 Sch 80 150 mm ANSI 150 RF IMPINGEMENT BAFF SA 515 GR 60
N8 1 Tube Drain 25 Sch 80 150 mm ANSI 150 RF COUPLING & PLUG