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Engineering Procurement & Construction of 24MLD Sewage Treatment

Plant including 5 years Operation & Maintenance in Action Area III-D


under Newtown Kolkata Project

Tender Document No. :

Design Document No. : GD/BICS/201701/SBR_Basin/001

Revision : R0

Title : Structural Design of SBR Basin at Newtown, Kolkata

Date : MARCH, 2017

Prepared By S. Barik Checked By G. Chakraborty Approved By G. Chakraborty

Signature

Date

Executing Assistant Executive Superintending


Consultant
Agency Engineer Engineer Engineer

Public Health Engineering Directorate, WBHIDCO Ltd. , Govt.


Owner :
of West Bengal

Proof Checking
: Indian Institute Of Technology, Roorkee
Authority

Technology Provider : SFC Environmental Technologies Pvt. Ltd.

Executing Agency : M/S. G.D. Construction & Company

Structural Design
Consultant to : Batiment Industriel Consultancy Services Pvt. Ltd.
Executing Agency
Job No. BICS201701 Doc No. GD/BICS/201701/SBR_Basin/001 Rev. No. 0
Engineering Procurement & Construction of 24MLD Sewage Treatment Plant including 5 years Operation & Maintenance in Action
Project Title
Area III-D under Newtown Kolkata Project
Owner Public Health Engineering Directorate, WBHIDCO Ltd. (Govt. of West Bengal)
Proof checking
Indian Institute Of Technology, Roorkee
Authority
Technology Provider SFC Environmental Technologies Pvt. Ltd. Structural Design of SBR Basin at
Executing Agency M/S. G.D. Construction & Company
Batiment Industriel Consultancy Services Pvt. Ltd.
Newtown, Kolkata
Consultanct to EA
Name of Unit Contents
Drawing Ref. BICS/GD/1701/001 & BICS/GD/1701/002
Designed by: Shubhajit Barik Checked by: G Chakraborty Approved by: G Chakraborty Date: 3/31/2017

Reference CALCULATIONS

Contents
Sl. No. Description

1.0 Basic Design Parameters

2.0 Structural Design of Peripheral Wall 850/300mm thk. (Type-1)

3.0 Structural Design of Toe & Heel Slab 850mm thk.

4.0 Structural Design of Main Internal Partition Wall 850/300mm thk. (Type-3)

5.0 Structural Design of 400mm thk. R.C. Wall (Type-2)

6.0 Structural Design of 400mm thk. R.C. Wall (Type-5)

7.0 Structural Design of 600mm thk. R.C. Wall (Type-7)


Job No. BICS201701 Doc No. GD/BICS/201701/SBR_Basin/001 Rev. No. 0
Engineering Procurement & Construction of 24MLD Sewage Treatment Plant including 5 years Operation & Maintenance in Action
Project Title
Area III-D under Newtown Kolkata Project
Owner/Client Public Health Engineering Directorate, WBHIDCO Ltd. (Govt. of West Bengal)
Proof checking
Indian Institute Of Technology, Roorkee
Authority
Technology Provider SFC Environmental Technologies Pvt. Ltd. Structural Design of SBR Basin at
Executing Agency M/S. G.D. Construction & Company
Batiment Industriel Consultancy Services Pvt. Ltd.
Newtown, Kolkata
Consultanct to EA
Name of Unit Basic Design Parameters
Drawing Ref. BICS/GD/1701/001 & BICS/GD/1701/002
Designed by: Shubhajit Barik Checked by: G Chakraborty Approved by: G Chakraborty Date: 3/22/2017

Reference CALCULATIONS

BASIC DESIGN PARAMETERS FOR STRUCTURAL DESIGN OF SBR BASIN AT NEWTOWN KOLKATA

1) Basis:
Basic design criteria have been prepared with a view to satisfy all the relevant technical requirements specified in the
contract.

2) Structural Description:
SBR Basin (C-TECH Technology) shall have an overall dimension of 51.6M x 51.6M (Clear Dimensions) with a wall height
of 5.5m as per requirement received from SFC Environmental Technologies Private Limited with an overall capacity of
24 MLD. The structure would be RCC Over Ground Reservoir suitably partitioned to meet the system requirement
with baffles / weirs constructed at desired locations within the reservoir. A maintenance platform would run all along
the top of wall in all directions so as to reach any location for maintenance. The equipment would be installed at
desired locations as specified by process engineering. It is proposed to be founded over a combined RCC floor raft
over a compacted Soil. At peripheral region the vertical stem is designed as cantilever for traingular loading & a base
slab is made up of two distinct regions, viz., a heel Slab & toe slab. All Structural components have been designed
based on Indian Standard IS: 3370 (Latest revision) as uncraked section (for water side)

3) Materials :
a) Grades of concrete used for RCC Framed Structure: :M30
b) Grade of Reinforcement :Fe-500D
c) Structural Steel (used for inserts and cable supports etc.) E 250 (Fe410 W) B as per IS 2062

4) Loads:

4.a) Unit Weight of Materials: Dead Load (DL), Superimposed Dead load (SIDL)

IS:875(Part-1)-1987 shall be followed for calculation of dead load by unit weight of materials.
i) Unit weight of RCC Structure = 25.00 KN/m3
ii) Unit weight of Floor finish = 24.00 KN/m3
iii) Unit weight of Structural steel = 78.50 KN/m3
iv) Unit weight of Brick = 19.50 KN/m3
v) Unit weight of Earth = 18.00 KN/m3

4.b) Imposed Load/Live Load (IL/LL):

IS:875 (Part-2)-1987 shall be followed for calculation of imposed load.


i) Live load on accessible Platform = 2.00 KN/m2
ii) Live load on Maintenance Platform = 2.00 KN/m2

4.c) Seismic Load (SL):

Earthquake Loads shall be calculated as per IS:1893 (Part -1)-2002


Project is located in the earthquake zone III.

Seismic forces on the structure are calculated as per IS:1893 (Part 1)-2002.
Horizontal Seismic force, Fh = Ah x (Dead Load + Appropriate Live Load) z S a

2 g
Where, Ah = Horizontal Seismic Coefficient Ah
R

I
z = zone factor = For Zone III = 0.16
I = Importance factor = = 1.75
R = Response Reduction factor = 3
Sa/g = Average Response Acceleration Coefficient are determined type of soil to be founded,
type of structure, appropriate natural period and damping of structure.
{Staad shall calculate Sa/g utilizing the structure time period (T) applicable for this type}
SS = Type of soil to be founded Soft Soil = 3
ST = Type of Structure Framed RCC Structure = 1
DM = Damping = 5 %
DT = Depth of foundation below GL. DT = 0.00 m
Full depth of liquid plus Dead Load has been considered for calculation of seismic mass.
The structural inputs provided in Staad analysis for Static Analysis.

Page 1 of 11
Job No. BICS201701 Doc No. GD/BICS/201701/SBR_Basin/001 Rev. No. 0
Engineering Procurement & Construction of 24MLD Sewage Treatment Plant including 5 years Operation & Maintenance in Action
Project Title
Area III-D under Newtown Kolkata Project
Owner/Client Public Health Engineering Directorate, WBHIDCO Ltd. (Govt. of West Bengal)
Proof checking
Indian Institute Of Technology, Roorkee
Authority
Technology Provider SFC Environmental Technologies Pvt. Ltd. Structural Design of SBR Basin at
Executing Agency M/S. G.D. Construction & Company
Batiment Industriel Consultancy Services Pvt. Ltd.
Newtown, Kolkata
Consultanct to EA
Name of Unit Basic Design Parameters
Drawing Ref. BICS/GD/1701/001 & BICS/GD/1701/002
Designed by: Shubhajit Barik Checked by: G Chakraborty Approved by: G Chakraborty Date: 3/22/2017

Reference CALCULATIONS

5) Load Combination (LC):

IS:3370 (All Parts, Latest Rvisions) and IS:456-2000 shall be followed for Working Stress method of Design
satisfying requirements for uncraked section. For combination of various loads to arrive the final forces on different
component of the above structure, suitable factors are imposed as per Working Stress method of design. The worst
effect of the load combinations have been considered for design.

6) Analysis:

The above structure has been analysed for different load cases using STAAD PRO v8i software (select series 6,
version 20.07.11.50) after defining the model along with properties & support condition and application of loads at
actual position. Load combination and design for Working Stress method has been calculated in excel spreadsheet. All
dead loads related to self-weight has been taken care of by the STAAD Analysis software.

7) Relevant Code:

i) IS:456-2000
ii) IS:3370 (All Parts, Latest Revision)
iii) IS:875-1987
iv) IS:1893 (Part-1)-2002

8) Foundation System/Soil Data (Modulus of Subgrade Reaction):

As per the geotechnical investigation report of 'Drillers & Engineers' shallow foundation in the form of raft Footing is
suggested for SBR Basin. The Bearing Capacity of Such Foundation at 1.25m depth is 9.5 T/m 2

a) Bearing Capacity = 9.50 T/m2 Say, 95.00 KN/m2


b) Assume Modulus of Subgrade Reaction = 15000 KN/m3 Say, 1500 T/m3

Page 2 of 11
Job No. BICS201701 Doc No. GD/BICS/201701/SBR_Basin/001 Rev. No. 0
Engineering Procurement & Construction of 24MLD Sewage Treatment Plant including 5 years Operation & Maintenance in Action Area
Project Title
III-D under Newtown Kolkata Project
Owner/Client Public Health Engineering Directorate, WBHIDCO Ltd. (Govt. of West Bengal)
Proof checking
Indian Institute Of Technology, Roorkee
Authority
Technology Provider SFC Environmental Technologies Pvt. Ltd. Structural Design of SBR Basin at
Executing Agency M/S. G.D. Construction & Company
Batiment Industriel Consultancy Services Pvt. Ltd.
Newtown, Kolkata
Consultanct to EA
Name of Unit Structural Design of 850/300mm thk. Peripheral Wall (Type-1)
Drawing Ref. BICS/GD/1701/001 & BICS/GD/1701/002
Designed by: Shubhajit Barik Checked by: G Chakraborty Approved by: G Chakraborty Date: 3/22/2017

Reference CALCULATIONS

1.20 m 0.15 m

2.50 m
0.30 m Unit Weight of Reinforced Concrete: 25 KN/m
2
Unit Weight of Sewage: 10 KN/m

Ph
3.00 m

3 Property of Soil
5
= 18 KN/m Referred BH. No. SBR ,Tank from Soil
= 30 Report of 24 MLD STP At Action Area -
4
0.85 m c = 0 KN/m IIIA under Newtown Kolkata.

2.15 m 0.85 m 3.50 m 1.00 m

6
Fig: 01
0.50 m
Hor L Component of Water Pressure (Ph) : 151.250 KN/m

1) Calculating Factor of safety against Overturning :

Lever arm
Area No. Area Weight Moment
2
from Point
As Marked (m ) (KN/m) KN-m/m
"O" (m)
1 0.180 4.500 2.850 12.825
2 1.605 40.125 2.850 114.356
3 0.825 20.625 2.517 51.906
4 5.525 138.125 3.250 448.906
5 19.250 192.500 4.750 914.375
6 0.500 12.500 2.575 32.188

2
2 KN/m live load on 1.2 m wide platform = 2.40 KN/m
V = 410.78 KN MR = 1542.37 KN-m/m
Overturning Moment: (M0) = 405.854 KN-m/m
Hence, FS (Overturning) : (MR/M0) = 3.80 > 1.4, Hence OK
2) Calculating Factor of Safety against Sliding :
Depth of founding level : = 1.250 m (From Existing Ground Level)
Provide a Shear Key
Provided depth of Shear Key: = 1.000 m
Thickness of Base Slab: = 0.850 m
Total Depth of resistance against sliding (D): = 1.850 m
FS (Sliding) = (V.tan (k1.) + B.k2.c+ Pp )/Ph :
Now, Pp = 0.5.Kp..D2 + 2cKpD: = 92.408
Kp = tan2 (45 + /2): = 3.00
k1 = k2 = = 0.667
FOS = (FR/FS)
So, Calculated, FOS (Sliding) = 1.56 > 1.4, Hence OK
3) Calculating Pressure on Soil at Toe & Heel :

Bearing capacity of Soil : 95 KN/m (As per Soil Report)


e = B/2- {(MR-M0)/V} : = 0.483 < (B/6) = 1.083
Maximum bearing pressure at Toe of boundary wall :
qtoe = (V/B)*(1+6e/B) = 91 KN/m < 95 KN/m2, Hence OK
Minimum bearing pressure at Heel of boundary wall :
qheel = (V/B)*(1-6e/B) = 35 KN/m > 0, Hence OK < 95 KN/m2, Hence OK
So, No tension develpoed

Page 3 of 11
Job No. BICS201701 Doc No. GD/BICS/201701/SBR_Basin/001 Rev. No. 0
Engineering Procurement & Construction of 24MLD Sewage Treatment Plant including 5 years Operation & Maintenance in Action Area
Project Title
III-D under Newtown Kolkata Project
Owner/Client Public Health Engineering Directorate, WBHIDCO Ltd. (Govt. of West Bengal)
Proof checking
Indian Institute Of Technology, Roorkee
Authority
Technology Provider SFC Environmental Technologies Pvt. Ltd. Structural Design of SBR Basin at
Executing Agency M/S. G.D. Construction & Company
Batiment Industriel Consultancy Services Pvt. Ltd.
Newtown, Kolkata
Consultanct to EA
Name of Unit Structural Design of 850/300mm thk. Peripheral Wall (Type-1)
Drawing Ref. BICS/GD/1701/001 & BICS/GD/1701/002
Designed by: Shubhajit Barik Checked by: G Chakraborty Approved by: G Chakraborty Date: 3/22/2017

Reference CALCULATIONS

1) Design Data :
Vertical Height of Wall : = 5.500 m
Grade of Concrete : = M30
Grade of Steel for flexture : = Fe500
Nominal Cover on water face : = 40 mm
Dia of flexural reinforcement: = 25 mm
Effective Cover Vertical reinf : = 52.5 mm
Unit weight of R.C.C. (c) : = 25 KN/m
Unit weight of Sewage (sw): = 10 KN/m
1.A) Allowable stresses are taken from IS-3370: 2009 for M30 Grade Concrete with respect to resistance to cracking
ct (Direct tensile Stress) : = 1.5 N/mm
cb (Bending tensile Stress) : = 2.0 N/mm
st (Stress of Steel) : = 130.0 N/mm
1.B) For strength calculations the stresses in concrete and steel are same that recommended in IS-456:2000
cc ( Direct stress ) : = 8.0 N/mm
cbc( Bending Stress) : = 10.0 N/mm
Modular Ratio m =(280/3cbc) : = 9.33
K = m.cbc/(m.cbc+st ) : = 0.418
J= 1-(K/3) : = 0.861

3.B) Calculation of Vertical & Horizontal Reinforcement for Vertical Stem (850 /300) mm Thk: (Considering Water Height 5.500m)

Bending Section Stress


Sl. Position of Bending Thickness of Stress Ast Required
Moment Modulus (M/Zw) Ast Provided (mm2)
No. Moment Wall (mm) Check (mm2)
(KN-m/m) (Zw) (mm3) (N/mm2)

Maxm(-) ve VerL "M" at < 2.0, 25 T @ 200 C/C+ Hence,


1 277.292 850 mm 1.39E+08 1.991 3107.51 3459.7
Base Level of Tank Hence,OK 16 T @ 200 C/C OK
Maxm(-) ve VerL "M" at 16 T @ 200 C/C+
< 2.0, Hence,
2 1.50 m above from Base 106.667 575 mm 6.15E+07 1.73 1824.52 2010.6
Hence,OK 16 T @ 200 C/C OK
Level of Tank
Maxm(-) ve VerL "M" at 16 T @ 200 C/C+
< 2.0, Hence,
3 3.00 m above from Base 26.042 300 mm 1.67E+07 1.56 940.37 1570.8
Hence,OK 12 T @ 200 C/C OK
Level of Tank

So, Provided Reinforcement :


L m
a) Ver face of Max (-) ve Moment : 25T @ 200 C/C + 16T @ 200 C/C Alternately Placed Reinforcement
L
b) Ver face of (-) ve Moment at 1.50 m above from Base : 16T @ 200 C/C + 16T @ 200 C/C Alternately Placed Reinforcement
L
c) Ver face of (-) ve Moment at 3.00 m above from Base : 16T @ 200 C/C + 12T @ 200 C/C Alternately Placed Reinforcement
m
3.C) Calculation of Horizontal Reinforcement for Internal Partition Wall (min Reinforcement):

Minm area of Horizontal reinforcement on Both Faces of wall = 0.35 % of the Surface Zone [As per IS-3370 (Part-2)-
Thickness of slab at Extreme Bottom Level : = 850 mm 2009 Clause No. 8.1]
Thickness of wall at 3.00 m from Extreme Bottom Level : = 300 mm
Avg. concrete thickness upto 3.00 m Height of wall : = 575 mm
Thickness of Surface Zone : = 250 mm
So, Required Reinforcement from base to 3.00 m Height : = 875 mm

Providing 12 T @ 125 C/C A st Prvd. = 905 mm (Horizontal Surface) Hence, OK


Providing 12 T @ 100 C/C A st Prvd. = 1131 mm (Vertical Surface) Hence, OK

Concrete thickness upto 3.00 m Height of wall : = 300 mm


Thickness of Surface Zone : = 150 mm
Required reinforcement Above 3.00 m Height : = 525 mm
Providing 10 T @ 125 C/C A st Prvd. = 628 mm (Horizontal Surface) Hence, OK
Providing 10 T @ 100 C/C A st Prvd. = 785 mm (Vertical Surface) Hence, OK

Page 4 of 11
Job No. BICS201701 Doc No. GD/BICS/201701/SBR_Basin/001 Rev. No. 0
Engineering Procurement & Construction of 24MLD Sewage Treatment Plant including 5 years Operation & Maintenance in Action Area
Project Title
III-D under Newtown Kolkata Project
Owner/Client Public Health Engineering Directorate, WBHIDCO Ltd. (Govt. of West Bengal)
Proof checking
Indian Institute Of Technology, Roorkee
Authority
Technology Provider SFC Environmental Technologies Pvt. Ltd. Structural Design of SBR Basin at
Executing Agency M/S. G.D. Construction & Company
Batiment Industriel Consultancy Services Pvt. Ltd.
Newtown, Kolkata
Consultanct to EA
Name of Unit Structural Design of Toe & Heel Slab (850mm thk.)
Drawing Ref. BICS/GD/1701/001 & BICS/GD/1701/002
Designed by: Shubhajit Barik Checked by: G Chakraborty Approved by: G Chakraborty Date: 3/22/2017

Reference CALCULATIONS

1.20 m 0.15 m

1
Condition: Full Water Height Condition

2.50 m
0.30 m Unit Weight of Reinforced Concrete: 25 KN/m
2
Unit Weight of Sewage: 10 KN/m

Ph
3.00 m

3 Property of Soil
5
= 18 KN/m Referred BH. No. SBR ,Tank from Soil
= 30 Report of 24 MLD STP At Action Area -
4
0.85 m c = 0 KN/m IIIA under Newtown Kolkata.

2.15 m 0.85 m 3.50 m 1.00 m

6
Fig: 01
0.50 m

1) Pressure Diagram:

1.a) Maximum bearing pressure at Toe of boundary wall: = 91 KN/m per m length
1.b) Minimum bearing pressure at Heel of boundary wall: = 35 KN/m per m length
1.c) Sewage Pressure on Heel Slab: = 55 KN/m per m length
1.d) Passive resistance of Soil: = 92 KN/m per m length

Stem (+) 5.500 m Stem

55 KN/m per m length 55 KN/m per m length

Toe Heel Toe


A A
91 KN/m per m length 35 KN/m per m length 1.000 m Heel
Shear Key
92 KN/m per m length

2.150 m 3.500 m 2.15 m 3.50 m

1) Calculation of Bending Moment:

1.a) Bending Moment on Toe Slab at Stem Face: = 196.85 KN-m (Tension at Bottom Face)
1.b) Bending Moment on Heel Slab at Stem Face: = 1.50 KN-m (Tension at Bottom Face)
1.c) Bending Moment on Heel Slab at 2.5m apart from point-A: = -17.30 KN-m (Tension at Top Face)
1.d) Bending Moment on Heel Slab at 2.0m apart from point-A: = -16.86 KN-m (Tension at Top Face)
1.e) Bending Moment on Heel Slab at 1.0m apart from point-A: = -7.11 KN-m (Tension at Top Face)
1.f) Bending Moment on Shear Key: = 37.88 KN-m
Total Shear force on Shear Key: = 67.43 KN
Shear stress, v = 0.135 N/mm
Percentage of reinforcement = 0.226 %
Permissible Shear Stress in Concrete, c = 0.223 N/mm
Hence OK

Page 5 of 11
Job No. BICS201701 Doc No. GD/BICS/201701/SBR_Basin/001 Rev. No. 0
Engineering Procurement & Construction of 24MLD Sewage Treatment Plant including 5 years Operation & Maintenance in Action Area
Project Title
III-D under Newtown Kolkata Project
Owner/Client Public Health Engineering Directorate, WBHIDCO Ltd. (Govt. of West Bengal)
Proof checking
Indian Institute Of Technology, Roorkee
Authority
Technology Provider SFC Environmental Technologies Pvt. Ltd. Structural Design of SBR Basin at
Executing Agency M/S. G.D. Construction & Company
Batiment Industriel Consultancy Services Pvt. Ltd.
Newtown, Kolkata
Consultanct to EA
Name of Unit Structural Design of Toe & Heel Slab (850mm thk.)
Drawing Ref. BICS/GD/1701/001 & BICS/GD/1701/002
Designed by: Shubhajit Barik Checked by: G Chakraborty Approved by: G Chakraborty Date: 3/22/2017

Reference CALCULATIONS

1) Design Data :
Vertical Height of Wall : = 5.500 m
Grade of Concrete : = M30
Grade of Steel for flexture : = Fe500
Nominal Cover on water face : = 40 mm
Dia of flexural reinforcement: = 20 mm
Effective Cover Vertical reinf : = 50.0 mm
Unit weight of R.C.C. (c) : = 25 KN/m
Unit weight of Sewage (sw): = 10 KN/m
1.A) Allowable stresses are taken from IS-3370: 2009 for M30 Grade Concrete with respect to resistance to cracking
ct (Direct tensile Stress) : = 1.5 N/mm
cb (Bending tensile Stress) : = 2.0 N/mm
st (Stress of Steel) : = 130.0 N/mm
1.B) For strength calculations the stresses in concrete and steel are same that recommended in IS-456:2000
cc ( Direct stress ) : = 8.0 N/mm
cbc( Bending Stress) : = 10.0 N/mm
Modular Ratio m =(280/3cbc) : = 9.33
K = m.cbc/(m.cbc+st ) : = 0.418
J= 1-(K/3) : = 0.861

3.B) Calculation of Vertical & Horizontal Reinforcement for Vertical Stem (850 /300) mm Thk: (Considering Water Height 5.500m)

Bending Section Stress


Sl. Position of Bending Thickness of Stress Ast Required
Moment Modulus (M/Zw) Ast Provided (mm2)
No. Moment Wall (mm) 3 2
Check (mm2)
(KN-m/m) (Zw) (mm ) (N/mm )

Bending Moment on Toe < 2.0, 20 T @ 200 C/C+ Hence,


1 196.849 850 mm 1.35E+08 1.462 2199.12 2576.1
Slab at Stem Face: Hence,OK 16 T @ 200 C/C OK

Bending Moment on Heel < 2.0, 16 T @ 200 C/C+ Hence,


2 1.502 850 mm 1.29E+08 0.01 16.77 1570.8
Slab at Stem Face: Hence,OK 12 T @ 200 C/C OK

Bending Moment on Heel 16 T @ 200 C/C+


< 2.0, Hence,
3 Slab at 2.5m apart from 17.304 850 mm 1.29E+08 0.13 193.32 1570.8
Hence,OK 12 T @ 200 C/C OK
point-A:
Bending Moment on Heel 16 T @ 200 C/C+
< 2.0, Hence,
4 Slab at 2.0m apart from 16.857 850 mm 1.29E+08 0.13 188.32 1570.8
Hence,OK 12 T @ 200 C/C OK
point-A:
Bending Moment on Heel 16 T @ 200 C/C+
< 2.0, Hence,
5 Slab at 1.0m apart from 7.106 500 mm 4.59E+07 0.15 141.12 1570.8
Hence,OK 12 T @ 200 C/C OK
point-A:

Bending Moment on < 2.0, 12 T @ 200 C/C+ Hence,


6 37.879 501 mm 4.49E+07 0.84 750.63 1131.0
Shear Key: Hence,OK 12 T @ 200 C/C OK

So, Provided Reinforcement :

a) Bottom Face of Toe Slab: 20T @ 200 C/C + 16T @ 200 C/C Alternately Placed Reinforcement
b) Bottom Face of Heel Slab: 16T @ 200 C/C + 12T @ 200 C/C Alternately Placed Reinforcement
c) Top Face of Heel Slab: 16T @ 200 C/C + 12T @ 200 C/C Alternately Placed Reinforcement
d) Top Face of Heel Slab: 16T @ 200 C/C + 12T @ 200 C/C Alternately Placed Reinforcement
e) Top Face of Heel Slab: 16T @ 200 C/C + 12T @ 200 C/C Alternately Placed Reinforcement
f) At Shear key: 12T @ 200 C/C + 12T @ 200 C/C Alternately Placed Reinforcement

3.C) Calculation of Minimum Percentage of Reinforcement for Toe Slab & Heel Slab:

Minm area of reinforcement on Slab: = 0.35 % of the Surface Zone [As per IS-3370 (Part-2)-
Thickness of Slab: = 850 mm 2009 Clause No. 8.1]
Thickness of Surface Zone: = 350 mm
So, Required Reinforcement on Slab: = 1225 mm
Providing 16 T @ 200 C/C + 12 T @ 200 C/C
A st Prvd. = 1571 mm Hence, OK

Page 6 of 11
Job No. BICS201701 Doc No. GD/BICS/201701/SBR_Basin/001 Rev. No. 0
Engineering Procurement & Construction of 24MLD Sewage Treatment Plant including 5 years Operation & Maintenance in Action Area III-
Project Title
D under Newtown Kolkata Project
Owner/Client Public Health Engineering Directorate, WBHIDCO Ltd. (Govt. of West Bengal)
Proof checking
Indian Institute Of Technology, Roorkee
Authority
Technology Provider SFC Environmental Technologies Pvt. Ltd. Structural Design of SBR Basin at
Executing Agency M/S. G.D. Construction & Company
Batiment Industriel Consultancy Services Pvt. Ltd.
Newtown, Kolkata
Consultanct to EA
Name of Unit Structural Design of Main Internal Partition Wall (Type-3)
Drawing Ref. BICS/GD/1701/001 & BICS/GD/1701/002
Designed by: Shubhajit Barik Checked by: G Chakraborty Approved by: G Chakraborty Date: 3/22/2017

Reference CALCULATIONS

1.20 m 0.15 m

Condition: One side is full & other side is Empty


1

2 2.50 m
0.30 m 6A Unit Weight of Reinforced Concrete: 25 KN/m
Unit Weight of Sewage: 10 KN/m
6B 6

Ph
3.00 m
Property of Soil
3 4 = 18 KN/m Referred BH. No. SBR Tank from Soil
= 30 Report of 24 MLD STP At Action
5
0.85 m c = 0 KN/m Area -IIIA under Newtown Kolkata.

2.500 m 0.85 m 2.500 m 1.00 m


7

0.50 m
Hor L Component of Water Pressure (Ph) : 151.250 KN/m
1) Calculating Factor of safety against Overturning :
Lever arm
Area No. Area Weight Moment
from Point
As Marked (m2) (KN/m) KN-m/m
"O" (m)
1 0.180 4.500 2.925 13.163
2 1.605 40.125 2.925 117.366
3 0.413 10.313 2.683 27.672
4 0.413 10.313 3.167 32.656
5 4.973 124.313 2.925 363.614
6 13.750 137.500 4.600 632.500
6A 0.688 6.875 3.213 22.086
6B 0.413 4.125 3.258 13.441
7 0.500 12.500 2.925 36.563

2 KN/m2 live load on 1.2 m wide platform = 2.40 KN/m


V = 352.96 KN MR = 1259.06 KN-m/m
Overturning Moment: (M0) = 405.854 KN-m/m
Hence, FS (Overturning) : (MR/M0) = 3.10 > 1.4, Hence OK
2) Calculating Factor of Safety against Sliding :
Depth of founding level : = 1.250 m (From Existing Ground Level)
Provide a Shear Key
Provided depth of Shear Key : = 1.000 m
Thickness of Base Slab : = 0.850 m
Total Depth of resistance against sliding (D): = 1.850 m
FS (Sliding) = (V.tan (k1.) + B.k2.c+ Pp )/Ph :
Now, Pp = 0.5.Kp..D2 + 2cKpD : = 92.408
Kp = tan2 (45 + /2) : = 3.00
k1 = k2 = = 0.667
FOS = (FR/FS)
So, Calculated, FOS (Sliding) = 1.43 > 1.4, Hence OK
3) Calculating Pressure on Soil at Toe & Heel :
Bearing capacity of Soil : 95 KN/m (As per Soil Report)
e = B/2- {(MR-M0)/V} : = 0.508 < (B/6) = 0.975
Maximum bearing pressure at Toe of boundary wall :
qtoe = (V/B)*(1+6e/B) = 92 KN/m < 95 KN/m2, Hence OK
Minimum bearing pressure at Heel of boundary wall :
qheel = (V/B)*(1-6e/B) = 29 KN/m > 0, Hence OK < 95 KN/m2, Hence OK
So, No tension develpoed

Page 7 of 11
Job No. BICS201701 Doc No. GD/BICS/201701/SBR_Basin/001 Rev. No. 0
Engineering Procurement & Construction of 24MLD Sewage Treatment Plant including 5 years Operation & Maintenance in Action Area III-
Project Title
D under Newtown Kolkata Project
Owner/Client Public Health Engineering Directorate, WBHIDCO Ltd. (Govt. of West Bengal)
Proof checking
Indian Institute Of Technology, Roorkee
Authority
Technology Provider SFC Environmental Technologies Pvt. Ltd. Structural Design of SBR Basin at
Executing Agency M/S. G.D. Construction & Company
Batiment Industriel Consultancy Services Pvt. Ltd.
Newtown, Kolkata
Consultanct to EA
Name of Unit Structural Design of Main Internal Partition Wall (Type-3)
Drawing Ref. BICS/GD/1701/001 & BICS/GD/1701/002
Designed by: Shubhajit Barik Checked by: G Chakraborty Approved by: G Chakraborty Date: 3/22/2017

Reference CALCULATIONS

1) Design Data :
Vertical Height of Wall : = 5.500 m
Grade of Concrete : = M30
Grade of Steel for flexture : = Fe500
Nominal Cover on water face : = 40 mm
Dia of flexural reinforcement: = 25 mm
Effective Cover Vertical reinf : = 52.5 mm
Unit weight of R.C.C. (c) : = 25 KN/m
Unit weight of Sewage (sw): = 10 KN/m
1.A) Allowable stresses are taken from IS-3370: 2009 for M30 Grade Concrete with respect to resistance to cracking
ct (Direct tensile Stress) : = 1.5 N/mm
cb (Bending tensile Stress) : = 2.0 N/mm
st (Stress of Steel) : = 130.0 N/mm
1.B) For strength calculations the stresses in concrete and steel are same that recommended in IS-456:2000
cc ( Direct stress ) : = 8.0 N/mm
cbc( Bending Stress) : = 10.0 N/mm
Modular Ratio m =(280/3cbc) : = 9.33
K = m.cbc/(m.cbc+st ) : = 0.418
J= 1-(K/3) : = 0.861

3.B) Calculation of Vertical & Horizontal Reinforcement for Vertical Stem (850 /300)mm Thk: (Considering Water Height 5.500m)

Bending Section Stress


Sl. Position of Bending Thickness of Stress Ast Required
Moment Modulus (M/Zw) Ast Provided (mm2)
No. Moment Wall (mm) Check (mm2)
(KN-m/m) (Zw) (mm3) (N/mm2)

Maxm(-) ve VerL "M" at < 2.0, 25 T @ 200 C/C+ Hence,


1 277.292 850 mm 1.39E+08 1.991 3107.51 3459.7
Base Level of Tank Hence,OK 16 T @ 200 C/C OK

Maxm(-) ve VerL "M" at 16 T @ 200 C/C+


< 2.0, Hence,
2 1.50 m above from Base 106.667 575 mm 6.15E+07 1.73 1824.52 2010.6
Hence,OK 16 T @ 200 C/C OK
Level of Tank
Maxm(-) ve VerL "M" at 16 T @ 200 C/C+
< 2.0, Hence,
3 3.00 m above from Base 26.042 300 mm 1.67E+07 1.56 940.37 1570.8
Hence,OK 12 T @ 200 C/C OK
Level of Tank

So, Provided Reinforcement :


L m
a) Ver face of Max (-) ve Moment : 25T @ 200 C/C + 16T @ 200 C/C Alternately Placed Reinforcement
L
b) Ver face of (-) ve Moment at 1.50 m above from Base : 16T @ 200 C/C + 16T @ 200 C/C Alternately Placed Reinforcement
L
c) Ver face of (-) ve Moment at 3.00 m above from Base : 16T @ 200 C/C + 12T @ 200 C/C Alternately Placed Reinforcement
m
3.C) Calculation of Horizontal Reinforcement for Internal Partition Wall (min Reinforcement):

m
Min area of Horizontal reinforcement on Both Faces of wall = 0.35 % of the Surface Zone [As per IS-3370 (Part-2)-
Thickness of slab at Extreme Bottom Level : = 850 mm 2009 Clause No. 8.1]
Thickness of wall at 3.00 m from Extreme Bottom Level : = 300 mm
Avg. concrete thickness upto 3.00 m Height of wall : = 575 mm
Thickness of Surface Zone : = 250 mm
So, Required Reinforcement from base to 3.00 m Height : = 875 mm

Providing 12 T @ 125 C/C A st Prvd. = 905 mm (Horizontal Surface) Hence, OK


Providing 12 T @ 100 C/C A st Prvd. = 1131 mm (Vertical Surface) Hence, OK

Concrete thickness upto 3.00 m Height of wall : = 300 mm


Thickness of Surface Zone : = 150 mm
Required reinforcement Above 3.00 m Height : = 525 mm
Providing 10 T @ 125 C/C A st Prvd. = 628 mm (Horizontal Surface) Hence, OK
Providing 10 T @ 100 C/C A st Prvd. = 785 mm (Vertical Surface) Hence, OK

Page 8 of 11
Job No. BICS201701 Doc No. GD/BICS/201701/SBR_Basin/001 Rev. No. 0
Engineering Procurement & Construction of 24MLD Sewage Treatment Plant including 5 years Operation & Maintenance in Action Area
Project Title
III-D under Newtown Kolkata Project
Owner/Client Public Health Engineering Directorate, WBHIDCO Ltd. (Govt. of West Bengal)
Proof checking
Indian Institute Of Technology, Roorkee
Authority
Technology Provider SFC Environmental Technologies Pvt. Ltd. Structural Design of SBR Basin at
Executing Agency M/S. G.D. Construction & Company
Batiment Industriel Consultancy Services Pvt. Ltd.
Newtown, Kolkata
Consultanct to EA
Name of Unit Structural Design of 400mm thk Partition wall (Type-2)
Drawing Ref. BICS/GD/1701/001 & BICS/GD/1701/002
Designed by: Shubhajit Barik Checked by: G Chakraborty Approved by: G Chakraborty Date: 3/31/2017

Reference CALCULATIONS

STRUCTURAL DESIGN PARTITION WALL (UNCRACKED SECTION)

1) Design Data :
Vertical Height of Wall : = 5.500 m
Vertical Height of Water : = 2.500 m
Horizontal Span of Wall : = 9.650 m [Width of Support Greater than (Lx/12) or 600 mm (whichever is less) So,
Grade of Concrete : = M30 Effective Span = Clear Span]
Grade of Steel for flexture : = Fe500
Nominal Cover on water face : = 40 mm
Dia of flexural reinforcement: = 16 mm
Effective Cover Vertical reinf : = 48.0 mm
Unit weight of R.C.C. (c) : = 25 KN/m
Unit weight of Water (w): = 10 KN/m
1.A) Allowable stresses are taken from IS-3370: 2009 for M30 Grade Concrete with respect to resistance to cracking
ct (Direct tensile Stress) : = 1.5 N/mm
cb (Bending tensile Stress) : = 2.0 N/mm
st (Stress of Steel) : = 130 N/mm
1.B) For strength calculations the stresses in concrete and steel are same that recommended in IS-456:2000
cc ( Direct stress ) : = 8.0 N/mm
cbc( Bending Stress) : = 10 N/mm
Modular Ratio m =(280/3cbc) : = 9.33
K =m.cbc/(m.cbc+st ) : = 0.418
J=1-(K/3) : = 0.861 free

2) Load Data:
Water pressure at Base of wall: = 25 KN/m/m
So, f : = 25 KN/m/m fixed fixed 5.500 m
3) Analysis & Design Calculation: (lz)

3.A Peripheral Retaining wall :


(lx/lz) : = 1.75 fixed
Maxm Negative VerL Moment co-efficient = 0.074 9.650 m (lx) f = 25.0 KN/m
Maxm Negative HorL Moment co-efficient = 0.017
Maxm Positive freely Supported HorL [Moment coefficient are taken from Reynolds's
Moment co-efficient = 0.017 Reinforced Concrete Designer's Handbook]
Maxm Negative VerL Moment at Base = 55.96 KN-m/m
Maxm Negative HorL Moment at Support = 39.58 KN-m/m
Maxm Positive freely Supported HorL
Moment at Span = 39.58 KN-m/m

Bending Thickness Section Stress Ast


Sl. Moment Stress
Condition Moment of Wall Modulus (M/Zw) Required Ast Provided (mm2)
No. co-efficient 3 2
Check 2
(KN-m/m) (mm) (Zw) (mm ) (N/mm ) (mm )
Maxm (-)ve < 2.0, 16 T @ 200 C/C+ Hence,
1 0.074 55.96 400 mm 3.05E+07 1.83 1420.89 2010.6
VerL M Hence,OK 16 T @ 200 C/C OK
Maxm (-)ve < 2.0, 16 T @ 200 C/C+ Hence,
2 0.017 39.58 400 mm 2.97E+07 1.33 1052.72 1570.8
HorL M Hence,OK 12 T @ 200 C/C OK
Maxm (+)ve < 2.0, 16 T @ 200 C/C+ Hence,
3 0.017 39.58 400 mm 2.97E+07 1.33 1052.72 1570.8
HorL M Hence,OK 12 T @ 200 C/C OK

So, Provided Reinforcement :


a) VerL face of Maxm (-) ve Moment : 16T @ 200 C/C + 16T @ 200 C/C Alternately Placed Reinforcement
b) HorL Support face of Maxm (-) ve Moment : 16T @ 200 C/C + 12T @ 200 C/C Alternately Placed Reinforcement
c) HorL Free face of Maxm (+) ve Moment : 16T @ 200 C/C + 12T @ 200 C/C Alternately Placed Reinforcement

Min percentage of reinforcement on Both face : 0.35 % of the Surface Zone


m

Thickness of Wall : 400 mm


Thickness of Surface Zone : 200 mm
So, minm Ast, required : 700 mm Providing 12 T @ 200 C/C + 10 T @ 200 C/C
Ast, Provided : 958 mm Hence, OK

Page 9 of 11
Job No. BICS201701 Doc No. GD/BICS/201701/SBR_Basin/001 Rev. No. 0
Engineering Procurement & Construction of 24MLD Sewage Treatment Plant including 5 years Operation & Maintenance in Action Area
Project Title
III-D under Newtown Kolkata Project
Owner/Client Public Health Engineering Directorate, WBHIDCO Ltd. (Govt. of West Bengal)
Proof checking
Indian Institute Of Technology, Roorkee
Authority
Technology Provider SFC Environmental Technologies Pvt. Ltd. Structural Design of SBR Basin at
Executing Agency M/S. G.D. Construction & Company
Batiment Industriel Consultancy Services Pvt. Ltd.
Newtown, Kolkata
Consultanct to EA
Name of Unit Structural Design of 400mm thk Partition wall (Type-5)
Drawing Ref. BICS/GD/1701/001 & BICS/GD/1701/002
Designed by: Shubhajit Barik Checked by: G Chakraborty Approved by: G Chakraborty Date: 3/22/2017

Reference CALCULATIONS

STRUCTURAL DESIGN PARTITION WALL (UNCRACKED SECTION)

1) Design Data :
Vertical Height of Wall : = 2.500 m
Vertical Height of Water : = 2.500 m
Horizontal Span of Wall : = 4.800 m [Width of Support Greater than (Lx/12) or 600 mm (whichever is less) So,
Grade of Concrete : = M30 Effective Span = Clear Span]
Grade of Steel for flexture : = Fe500
Nominal Cover on water face : = 40 mm
Dia of flexural reinforcement: = 12 mm
Effective Cover Vertical reinf : = 46.0 mm
Unit weight of R.C.C. (c) : = 25 KN/m
Unit weight of Water (w): = 10 KN/m
1.A) Allowable stresses are taken from IS-3370: 2009 for M30 Grade Concrete with respect to resistance to cracking
ct (Direct tensile Stress) : = 1.5 N/mm
cb (Bending tensile Stress) : = 2.0 N/mm
st (Stress of Steel) : = 130 N/mm
1.B) For strength calculations the stresses in concrete and steel are same that recommended in IS-456:2000
cc ( Direct stress ) : = 8.0 N/mm
cbc( Bending Stress) : = 10 N/mm
Modular Ratio m =(280/3cbc) : = 9.33
K =m.cbc/(m.cbc+st ) : = 0.418
J=1-(K/3) : = 0.861 free

2) Load Data:
Water pressure at Base of wall: = 25 KN/m/m
So, f : = 25 KN/m/m fixed fixed 2.500 m
3) Analysis & Design Calculation: (lz)

3.A Peripheral Retaining wall :


(lx/lz) : = 1.92 fixed
Maxm Negative VerL Moment co-efficient = 0.080 4.800 m (lx) f = 25.0 KN/m
Maxm Negative HorL Moment co-efficient = 0.015
Maxm Positive freely Supported HorL [Moment coefficient are taken from Reynolds's
Moment co-efficient = 0.015 Reinforced Concrete Designer's Handbook]
Maxm Negative VerL Moment at Base = 12.50 KN-m/m
Maxm Negative HorL Moment at Support = 8.64 KN-m/m
Maxm Positive freely Supported HorL
Moment at Span = 8.64 KN-m/m

Bending Thickness Section Stress Ast


Sl. Moment Stress
Condition Moment of Wall Modulus (M/Zw) Required Ast Provided (mm2)
No. co-efficient 3 2
Check 2
(KN-m/m) (mm) (Zw) (mm ) (N/mm ) (mm )
Maxm (-)ve < 2.0, 12 T @ 200 C/C+ Hence,
1 0.080 12.50 400 mm 2.86E+07 0.44 315.58 958.2
VerL M Hence,OK 10 T @ 200 C/C OK
Maxm (-)ve < 2.0, 12 T @ 200 C/C+ Hence,
2 0.015 8.64 400 mm 2.86E+07 0.30 225.78 958.2
HorL M Hence,OK 10 T @ 200 C/C OK
Maxm (+)ve < 2.0, 12 T @ 200 C/C+ Hence,
3 0.015 8.64 400 mm 2.86E+07 0.30 225.78 958.2
HorL M Hence,OK 10 T @ 200 C/C OK

So, Provided Reinforcement :


a) VerL face of Maxm (-) ve Moment : 12T @ 200 C/C + 10T @ 200 C/C Alternately Placed Reinforcement
b) HorL Support face of Maxm (-) ve Moment : 12T @ 200 C/C + 10T @ 200 C/C Alternately Placed Reinforcement
c) HorL Free face of Maxm (+) ve Moment : 12T @ 200 C/C + 10T @ 200 C/C Alternately Placed Reinforcement

Min percentage of reinforcement on Both face : 0.35 % of the Surface Zone


m

Thickness of Wall : 400 mm


Thickness of Surface Zone : 200 mm
So, minm Ast, required : 700 mm Providing 12 T @ 200 C/C + 10 T @ 200 C/C
Ast, Provided : 958 mm Hence, OK

Page 10 of 11
Job No. BICS201701 Doc No. GD/BICS/201701/SBR_Basin/001 Rev. No. 0
Engineering Procurement & Construction of 24MLD Sewage Treatment Plant including 5 years Operation & Maintenance in Action Area
Project Title
III-D under Newtown Kolkata Project
Owner/Client Public Health Engineering Directorate, WBHIDCO Ltd. (Govt. of West Bengal)
Proof checking
Indian Institute Of Technology, Roorkee
Authority
Technology Provider SFC Environmental Technologies Pvt. Ltd. Structural Design of SBR Basin at
Executing Agency M/S. G.D. Construction & Company
Batiment Industriel Consultancy Services Pvt. Ltd.
Newtown, Kolkata
Consultanct to EA
Name of Unit Structural Design of 600mm thk Partition wall (Type-7)
Drawing Ref. BICS/GD/1701/001 & BICS/GD/1701/002
Designed by: Shubhajit Barik Checked by: G Chakraborty Approved by: G Chakraborty Date: 3/22/2017

Reference CALCULATIONS

STRUCTURAL DESIGN PARTITION WALL (UNCRACKED SECTION)

1) Design Data :
Vertical Height of Wall : = 2.500 m
Vertical Height of Water : = 2.500 m
Horizontal Span of Wall : = 4.800 m [Width of Support Greater than (Lx/12) or 600 mm (whichever is less) So,
Grade of Concrete : = M30 Effective Span = Clear Span]
Grade of Steel for flexture : = Fe500
Nominal Cover on water face : = 40 mm
Dia of flexural reinforcement: = 16 mm
Effective Cover Vertical reinf : = 48.0 mm
Unit weight of R.C.C. (c) : = 25 KN/m
Unit weight of Water (w): = 10 KN/m
1.A) Allowable stresses are taken from IS-3370: 2009 for M30 Grade Concrete with respect to resistance to cracking:
ct (Direct tensile Stress) : = 1.5 N/mm
cb (Bending tensile Stress) : = 2.0 N/mm
st (Stress of Steel) : = 130 N/mm
1.B) For strength calculations the stresses in concrete and steel are same that recommended in IS-456:2000
cc ( Direct stress ) : = 8.0 N/mm
cbc( Bending Stress) : = 10 N/mm
Modular Ratio m =(280/3cbc) : = 9.33
K =m.cbc/(m.cbc+st ) : = 0.418
J=1-(K/3) : = 0.861

2.) Shear force & Bendingmoment are taken from STAAD File:

SQX MX MY MXY SX SY SXY


Plate L/C SQY N/mm2
N/mm2 kN-m/m kN-m/m kN-m/m N/mm2 N/mm2 N/mm2

18642 105 0.211 -0.064 88.549 24.692 3.959 -0.215 0.234 -0.003
Mx
18591 105 -0.207 -0.057 -96.271 -24.305 2.288 -0.136 0.188 0.02

My 3924 104 0.03 -0.261 -36.076 -59.495 0.23 -0.082 -0.048 0.057

Bending Thickness Section Stress Ast


Sl. Stress
Condition Moment of Wall Modulus (M/Zw) Required Ast Provided (mm2)
No. Check
(KN-m/m) (mm) (Zw) (mm3) (N/mm2) (mm2)
< 2.0, 16 T @ 200 C/C+ Hence,
1 Maxm (-)ve VerL Moment 59.50 600 mm 6.55E+07 0.91 963.27 1570.8
Hence,OK 12 T @ 200 C/C OK

m L
< 2.0, 16 T @ 200 C/C+ Hence,
2 Max (-)ve Hor Moment 96.27 600 mm 6.71E+07 1.43 1605.23 2010.6
Hence,OK 16 T @ 200 C/C OK

m L
< 2.0, 16 T @ 200 C/C+ Hence,
3 Max (+)ve Hor Moment 88.55 600 mm 6.71E+07 1.32 1476.47 2010.6
Hence,OK 16 T @ 200 C/C OK

So, Provided Reinforcement :


a) VerL face of Maxm (-) ve Moment : 16T @ 200 C/C + 12T @ 200 C/C Alternately Placed Reinforcement
b) HorL Support face of Maxm (-) ve Moment : 16T @ 200 C/C + 16T @ 200 C/C Alternately Placed Reinforcement
c) HorL Free face of Maxm (+) ve Moment : 16T @ 200 C/C + 16T @ 200 C/C Alternately Placed Reinforcement

Minm percentage of reinforcement on Both face : 0.35 % of the Surface Zone


Thickness of Wall : 600 mm
Thickness of Surface Zone : 250 mm
So, minm Ast, required : 875 mm Providing 16 T @ 200 C/C + 12 T @ 200 C/C
Ast, Provided : 1571 mm Hence, OK

Page 11 of 11

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