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TechnicalrequirementsforPipes&Fittings

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TechnicalRequirementsforPipes&Fittings

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TechnicalrequirementsforPipes&Fittings

Whilepreparingtheinquiry/purchaserequisitionofanypipingcomponenttherearemanypoints

whicharetobecheckedandconfirmedwiththevendor.Itistheresponsibilityoftherequisition

engineertoincludeallthetechnicalpoints&clausesapplicabletothepipingcomponentsinthe

inquiry&thesubsequenttechnicalqueries.

Therequisitionengineerhastorefertothealltheprojectspecificstandardsalongwiththe

applicableinternationalcodesandstandardsforthepreparationoftheinquiryrequisitionofthe

pipingcomponents.Listedbelowarefewgeneraltechnicalrequirementsforpipes&fittings

whichmayvarydependingupontheprojectrequirements.

1.

Generalrequirements

1.1

Materialsuppliedshallbestrictlyinaccordancewiththelatestcodesand

standards,mentionedintheMaterialRequisitionScopeofsupply.Thisspecificationforpipes,

fittingsandflangesasdetailedinsubsequentclausesshallsupplementthecodesandother

projectspecifications.

projectspecifications. FORUM SUBMITYOURPOST tosearchtypeandhitenter

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TechnicalrequirementsforPipes&Fittings

1.2 Allitemsshallbesuppliedinaccordancewiththewallthicknessorscheduleas

statedinInquiry/Purchaserequisition.Wallthicknessheavierorthinnerthanspecified

toleranceshallnotbeaccepted.

1.3 Forallpipingcomponents,materialtypeandgradetogetherwithNPSandschedule

/wallthickness/classshallbeasspecifiedinthedescriptionwithintheMaterialrequisition–

ScopeofSupply.

1.4

Buttweldendpreparationforpipes,fittingsandflangesshallbeasperASME

B16.25.

1.5

Allweldeditemsshallbe100%radiographicallyexaminedtogiveajointfactorof

1.0.Pipesandfittingshallbesuppliedseamlessunlessotherwisespecified.Seamlessisan

acceptablealternativeforweldedpipeandfittingsandvice­versaarenotacceptable.

1.6 ThechemicalanalysisofCS&LTCSpipesandfittings,forgings,platesshallbein

accordancewiththeapplicableproductstandardwiththefollowinglimitations:

Carbon0.23Maximumwt%(pipes)

Carbon0.23Maximumwt%(forgings)

CarbonEquivalentCEshallnotexceed0.43%

WhereCE=C+Mn/6+(Cr+Mo+V)/5+(Cu+Ni)/15

TheaboveformulaforCEisapplicablewhenthecarboncontentisgreaterthan0.12%

1.7 AllCS&LTCSmaterialsshallbefullykilledandfinegrainedandshallbeproduced

byalowsulphurandlowphosphorousrefiningprocess.Thecomponentsshallbeshallbe

suppliedinnormalizedornormalizedandtemperedcondition.

1.8 Repairweldingforparentplate/weldendflangeisnotpermitted.

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1.9 AllAusteniticstainlesssteel,duplexstainlesssteelitemsshallbesuppliedin

solutionannealedandquenchedconditionaspercorrespondingASTMstandard.

1.10

ThecarboncontentofSS316shallnotbemorethan0.03%.AllSSMaterials

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TechnicalrequirementsforPipes&Fittings

specifiedasF316/WP316/Type316maybedualcertifiedforbothSS316&316L,if

specificallymentionedintheprojectspecification.

1.11 Austeniticstainlesssteelshallbecapableofpassinganinter­granularcorrosiontest

inaccordancewithASTMA262,PracticeE.

1.12 Allduplexstainlesssteelshallhaveferritecontent(volumefraction)between35%–

65%onbasemetalandonheataffectedzoneto35%to70%asperASTME562fourpoint

countmethod.

2.

RequirementsforPipes

2.1

DimensionsofCarbonsteel/Stainlesssteel/Alloysteelpipeshallcomplywith

ASMEB36.10MorASMEB36.19Masapplicable.

2.2 Carbonsteelpipesshallbesuppliedindoublerandomlengths(11to13m)forpipe

sizes2″to36”,andinsinglerandomlengths(5to7m)forpipesizes1.5″andsmaller.

2.3 SS,DSSandCSgalvanizedpipesshallbesuppliedinsinglerandomlengths(5to

7m)forallpipesizes.

2.4 Jointersarenotacceptable.Itisnotpermittedtojoinlengthsofpipeby

circumferentialweldstomakesingleordoublerandomlengths.

2.5 Plainendpipesshallhaveendssquarecutwithburrsremoved.

2.6 Allthreaded&coupledpipesshallbesuppliedwithendsthreadedinaccordance

withASMEB1.20.1(NPT).

2.7 Eachlengthofthethreadedpipeshallbesuppliedwithfullcouplingscrewedhand

tightatoneend.

2.8 GalvanizingofpipesshallbeinaccordancewithASTMA153.Threadedportionof

pipesshallbefreeofgalvanizing.

2.9 Pipesshallbeheattreatedinaccordancewithproductspecificationrequirements

aftercompletionofallformingandweldingoperations.

2.10 CS&LTCSPipesshallbefullykilled,finegrainedandshallbesuppliedin

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TechnicalrequirementsforPipes&Fittings

normalizedornormalizedandtemperedcondition.Allstainlesssteelpipesshallbesuppliedin

solutionannealedcondition.

2.11 Weldedpipeshallbesuppliedwithsinglestraightseamforsizesupto36”anddouble

straightseamforsizesgreaterthan36”subjectedtoapprovalfromthecontractor.

2.12 Spiralseamweldsarenotacceptable.

2.13 AllDSSweldedpipeswithawallthicknessgreaterthan30mmshallalsobe100%

ultrasonicallyexamined.

3.

RequirementsforFittings

3.1

DimensionsofbuttweldedfittingsshallbeinaccordancewithASMEB16.9.Forged

threadedandsocketweldedfittingsshallbeinaccordancewithASMEB16.11.Otherfittings

dimensionsshallcomplywithMSSSP­75,MSSSP­95,MSSSP­97orBS3799asapplicable.

VendorshallprovidecalculationsasperASMEB31.3forthefittingsnotcoveredunderthe

abovementionedstandards.

3.2 AllscrewedfittingsshallbethreadedNPTinaccordancewithASMEB1.20.1.

3.3 Branchreinforcingfittings(i.e.sockolets,weldoletsetc.)shallbedesignedin

accordancewiththerequirementsofASMEB31.3.Thevendorshallsubmitdrawingsduringbid

stageandcalculationsforreviewandapprovalafterawardofcontract.

3.4 Buttweldelbowsshallbelongradiustype(radius=1.5nominalpipesize).Short

radiuselbowsarenotpermitted.

3.5 ForreducingfittingsspecifiedwithtwoschedulesintheInquiry/Purchase

description,thefirstschedulereferstothelargerendorrunpipe,thesecondschedulerefersto

thesmallerendorbranchpipe.

3.6 Fittingsshallbeforgedtothefinalshapeandsize.Fittingsshallnotbemachined

frombarstockorsolidforgedbilletswithoutspecificapproval.

3.7 UniondimensionsshallbeinaccordancewithBS3799.

3.8 GalvanizingoffittingsshallbeinaccordancewithASTMA153.Threadedportionof

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TechnicalrequirementsforPipes&Fittings

fittingsshallbesuppliedwiththreadsfreeofgalvanizing.

3.9

orheavywallpipenotpermitted.DimensionsshallbeinaccordancewithMSS­SP­95.

Swagenippleshallbepipeswagedbyforgingonly.Machiningofbarstock,forgings

3.10 AllreductionsizesforteesandreducerstobeinaccordancewithASMEB16.9.

3.11 CS&LTCSfittingsshallbefullykilledandfinegrainedandshallbesuppliedin

normalizedornormalizedandtemperedcondition.

3.12 100%ofCS&LTCSweldedfittings,withwallthicknessgreaterthanSch80shallbe

examinedbyMagneticParticleExaminationforweldbevelends.Acceptancestandardsshall

beinaccordancewithASMEVIIIDivision1,Appendix6.Thisshallbedoneafterfinalheat

treatment.

3.13

100%ofCS,LTCS&SSforgedfittings,withwallthicknessgreaterthanSch80shall

beexaminedbyMagneticParticle/Dyepenetrantexamination.Acceptancestandardsshallbe

inaccordancewithASMEVIIIDivision1,Appendix6/8.Thisshallbedoneafterfinalheat

treatment.

3.14

100%ofSS&DSSwroughtfittingshavingwallthicknessmorethan20mmshall

havethebevelandweldendoverawidthof25mm,examinedbyDyepenetrantMethod.

AcceptancestandardsshallbeinaccordancewithASMEVIIIDivision1,Appendix8.

3.15 100%ofDSSweldedfittingswithawallthicknessgreaterthan30mmshallbe100%

ultrasonicallyexaminedinaccordancewithASMEVIIIDivision1.

3.16

100%ofDSSforgedfittingsweldbevelsshallbeexaminedbyDyePenetrant

inspection.

4.

Sourservicerequirements

4.1

Allmaterialsspecifiedforsourserviceshall,asaminimum,meetthe

requirementsofNACEMR0175/ISO15156–latestedition.

4.2 Allweldedpipes/fittingsinsourserviceshallbeHICtested,ifrequiredbythe

projectspecification.Itshallbeconductedforonepipe/fittingperheatinaccordancewith

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TechnicalrequirementsforPipes&Fittings

NACETM­0284Solution–AwithacceptancecriteriaasspecifiedinNACEMR­0175.

5.

Positivematerialidentification

5.1

PositiveMaterialIdentification(PMI)shallbeconductedforallSS/CRAalloy

pipingitemsaspertheprojectspecificationincludedintheInquiry/Purchaserequisition.

6.

Impacttestrequirements

6.1

AllCS,LTCS,weldedausteniticandduplexstainlesssteelpipingcomponents

shallbeimpacttestedinaccordancewithASMEB31.3.

6.2 Forcarbonsteelpipesandfittings,theimpacttesttemperatureshallbethe

‘minimummetaltemperature’asdefinedintheproject.Theimpacttestrequirementand

acceptancecriteriashallbeasperCl.323.2.2andCl.323.3.5ofASMEB31.3respectively.

6.3 ForLTCSitems,theimpacttesttemperatureshallbe(­460C).Testresultsshall

beatleast27joulesasanaverageofthreetests(forstandardspecimen10x10mm),

oneresultmaybelower,butnotlowerthan21joules.

6.4 ForweldedSSandDSSitems,theimpacttesttemperatureshallbethe‘minimum

metaltemperature’asdefinedintheprojectbutnotmorethan(­1010C)and(­500C)

respectively.ForSSitems,theacceptancecriteriashallbeasperCl.323.3.5ofASMEB31.3.

ForDSSitems,testresultsshallbeatleast40joulesintransversedirection(forstandard

specimen10x10mm)asanaverageofthreetests,oneresultmaybelowerbutnotlessthan

30joules.

MOREREAD

3/29/2017

TechnicalrequirementsforPipes&Fittings

May14,2015 &Fittings UndergroundSystem­ September17,2013 Part1 May15,2015 4 COMMENTS PaulSheppard
May14,2015
&Fittings
UndergroundSystem­
September17,2013
Part1
May15,2015
4 COMMENTS
PaulSheppard
April7,2015at3:42pm
HowcanIcheckinamaterialcertificateifpipehasbeenannealed?
Reply
Pipingengineering
August21,2015at8:01pm
HiPaul,
Usuallyit’salreadymentionedinMTC.
AJ
Reply
StainlessSteelFlanges
December28,2015at12:18am
Nicepost!
Reply
Anonymous
February17,2016at2:26am
Thanksforthepost

3/29/2017

TechnicalrequirementsforPipes&Fittings

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