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Microtensile bond strength of different components


of core veneered all-ceramic restorations
Part II: Zirconia veneering ceramics

Moustafa N. Aboushelib, Cornelis J. Kleverlaan , Albert J. Feilzer


Department of Dental Material Science, Academic Centre for Dentistry Amsterdam (ACTA), Universiteit van Amsterdam and Vrije
Universiteit, Louwesweg 1, 1066 EA Amsterdam, The Netherlands

a r t i c l e i n f o a b s t r a c t

Article history: Objectives. The purpose of this research was to investigate microtensile bond strength
Received 18 August 2005 between one type of zirconia substrate and various commercial veneer ceramics. The effect
Accepted 25 October 2005 of an optional liner material between the core and veneer was also evaluated where appli-
cable.
Methods. Bilayered zirconia veneer discs were fabricated from ve layering and two pressable
Keywords: veneer ceramics. Additionally, discs from each veneer ceramic were prepared. The discs
All-ceramic were cut into microbars of 6 mm in length and 1 mm in cross-section. The microtensile bond
Zirconia strength was tested in a universal testing machine. The fracture surfaces of the microbars
Delamination were examined with scanning electron microscopy (SEM) and EDAX.
Microtensile bond strength Results. The microtensile strength of Rondo Dentine and Lava Dentine veneer ceramics were
signicantly higher than the other tested veneer ceramics. Furthermore, the layered sys-
tems Rondo Dentine and Ceram Express were signicantly stronger than the other tested
coreveneer ceramics. The application of liner material dramatically affected the bond
strength and failure mode, which was also material dependent. SEM analysis showed that
two pressable veneers and one type of layering veneer ceramic failed entirely cohesively in
veneer side while the remaining test groups had higher percentage of interfacial failure.
Signicance. Selection of stronger veneer ceramics which have good bond strength with zirco-
nia can reduce the chances of chipping and delamination under function. The liner material
should only be used with some layering veneers but not in combination with pressable
veneers as it will result in weakening of the microtensile bond strength.
2005 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

1. Introduction all-ceramic partial dentures without any limitation regarding


the size of the xed partial denture [2]. Its unique qualities,
Core veneered all-ceramic restorations are possible substi- strength, transformation toughening, white color, chemical
tutes for the strong but less esthetic metal core sub-structures. and structural stability made zirconia the core material of
Combining the strength of ceramic cores and superior esthet- choice [3].
ics of a weaker veneer ceramic can result in a reliable and In previous work, the microtensile strength of a variety
more biocompatible restoration [1]. The introduction of zirco- of widely used core and veneering ceramics was evaluated.
nium dioxide or zirconia opened the door for designing xed In addition, the bond strength between the core and the


Corresponding author. Tel.: +31 2051888237; fax: +31 206692726.
E-mail address: dental.materials@acta.nl (C.J. Kleverlaan).
0109-5641/$ see front matter 2005 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.
doi:10.1016/j.dental.2005.11.014
858 d e n t a l m a t e r i a l s 2 2 ( 2 0 0 6 ) 857863

veneer was evaluated. One interesting nding was, despite ences or stress loading, and inherent aws formation during
the high microtensile strength (340 MPa) of zirconia, that its various fabrication steps [14].
bond strength (29 MPa) with veneering ceramic was inferior Various veneering ceramics are specially developed for zir-
when compared to, e.g. IPS Empress Eris system (45 MPa). As the conia core material. Sometimes a special liner is used to mod-
strength of composite structures is equal to the weakest part ify the color of the core. Omitting this liner did not weaken
in the structure, a low coreveneer bond strength can result in zirconiaveneer bond strength but it inuenced the type of
chipping and/or delamination of the veneer ceramic [4]. failure for one tested commercial system to an increased
Various studies indicated that the strength of veneer chance of interfacial failure [4]. Besides veneer ceramics used
ceramic dictates the strength of layered core veneered restora- for standard layering technique, new ceramic veneers were
tions. The strength of these restorations may be further com- developed to enable a new manufacturing method where the
promised by complex distribution of tensile stresses. If these molten veneer is pressed against the zirconia core. These
tensile stresses are not seriously considered in the design of materials were aimed to create veneered zirconia restorations
the structure, failure can occur at unexpected low stresses with good clinical performance.
[5,6]. The aim of this research is to investigate the bond strength
The location of interface as failure origin has been reported between one type of zirconia substructure material and a vari-
in retrieved failed clinical restorations as well as in laboratory ety of veneering ceramic materials using microtensile bond
testing procedures [79]. In a laboratory study zirconia layered strength test. Scanning electron microscopy (SEM) will be used
crowns failed basically by delamination of the veneer from to classify failure patterns, while the interface chemistry will
intact core structure, while crowns made of layered lithium be evaluated using X-ray diffraction analysis (EDX).
disilicate core material failed by fracture of both the core and
veneer ceramic [10].
Failure of brittle ceramics is also related to structural aws, 2. Materials and methods
which tend to concentrate stresses and can act as fracture
initiation sites [11]. There are various causes and types of The zirconia specimens were veneered with one of the seven
structural aws which could be located at the surface, in the veneering ceramics. Three discs per each veneering ceramic
bulk of the material, or at coreveneer interface [12]. As dental were prepared. The properties of used materials are summa-
ceramics are brittle they have limited ability to absorb elastic rized in Table 1.
energy; thus tensile stresses and structural aws can result in
premature failure under low functional stresses [13]. 2.1. Preparation of zirconia core
Different factors may cause inferior coreveneer bond
strength. Well known factors are pre-stresses due to differ- Cylindrical zirconia blocks were cut in the green state using a
ences in thermal expansion coefcients (TEC) of the core low speed diamond disc (Isomet 1000, Buehler, Lake Bluff, IL,
and veneer ceramics, poor wetting of the core by the veneer USA) whereafter they were cleaned, dried, and sintered (Cer-
ceramic, ring shrinkage of veneer ceramic, transformation of con Heat, Degudent GmbH, Hanau-Wolfgang, Germany). After
zirconia crystals at coreveneer interface due to thermal inu- ring, the discs (19 mm diameter and 3 mm high) were sand-

Table 1 Material properties according to manufacturers data


Material Manufacturer Batch Composition TECa

Cercon Base Degudent GmbH, Zirconium oxide 92 vol%, yttrium 10.5


Hanau-Wolfgang, Germany oxide 5 vol%, hafnium oxide
2 vol%, alumina and silica < 1 vol%
Cercon Ceram S 16694 Feldspathic porcelain 9.3
Cercon Ceram S powder liner 16679 Selenium, feldspathic porcelain
Cercon Ceram Express Posterior 303623C Feldspathic porcelain 10.5
Cercon Ceram Express Anterior 305892A Feldspathic porcelain 10.5
Cercon Ceram Express Anterior Liner 310394 Feldspathic porcelain 10.5
Nobel Rondo Zirconia dentine Nobel Biocare, Gotenborg, Sweden 0105 Fine grained homogenouse 9.3
feldspathic porcelain
Nobel Rondo Zirconia shoulder 0104 Fine grained homogenouse 9.3
feldspathic porcelain
Nobel Rondo Base Liner 0104 Fine grained homogenouse 9.3
feldspathic porcelain
Lava Ceram dentine 3M ESPE, Seefeld, Germany 207650 Feldspathic porcelain
Lava Ceram frame-work modier 153836 Feldspathic porcelain
Sakura Interaction Elephant Dental, Hoorn, The 407511 Two frit homogenouse feldspathic 9.9
Netherlands porcelain
Experimental pressing veneer ACTA, The Netherlands Two frit homogeneous glass 10.5
ceramic

a
Thermal expansion coefcient in ppm/ C between 25 and 500 C.
d e n t a l m a t e r i a l s 2 2 ( 2 0 0 6 ) 857863 859

blasted (120 m Al2 O3 particles at 350 kPa pressure) accord- space of the attachment unit [15]. The bonded bars were
ing to the manufacturers pre-treatment recommendation. loaded to failure in a universal testing machine at a cross-
Finally, the discs were ultrasonically and steam cleaned. head speed of 1 mm min1 (Instron 6022, Instron Limited, High
Wycombe, UK). The maximum load at failure was recorded
2.2. Veneering procedure for manual layering on a computer. The broken bars were carefully removed from
the attachment unit and the zirconia side was examined rst
The prepared zirconia discs were placed in an adjustable alu- under a stereo microscope, then gold coated for SEM examina-
minum mold where 1.5 mm clearance was available for con- tion where the interface failure mode was observed to enable
densing the veneer ceramic. The powder of each veneer was evaluation of the failure mode. The failure mode was classi-
mixed with the manufacturers liquid and the obtained slurry ed as either cohesive in the veneer ceramic or interfacial at
was plotted with tissue to draw excess water. The mold was coreveneer interface.
lled, ultrasonically condensed, and the condensed slurry was
pressed using pneumatic piston. Each layered zirconia disc 2.6. SEM and EDX analyses of the coreveneer
was red according to the ring program of the manufac- interface
turer (Austromat 3001, Dekema Dental-Keramikofen GmbH &
Co., Germany). The previous step was repeated giving a nal The polished sections were prepared for SEM and sputter
veneer thickness of 3 mm. The same steps were used to pre- coated. The coreveneer interface was examined under dif-
pare homogeneous veneer discs, which were used to evaluate ferent magnications (XL 20, Philips, Eindhoven, NL). After
the microtensile bond strength of the veneer itself. primary SEM examination the polished sections were slightly
A pilot study, using a brush for applying the liner, showed etched using 2% hydrouoric acid for 15 s to remove the smear
the formation of air bubbles in the liner layer. Therefore, for layer and enhance structural analysis.
the specimens where liner material was used, the mixed liner The chemical structure exactly at the interface was ana-
was applied using a glass ball to create an even well con- lyzed using EDX. The zirconia and veneer sides were analyzed
densed layer. The liner was red independently according at distances 2, 4, 6, and 10 m, from the interface.
to the manufacturers instructions. After ring the liner, the
veneer ceramic was applied as described above. 2.7. Statistical analysis

2.3. Veneering procedure of pressable veneers Statistical differences were analyzed with two-way ANOVA
and Tukey post hoc tests (P = 0.05) using SigmaStat Version 3.0
A wax disc (19 mm diameter and 3 mm high) was sealed (SPSS, Inc., Chicago, USA).
against the prepared zirconia disc. A wax sprue (3 mm diame-
ter) was attached to the center of the wax disc and the samples
were processed using manufacturers instructions and equip- 3. Results
ment for pressing technique. In the groups where a liner was
applied, the surface of the red liner was gently sandblasted After preparing the veneer, coreveneer, and the
with glass particles to remove the surface smooth layer and corelinerveneer specimens they were cut into microbars.
then steam cleaned. The same technique was used only that During this process no premature failures were observed.
the wax disc was sealed against the red liner material. Finally, Two-way ANOVA showed the veneer (F = 24.8; P < 0.001) struc-
the pressed rings were devested, sandblasted and the ceramic ture of specimen; veneer, coreveneer, or corelinerveneer
sprue was cut under water cooling using a diamond disc. (F = 22.3; P < 0.001), and their interactions (F = 4.6 P < 0.001)
had a signicant effect on the microtensile strength of the
2.4. Cutting technique tested specimens. The mean microtensile bond strength and
standard deviation are summarized in Table 2. The results of
Each veneered zirconia disc was cut into microbars of 6 mm the statistical analysis of the structure of specimen; veneer,
length and 1 mm cross-section (Isomet 1000, Buehler). The coreveneer, or corelinerveneer, within each indepen-
microbars were carefully collected and examined under a dent veneer ceramic material and between different veneer
stereo microscope for the presence of surface defects and only ceramics are summarized in Table 2.
sound bars were used. Randomly, 5 microbars from each pre- Regarding microtensile strength, Rondo Dentine and Lava
pared specimen were selected (n = 15 per group). In addition Dentine veneer ceramics were signicantly stronger than the
to microbars, three slices from each test group were used other tested veneer ceramics. The coreveneer bond strength
to examine the zirconiaveneer interface. The slices were was not only material dependent, but also the applied liner
polished using 600, 800, 1000 silicon carbide paper (Ecomet, was of inuence on the bond strength. The application of liner
Buehler Ltd., Evanston, IL, USA). material for Rondo Dentine and Cercon Express signicantly
weakened the coreveneer bond strength. On the other hand,
2.5. Microtensile bond strength test the application of liner material signicantly improved the
coreveneer bond strength for Sakura veneer ceramic, while
A light cured resin cement (Clearl SE Bond, Kuraray Med- the bond strength of Ceram S and Lava Dentine were the same
ical Inc., Okayama, Japan) was used to attach the micro- with and without liner.
bars to a specially designed attachment unit with care that A close look at the failure mode showed that this was not
coreveneer interface is carefully centered in the 0.8 mm free straightforward. The term interfacial failure was used instead
860 d e n t a l m a t e r i a l s 2 2 ( 2 0 0 6 ) 857863

Table 2 Failure strength (in MPa) and failure mode of the different specimens
Material Structure* MTBS (MPa)# Failure pattern
D a
Ceram S Veneer 28.1 (4.5) 100% cohesive
LayeredE 17.2 (4.1) 60% interfacial
Layered with linerA 26.3 (8.6)a 60% cohesive

Ceram Express VeneerBCD 37.0 (6.7)ab 100% cohesive


LayeredAB 38.6 (6.4)a 100% cohesive
Layered with linerA 29.7 (8.9)b 95% interfacial

Rondo Dentine VeneerA 48.8 (15.2) 100% cohesive


LayeredA 41.1 (11.1) 100% cohesive
Layered with linerA 30.8 (14.5) 100% cohesive

Rondo Shoulder VeneerBC 36.2 (9.9)a 100% cohesive


LayeredA 39.3 (9.6)a 70% cohesive

Lava Dentine VeneerAB 44.4 (15.1) 100% cohesive


LayeredBC 30.9 (7.2)a 55% interfacial
Layered with linerA 34.3 (7.0)a 70% cohesive

Sakura Interaction VeneerCD 28.6 (6.1)a 100% cohesive


LayeredED 19.9 (9.2)b 95% interfacial
Layered with liner 23.8 (7.8)ab 90% cohesive

Experimental pressable VeneerCD 25.0 (9.6)a 100% cohesive


LayeredCD 25.2 (7.4)a 95% cohesive


Groups with the same superscript letter (AE) within veneer, layered, and layered with liner were not signicantly different.
#
Groups with the same superscript letter (a and b) within a material were not signicantly different.

of adhesive because it classies the failure according to the a potential site for crack initiation (Fig. 2). Sandblasting the
fracture initiation site which is related to the weakest link in liner material before pressing the veneer improves the inter-
the structure rather than classifying failure based on material face between the two materials (Fig. 2B).
structure at fracture surface. For example, a crack that was ini- SEM analysis of zirconiaveneer interface revealed that
tiated at the interface can propagate though the weakest layer structural defects can interrupt the contact between the zir-
due to an asymmetric stress distribution in the specimen. This conia core and the veneer ceramic (see Fig. 3). Examining the
can leave traces of either elements of the microbar attached coreveneer interface of sound specimens showed that press-
to the interface and when examined for analysis this will give able veneers had better surface contact with zirconia.
a false classication of cohesive failure. EDX analysis of zirconiaveneer interface revealed that
Fig. 1A demonstrates the core side of a tested microbar. some veneer elements as silica, sodium, aluminum, and
Examining the specimen reveals that the fracture originated potassium can diffuse into the zirconia layer. The concen-
and propagated in the veneer ceramic and thus failure was tration of these elements gradually decreases till a depth of
cohesive. In Fig. 1B, examination of the core side of a tested 810 m in zirconia.
microbar gives impression of a cohesive failure as most of the
fracture surface is in the veneer ceramic. Careful examina-
tion of the same specimen reveals that fracture originated at 4. Discussion
coreveneer interface (see Fig. 1C) and zirconia crystals are
exposed at fracture origin (Fig. 1D). The fracture pattern of the Clinical recommendations on materials, procedures, or meth-
pressable veneer specimens was mainly cohesive, while lay- ods are often based on mechanical laboratory tests. One of the
ered veneers demonstrated higher percentage of interfacial most common tests used for evaluating the bond strength is
failure. Rondo Dentine ceramic was an exception because it the shear bond test, which was also used to evaluate the bond
failed entirely cohesively. strength between core and veneer in different all-ceramic sys-
The liner material had also an effect on the failure mode. tems. Dundar et al. [16] reported shear bond strength in the
The failure mode for Rondo Dentine and Cercon Express range of 2341 MPa and Al-Dohan et al. [17] reported shear
groups was entirely cohesive when the veneer ceramic was bond strength in the range of 2231 MPa for commercially
directly applied zirconia, application of liner material for available core veneered all-ceramic systems. In both studies,
these veneer ceramics resulted in mixed cohesive and inter- the shear bond strength between the core and the veneer of
facial fracture patterns (see Table 2). An important observa- Empress 2 was the highest. The reported values by Al-Dohan
tion regarding the use of liner material with pressable veneer et al. showed that there was no signicant difference between
ceramics is that the two materials have different structural the coreveneer bond strength of Empress 2/Eris, Procera
composition and that pressing the veneer ceramic over a AllZircon/CZR, and DC-Zircon/Vita D. Furthermore, an inter-
smooth as red liner material results in poor contact between esting nding was the adhesive mode of fracture observed for
the two materials and thus linerveneer interface becomes the stiffer alumina core material [16,17]. However, using shear
d e n t a l m a t e r i a l s 2 2 ( 2 0 0 6 ) 857863 861

Fig. 2 (A) Different crystal structures between liner


material and Ceram Express pressable veneer. Structural
defects are observed when the veneer is pressed over the
smooth liner material. (B) Sandblasting the liner material
before pressing the veneer ceramic improves contact
between the two materials and eliminates microgaps.

bond test may lead to undesired stress pattern distribution,


causing cohesive failures and erroneous interpretation of the
data.
Application of the microtensile bond strength test can over-
come these problems and as long as the tested microbars are
free from cutting defects, the obtained data are highly stan-
dardized [18]. Recently, using the microtensile bond strength
test for measuring the tensile strength of the core and veneer

Fig. 1 (A) Core side of broken microbar demonstrating


cohesive fracture pattern. Fracture originated and
propagated in the veneer ceramic. (B) Core side of a broken
microbar demonstrating apparent cohesive fracture at
initial observation. (C) Same specimen examined at higher
magnication reveals that the crack originated at
coreveneer interface. Arrest line indicates path of fracture
propagation. (D) Fracture origin of same specimen
Fig. 3 Structural defects observed between zirconia and
demonstrates exposed zirconia crystals.
layering veneer ceramics.
862 d e n t a l m a t e r i a l s 2 2 ( 2 0 0 6 ) 857863

components of all-ceramic restorations allowed direct evalu- be explained by the improved surface contact between the two
ation of their tensile strength. These clinically signicant data materials due to the applied external pressure, especially at
can be used to solve practical and theoretical questions. The the microscopic surface roughness level. As they cool below
microtensile bond strength tests for Empress/Eris and Ceron glass transition point, also under pressure, there is less chance
Base/Cercon Ceram S were reported. The microtensile bond for microgap formation as a result of deformation and cooling
strength of Empress was again the highest, which is in agree- stresses. During multiple ring of veneer ceramic over zirconia
ment with the reported shear bond strength, but in contrast core, relaxation of residual stresses and tetragonal monolithic
to these previous studies the microtensile bond strength test transformation of zirconia may occur [19]. This not only affects
of Cercon Base/Cercon Ceram S was signicantly lower and the strength of the structure, but also may affect coreveneer
the fracture pattern was almost completely adhesive. Further- bond strength. Surface lifts were observed during tetragonal
more, it was shown that stress distribution in the microbars monolithic transformation [20,21]. If these uplifts occur, even
was not homogenous due to the different E-moduli of the core if they are microscopic in nature, it can reduce the coreveneer
and the veneer, and also the way the specimens were attached bond strength (see Fig. 3).
to the device [4]. The effect of surface nish of zirconia on coreveneer bond
Delamination can be the result of the use of the weak strength was previously investigated. Sandblasting was found
veneer ceramic or due to a weak bond between the core to decrease the percentage of interfacial failure pattern [4].
and veneer. The observed tensile strength of the veneers as Interestingly, the same observation applies for the liner mate-
reported here are between 25.0 and 48.8 MPa, but one should rial. A pressable veneer ceramics over sandblasted liner mate-
keep in mind that real tensile strength of these veneers are rial eliminates linerveneer interface as possible failure ori-
ca. 2.5 higher near the attachment points, due to the inho- gin and effectively reduce the percentage of interfacial failure
mogeneous stress distribution in the microbars [4]. (Fig. 2A and B).
From Table 2 it can be seen that the use of a stronger One of the expected causes of increased interfacial failure
veneer will result in stronger coreveneer microbars. The in some test groups is the generation of tensile stresses at the
failure mode of Ceram S, Sakura, Lava Dentine, and Ceram interface accompanied compressive stresses generated in the
Express (with liner) was mainly interfacial. The observed bond veneer ceramic as a result of difference in TEC [22]. Both press-
strengths of 17.230.9 MPa are actually ca. 2 higher at the able veneers used in this research had TEC exactly matching
interface, again due to the inhomogeneous stress distribu- that of zirconia and that may explain the absence of inter-
tion in the microbars [4]. If the failure mode is cohesive, one facial failure in these test groups. As the thermal expansion
can only estimate that the bond strength between the core coefcient of various types of dental ceramics is nonlinear, the
and veneer is stronger than a certain value. For example, difference in TEC may result in unexpected high pre-stress at
Ceram Express without a liner failed cohesively at 37.0 MPa, the interface which could be the reason for interfacial failure
which corresponds of a maximum stress of ca. 92.5 MPa at observed in some of the tested veneers [6].
failure (2.5), due the stress concentration near the attach- Additionally, interface toughness plays a signicant role
ment point. On the other hand, at the same load the maximum and directly affects the failure pattern. When interface tough-
stress at the interface is only 74.0 MPa (2). As a result, the ness exceeds applied tensile stresses, the bilayered structure
estimated bond strength between the core and veneer is at acts as a homogenous material and the initiated crack crosses
least twice the reported values in Table 2 if the failure mode the interface. On the other hand when the interface tough-
is cohesive. ness is low a propagating crack may deect at this weak region
Shoulder veneer ceramics were basically designed to be and spread along the interface causing delamination of veneer
used at the cervical margins of the coping to build up the ceramic [8]. All previously described factors may be exagger-
full thickness of nish line of the preparation. For the Rondo ated in the oral condition due to fatigue and structural corro-
veneering system not only was the shoulder veneer signif- sion especially under the presence of water [23].
icantly weaker than dentine veneer but it also resulted in
increased percentage of interfacial failure; thus it had no ben-
ecial effect on the restoration. 5. Conclusions
The liner material is basically used to mask the white color
of zirconia and to improve the bond strength between the core There was signicant difference in the microtensile strength
and the veneer layers. The application of this liner is recom- of the used ceramics and selection of stronger veneer is rec-
mended for both Sakura Interaction, Ceram S and Lava groups ommended to reduce chances of fracture and chipping under
to improve the overall zirconiaveneer bond strength but if it function. For layering veneer ceramics, the application of liner
is used with pressable veneer ceramics it signicantly weak- material is only recommended for some materials where it
ens the bond strength and dramatically increases the chance improves bond strength with zirconia substrate and reduces
of interfacial failure and delamination of veneer ceramic from the interfacial failure percentage. Using a shoulder ceramic
intact zirconia core structures [2]. had no benecial effect on the restoration, in fact it is weaker
The fracture pattern of the pressable veneer specimens was and results in a higher percentage of interfacial failure com-
mainly cohesive, while layered veneers demonstrated higher pared to the use of dentine ceramic.
percentage of interfacial failure. The Rondo Dentine was an Based on the ndings of this research, it is recommended
exception because it failed entirely cohesively. Examining the to use pressable veneer ceramics directly over sandblasted zir-
coreveneer interface of sound specimens showed that press- conia substrate as using a liner material becomes a weak link
able veneers had better surface contact with zirconia. This can in the layered structure. If liner material is used it should be
dental materials 22 ( 2 0 0 6 ) 857863 863

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