KX_200_300_400_Training

Liner change of KX
Cone Crushers
 Overview

Splint pin Feed plate

Nut lock
Locking nut
Wedge
Torch ring
Adapter ring
Backing
Backing
Mantel
Bowl

Bowl liner
Head Assembly

Feed plate

Upper and lower part

of the cardan shaft
Locking nut
Torch ring

Clutch
(Antispin)
Feed Hopper Removal

Take off the feed

hopper.
Bowl Removal

Attach the bowl

assembly.
Bowl Removal

Turn up the bowl

assembly with the
button Open CSS.
Bowl Removal

Take off the bowl

assembly.
Bowl Removal

Take off the lower feed

hopper.
Bowl Removal

Remove the protection

of the square head
bolts.
Bowl Removal

Remove the clamping

wedges.
- Remove the splint pin
- Remove the nut lock
- Untighten clamping nut

Splint pin

Nut lock
Bowl Removal

Wedge

Square head bolt

Clamping nut

Shim

Adapter ring (different rings for

different cavities)
Bowl Removal

Remove the upper

frame.
Bowl Removal

Lift the bowl to clean and

coat the surface with oil to
prevent the backing
material from sticking to it.
Bowl Assembly

Clean and grease the

seat surface of the new
bowl liner.
Bowl Assembly

Mark all 6 positions for

the clamping wedges.
Bowl Assembly

Put the upper frame

and bowl liner together.
Bowl Assembly

Center and adjust the

new liner.
Bowl Assembly

Wedge installation.
Bowl Assembly

Point of contact.

Shims to adjust the

point of contact.
Bowl Assembly

Equal ratio of the liner to the upper frame.

Bowl Assembly

If nessesary replace
the locking bar.
Bowl Assembly

Tighten the wedges.

Bowl Assembly

Secure the nut.

Bowl Assembly

Put the protection of

the square head bolts
back in.
Check the clearence.
(max. clearence
0.25mm)
Bowl Assembly

Pour the backing in.

Attention !!!
The backing material
always consists of two
components.
Bowl Assembly

Backing material
Bowl Assembly

Put the lower feed

hopper back in.
Head Assembly

Remove the feedplate

Head Assembly

Positioning of the lifting device:

The lifting point is out The right position of the lifting point is the side of
of center. the head with the CSS.
Head Assembly

Remove the head.

Head Assembly

Remove the lifting

device.
Head Assembly

Cut the torchring

Torch Ring

Locking
Bolt

Cutting
Torch

Head
Head Assembly

Turn off the locking

bolt.
The lock bolt is right-
hand thread
Head Assembly

Remove the worn liner.

Head Assembly

Coat the surface of the head with Replace the new liner.
oil to prevent the backing material
from sticking to it.
Head Assembly

Replace the torch ring. Turn on the locking nut.

Head Assembly

Tighten the mantel and

weld mantel, torchring
and locking nut
together.
Check the clearence.
(max. clearence
0.10mm)
Head Assembly

Pour the backing material.

Head Assembly

Put the head back in.

Lifting point to the CSS.
Head Assembly
Bowl Assembly
Bowl Assembly
Bowl Assembly

Turn down the bowl

assembly with the
button Close CSS.
Head Assembly

Put the feed hopper

back on top.
Thank you very much for your attention.