Instruction Booklet IB02101001E Effective October 2009

Instructions for Installation, Operation, and Maintenance of

the Eaton 15 kV Single Phase Enclosed Generator Breaker

Contents
Description Page
1: Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2: Receiving, Handling, and Storage. . . . . . . . . . . 4
3: Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4: Inspection Before Start-up . . . . . . . . . . . . . . . . 9
5: Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6: Maintenance and Troubleshooting. . . . . . . . . . 10
7: Bolt Torque Values. . . . . . . . . . . . . . . . . . . . . . 15
8: Renewal Parts Information . . . . . . . . . . . . . . . 16
Instruction Booklet IB02101001E Instructions for Installation, Operation, and Maintenance
Effective October 2009 of the Eaton 15 kV Single Phase Enclosed Generator Breaker

Section 1: Introduction 1.5 Eaton Corporation Contact Information

Read and understand these instructions before attempting any instal- To reach an EatonCare representative for customer and sales sup-
lation, operation, or maintenance of this switchgear. port, please contact us: 877-ETN-CARE (877-386-2273) or log onto
www.eaton.com.
1.1 Purpose Eatons Electrical Services and Systems (EESS) team can be reached
This instruction book is expressly intended to cover the installa- at 1-800-498-2678, 24 hours/day and 7 days a week.
tion, operation, and maintenance of the 15 kV 5000 A Single Phase
Prior to contacting Eaton, have the following information available:
Enclosed Generator Breaker. It does not purport to cover all possible
contingencies, variations, and details that may arise during installa- 1. General order number (G.O.) or shop order number (S.O.);
tion, operation, or maintenance of this equipment.
2. Location of the installation; and
If further information is desired by the purchaser regarding this par-
ticular installation or application information, contact the local Eaton 3. Date of manufacture.
Corporation sales office and review the appropriate industry stan-
dards.
1.6 Safety Precautions
1.2 Application and Description
The 15 kV Single Phase Enclosed Generator Breaker assembly is
specially designed to function properly when placed electrically
WARNING
between two large inductive pieces of equipment such as a genera- Only qualified electrical workers with training and experi-
tor and a step up transformer. If needed, optional surge capacitors ence on high voltage circuits should be permitted to work
can be added to the assembly to adjust the Transient Recovery on this equipment. They should be familiar with the work to
Voltage (TRV) response of the system. This assembly can be used be performed, the safety equipment required, and hazards
to protect 20 to 100 MW, 5/15 kV single phase generating systems. involved.
It provides clean, green protection eliminating the use of potentially
environmentally harmful substances like SF6 gas and oil. It provides
1. Read and understand these instructions before attempting any
a much greater mechanical endurance life of 5,000 operations when
installation, operation, or maintenance of the 15 kV Single Phase
compared to traditional oil circuit breakers that only had 10% to 25%
Enclosed Generator Breaker.
of this capability.
2. Disconnect all low voltage and medium voltage power sources
The 15 kV, 5000 A, Single Phase Enclosed Generator Breaker con-
before working on the equipment per Occupational Safety and
sists of metal enclosed switchgear as defined in industry standard
Health Act (OSHA) and local lockout and tag out procedures.
Institute of Electrical and Electronic Engineers (IEEE) C37.20.3. The
Verify voltages have been removed, ground both load and
system contains a fixed mounted breaker installed in an enclosure
line side connections. Observe the National Fire Protection
with a bus system connecting the breaker to roof bushings. When
Associations (NFPA) Publication #70 that is commonly known as
current transformers are required, they are mounted on the internal
the National Electrical Code (NEC), #70E that is commonly known
side of the roof bushings. The enclosure is a ventilated enclosure. An
as the standard for Electrical safety in the workplace, OSHA,
internal control box is mounted in the left side of the enclosure for
and local procedures and standards. This includes visual inspec-
customer secondary connections.
tions while the equipment door is open, making any adjustments
The 15 kV Single Phase Enclosed Generator Breaker bus system is inside or outside the switchgear, performing maintenance, or
assembled using maintenance free hardware that does not require installing replacement parts.
re-torquing during the life of the equipment. The through hardware
used in the bus system utilizes the patented SpiralockT thread lock- Danger
ing technology.
All applicable safety codes, safety standards, and safety
The only exception is where the bus system bolts to the rear of the regulations must be strictly adhered to when installing,
breaker. Presently, the copper castings still use a standard thread. operating, or maintaining this equipment.
This connection should be checked on a yearly basis to verify tight-
ness. Failure to follow these instructions can result in death or
1.3 Revision Level severe injury. While energized, an arc flash and shock hazard
Exists. Consult NFPA 70E and OSHA guidelines for operator
Revision level is 1. This is a new document. safety prior to servicing, inspecting, or operating equipment.
1.4 Documentation References
3 Never try to disconnect or open the secondary circuit of a current
For further information on application, refer to the applicable descrip-
transformer that is carrying load current. In this situation, the
tive bulletins, publications, and/or industry standards.
transformer develops a dangerous high voltage.
Download Eaton Corporations information from www.eaton.com.
Also download IB 68C5043-latest version Instructions for the Use,
Operation and Maintenance of VCP-WG / VCP-WRG 75 kA Vacuum
Circuit Breakers.

2 eaton corporation www.eaton.com

Instructions for Installation, Operation, and Maintenance Instruction Booklet IB02101001E
of the Eaton 15 kV Single Phase Enclosed Generator Breaker Effective October 2009

Before energizing the 15 kV Single Phase Enclosed Generator 1.9 Ratings and Standards
Breaker:
Table 1. 15 kV Single Phase Enclosed Generator Breaker Voltage
4 . Make sure the 15 kV Single Phase Enclosed Generator Breaker is and Frequency Ratings, RMS Values.
securely fastened to a surface that is level within 0 .125 in .
description 15 kv
in 36 in . (3 .2 mm in 914 .4 mm) front to rear, left to right, and
diagonally . Rated Maximum Design Voltage 15 kV
5 . Always be sure that all hardware is in place and torqued per Impulse Withstand Voltage, BIL* 95 kV
Section 7 before putting the 15 kV Single Phase Enclosed
Low Frequency Withstand Voltage 36 kV
Generator Breaker into operation (see Section 3) .
Rated Frequency 25 Hz
6 . Confirm that all insulating barriers are installed .
* Basic Impulse Level (BIL)
7 . Confirm that no tools or other objects are left inside the equip-
ment .
8 . Confirm that all devices, doors, and covers are in place .
Table 2. 15 kV Single Phase Enclosed Generator Breaker Main
1.7 Switchgear Identification Bus Current Rating.
A nameplate is located on the outside the main front access door for the main bus continuous current Rating 5000 A
of the 15 kV Single Phase Enclosed Generator Breaker (see Figure Related Capability Rating
1) . Contained on this nameplate are the Eaton Corporation product
ratings . This information should be given to the Eaton Corporation Momentary Current Rating, 210 kA Peak 210
sales office if a question should arise concerning the switchgear or Rating (10 Cycles), 120 kA RMS Asym. 128
if renewal parts are required . This information is sufficient for Eaton
Corporation to find the manufacturing information for the switchgear . Short Time Current Rating, 1 s, 80 kA RMS 80

Table 3. 15 kV Single Phase Enclosed Generator Breaker

Standards.
standards document
Underwriters Laboratory (UL) or Canadian Standards ANSI/IEEE C37.20.3
Association (CSA) Listing to: ANSI C37.57
Additional Applicable Standards: IEEE C37.04
IEEE C37.09
Figure 1. Typical Nameplate.
IEEE C37.013
IEEE C37.013a
NEMA SG-4
WARNING
exceedING NAmeplAte RAtINGs Of the 15 kv sINGle phAse
eNclOsed GeNeRAtOR bReAkeR cOuld cAuse pROpeRty dAmAGe,
seveRe INjuRy, OR deAth.

the system must be OpeRAted WIthIN Its NAmeplAte RAtINGs.

1.8 Safety Features

The 15 kV Single Phase Enclosed Generator Breaker has several
built-in features to reduce hazards and to provide proper operating
sequences .

1 . Facilities are provided for padlocking the doors closed .

2 . Mechanical indicators show whether the switch mechanism is
OPEN or CLOSED .

EatOn COrPOratIOn www.eaton.com 3

Instruction Booklet IB02101001E
Effective October 2009
Section 2: Receiving, Handling, and Storage
2.1 Receiving
A visual inspection - inside and out - should be performed immedi-
ately upon receipt of the 15 kV Single Phase Enclosed Generator
Breaker before removing it from the truck. Shipping papers should
be checked to be sure all boxes or other accompanying pieces
have been received. If any damage or shortages are evident, a
claim should be filed at once with the carrier and the nearest Eaton
Corporation office notified.
The data nameplate for each 15 kV Single Phase Enclosed Generator
Breaker is located on the main front access door. The General Order
(G.O.) number from the nameplate should be given to the Eaton
Corporation representative whenever identification of the equipment
is required.
2.2 Handling
The base of the 15 kV Single Phase Enclosed Generator Breaker is
designed to accept the forks of a fork truck. This is the recommend-
ed method for moving the equipment (see Figure 2).
NNote: If a fork truck will be used to move the equipment, all of the front or
rear louver covers, depending on whether the forks will be inserted from the
front or the rear of the equipment, will have to be removed to prevent dam-
age to the louver covers.
Lifting Lugs
and
Jacking Pads
Fork
Pockets
Figure 2. Location of the Fork Pockets, Lifting Lugs, and Jacking
Pads (Rear View Shown).
4 eaton corporation www.eaton.com
Instructions for Installation, Operation, and Maintenance
of the Eaton 15 kV Single Phase Enclosed Generator Breaker
Four lifting lugs are provided on the bottom of the 15 kV Single
Phase Enclosed Generator Breaker for location of hooks to lift the
complete structure (see Figure 2).
NNote: If vertical lifting is required, the lifting should be as close to vertical as
possible. An angle of no more than 10-15 degrees should be maintained away
from obstructions such as a conduit and control cabinet.
The 15 kV Single Phase Enclosed Generator Breaker will be provided
with four jacking pads to aid in lifting or leveling the equipment (see
Figure 2). Also, these will allow someone to jack and roll the unit
into place for low overhead clearance installations.
These are the only recommended methods of moving the equip-
ment. Extreme care should be used not to damage or deform the
equipment if other moving methods are employed.
The typical weight for the 15 kV Single Phase Enclosed Generator
Breaker assembly is approximately 11,500 lbs. (5216 kg); however,
this can change depending on which optional features have been
purchased. Consult the specific project drawings for exact weights.
2.3 Storage
If it is necessary to store the equipment before installation, keep it
in a clean, dry location with ample air circulation and heat to prevent
condensation. Like all electrical apparatus, these units contain insu-
lation that must be protected against dirt and moisture.
Outdoor assemblies may be stored outside only if the space heaters
are energized and any openings are closed. See the supplied wiring
diagrams for details concerning energizing the heaters.
Instructions for Installation, Operation, and Maintenance Instruction Booklet IB02101001E
of the Eaton 15 kV Single Phase Enclosed Generator Breaker Effective October 2009

Section 3: Installation
Front View
3.1 Preparing for Installation
3.1.1 Access to the 15 kV Single Phase Enclosed Generator
Breaker
Each 15 kV Single Phase Enclosed Generator Breaker is shipped
Exhaust
from the factory with the circuit breaker contacts OPEN and the
Louver Cover
closing springs DISCHARGED.
In order to gain access to the interior, be sure the equipment is on
a true and level surface (defined as 0.125 in. in 36 in. [3.2 mm in
914.4 mm]) front to rear, left to right, and diagonally.
When handling the 15 kV Single Phase Enclosed Generator Breaker,
be sure the circuit breaker contacts are OPEN and the closing
springs are DISCHARGED. Do not operate the equipment unless it
is setting on a true and level surface. Intake
Louver
3.2 Installing the 15 kV Single Phase Enclosed Generator Covers
Breaker
3.2.1 Preparing the Installation Site
Eaton recommends the preparation of a true and level concrete
pad at the installation site that is of sufficient size and strength to
accommodate the 15 kV Single Phase Enclosed Generator Breaker.
True and level is defined as level within 0.125 in. in 36 in. (3.2 mm
in 914.4 mm) front to rear, left to right, and diagonally, measured at
any point beneath the supporting framework of the equipment.

Notice
ALL INSTALLATION SITE PREPARATIONS MUST FOLLOW AND CONFORM
TO ALL APPLICABLE STATE, REGIONAL, AND LOCAL CODES.
Rear View
The base of the 15 kV Single Phase Enclosed Generator Breaker
provides two hold-down points on each side of the enclosure. The
diameter of the hold-down points are 0.75 in. (19.05 mm). Refer to
the supplied drawings for specific hold-down clamp locations when
preparing the installation site.
NNote: It is the responsibility of the customer and/or installer to insure that the
installation site is prepared following and conforming to all state, regional, and
local codes.

The installation site must provide sufficient clearance to allow proper

air follow through the louvers of the equipment. The installation site
should be clear of any vegetation or debris that could clog or restrict Exhaust
airflow. Louver
Cover
NNote: Reduced airflow could cause heat build-up within the equipment result-
ing in decreased performance and capacity of the equipment.

Intake
Louver
Cover

Figure 3. Typical Location of the Intake and Exhaust Louver

Covers.

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Instruction Booklet IB02101001E Instructions for Installation, Operation, and Maintenance
Effective October 2009 of the Eaton 15 kV Single Phase Enclosed Generator Breaker

3.2.2 Moving the Equipment to the Installation Site 3.3 Grounding the 15 kV Single Phase Enclosed Generator
Breaker
1. Move the 15 kV Single Phase Enclosed Generator Breaker to the
installation site using one of the handling methods detailed in
Section 2.2 - Handling. WARNING
2. If a fork truck will be used to move the equipment, depending on ONLY QUALIFIED ELECTRICAL WORKERS WITH TRAINING AND
whether the forks will be inserted from the front or the rear of EXPERIENCE ON HIGH-VOLTAGE CIRCUITS SHOULD BE PERMITTED TO
the equipment, all of the front or rear louver covers will have to WORK ON THIS EQUIPMENT. PERSONNEL SHOULD BE FAMILIAR WITH
be removed to prevent damage to the louvers (see Figure 3). THE WORK TO BE PERFORMED, THE SAFETY EQUIPMENT REQUIRED, AND
HAZARDS INVOLVED.
A. Determine if the fork truck will lift the equipment from the
front or rear.
The customer-supplied ground cables are to be connected to the 15
B. Remove and save the hardware securing the intake (lower) kV Single Phase Enclosed Generator Breaker via the stainless steel,
and/or exhaust (upper) louver covers and remove the covers. NEMA, 4-hole ground pads. The ground pads are located on oppo-
C. Move the equipment to the installation site. Care should be site sides of the equipment base (see Figure 5).
taken not to damage the door handle if the equipment is
moved from the front.
D. After the equipment has been set in its final installation posi-
tion (see Section 3.2.3), use the original hardware to reinstall
the intake and/or exhaust louver covers.

3.2.3 Securing the Equipment at the Installation Site

1. If provisions have been made to utilize the hold-down points

provided with the equipment (see Figure 4), align the equipment
with the hold-down bolts in the installation pad.
Ground Pad
2. Carefully lower the equipment onto the hold-down bolts and
Installation pad. Secure the equipment to the installation pad
using the appropriate hardware. The diameter of the hold-down
holes is 0.75 in. (19.05 mm).
NNote: It is the responsibility of the customer and/or installer to insure that the
method/hardware used to secure the equipment at the installation site con-
forms to all state, regional, and local codes.

Figure 5. Typical Location of the Ground Pads in the Base of the

Equipment.

WARNING
ALL GROUND CABLE CONNECTIONS TO THIS EQUIPMENT MUST BE
MADE FOLLOWING ALL INDUSTRY STANDARDS. FAILURE TO DO SO MAY
RESULT IN DAMAGE TO THE EQUIPMENT AND CAUSE SEVERE PERSONAL
INJURY OR DEATH.

Ground connections to the ground pads MUST be made using cus-

tomer-supplied ground cables and appropriate connectors.
Hold-down 1. Following all applicable industry codes and standards, connect
Clamp/Bolt Hole
the customer-supplied ground cable to both of the ground pads
provided in the base of the equipment.

Figure 4. Location of the Hold-down Points in the Base of the

Equipment.

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Instructions for Installation, Operation, and Maintenance Instruction Booklet IB02101001E
of the Eaton 15 kV Single Phase Enclosed Generator Breaker Effective October 2009

3.4 Vacuum Interrupter Integrity

Conduct a vacuum interrupter integrity check as described in Section Pole 2
Pole 1
6.4. Bushing No. 1
Bushing No. 4
Pole 1
3.5 Connecting the High-voltage Primary Power Cables Pole 2 Bushing No. 2
Bushing No. 3
WARNING
ONLY QUALIFIED ELECTRICAL WORKERS WITH TRAINING AND
EXPERIENCE ON HIGH-VOLTAGE CIRCUITS SHOULD BE PERMITTED TO
WORK ON THIS EQUIPMENT. PERSONNEL SHOULD BE FAMILIAR WITH
THE WORK TO BE PERFORMED, THE SAFETY EQUIPMENT REQUIRED, AND
HAZARDS INVOLVED.

The 15 kV Single Phase Enclosed Generator Breaker is furnished

with four (4) roof bushings (two input and two output terminals [see
Figure 6]), that have a NEMA six hole pad on top.

Front
Load Side Terminals of Line Side Terminals of
Circuit Breaker Circuit Breaker
(To Bottom of Breaker) To Top of Breaker) Figure 7. 15 kV Single Phase Enclosed Generator Breaker Phase
Orientation.

WARNING
ALL HIGH-VOLTAGE CABLE CONNECTIONS TO THIS EQUIPMENT MUST BE
MADE FOLLOWING ALL INDUSTRY STANDARDS. FAILURE TO DO SO MAY
RESULT IN DAMAGE TO THE EQUIPMENT AND CAUSE SEVERE PERSONAL
INJURY OR DEATH.

1. Route the high-voltage input cables to the 6 hole NEMA Pads on

the two load terminals on the roof of the equipment. Connect
the high-voltage load cables to the load terminals.
2. Route the high-voltage line cables to the 6 hole NEMA Pads on
the two line terminals on the roof of the equipment. Connect the
high-voltage line cables to the line terminals.

Front

Figure 6. Location of the Input and Output Terminals Located on

the Roof of the Equipment.

The pole and bushing location information is shown in Figure 7.

eaton corporation www.eaton.com 7

Instruction Booklet IB02101001E Instructions for Installation, Operation, and Maintenance
Effective October 2009 of the Eaton 15 kV Single Phase Enclosed Generator Breaker

3.6 Connecting the Customer-supplied Secondary Control
wiring
Each 15 kV Single Phase Enclosed Generator Breaker is custom
built to customer specifications for the secondary control wiring. All
customer secondary control wiring connections will be made in the
secondary control box located on the internal left side of the equip-
ment (see Figure 8).
3.6.1 Connecting Control and Auxiliary Power
The 15 kV Single Phase Enclosed Generator Breaker assembly is
designed to utilize 125 Vdc for the control circuits and 120 Vac for
the auxiliary circuits that is to be provided by the customer. The aux-
iliary circuit elements would encompass the heaters used to control
condensation. Fused circuit protection is standard in both ac and dc
circuits.

1. Insure that all primary power to the 15 kV Single Phase Enclosed

Generator Breaker has been turned off and locked out following
facility approved procedures.

2. Open the secondary control box door.

3. Route and secure the required ac voltage to the pertinent termi-

nal blocks based on the project specific wiring diagrams.

4. Route and secure the required dc voltage to the pertinent termi-

nal blocks based on the project specific wiring diagrams.

5. These connections should be doubled checked to ensure that the

ac and dc circuits are terminated correctly. If not, control compo-
nent damage could occur in the system when energized.

3.6.2 Connecting the Customer Ordered Current

Secondary Transformers (CTs)
Control The customer ordered current transformers (CTs) with the 15
Box kV Single Phase Enclosed Generator Breaker have been factory
installed on the internal side of the roof bushings. The roof bushings
have an internal shield that controls the voltage gradient on the CTs
(see Figures 9 and 10). The CT wiring for customer connection has
been routed to the secondary control box.

CT Locations

Figure 8. Secondary Control Box Supplied with the Equipment.

WARNING
ALL SECONDARY CONTROL WIRING CONNECTIONS TO THIS EQUIPMENT
MUST BE MADE FOLLOWING ALL INDUSTRY STANDARDS. FAILURE TO
DO SO MAY RESULT IN DAMAGE TO THE EQUIPMENT AND CAUSE SEVERE
PERSONAL INJURY OR DEATH.

1. Insure that all power to the 15 kV Single Phase Enclosed

Generator Breaker (both primary and secondary) has been turned
off and locked out following facility approved procedures.
2. Open the secondary control box door.
3. Route and secure all customer-supplied secondary control wiring
to the secondary control box.

WARNING
ALL SECONDARY CONTROL WIRE ROUTING AND CONNECTIONS MUST BE
MADE FOLLOWING ALL INDUSTRY STANDARDS. FAILURE TO DO SO MAY
RESULT IN DAMAGE TO THE EQUIPMENT AND CAUSE SEVERE PERSONAL
INJURY OR DEATH.

4. Follow the detailed wiring diagrams supplied with the equipment

to connect the customer-supplied secondary control wiring to the Figure 9. Possible Locations for the Optional CTs.
terminal blocks within the secondary control box.

8 eaton corporation www.eaton.com

Instructions for Installation, Operation, and Maintenance Instruction Booklet IB02101001E
of the Eaton 15 kV Single Phase Enclosed Generator Breaker Effective October 2009

Section 4: Inspection Before Startup

Each 15 kV Single Phase Enclosed Generator Breaker is properly
assembled at the factory before shipment. However, vibration and
mechanical stresses imposed by transit and installation can adverse-
ly affect non-maintenance free hardware. Therefore, a final inspec-
tion is essential before energizing.

1. Check all non-maintenance free hardware bolted bus connections

for proper tightness, referring to Section 6 for the procedures to
access the bolted bus to breaker connections and Section 7 for
torque values.
2. Check to see if the space heaters are energized.
3. Wipe away any dust or dirt that may have accumulated in
compartment(s), paying particular attention to insulators and insu-
lating material.
4. A final thorough inspection should be made to ensure that no
tools or other objects are accidentally left on or inside the enclo-
sure.

Figure 10. CT Installed in the Equipment.

WARNING
ALL SECONDARY WIRING CONNECTIONS TO THIS EQUIPMENT MUST BE
MADE FOLLOWING ALL INDUSTRY STANDARDS. FAILURE TO DO SO MAY
RESULT IN DAMAGE TO THE EQUIPMENT AND CAUSE SEVERE PERSONAL
INJURY OR DEATH.

The customer-ordered current transformers (CTs) that were supplied

with the 15 kV Single Phase Enclosed Generator Breaker, require the
following steps to be completed.

1. Insure that all power to the 15 kV Single Phase Enclosed

Generator Breaker (both primary and secondary) has been turned
off and locked out following facility approved procedures.

2. Open the secondary control box door.

3. Route and secure customer-supplied CT wiring to the secondary

control box.

WARNING
ALL SECONDARY CONTROL WIRE ROUTING AND CONNECTIONS MUST BE
MADE FOLLOWING ALL INDUSTRY STANDARDS. FAILURE TO DO SO MAY
RESULT IN DAMAGE TO THE EQUIPMENT AND CAUSE SEVERE PERSONAL
INJURY OR DEATH.

4. Refer to the detailed wiring diagrams supplied with the equip-

ment to connect the customer CT wiring to the appropriate ter-
minal blocks within the secondary control box.

eaton corporation www.eaton.com 9

Instruction Booklet IB02101001E Instructions for Installation, Operation, and Maintenance
Effective October 2009 of the Eaton 15 kV Single Phase Enclosed Generator Breaker

Section 5: Operation Section 6: Maintenance

5.1 Alarms
The alarms described in the following section are designed to alert
the facility of problems within the 15 kV Single Phase Enclosed
Generator Breaker.
5.1.1 Local/Remote Switch Position Indication
The 15 kV Single Phase Enclosed Generator Breaker is supplied with
a dry contact that monitors the position of the local/remote switch
(see job specific wiring diagrams).
5.2 Operating the 15 kV Single Phase Enclosed Generator
Breaker
After physical installation is complete, the high-voltage and second-
ary control connections are made, and final inspection has been per-
formed, the 15 kV Single Phase Enclosed Generator Breaker is ready
to put into service. To put the equipment into service, proceed with
the following steps.
1. Open the front door of the equipment.
2. Set the Local/Remote switch to the Local position (see
Figure 11).
3. Move the Breaker Control switch to the Closed position. When
the breaker closes, the red Breaker Closed indicator light will illu-
minate (see Figure 11).
4. Open the breaker.
WARNING
Only qualified electrical workers with training and experi-
ence on high voltage circuits should be permitted to work
on this equipment. They should be familiar with the work to
be performed, the safety equipment required, and hazards
involved.
6.1 Inspection and Maintenance Schedule
The 15 kV Single Phase Enclosed Generator Breaker has been con-
structed with maintenance free hardware insuring long, dependable
service. However, as with all high voltage equipment, the breaker
should be inspected on a regular periodic basis to ensure all com-
ponents are functioning correctly and the insulation system integrity
is being maintained. See the appropriate instruction documents for
the component devices.
To assure high quality service, a definite maintenance schedule,
systematically followed, is essential. Plant, operating, and local con-
ditions vary to such an extent that the schedule must be prepared
to suit the conditions. However, the following general requirements
should be helpful in setting up the program.
6.1.1 Individual Devices
The maintenance schedule for individual devices, such as circuit
breakers, relays, etc., should be based upon recommendations con-
tained in the individual instruction book for the device. These opera-
tions should be coordinated with the overall program to result in the
least operating inconvenience and circuit shutdown.

6.1.2 Overall Installations

Breaker Open Indicator
The 15 kV Single Phase Enclosed Generator Breaker installation
should be given a thorough overall maintenance check at the end of
the first year in service because it provides an opportunity to evalu-
ate conditions at an early point in the life of the equipment. Where
Breaker Closed Indicator conditions are abnormal, more frequent inspection and maintenance
is necessary. Where conditions warrant, a longer period of time
between maintenance periods may be used. The following require
attention:
Breaker Control Switch Buses and Connections:
De-energize the primary circuits and remove the cover plates from
the primary compartments. Before cleaning, take MEGGER read-
ings between phases and each phase to ground. Inspect for signs
of overheating or weakened insulation. Remove dust from buses,
connections, supports, and enclosure surfaces. A vacuum cleaner
Control Power Switch with a long nozzle will be of assistance. Wipe clean with warm
water and wipe dry.
After the buses have been dusted and wiped clean, take
MEGGER readings again between each phase and ground and
between phases. Keep a record of these readings for future refer-
Remote / Local Switch ence in determining when trends occur that would indicate a lower-
ing of the insulation resistance.
Periodic high potential tests are not required. They are recom-
mended only after repair of high-voltage buses or installation, or
Figure 11. Breaker Controls and Indicator Lights. when the trend of MEGGER readings indicates it to be advisable.
This field test should be made before the main cables are connected
6. Set the Local/Remote switch to the Remote position (see and should not exceed 27 kV, 60 Hz, 1 minute for 8.25 kV and 15 kV
Figure 11). switchgear. Surge protective devices such as capacitors and arrest-
ers must be disconnected during high-potential tests.
7. Try to close breaker remotely. When the breaker closes, the red
Breaker Closed indicator light will illuminate (see Figure 11).

10 eaton corporation www.eaton.com

Instructions for Installation, Operation, and Maintenance Instruction Booklet IB02101001E
of the Eaton 15 kV Single Phase Enclosed Generator Breaker Effective October 2009

6.2 General Routine Maintenance

6.2.1 Cooling Air Flow
Proper airflow through the 15 kV Single Phase Enclosed Generator
Breaker is critical to equipment functioning. If airflow is restricted,
the equipment could overheat causing improper operation and a
drop in its performance rating.
To maintain proper air flow:
Insure that the areas around the intake and exhaust louvers are
open and clear of debris or vegetation that could reduce airflow.
Inspect the wire mesh screens installed in each louver. Remove 1/2 Turn
any dust or debris that may be clogging the screen. Latches
6.3 Bus Connection Inspection Procedure
The 15 kV Single Phase Enclosed Generator Breaker bus system
has been assembled using maintenance free hardware that DOES
NOT require re-torquing during the life of the equipment. The hard-
ware used in the bus system utilizes the patented Spiralock thread
technology. The Spiralock hardware can be identified by the pink
hew produced by the coating.
However, the hardware used in the bolted connections where the
bus system connects to the rear of the breaker DOES need to be
checked and re-torqued if necessary. To check and re-torque this
hardware, refer to the procedures that follow.

6.3.1 Removing the Glass Poly Insulation Panel

Figure 12. Rear Wall Door to Be Opened.
1. Insure that all power to the 15 kV Single Phase Enclosed
Generator Breaker (both primary and secondary) has been turned
off and locked out following facility approved procedures. 3. Remove and save the hardware securing the eight (8) red glass
plates holding the rear red glass panel in place.
WARNING
FAILURE TO COMPLETELY DISCONNECT THE 15 kV Single Phase
Enclosed GENERATOR BREAKER FROM ALL POWER SOURCES PRIOR TO
INSPECTION AND MAINTENANCE MAY RESULT IN SEVERE INJURY OR
DEATH

THE EQUIPMENT MUST BE COMPLETELY DISCONNECTED FROM ALL

POWER SOURCES BEFORE PERFORMING ANY INSPECTION OF THE
EQUIPMENT. While energized, an arc flash and shock hazard
Exists. Consult NFPA 70E and OSHA guidelines for operator
safety prior to servicing, inspecting, or operating equipment.

2. Working from the rear of the equipment, turn 1/2 turn latches
until the door is released (see Figure 12).

Figure 13. Hardware to Be Removed from the Red Glass Panels.

4. The glass poly insulation panels can be reinstalled following

these steps in reverse order.

eaton corporation www.eaton.com 11

Instruction Booklet IB02101001E
Effective October 2009
6.3.2 Checking the Weep Holes
1. Insure that all power to the 15 kV Single Phase Enclosed
Generator Breaker (both primary and secondary) has been turned
off and locked out following facility approved procedures.
WARNING
FAILURE TO COMPLETELY DISCONNECT THE 15 kV Single Phase
Enclosed GENERATOR BREAKER FROM ALL POWER SOURCES PRIOR TO
INSPECTION AND MAINTENANCE MAY RESULT IN SEVERE INJURY OR
DEATH.
THE EQUIPMENT MUST BE COMPLETELY DISCONNECTED FROM ALL
POWER SOURCES BEFORE PERFORMING ANY INSPECTION OF THE
EQUIPMENT. While energized, an arc flash and shock hazard
Exists. Consult NFPA 70E and OSHA guidelines for operator
safety prior to servicing, inspecting, or operating equipment.
2. Inspect the Weep holes located in the base of the equipment
to insure they are clear of any debris (see Figure 14). If any
debris is found, remove it to allow any condensation to drain
from the equipment.
Weep
Hole
Location
Figure 14. Location of the Weep Holes (Painted Yellow).
3. Close the rear door.
12 eaton corporation www.eaton.com
Instructions for Installation, Operation, and Maintenance
of the Eaton 15 kV Single Phase Enclosed Generator Breaker
6.3.3 Cleaning and Checking the Torque of the Bus System
to Breaker Bolted Connections
1. Insure that all power to the 15 kV Single Phase Enclosed
Generator Breaker (both primary and secondary) has been turned
off and locked out following facility approved procedures.
WARNING
FAILURE TO COMPLETELY DISCONNECT THE 15 kV Single Phase
Enclosed GENERATOR BREAKER FROM ALL POWER SOURCES PRIOR TO
INSPECTION AND MAINTENANCE MAY RESULT IN SEVERE INJURY OR
DEATH.
THE EQUIPMENT MUST BE COMPLETELY DISCONNECTED FROM ALL
POWER SOURCES BEFORE PERFORMING ANY INSPECTION OF THE
EQUIPMENT. While energized, an arc flash and shock hazard
Exists. Consult NFPA 70E and OSHA guidelines for operator
safety prior to servicing, inspecting, or operating equipment.
2. Follow the steps in Section 6.3.1 - Removing the Glass Poly
Insulation Panel - after opening the rear door to remove the insu-
lation panel. This will provide access to the bus connections on
the rear of the breaker (see Figure 15).
Figure 15. Location of the Bus Connections.
3. Before cleaning the bus system to breaker bolted connections,
take and record the MEGGER readings between the connec-
tions and to ground.
4. Inspect the bus system to breaker bolted connections for signs
of overheating or corrosion. Remove any dust or debris from the
connections and surrounding area. An industrial grade vacuum
cleaner would assist this procedure. Wipe clean with isopropyl
alcohol or distilled water only, then wipe dry.
WARNING
Do not use solvents, oils, or greases on or near this equip-
ment. Water and isopropyl are the only approved cleaners
for this equipment.
Instructions for Installation, Operation, and Maintenance
of the Eaton 15 kV Single Phase Enclosed Generator Breaker
caution
ISOPROPYL ALCOHOL IS FLAMMABLE. PROVIDE ADEQUATE VENTILATION
AND KEEP AWAY FROM FLAMES AND OTHER IGNITION SOURCES.
CONSULT YOUR SAFETY DEPARTMENT BEFORE USING.
5. Using the torque values given in Section 7, check the torque of
the hardware at the bus system to breaker bolted connections.
6. After the bus system to breaker bolted connections have been
cleaned and the torque checked, take MEGGER readings again
between the phases and ground. Keep a record of these read-
ings for future reference in determining when trends occur that
would indicate a lowering of the insulation resistance.
7. Periodic high-potential tests are not required and are recom-
mended only after repair of high-voltage live parts or when the
trend of MEGGER readings indicates it to be advisable. This
field test should be made before the main cables are connected
and should not exceed the values in the Table 4.
Table 4. Field Dielectric Test Values.
kV Class Test Voltage, 60 Hz AC, Applied for One (1) Minute
15 27
8. Prior to reinstalling the rear insulation and wall panels, perform a
vacuum integrity test (see Section 6.4). If additional breaker ele-
ment testing is required after the vacuum integrity test, reference
IB 68C5043-latest version for additional procedures.
9. Reinstall the rear insulation panel and close the rear door.
The intent of the cleaning procedure is to remove as much dirt, dust,
and other foreign material as possible from the insulation with mini-
mum exposure to any solvents. The recommended cleaning proce-
dure is to use a lint-free cloth. In most cases this will be sufficient.
For accumulations that cannot be removed by the above procedure,
a lint-free cloth, slightly dampened with water, can be used. Allow
the apparatus to dry for at least four hours at room temperature
before energizing or testing. If a lint-free, water dampened cloth
does not produce satisfactory results, use a lint-free cloth damp-
ened with isopropyl alcohol. Dry the same as when using a water-
dampened cloth.
Instruction Booklet IB02101001E
Effective October 2009
6.4 Vacuum Integrity Test
Vacuum interrupters used in these Vacuum Circuit Breaker Elements
are highly reliable interrupting elements. Satisfactory performance
of these devices is dependent upon the integrity of the vacuum in
the interrupter and the internal dielectric strength. Both of these
parameters can be readily checked by a one minute ac high poten-
tial test. Refer to Table 5 for the appropriate test voltage. During
this test, the following warning must be observed:
WARNING
Applying abnormally high voltage across a pair of con-
tacts in vacuum may produce x-radiation. The radiation
may increase with the increase in voltage and/or decrease
in contact spacing. X-radiation produced during this test
with recommended voltage and normal contact spacing is
extremely low and well below maximum permitted by stan-
dards. However as a precautionary measure against possibil-
ity of application of higher than recommended voltage and/
or below normal contact spacing, it is recommended that
all operating personnel stand at least four meters away in
front of the breaker element.
With the breaker element open, connect all output roof bushings
together and to the high potential machine lead. Connect all input
roof bushings together and ground them along with the breaker
frame. Start the machine at zero potential, increase to appropriate
test voltage and maintain for on minute.
A successful withstand indicates that all interrupters have a satisfac-
tory vacuum level. If there is a breakdown, the defective interrupter
or interrupters should be identified by an individual test and replaced
before placing the breaker in service.
WARNING
After the high potential is removed an electrical charge
may be retained by the vacuum interrupters. Failure to dis-
charge this residual electrostatic charge could result in
an Electrical shock. All six ROOF Bushings of the enclosed
Generator breaker should be grounded to reduce this electri-
cal charge before coming in contact with the primary circuit.
If any additional testing or checks will be performed on the
breaker element, then the center ring of each vacuum inter-
rupter should be grounded prior to contacting the breaker
element.
eaton corporation www.eaton.com 13
Instruction Booklet IB02101001E
Effective October 2009
To avoid any ambiguity in the ac high potential test due to leakage or
displacement (capacitive) current, the test unit should have sufficient
volt-ampere capacity. It is recommended that the equipment be
capable of delivering 25 milliamperes for one minute.
Although an ac high potential test is recommended, a dc test may
be performed if only a dc test unit is available. In this case, the
equipment must be capable of delivering 5 milliamperes for one
minute. When a DC test voltage is used, a high field emission cur-
rent from a microscopic sharp spot on one contact can be misin-
terpreted as a sign of a vacuum interrupter filled with air. To avoid
a misinterpreted test result, the open interrupter should always be
subjected to both voltage polarities. That is, apply the DC Voltage:
first, so that one contact of the interrupter is the cathode; and
second, so that the other contact of the interrupter is the cath-
ode.
A bad interrupter filled with air will have a similarly high leakage cur-
rent in both polarities. A good interrupter with a good vacuum level
may still have a high leakage current, but this will generally be in
only one polarity. Such an interrupter usually has a tiny sharp spot
on one contact that produces a high field emission current when the
sharp spot is a cathode, but not on an anode. In addition, such an
interrupter would also normally withstand the required AC voltage
which is the definitive test of its vacuum integirty.
Table 5. Test Voltage
Vacuum Interrupter Integrity Test Voltage
Breaker Rated
Maximum Voltage ac 60 Hz dc
Up to and including 17.5 kV 27 kV 40 kV
The current delivery capability of 25 ma ac and 5 ma dc apply when
all three VIs are tested in parallel. If individual VIs are tested, current
capability may be one third of these values.
caution
Some dc high potential units , operating as unfiltered half-
wave rectifiers, are not suitable for use to test vacuum inter-
rupters because the peak voltage appearing across the inter-
rupters can be substantially greater than the value read on
the meter.
14 eaton corporation www.eaton.com
Instructions for Installation, Operation, and Maintenance
of the Eaton 15 kV Single Phase Enclosed Generator Breaker
6.5 Heater Troubleshooting and Replacement
During scheduled periodic maintenance shutdowns when access to
the interior of the 15 kV Single Phase Enclosed Generator Breaker is
planned, the functionality of the heaters should be verified.
WARNING
FAILURE TO COMPLETELY DISCONNECT THE 15 kV Single Phase
Enclosed GENERATOR BREAKER FROM ALL POWER SOURCES PRIOR TO
INSPECTION AND MAINTENANCE MAY RESULT IN SEVERE INJURY OR
DEATH.
THE EQUIPMENT MUST BE COMPLETELY DISCONNECTED FROM ALL
POWER SOURCES BEFORE PERFORMING ANY INSPECTION OF THE
EQUIPMENT. While energized, an arc flash and shock hazard
Exists. Consult NFPA 70E and OSHA guidelines for operator
safety prior to servicing, inspecting, or operating equipment.
1. Locate all heaters in the main bus area under the breaker and
control components.
NNote: There are two (2) heaters in the main bus area, one(1) under the break-
er, and one (1) in the Secondary Control Box.
2. Examine the detailed wiring diagrams to determine how to ener-
gize ONLY the heater circuit.
3. Place a hand close enough to the heater to determine that heat
is being produced after a reasonable time of being energized.
4. If no heat is being produced, first remove the power from the
heater then proceed with the following steps to replace the faulty
heater.
5. Remove and save the hardware securing the heater cover over
the heater (see Figure 16). Remove the heater cover.
Figure 16. Typical 15 kV Single Phase Enclosed Generator
Breaker Heater.
Instructions for Installation, Operation, and Maintenance Instruction Booklet IB02101001E
of the Eaton 15 kV Single Phase Enclosed Generator Breaker Effective October 2009

6. Note their orientation then remove the heater power wires from
the stud-type terminal block located at the end of the heater and
mark them for installation purposes.
7. Remove and save the hardware securing the heater to its mount-
ing surface. Remove the heater.
Section 7: Bolt Torque Values
Use the following torque values for tightening bus joints.
Table 6. Bolt Torque Values for Bus Connection.

8. Align the new heater in the original mounting position. Secure Recommended Spiralock Applied Torque
the new heater to the mounting surface using the original mount- Dry
ing hardware.
Bolt Size Minimum Torque Maximum Torque
9. Connect the original wiring to the stud-type terminal block on the
end of the heater. Bus Through 83 lb-ft 90 lb-ft
Hardware 1/2-13 (112.5 N-m) (122.0 N-m)
10. Align the heater cover in its original position. Secure the heater
cover using the original mounting hardware. Hardware in Rear 83 lb-ft 90 lb-ft
Breaker Connection 1/2-13 (112.5 N-m) (122.0 N-m
11. Once the new heater has been installed, re-energize only the
heater circuit and verify the operation of the new heater.

6.6 Lubrication
The 15 kV Single Phase Enclosed Generator Breaker switchgear is
designed so that lubrication is not required under normal conditions.
However, abnormal local conditions such as high humidity, salt-laden
atmosphere, corrosive gases, or severe circuit operating conditions
may demand the use of lubricants. All mechanical parts have been
lubricated during assembly with molybdenum disulphide grease
(Eaton Corporation Material No. 53701QB).
The application of the lubricants should be held to a minimum to
reduce the accumulation of dust and dirt.

eaton corporation www.eaton.com 15

Instruction Booklet IB02101001E Instructions for Installation, Operation, and Maintenance
Effective October 2009 of the Eaton 15 kV Single Phase Enclosed Generator Breaker

Section 8: Renewal Parts

Table 7. Common Renewal Parts
Item Quantity Used Component Supplier
No. Part Name/Description on the Assembly Unit of Meas. Component Supplier-OEM (OEM) Part No.
1 120 V 1000 W Strip Heater 3 EA Caloritech SS1531
2 125 V 300 W Heater 1 EA Heatrex 276-7
3 600 V, 30 A, Single Pole FuseBlock 7 EA Ferraz shawmut USM1
4 600 V 35 A Terminal Block 93 EA Weidmuller WDU4
5 LV Fuse, 600 V, 30 A 4 EA Bussmann ATM-30
6 LV Fuse, 600 V, 2 A 3 EA Bussmann ATM-2
7 High Voltage Bushing, Air to Air w/ Gasket 4 EA H-J International 20-210-000E07T
8 3500 A Copper Flex Shunt 16 EA H-J International FLEX-0003-00
9 120 V AC Green LED Indicating Light 1 EA Eaton 10250T197LGP2A
10 120 V AC Red LED Indicating Light 1 EA Eaton 10250T197LRP2A
11 Breaker Control Switch 1 EA Electroswitch 2438D
12 Local/Remote Control Switch 1 EA Electroswitch 24203B
13 Station Class Lighting Arrestor 4 EA Copper Power Systems
14 15 kV Single Pole ZORC 2 EA Strike P1-13.8kV
15 600 V, C600 5000:5 A Multi-Ratio Current Transformer 4 EA Polycast 131-Q16356-A1R
16 Copper Breaker Connector 8 EA Customer Industries Inc. 68C5210
17 ANSI Station Class Lighting Arrestor 8.9 kJ/kV 4 EA Cooper Power Systems UX0180151445A11
18 Aux. Control Relay 2 EA Eaton D15CR22AB
19 CT Shorting Block 6 EA GE 1KU-6SC
20 Current Monitoring Relay 7 EA Eaton ECSNCFCS

16 eaton corporation www.eaton.com

Instructions for Installation, Operation, and Maintenance Instruction Booklet IB02101001E
of the Eaton 15 kV Single Phase Enclosed Generator Breaker Effective October 2009

Notes:

eaton corporation www.eaton.com 17

Instruction Booklet IB02101001E Instructions for Installation, Operation, and Maintenance
Effective October 2009 of the Eaton 15 kV Single Phase Enclosed Generator Breaker

Notes:

18 eaton corporation www.eaton.com

Instructions for Installation, Operation, and Maintenance Instruction Booklet IB02101001E
of the Eaton 15 kV Single Phase Enclosed Generator Breaker Effective October 2009

Notes:

eaton corporation www.eaton.com 19

Instruction Booklet IB02101001E Instructions for Installation, Operation, and Maintenance
Effective October 2009 of the Eaton 15 kV Single Phase Enclosed Generator Breaker

The instructions for installation, testing, maintenance, or repair

herein are provided for the use of the product in general commercial
applications and may not be appropriate for use in nuclear applica-
tions. Additional instructions may be available upon specific request
to replace, amend, or supplement these instructions to qualify them
for use with the product in safety-related applications in a nuclear
facility.
The information, recommendations, descriptions, and safety nota-
tions in this document are based on Eatons experience and judg-
ment with respect to Retrofitting of Power Breakers. This instruction-
al literature is published solely for information purposes and should
not be considered all-inclusive. If further information is required, you
should consult an authorized Eaton sales representative.
The sale of the product shown in this literature is subject to the
terms and conditions outlined in appropriate Eaton selling policies
or other contractual agreement between the parties. This literature
is not intended to and does not enlarge or add to any such contract.
The sole source governing the rights and remedies of any purchaser
of this equipment is the contract between the purchaser and Eaton.
NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING
WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR
MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE
OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING
THE INFORMATION, RECOMMENDATIONS, AND DESCRIPTIONS
CONTAINED HEREIN. In no event will Eaton be responsible to the
purchaser or user in contract, in tort (including negligence), strict
liability or otherwise for any special, indirect, incidental or conse-
quential damage or loss whatsoever, including but not limited to
damage or loss of use of equipment, plant or power system, cost
of capital, loss of power, additional expenses in the use of existing
power facilities, or claims against the purchaser or user by its cus-
tomers resulting from the use of the information, recommendations
and description contained herein.

Eaton Corporation
Electrical Group
1000 Cherrington Parkway
Moon Township, PA 15108
United States
877-ETN-CARE (877-386-2273)
Eaton.com

2009 Eaton Corporation PowerChain Management is a registered

All Rights Reserved trademark of Eaton Corporation.
Printed in USA
Publication No. IB02101001E / TBG000255 All other trademarks are property of their
October 2009 respective owners.