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DOCUMENT REVISIONS
Sections changed in last revision are identified by a vertical line in the margin
CONTENTS
1. PROJECT SCOPE 3
3. STANDARD STRUCTURE 4
10. ALLOWABLE PIPE SUPPORT SPACING FOR ASTM STAINLESS STEEL PIPES
(TABLE 6) 10
1. PROJECT SCOPE
The Project consists in the realization of FEED engineering work for the following process
units and support facilities:
An Hydrocracker unit (HCU) licensed from UOP. The HCU will process VGO and
HCGO from the U1200 Vacuum unit and new DCU respectively.
A Delayed Coker unit (DCU) utilizing CONOCO PHILLIPS technology. The DCU will
process all vacuum residue and produce HCGO, LCGO, naphtha, LPG, sour fuel gas,
and fuel grade coke.
An open art design Distillate Hydrotreater unit (DHT). LCGO, Coker Naphtha, and
some HGO will be charged to the new DHT and make Ultra Low Sulphur Diesel
(USLD) product.
Two Steam Methane Reformer units (SMR). Imported natural gas will feed two
parallel SMR trains which will produce hydrogen for the new HCU and DHT and other
refinery users.
Two Sulphur Recovery Units (SRU),
A new open art Sour Water Stripper Unit (SWS)
A new open art Amine regeneration unit (ARU)
Supplemented by required auxiliary and supporting units and systems, such as waste
water treating unit, utilities and off sites, including required revamping of existing
facilities.
FEL 2 activities will be completed within 7 months after KO meeting (held on 16th January
2008), i.e. 16th August 2008, and FEL 3 activities will be completed by 14 months after KO
meeting, i.e. 16th March 2009.
Project n - Unit Material code Serial n Rev. Page
1.2 Definition
For clarification purposes, the definitions used in the present Project Procedure are
recalled here:
COMPANY: Wilhelmshavener Raffinerie Gesellschaft mbH
CONTRACTOR: Technip France, also referred as TP
FEED or FEL 2/3: The Front End Engineering and Design work performed by
Technip France, Technip Iberia, Technip Benelux and Technip Germany as part of
the Service Agreement.
Standard Synoptic are a general overview of the piping supports, organized by certain design
criteria such as applicability, materials, and temperature range. The synoptic functions are
the following:
3. STANDARD STRUCTURE
STRUCTURAL BEAMS
(1) PLATES
RESTING
NOTES : 1. The material for the pipe support welded to piping shall be the same as, or material equivalent to the material specified for piping.
2. Sheet of insulation material shall be inserted between support and pipe to avoid any direct contact.
Project n - Unit Material code Serial n Rev. Page
PIPING ELEMENT WELDED TO PIPE WELDING HEAT TREATMENT (2) (3) (4)
SUPPORT
MATC L NOTES :
PRE-HEATING (5) 1. The requirements of this table are in
CONDITIONS NOT REQUIRING
MATERIAL TEMP.(C) PIPE SHAPES PLATES & BARS P n CONDITION TEMP. PWHT (6)
accordance with those of ASME code
REQUIRED C B31.3.
-29 TO 343 CS A 106 Gr B A 36
C.S. TS > 490 Mpa 2. SA= support thickness
(A 53-B) SA or SB < 38 mm
343 TO 427 CH / A 387-11 Or 80
Or T < 16 mm SB= piping thickness
1 SA or SB > 25 mm
C.S. -46 TO -29 CL A 333-6 / A 516-60 T= throat thickness of fillet welds
(LOW TEMP.)
C.S. 20 TO 75 CG Not used TS= tensile strength.
(GALVANIZED)
SHAPES
I-SHAPE H-SHAPE CHANNEL ANGLE
EURONORM CODE EURONORM CODE EURONORM CODE EURONORM CODE
IPE (1) HEA (1) UPN (1) L (1)
80 U8
100 I10 100 H10 100 U10 30x30x5 L3
120 I12 120 H12 120 U12 50x50x5 L5
140 H14 70x70x7 L7
160 I16 160 H16 160 U16 80x80x10 L8
100x100x10 L10
200 I20 200 H20 200 U20
NOTES:
This TABLE contains the restrictive list of the EURONORM Standard shapes used on STD Supports drawings.
This list must be used as often as possible for special supports, to limit the number of different shapes used on the project.
(1) The Code is corresponding to a conventional symbology to indicate the type of shape used on supports drawings
Project n - Unit Material code Serial n Rev. Page
7. BOLTING AND FORGED PIECES SUPPORT ELEMENTS 8. FLAT BARS AND SHEET
(TABLE 4A) STEELS SUPPORT
ELEMENTS (TABLE 4B)
(1) EXCEPT STRESS ANALYSIS REQUIREMENT SPANS SHALL BE LIMITED TO 18 METERS MAXI
NOTES:
PIPE SPANS ARE BASED ON THE FOLLOWING ASSUMPTIONS:
1. LOWER SCHEDULES WOULD REQUIRE SHORTER SPANS
2. INSULATION DENSITY IS TAKEN AS 200 kg/m3 WITH INSULATION THICKNESS 40 mm
3. TABLE IS ONLY VALID FOR CONTINUOUS SPANS, WITHOUT OVERLOADING ( in line items valves, tees, tie
ins , .. ) OR DIRECTION CHANGE.
10. ALLOWABLE PIPE SUPPORT SPACING FOR ASTM STAINLESS STEEL PIPES
(TABLE 6)
MAXIMUM HORIZONTAL PIPE SPANS
NOTES:
PIPE SPANS ARE BASED ON THE FOLLOWING ASSUMPTIONS:
1. LOWER SCHEDULES WOULD REQUIRE SHORTER SPANS
2. INSULAT ION DENSITY IS TAKEN AS 200 kg/m3 WITH INSULATION THICKNESS 40 mm
3. TABLE IS ONLY VALID FOR CONTINUOUS SPANS, WITHOUT OVERLOADING (in line items valves, tees,
tie ins , .. ) OR DIRECTION CHANGE
.
Document Ref. R
R
8959N-0000-STC- Description e Date Date
e
1390-0010 v
v
.
.
SYNOPTIC FOR CARBON STEEL LINES LTCS A
Sheet 1
WITHOUT PWHT
GL 01
A
Sheet 2 SYNOPTIC FOR CARBON STEEL LINES
GALVANIZED - GL 02
A
Sheet 6 SYNOPTIC FOR ALLOY STEEL LINES WITH PWHT
GL 06
A
Sheet 8 SYNOPTIC FOR STAINLESS STEEL LINES
GL 08
.
R R
Document Ref.*
Description e Date e Date
8959N-0000- STC-
v v
. .
A
1391- 0001 WELDED SUPPORTS SERIES
A
1392- 0001 CLAMPED SUPPORTS SERIES
A
1393- 0001 HANGER SUPPORTS SERIES
A
1394- 0001 STRUCTURAL SUPPORTS SERIES
HOLD
1395- 0001 SMALL DIAMETER SUPPORTS SERIES
ELEMENT
8959N 0000 STC 1391.22 WE00 SUPPORT DELETED X
DELETED
PROTECTION SHIELD FOR DIAM. 2
8959N 0000 STC 1391.01 WE01 ELEMENT X
TO 60
REINFORCING PAD FOR DIAM. 2 TO
8959N 0000 STC 1391.02 WE02 ELEMENT X
24
SHEAR LUG BEARING FOR DIAM. 2
8959N 0000 STC 1391.03 WE03 ELEMENT X
TO 24
8959N 0000 STC 1391.04 WE04 ELEMENT WEDGE FOR DIAM 2 TO 24 X
DOUBLE CLIPS FOR VERTICAL PIPE
8959N 0000 STC 1391.06 WE06 ELEMENT X
FOR DIAM 2 TO 24
8959N 0000 STC CLIP ON HORIZONTAL PIPE FOR
WE07 ELEMENT X
1391.07-1/2 DIAM 2 TO 24
8959N 0000 STC CLIP ON HORIZONTAL PIPE FOR
WE07 ELEMENT X
1391.07-2/2 DIAM OVER 24
CLIP ON ELBOWS FOR DIAM 2 TO
8959N 0000 STC 1391.08 WE08 ELEMENT X
24
GUIDE ON UNINSULATED PIPE FOR
8959N 0000 STC 1391.09 WG01 GUIDE X
DIAM 2 TO 24
GUIDE ON PIPE SHOES FOR DIAM 2
8959N 0000 STC 1391.10 WG02 GUIDE X
TO 24
GUIDE ON VERTICAL DUMMY LEGS
8959N 0000 STC 1391.11 WG03 GUIDE X
FOR DIAM 2 TO 24
8959N 0000 STC HOLD DOWN GUIDE FOR DIAM 2 TO
WG04 GUIDE X
1391.12-1/2 24
8959N 0000 STC HOLD DOWN GUIDE FOR DIAM 2 TO
WG04 GUIDE X
1391.12-2/2 24
SIMPLE
8959N 0000 STC 1391.32 WR00 ONLY CONTACT WITH STEEL X
REST
VARIABLE HEIGHT SHOES FOR DIAM
8959N 0000 STC 1391.13 WR01 RESTING X
2 TO 24
8959N 0000 STC 1391.14 WR02 RESTING 100MM HEIGHT SHOES FOR DIAM 2 X
TO 6
DOUBLE VARIABLE HEIGHT SHOES
8959N 0000 STC 1391.15 WR03 RESTING X
FOR DIAM 2 TO 24
DOUBLE 100MM HEIGHT SHOES FOR
8959N 0000 STC 1391.16 WR04 RESTING X
DIAM 2 TO 6
VERTICAL DUMMY LEG FOR DIAM 2
8959N 0000 STC 1391.17 WR05 RESTING X
TO 60
8959N 0000 STC TRUNNION ON VERTICAL PIPE FOR
WR07 RESTING X
1391.19-1/2 DIAM 2 TO 60
8959N 0000 STC TRUNNION ON VERTICAL PIPE FOR
WR07 RESTING X
1391.19-2/2 DIAM 2 TO 60
8959N 0000 STC 1393.01 HC01 CONSTANT SPRING SINGLE CONSTANT SPRING HANGER X
8959N 0000 STC 1393.02 HC02 CONSTANT SPRING DOUBLE CONSTANT SPRING HANGER X
8959N 0000 STC 1393.03 HC03 CONSTANT SPRING SINGLE CONSTANT SPRING BASE X
8959N 0000 STC 1393.04 HR01 RIGID STRUT SINGLE RIGID STRUT X
8959N 0000 STC 1393.05 HR02 RIGID STRUT DOUBLE RIGID STRUTS X
8959N 0000 STC 1393.06 HT01 TIE-ROD SINGLE TIE-ROD HANGER X
8959N 0000 STC 1393.07 HT02 TIE-ROD DOUBLE TIE-ROD HANGERS X
8959N 0000 STC 1393.08 HV01 VARIABLE SPRING SINGLE VARIABLE SPRING HANGER X
8959N 0000 STC 1393.09 HV02 VARIABLE SPRING DOUBLE VARIABLE SPRING HANGER X
8959N 0000 STC 1393.10 HV03 VARIABLE SPRING SINGLE VARIABLE SPRING BASE X
8959N 0000 STC 1393.11 HV04 VARIABLE SPRING DOUBLE VARIABLE SPRING BASE X
8959N 0000 STC 1393.2 SA01 SHOCK ABSORBER SIINGLE SHOCK ABSORBER X
8959N 0000 STC 1393.3 SA02 SHOCK ABSORBER DOUBLE SHOCK ABSORBER X
8959N 0000 STC 1393.4 SA03 SHOCK ABSORBER SIINGLE SHOCK ABSORBER X
X
8959N 0000 STC 1394.19 SP01 PLATE BASE PLATE FOR UNPAVED AREA
8959N 0000 STC 1394.20 SP02 PLATE BASE PLATE FOR PAVED AREA X
8959N 0000 STC 1394.22 SP04 PLATE BASE PLATE ON STEEL SHAPES X
8959N 0000 STC 1394.23 SP05 PLATE BASE FOR SPRING BASES X
8959N 0000 STC 1394.24 SP06 PLATE ANTIFRICTION SLIDING PLATE X