CONFORMING PRODUCT Procedures for Control of Nonconforming Products
Aim:
To prevent unintended use or delivery of non conforming product /
material.
Scope
These procedures cover identification, documentation, evaluation and
disposition of
Non conforming product / material.
Responsibility
The functional head of Quality control and Construction are responsible
for the contents of this documented procedure and for ensuring that it is followed.
Requisites:
Frequency of test / check is described in relevant format for
implementation.
Inspection and test records are maintained in the relevant format.
The Incoming raw materials would in normal conditions be put to use
after testing. However, in emergency conditions the material may be put to use subject to subsequent testing and conformance with the relevant standards.
In case of non-conformance with specification, materials will be identified by cross (X)
mark either by lime or by suitable placard indicating rejected material. The materials in conformance with the required specification will remain unmarked.
The identification of nonconforming product is done either by site
personnel, visiting senior executives of the organization or through client /consultant by any means.
Verbal instruction / complaints given by senior executives or client are
recorded in the appropriate format by QC engineer. If any non conformity arises, concern person for the same will be informed. Functional head reviews the disposition procedure in consultation with QC engineer / client representative and inform to person for necessary corrective actions.
The methods for disposition of nonconforming product by one or more
of the following ways:
Rework to meet the specified requirements
Acceptance with or without repairs Regrade for alternative applications Reject
Procedures For Control Of Nonconforming Products
When non conforming product is rectified, it is to be verified by
functional head of construction / Quality control for its conformity.
For any non conformity if concession from client is obtained, Records
for the same are to be maintained.
If non conforming product is detected after delivery or use is started,
the corrective actions are to be taken appropriate to the effects, or potential effect of the non conformity.
Records from identification of NCP to verification are maintained by QC
engineer.
Documents, Reference and Records:
Record of inspection & testing
In process testing records Record of Material used prior to verification Control of non conforming product METHOD STATEMENT PROCEDURE FOR CORRECTIVE ACTIONS Procedures for Corrective Actions
Aim:
To eliminate the cause of non-conformities in order to prevent its
recurrence.
To take remedial action for the non-conformities.
Scope:
This procedure covers non-conformity arising out of inspections, quality
audits and internal audits besides the customer's complaints. It covers implementation of corrective actions.
Responsibility:
The functional heads of Quality Control and Construction are
responsible for the contents of this documented procedure and for ensuring that it is followed.
Requisites:
The customers complaints and reports of nonconforming products are
accorded top priority and dealt with effectively.
Functional head of construction / Quality Control reviews
nonconformities determines the cause of non conformity & finalize corrective actions to be taken in order to minimize effect of non conformity on the product in consultation with client / consultants representative.
The corrective action is decided to eliminate the cause of non-
conformities.
The functional head of Construction ensures that the corrective action
has been taken and disposition is effectively done.
Records of corrective actions are to be recorded in the appropriate
format.
Functional head construction / Quality control reviews corrective