QUALITY ASSURANCE PLAN

QAP NO; CQa 0701 R1

Cast valve - GGC (Ctass 1f0/300/600) )ATE :15-07-200s
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CUSTOMER MANUFAcTURiR : KSB PUMPS LIMITTE
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o P,O. No. SALES ORDER NO.
N 2I
PROJECT , MATERIAL oF corusrRucttoN : carbon/Anoy/staintess steet
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(1, 11, (3) (4) (5) (6i (7) (8) (s) (1 0)
sr. Component & FOnnat Agency
Characteristic Quantum Reference Acceptance
Type of check of Remarks
d No. Operation of check Document Norms P w
Fsearr{ R
'1.0 RAW MATERIAL & BOUGHT OUT COMPONENTS
'1 I Body, Bonnet -
a) Chemical compositjon T.C. Review 1 / Heat ASTM std ASTM std MTC 1 ,1,
and Cover b) Mech. Properties T.C. Review 1 / Heat ASTM std ASTM std MTC 1 2,3
c) Surface finish Visual 100% MSS SP 55 IVSS SP 55 GR 12
d) Dimensional Measurement Sampling KSB drg. KSB drg. GR 1,2
qlby steel
fl NDT MT laoo/. ASTM E7O9 ASME 816.34 TR I 2
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1.2 Trim Material a) Chemical composition T C. Review 1 / Heat ASTM std ASTM std vtTc 1 2
{Stem, disc , b) Mech. Properties T.C. Review 1 I Heat ASTM std ASTM Sld \/tTc 1 2
wedge,seat ) c) Surface finish Visual Sampling ASTM std ASTM std 3R 1,2
d) Dimensional Measurement Sampling KSB drg KSB drg JK
IJ Fasleners a) Chemical composition T.C. Review 1 / Heat ASTM std ASTM std MTC 1

Stud/Nut b) Mech. Properties T.C. Review 1 / Heat ASTM std ASTM Std !tTc 1
I

c) Surface finish Visual Sampling ASTM std ASTM std 3R 1,2

d) Dimensional Thread check Sampling ASME std ASME std JK \.2
t.9 Bought out itenis d, vuil tPlrdt rLtr LU. RCVIEW 'iiitem tvttr uul ilp. t u 1 z
Gland Facking b) Dimensional Measurement Sampling (SB drg KSB org GR 1.2
Gasket etc.
2.0 IN PROCESS
2.1 All machined a) Workmanship & finish Visual 100% KSB drg. KSB drg. POCR 2
components b) Drmensional Measurement Sampling KSB drg. KSB drg POCR 2
St6 surface &
2.2 a) Surface defects PT 100% ASTM E165 ASME 816,34 POCRTIR 2
Butt Weld Ends
Trim Hard Face t) Hardness Hardness check Sampling KSB Std KSB SId POCR/IR a

3,0 FINAL INSPECTION & TESTING

3.1 Assembied valve a) Assembly Visual 100% Run card Run card 2
Hydro / As per Drg /
b) lnlegrity /'festing 1000/o APt 598 vtc 2 )a Note
Pneumatic Test API 5S8 1

Manual / Motor /
c) Operation 100% As per Drg. As per Drg. vrc 2 I,J ta Note 1
Gear Box
d) Overall Dimensiorrs Measurement Sampling As per Drg. As per Drg. vtc ? ae Note 1

4.0 racking a) Packing quality Visual rca% KSB procedure KSB procedure 2
5.0 :inal a) Compilation oI Verification Pu rchase Purchase Release
locumentaiion Documents Order Order note

TR i IR - TEST REPORTI INSPECTION REPORT MT - MAGNETIC PARTICLE TEST P - PERFORMED BY

MTC. MATERIAL TEST CERTIFICATE PT. LIQUID PENETRANT TEST W. WITNESSED BY
POCR - PRODUCTION ORDER CONFIRMATION REPORT R - REVIEW BY
MIP. MATERIAL INSPECTION PLAN
VIC - VALVE INSPECTION CERTIFICATE 1 . SUPPLIER
GR - GOODS RECEIPT 2. MANUFACTURER
3 - III FARTY / CLIENT INSPECTION
Name Siqnatu re Date Note.l:
Prepared by R.SIVANESAN (.Annimrnrr 1 5^07-200{ a) Witness if speciiied in P.O. subject to 100/0 of Total qty
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Checked by M.SUBRAMANIAM ,\[[f,-- 1 5-07-200{ b) No Third Party / Client lnspection for IBR certified valves.
Approved by R.KUMAR rlllr. 1 5-07-200{