Example 10 58

Pinch Analysis Spreadsheet
TABLE OF CONTENTS:
INPUT Input Data Input problem data, i.e. stream temperatures, stream names, stream propertie
PT Problem Table & Cascade Problem table, heat cascade, pinch identification, problem type, min utility requ
CC Composite Curves Composite curve plot.
SCC Shifted Composite Curves Shifted composite curve plot.
GCC Grand Composite Curve Grand composite plot.
GRID Grid Diagram Schematic showing hot and cold shfted streams and the pinch location.
AS Actual Streams Schematic showing actual streams.
AT Actual Intervals Table Calculation table for actual composite curves.
SS Shifted Streams Schematic showing shifted streams.
ST Shifted Intervals Table Calculation table for shifted composite curves.
DTMIN Varying dTmin global Pinch analysis over a range of dTmin values.
A1 Set-up and conversions Configuration page listing conversion factors.

A2 Plot tables Tabulation of plot values.
ures, stream names, stream properties and dTmin criteria.
ification, problem type, min utility requirements.
treams and the pinch location.
rves.
rves.
ues.
tors.
Input Data
1. Select Input Method from the Dropdown list: Heat Capacity Flowrate
2. Input Global dTmin & select input temperature units: 5 C
3. Select appropriate units for the input data from the drop down lists below (E15/F15). Requires Input -
Optional Input -
4. Input data: Stream Name, Temperatures & Heat/Flow Data (max 50 streams). Calculation cell -
5. Select desired output unit set: SI-based (kW/K)
Supply Target dT Min Heat Capacity Stream Supply Target

Stream Name Heat Flow
Temperature Temperature Contrib Flowrate Type Shift Shift
C C C kW/K kW C C
Feed to column 1 20 0 2.5 40.000 800.0 HOT 17.5 -2.5
Column 1 condenser -19 -20 2.5 1200.000 1200.0 HOT -21.5 -22.5
Column2 condenser -39 -40 2.5 800.000 800.0 HOT -41.5 -42.5
Column 1 reboiler 19 20 2.5 1200.000 1200.0 COLD 21.5 22.5
Column 2 reboiler -1 0 2.5 800.000 800.0 COLD 1.5 2.5
Column 2 bottoms 0 20 2.5 10.000 200.0 COLD 2.5 22.5
Column 2 overheads -40 20 2.5 10.000 600.0 COLD -37.5 22.5
Problem Table & Cascade
Shift T(i+1)-Ti mCpnet

Interval dH
Temperature Infeasible Cascade Feasible Cascade
C C kW/K kW
22.5 0 1840
1 1 -1220.0 -1220.0 demand -1220 -1220
21.5 -1220 620
2 4 -20.0 -80.0 demand -80 -80
17.5 -1300 540
3 15 20.0 300.0 surplus 300 300
2.5 -1000 840
4 1 -770.0 -770.0 demand -770 -770
1.5 -1770 70
5 4 30.0 120.0 surplus 120 120
-2.5 -1650 190
6 19 -10.0 -190.0 demand -190 -190
-21.5 PINCH -1840 0
7 1 1190.0 1190.0 surplus 1190 1190
-22.5 -650 1190
8 15 -10.0 -150.0 demand -150 -150
-37.5 -800 1040
9 4 0.0 0.0 demand 0 0
-41.5 -800 1040
10 1 800.0 800.0 surplus 800 800
-42.5 0 1840
Hot Pinch -19 C
Cold Pinch -24 C
Min Hot Utility 1840.0 kW

Min Cold Utility 1840.0 kW
SINGLE PINCH PROBLEM

0
Hot and Cold Composite Curves
Actual Tempe rature (C)
30
20
10
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
-10
-20
-30
-40
Heat Flow Actual Temperature (C)
Heat Flow Actual Temperature (C)
Heat Flow(Actual Temperature (F)
-50
Heat Flow (Mbtu(IT)/hr)
Heat Flow (kW)

-50
Heat Flow (kW)

Shifted Hot and Cold Composite Curves
Shifted Temperature (C)
30
20
10
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
-10
-20
-30
-40
Heat Flow Shifted Temperature (C)
Heat Flow Shifted Temperature (C)
Heat Flow(Shifted Temperature (F)
-50
Heat Flow (Mbtu(IT)/hr)
Heat Flow (kW)

-50
Heat Flow (kW)

Grand Composite
30
Shifted Temperature (C)
20
10
0
0 200 400 600 800 1000 1200 1400 1600 1800 2000
-10
-20
Net Heat
-30 F Shifted Temperature (C)
Net Heat F Shifted Temperature (C)
Net Heat F Shifted Temperature (F)
Net Heat Flow (Mbtu(IT)/hr)
-40
-50
Net Heat Flow (kW)

Grid Diagram
Interval 1 2 3 4 5 6 7 8 9 10
PINCH
-21.5
-22.5
-37.5
-41.5
-42.5
Stream Heat Flow Shifted
22.5
21.5
17.5
-2.5
2.5
1.5
mCp (kW/K)
Name (kW) Temp (C)
Feed to column 1 800 40 HOT
|
Column 1 condenser1200 1200 HOT
|
Column2 condenser 800 800 HOT
|
Column 1 reboiler 1200 1200 COLD

|
Column 2 reboiler 800 800 COLD

|
Column 2 bottoms 200 10 COLD
|
Column 2 overheads600 10 COLD
|
Stream Feed to column
Column1 1 condenser
Column2 condenser
Column 1 reboiler
Column 2 reboiler
Column 2 Column
bottoms2 overheads
Heat Flow (kW) 40.0 1200.0 800.0 1200.0 800.0 10.0 10.0
Actual Temp
Interval HOT HOT HOT COLD COLD COLD COLD
(C)
20
1 | | | |
19 | | |
2 | | |
0 |
3 | |
-1 |
4 |
-19 |
5 | |
-20 |
6 |
-39 |
7 | |
-40
Actual Intervals Table
Actual T(i+1)-Ti CpHot CpCold Cold

dHHot Hot Duty dHCold
Temperature Duty
C kW/K kW kW kW/K kW kW
20 2800.0 4640.0
1 40.0 40.0 1220.0 1220.0
19 2760.0 3420.0
19 40.0 760.0 20.0 380.0
0 2000.0 3040.0
1 0.0 0.0 810.0 810.0
-1 2230.0
18 0.0 0.0 10.0 180.0
-19 2000.0 2050.0
1 1200.0 1200.0 10.0 10.0
-20 800.0 2040.0
19 0.0 0.0 10.0 190.0
-39 800.0 1850.0
1 800.0 800.0 10.0 10.0
-40 0.0 1840.0
Stream Feed to column
Column11 condenser
Column2 condenser
Column 1 reboiler
Column 2 reboiler
Column 2Column
bottoms2 overheads
mCp (kW/K) 40.0 1200.0 800.0 1200.0 800.0 10.0 10.0
Heat Flow (kW) 800.0 1200.0 800.0 1200.0 800.0 200.0 600.0
Shifted Temp
Interval HOT HOT HOT COLD COLD COLD COLD
(C)
22.5
1 | | |
21.5 | |
2 | |
Shifted Intervals Table
Shifted T(i+1)-Ti CpHot CpCold Cold

dHHot Hot Duty dHCold
Temperature Duty
C kW/K kW kW kW/K kW kW
22.5 4640.0
1 0.0 0.0 1220.0 1220.0
21.5 3420.0
4 0.0 0.0 20.0 80.0
17.5 2800.0 3340.0
15 40.0 600.0 20.0 300.0
2.5 2200.0 3040.0
1 40.0 40.0 810.0 810.0
1.5 2160.0 2230.0
4 40.0 160.0 10.0 40.0
-2.5 2000.0 2190.0
19 0.0 0.0 10.0 190.0
-21.5 2000.0 2000.0
1 1200.0 1200.0 10.0 10.0
-22.5 800.0 1990.0
15 0.0 0.0 10.0 150.0
-37.5 1840.0
4 0.0 0.0 0.0 0.0
-41.5 800.0
1 800.0 800.0 0.0 0.0
-42.5 0.0
Varying dTmin Global
This sheet will set up a case study to report the pinch temperature and the min utility requirements for varying dTmin globa
P in c h T em p e ra tu re (C )
IMPORTANT: Using this function will clear all dTcontrib information from individual streams (reverting to dTmin global for a
1. Specify dTmin global range.
Max dTmin C
Min dTmin C
Varying Pinch Tem

2. Click this button to run the case and re-plot the adjacent charts.
12
Run Case
10
8
Plot Data (No entry required): 6
4
dTmin Hot Pinch Cold Pinch Hot Utility Cold Utility
C C C kW kW 2
0
0 2 4
dTmi
Varying Min Hot and C
12
Min Utility Required (kW)
10
0
0 2 4
dTm
nts for varying dTmin global values within a specified range.
erting to dTmin global for all streams).
Varying Pinch Temperature vs dTmin
Pinch Temperature (C)

Pinch Temperature (C)
Pinch Temperature (F)
dTmin global (C)
dTmin global (C)
dTmin global (F)
2 4 6 8 10 12
dTmin global (C)
Varying Min Hot and Cold Utilities vs dTmin

Min Utility Required (MJ/h)
Min Utility Required (Mbtu(IT)/hr)
2 4 6 8 10 12
dTmin global (C)
A1. Calculation Basis and Conversions
Drop-Down Lists:
Select Input D Select Units
Heat Capacity kW/K 1
Heat Duty W/K 1000
Mass Flowrate kcal(IT)/Cse 0.238845897
Mass Flowrate Btu(IT)/Fs 0.52656506
Conversion Factors:
Heat Capacity Conversion F Heat Duty Conversion Fact Mass Flowrate Conversion Fac
Select Units Select Units Select Units
kW/K 1 kW 1 kg/s 1
W/K 1000 Btu(IT)/sec 0.94781712 kg/h 3600
kcal(IT)/Csec 0.2388459 Btu(IT)/min 56.869027219 lb/min 132.27735731
Btu(IT)/Fs 0.52656506 kcal(IT)/sec 0.238845897 lb/h 7936.6414387
kcal(IT)/h 859.845227859 US ton(short)/h 3.968320719
hp (boiler) 0.101941995 UK ton(long)/h 3.543143499
ton(metric)/h 3.6
Calculation Source Data

The cells below are the calculation source data, the input data supplied in sheet "INDEX" is converted to the stand
Output To Calculations
Supply Target
Stream ID dtmin Contrib DTMIN GLOBAL
Temperature Temperature
C C C C
Feed to co 20.0 0.0 2.5 17.5 5 0
Column 1 c -19.0 -20.0 2.5 -21.5 -20
Column2 c -39.0 -40.0 2.5 -41.5 -40
Column 1 re 19.0 20.0 2.5 21.5 20
Column 2 re -1.0 0.0 2.5 1.5 0
Column 2 b 0.0 20.0 2.5 2.5 20
Column 2 o -40.0 20.0 2.5 -37.5 20
Temperature Units:
C Name of unit Symbol Relation to SI units Relation to C
F kelvin K SI base unit T[K] = T[C] + 273.15
K degree Celsius C T[C] = T[K] 273.15
R degree Rankine R; Ra T[Ra] = 1.8 T[K]
degree Fahrenheit F T[F] = T[K] 1.8 459.67 T[F] = 1.8 T[C] + 32
Specific Heat Ca Conversion Enthalpy Ch Conversion Factors

Select Units Select Units
kJ/kgK 1 kJ/kg 1
J/kgK 1000 J/kg 1000
Btu(IT)/(lb.F) 0.2388459 Btu(IT)/lb 0.42992261
kcal(IT)/(kg.C) 0.2388459 kcal(IT)/kg 0.2388459
" is converted to the standard unit set.
Heat
Heat Capacity Stream
Heat Load Supply Shift Target Shift Capacity Conversion
Flowrate Type
Flowrate
mCp kW/K
kW/K kW C C
40 800.0 HOT 17.5 -2.5 40 1
1200 1200.0 HOT -21.5 -22.5 1200 1
800 800.0 HOT -41.5 -42.5 800 1
1200 1200.0 COLD 21.5 22.5 1200 1
800 800.0 COLD 1.5 2.5 800 1
10 200.0 COLD 2.5 22.5 10 1
10 600.0 COLD -37.5 22.5 10 1
Output Data Unit Set: Presentation Units
SI-based (kW/K) Temperature C
Metric-hour based (MJ/h/K) Heat Capacity Flowrat kW/K
US / Imperial (MBtu(IT)/hr/F) Heat Duty kW
Specific Heat Capacity
Mass Flowrate
Enthalpy Change
Output Options Temperature Options

SI Metric English SI/Metric
Heat
Conversion Capacity Supply Temperature
Flowrate
0 mCp
kW/K MJ/h/K MBtu(IT)/hr/F C
40 144.00000 21.0626093333 20.0
1200 4320.00000 631.87828 -19.0
800 2880.00000 421.2521866667 -39.0
1200 4320.00000 631.87828 19.0
800 2880.00000 421.2521866667 -1.0
10 36.00000 5.2656523333 0.0
10 36.00000 5.2656523333 -40.0
ture Options
English
Supply
Target DTMIN DTMIN DTMIN DTMIN
Target Temperature Temperatu
Temperature CONTRIB GLOBAL CONTRIB GLOBAL
re
C F F C C F F
0.0 68.0 32.0 2.5 5 4.5 9
-20.0 -2.2 -4.0 2.5 4.5
-40.0 -38.2 -40.0 2.5 4.5
20.0 66.2 68.0 2.5 4.5
0.0 30.2 32.0 2.5 4.5
20.0 32.0 68.0 2.5 4.5
20.0 -40.0 68.0 2.5 4.5
Input
Error
Detection
Input Meth DTMIN Select Unit Check Unit Stream Na Data Sup Temp Targ Temp Prim Heat
NO
SUPPLY
NO STREANO SUPPL TEMP
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
NO
SUPPLY
NO TARGET
NO PRIMARY
TEMP HEAT DATA
Non numerical entry
Sec Heat supply target dtmincontri Prim Heat Sec Heat
A2. Plot Tables
Cold Composite Shift Cold Composite Hot Composite Shift Hot Composite
Actual Heat Actual Heat
Shift Temp Heat Load Shift Temp
Temp Load Temp Load
C kW C kW C kW C
20 4640 22.5 4640 20 2800 #N/A
19 3420 21.5 3420 19 2760 #N/A
0 3040 17.5 3340 0 2000 17.5
-1 2230 2.5 3040 #N/A #N/A 2.5
-19 2050 1.5 2230 -19 2000 1.5
-20 2040 -2.5 2190 -20 800 -2.5
-39 1850 -21.5 2000 -39 800 -21.5
-40 1840 -22.5 1990 -40 0 -22.5
#N/A #N/A -37.5 1840 #N/A #N/A #N/A
#N/A #N/A #N/A #N/A #N/A #N/A -41.5
#N/A #N/A #N/A #N/A #N/A #N/A -42.5
#N/A #N/A #N/A #N/A #N/A #N/A #N/A
Shift Hot Composite Grand Composite
Shift Net Heat
Heat Load
Temp Load
kW C kW
#N/A 22.5 1840
#N/A 21.5 620
2800 17.5 540
2200 2.5 840
2160 1.5 70
2000 -2.5 190
2000 -21.5 0
800 -22.5 1190
#N/A -37.5 1040
800 -41.5 1040
0 -42.5 1840
#N/A #N/A #N/A
#N/A #N/A #N/A
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Example 10 58

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Example 10 58

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Pinch Analysis Spreadsheet

A1 Set-up and conversions Configuration page listing conversion factors.

treams and the pinch location.

2. Input Global dTmin & select input temperature units: 5 C

5. Select desired output unit set: SI-based (kW/K)

Supply Target dT Min Heat Capacity Stream Supply Target

Shift T(i+1)-Ti mCpnet

Min Hot Utility 1840.0 kW

SINGLE PINCH PROBLEM

Heat Flow (kW)

Heat Flow (kW)

Heat Flow (kW)

Heat Flow (kW)

Net Heat Flow (kW)

Actual T(i+1)-Ti CpHot CpCold Cold

Shifted T(i+1)-Ti CpHot CpCold Cold

1. Specify dTmin global range.

Varying Pinch Tem

Varying Min Hot and C

Varying Pinch Temperature vs dTmin

Pinch Temperature (C)

Varying Min Hot and Cold Utilities vs dTmin

Min Utility Required (kW)

Calculation Source Data

Specific Heat Ca Conversion Enthalpy Ch Conversion Factors

" is converted to the standard unit set.

Output Options Temperature Options

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