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LIFTINSTITUUT

TYPE EXAM INATION CERTI FICATE


FOR LIFTCOMPONENTS
lssued by Liftinstituut B.V.

Certificate no. NL 10-400-1002-130-01 Revision no.: 6

Description of the product Coated suspension rope for lifts

Trademark,type Brugg CTP 8,1 G2

Name and address of the Brugg DrahtseilAG


manufacturer Wydenstrasse 36
5242Birr
Switzerland
Name and address of the Brugg DrahtseilAG
certificate holder Wydenstrasse 36
5242Birr
Switzerland
Certificate issued on the Lifts Directive 201 4l33lEU
following requirements
Certificate based on the : Parts of: EN 81-1, EN 81-20, EN 81-50
following standards

Test laboratory None

Date and number of the None


laboratory report

Date of type examination December 2009 - July 2010 and September 2013, June 2014,
November 2015
Additional document with this Report belonging to the type examination certificate
certificate no.: NL 10-400-1002-130-01 Rev.6
Additional remark None

Conclusion The lift component meets the requirements referred to in this


certificate taking into account any additional remarks
mentioned above.

Date of issue June 7, 2016 ing. J.L. van Vliet decision by


Managing Director
Valid until June 7,2021

Liftinstituut B.V. . Buikslotermeerplein 381 . P.O. Box 36027 . 1020 MA Amsterdam Netherlands 'www.liftinstituut.nl
' Registered at the KvK under number 34157363 '
F23-02-22-v'14.0
LIFTINSTITUUT

R ort m ination
Report belonging to type-examination : NL 10-400-1 002-130-01
certificate no.

Date of issue of original certificate October 5, 2010

No., date of revision 6, 07-06-2016


Concerns lift component
Revision concerns See Annex 2
Requirements Lifts Directive 201 4l33lEU
Parts of: EN 81-1, EN 81-20, EN 81-50

Project no P160185-01

1. General s catlons
Name and address manufacturer Brugg Drahtseil AG
Wydenstrasse 36
5242 Birr
Switzerland

Description of lift component : Coated suspension rope system


Type : Brugg CTP 8,1 G2
Laboratory Brugg Drahtseil AG
Wydenstrasse 36
5242 Birr
Switzerland

Date / data of examination : August 2013 - September 2013, June 2014


November 2015

Examination performed by A. van den Burg

G) L|FT|NSTITUUT B.V. NL lo.40o-loo2-r30-01 Rev.6 date: Jun 7, 2016 Page 1 0f 5


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LIFTINSTITUUT B V SAFETY
- AND QUALIY MANAGEMENT
1 Buikstotermeerptein 381 P.0. Box 36027 | tet. +fr 20 - 435 06 06 I www.liftinstituut.nl VAT number: I

NL - 1025 XE Amsterdam I ruf - rozo MA Amsterdam I Fax +t 20 - 435 06 26 I contact@l.iftinstituut.nI I NL srossr aor I

Registered by the Dutch Chamber of Commerce nr. 34157363. General terms of suppty of Liftinstituut B.V. are registered at the Duth Chamber of Commerce, under number 34157363.
LIFTINSTITUUT
..

2. Descri ion lift com nent


The Brugg CTP 8,1 G2 is a high strength with black Polyurethane coated suspension
rope intended to be used for lifts, the rope shall be applied in combination with a
traction pulley with a semicircular traction groove.
The diameter of the metallic part of the rope is 6,2 mm, the outside diameter of the
coating is 8,1 mm.

Main data of rope:


Rope diameter external/internal 8,1/6,2 mm
Ropeconstruction: 6x19 Warrington + SES (IWRC), PU coated
Minimum breaking load: 33,56 kN.
Specific mass: 0,179 kg/m.

Main data of traction pulley:


Effective pulley diameter: > 12O mm (centre - centre of rope).
Groove shape: semicircular radius 4,3 mm with a surfaceroughness of
RA=1,6 Um (machined).
Groove opening angle: y = 450.
Groovematerial: - C45
- C 45 Hardened
- 42Cr\Ao4
Tollerances: according ISO 2768-1 class m (middle)

Main data of deflection pulley(s):


Effective pulley diameter: > 120 mm (centre - centre of rope).
Groove shape: semicircular radius 4,3 mm.
Pulley material: Steel, cast iron or suitable plastic material eg. PA or PU

3. Examinations and tests


A description of the endurance and traction tests performed is given in the Test
Report type-examination NL 1 0-400-1002-130-01 Rev. 4

4. Results
After the final examination, the technical file, the component and the installation and
maintenance manualwere found in accordance with the requirements.
Fatigue tests on a bending machine showed that the allowed number of bendings
under maximum allowed tension did not lead to notable loss of strength.

o LIFTtNsTtTuUT B.v. NL 10-400-1002-130-01 Rev.6 date: June 7,2016 Page 2 Of 5


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LIFTINST]TUUT B V _ SAFETY AND QUAL]TY MANAGEMENT


Buikstotermeerptein 381 P.0. Box 36027 Tet. +31 20 - 435 06 06 . www.liftinstituut.nl I VAT number:
i NL - j.025 XE Amsterdam NL - 1020 MA Amsterdam , Fax +31 20 - 435 06 26 contact@tjftinstjtuut.nl ' NL 810399441 801

Regjstered by the Dutch Chamber of Commerce nr. 34157363. GeneraI terms of suppty of Liftinstituut B.V. are registered at the Duth Chamber of Commerce, under number 34157363.
LIFTINSTITUUT

The traction tests resulted in the requirements for the minimum and maximum
allowed friction coefficient as stated in the chapter conditions of this report.
As it is not well possible to visually inspect the rope for wear of the load carrying
internal part, it is decided to demand a reliable counter that stops the lift after a pre
determined number of trips.
The discard criterion of the rope is either clear visible damage to the coating of the
rope, reaching the number of wires sticking through the coating as described in the
Elevator lnspection Manual for CTP ropes or reaching of the allowable number of
trips as described in the conditions of this report.

5. Conditions
On the type-examination certificate the following conditions apply:
Applying a friction coefficient of p- 0,3, the availability of enough rope traction
when the car loaded with 125 o/o of the nominal load is stationary at the bottom
floor shall be calculated according EN 81-20 art. 5.5.3 a) or
EN 81-1:1998+43:2009 Annex M.
Applying a friction coefficient of U - 0,6 it shall be checked by calculation
according EN 81 -20 arl.5.5.3 c) or EN 81-1:1998+43:2009 Annex M that the
car cannot be raised when the counterweight rests on the buffer while the
machine is rotating in upward direction. As an alternative for this requirement,
additional slack rope safety contacts according EN 81-20 art.5.5.3 c) 2) may
be applied.
The safety factor of the suspension ropes shall be 12 at minimum
(Minimum breaking load of rope devided by Maximum load in the rope > 12).
The rope and pulley shall be according the description of Chapter 2.
For pulleys with diameter > 160 mm, the maximum number of trips is
4.800.000 devided by the number of pulleys that the most often bended part of
the rope passes.
For pulleys with diameter > 120 mm but smaller than 160 mm, the maximum
number of trips is 2.400.000 devided by the number of pulleys that the most
often bended part ofthe rope passes.
The allowable fleetangle is 0,50 (angle between groove of pulley and rope).
For pulleys with diameter > 160 mm, this angle may be increased to a
maximum of 1,00 in case the number of trips is limited to 2.400.000 devided by
the number of pulleys that the most often bended part of the ropes passes.
Reversed bends over pulleys at a fixed distance as defined in
EN 81-50 art. 5.12.2.3 or EN 81-1:1998+43:2009 Annex N.2.2 are not
allowed.
The lift shall be equipped with a counter that automatically stops the lift at floor
level immediately after the maximum number of trips is reached, every change
of travel direction is considered to be one trip (the counter shall keep the
information at least for one month without external power and it shall be
effectively protected against manipulation or resetting without replacing the
NL 10-400-1002-130-01 Rev.6 date: June 7,2016 Page 3 of 5
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LIFTINSTITUUT B V - SAIETY AND QUALITY MANAGEMENT
I Buiksl.otermeerpl.ein 381 j P.0. Box 36027 | TeL. 435 06 06 | www.tiftinstituut.nl I VAT number:
+31 20 - I

| rul-rozsXE Amsterdam I rul-rozoMA Amsterdam I Fax+3120-4350626 I contact@tiftinstituut.nl I NLs1039944rAOr I

Registered by the Dutch Chamber of Commerce nr. 34157363. ceneraI terms of 5uppty of liftinstituut B.V. are registered at the Duth Chamber of Commerce, under number 34157363.
LIFTINSTITUUT

ropes). ln order to prevent manipulation, it shall be possible to check the total


number of trips the lift has made even after a reset of the counter that checks
the rope life. Futhermore every change of ropes shall be reported in the lift
maintenance book.
Maximum allowable nominal rope speed 3,5 m/s.
Before putting the lift into service, the traction shall be tested according
EN 81 -20 art.6.3.3. orAnnex D.2. h) of EN 81-1:1998+43:2009.
The installation and maintenance manual shall be delivered with the rope and
shall be available at the lift where this suspension system is applied.
Near the traction machine and/or on the carroof near to the ropes, there shall
be a clear warning indicating that it is not allowed to lubricate the ropes.
All other relevant rope and pulley related requirements of
EN 81 -20 or EN 81-1 shall be fulfilled:
- The rope terminations shall resist 80% of the minimum breaking load.
- The minimum number of suspension ropes is 2.
- The load shall be equally distributed between the ropes.
It is allowed to apply these ropes in a lift well with glass walls.

6, Conclusions
Based upon the results of the type-examination Liftinstituut B.V. issues a type-
examination certificate.

The type-examination certificate is only valid for products which are in conformity with
the same specifications as the type certified product. The type-examination certificate
is issued based on the requirements that are valid at the date of issue. ln case of
changes of the product specifications, changes in the requirements or changes in the
state of the art the certificate holder shall request Liftinstituut B.V. to reconsider the
validity of the type-examination certificate.

!n any case the certificate holder shall request Liftinstituut B.V. for a review of the
validity of the type examination certificate, taking into account the current product
specifications, current requirements and current state of the art, every 5 years.

Prepared by: Certification decision by:

A. van den Burg


Prod uct Specialist Certification

@LIFTINSTITUuTB.v. NLlo-400-loo2-130-0lRev.6 date:June7,2016 Page4Of5


No part of this work may be reproduced in any form by print, photo-print, microfilm or any other means without written permission from Liftinstituut B'V.
LIFTINSTITUUT B V _ SAFETY AND QUALITY MANAGEMENT
I Buikstotermeerptein 381 I P.O. Box 36027 | Tet. +31 20 - 06 I www.l.iftinstituut.nl I VAT number:
435 06 I

I tL-TOZSXE Amsterdam I NL-1020M4 Amsterdam I Fax+3t 20-4350626 l contact@tftinstituut.nl t NL81039944reOf I

Reqistered by the Dutch Chamber of Commerce nr. 34157363. ceneral terms of suppty of Liftinstituut B.V. ae registered at the 0uth Chamber of Commerce, under number 34157363.
LIFTINSTITUUT

Annexes
Annex 1 Picture of rt of one of the ro sam ES

Annex 2 : Overview of revisions of certificate and ort

REVISIONS OF CERTIFICATE AND REPORT BELONGING TO THE CERTIFICATE


Rev Date Summary of revision
October 5, 2010 Original
1.0 June 28,2011 Update for new black rope coating with lower maximum friction
coefficient.
Deflection pulley of cast iron or suitable plastic material eg. PA
or PU allowed.
Rope discard criteria described more clear.
Requirements for traction calculation defined more strict.
Reversed bends explicitly excluded at this moment.
Application in well with glass walls explicitly allowed.
2 February 5,2013 Layout update, productname changed from SDR to CTP
3 October 8,2013 Allowable pulley diameter reduced to 120 mm for a maximum
of 2,4 million bendings.
Coating surface roughness changed and name of product
changed into CTP 8,1 G2.
Allowable ropespeed changed to 3,5 m/s.
Picture of Annex 1 updated.
Several minor textual changes.
4 June 27,2Q14 CTP discard criterion updated
5 November 30,2015 Update to EN 81-20 and pulley materials C45 Hardened and
24CrMo4 added.
o June 7,2016 Update to 20141331EU and EN 81-1, EN 81-20, EN 81-50

@ L|FTINST|TUUT B.V. NL 10-400-1002-130-01 Rev.6 date: June 7,2016


Page 5 of 5
No pa of this work may be reproduced in any form by print, photo-print, microfilm or any other means without wrtten permission from Liftinstituut B.V.
LIFTINSTITUUT B V SAFETY AND QUAL]TY MANAGEMENT
Buikslotermeerptein 381 P.0. Box 36027 Tet. +31 20 - 435 06 06 www.tiftjnstituut,nl VAT number:
NL - 1025 XE Amsterdam NL - 1020 MA Amsterdam Fax +31 20 - 435 06 26 contact@liftinstituut.nl NL 810399441 801
Reqistered by the Dutch Chmber of Commerce nr. 34157363. General terms of suppty of Liftnstituut B.V, are registered at the Duth Chamber of Commerce, under number 34157363.

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